BACKGROUND OF THE INVENTION
Field of the Invention:
The present invention relates to a double-chuck mechanical pencil
provided with a front chuck for gripping a lead, and a back chuck provided with
a chuck ring loosely put thereon to project a lead by a fixed length and, more
particularly, to a double-chuck mechanical pencil provided with an eraser support
structure in its back portion.
Prior Art:
There have been proposed various double-chuck mechanical pencils
incorporating improvements to reduce waste leads. In the double-chuck mechanical
pencil of this kind, if either the front or the back chuck is turned by some cause
while a lead is gripped by both the front and the back chuck, the lead is twisted
and broken. Fragments of the broken lead remaining in a space between the front
and the back chuck obstruct a lead projecting operation, and a front portion and
a back portion of the broken lead are dislocated relative to each other in projecting
the broken lead to make the projection of the broken lead impossible.
If the user turns a push cap or an eraser holder connected through
a lead tank to the back chuck inadvertently or the back chuck is turned together
with the lead tank when an eraser is used, a lead gripped by both the front and
the back chuck is twisted and broken.
EP0715968 discloses a double chuck mechanical pencil which includes
features according to the pre-characterising portion of the independent claims
of this application.
SUMMARY OF THE INVENTION
Accordingly, it is an object of the present invention to provide
a double-chuck mechanical pencil with an eraser, having a barrel, a lead tank,
an adapter combined with the barrel and the lead tank so that chucks are able
to slide axially and unable to rotate, and restraining means provided on the adapter
and a rubber eraser support member to prevent the torsional breakage of a lead.
A mechanical pencil of this kind has complicated internal mechanisms
and a sufficient space for containing an eraser cannot be secured in a back portion
of the barrel of the mechanical pencil. Such a problem is more serious in a double-chuck
mechanical pencil provided with a lead holding chuck and a lead advancing chuck
to reduce waste leads.
Pencil marks drawn on a paper sheet with the mechanical pencil can
be rubbed out with an eraser, because scraps of rubber are produced when the surface
of the paper sheet is rubbed with the eraser, and the scraps of rubber adsorb
and envelop carbon particles forming the pencil marks. Therefore, the eraser is
abraded and worn out rapidly. The present invention has been made taking into
consideration the complicated structure of double-chuck mechanical pencils and
the characteristics of the eraser and it is an object of the present invention
to enable an eraser projecting mechanism to be easily removed regardless of the
change in shape of the eraser and to enable the eraser to be projected by an appropriate
length when the same is abraded.
Another object of the present invention is to eliminate structural
disadvantages of an eraser, to enable the use of either of a plastic eraser and
a rubber eraser without trouble, to overcome difficulty in directly removing a
worn or deteriorated eraser when replenishing the mechanical pencil with leads,
and to provide an eraser support structure capable of being easily removed without
making finger tips dirty with a dirty eraser.
A third object of the present invention is to enable an eraser to
be put relatively easily on a back portion of a mechanical pencil regardless of
the size and the shape thereof and manufacturing errors therein, to enable the
mechanical pencil to be replenished easily and accurately with leads, to avoid
torsionally breaking a lead chucked in a front lead chuck and a back lead chuck
by the turning of the back lead chuck together with a lead tank turned by the
eraser when the eraser is used.
A fourth object of the present invention is to prevent a lead from
being held in a space between a barrel and a lead tank of a diameter different
from that of the barrel, and the lead tank from rattling when an eraser is used
by providing an adapter serving as a spacer between the barrel and the lead tank.
In accordance with the present invention, there is provided a double-chuck
mechanical pencil comprising:
- a barrel;
- a head cap screwed into the forward end of the barrel;
- a lead tank inserted axially slidably in the barrel;
- a back lead chuck fixedly forced into a front end portion of the lead tank;
- a chuck ring loosely put on the front end portion of the back lead chuck;
- an elastic tube disposed in contact with the back end of the chuck ring, said
elastic tube being axially moveable;
- a back spring positioned inside the elastic tube and extending between a front
end of the elastic tube and the front end of the lead tank so as to bias the lead
tank backward;
- a connector directly connected in fixed relation with the elastic tube, said
connector being provided in its inner circumference with stopping portions with
which the chuck ring comes into contact;
- a front lead chuck fixedly forced into a front end portion of the connector;
- a front spring positioned inside the head cap and contacting the connector
so as to bias the connector backward, the resilience of the front spring being
weaker than that of the back spring, and
characterised by further comprising:
- an adapter fixed to the back portion of the lead tank, restrained from rotation
relative to the barrel and being axially movable within said barrel; and
- a rotary eraser projecting mechanism provided with a support member restrained
from rotation relative to the adapter, and detachably connected to a back portion
of the adapter.
In an alternative embodiment of the present invention, the rotary
eraser projecting mechanism is replaced with an eraser support structure.
BRIEF DESCRIPTION OF THE DRAWINGS
- Fig. 1 is a longitudinal sectional view of a double-chuck mechanical pencil
in a first embodiment according to the present invention;
- Fig. 2 is a longitudinal sectional view of a back portion of the double-chuck
mechanical pencil of Fig. 1 in a state where a rotary eraser projecting mechanism
is taken out;
- Fig. 3 is a longitudinal sectional view of a barrel included in the double-chuck
mechanical pencil of Fig. 1;
- Fig. 4 is a front view of an adapter included in the double-chuck mechanical
pencil of Fig. 1, in which longitudinal ribs formed on the inner circumference
of a barrel are indicated by dotted lines;
- Fig. 5 is a sectional view taken on line A-A in Fig. 1;
- Fig. 6 is a perspective view of an essential portion of an eraser projecting
mechanism included in the double-chuck mechanical pencil of Fig. 1;
- Fig. 7 is an exploded perspective view similar to Fig. 6;
- Fig. 8 is a longitudinal sectional view of a double-chuck mechanical pencil
in a second embodiment according to the present invention;
- Fig. 9 is a fragmentary longitudinal sectional view of a double-chuck mechanical
pencil, showing an eraser jacket in a modification of an eraser jacket included
in the double-chuck mechanical pencil of Fig. 8;
- Fig. 10 is a fragmentary longitudinal sectional view of a double-chuck mechanical
pencil in a modification of the double-chuck mechanical pencil of Fig. 8;
- Fig. 11 is a fragmentary longitudinal sectional view of a double-chuck mechanical
pencil in a modification of the double-chuck mechanical pencil of Fig. 8, showing
an eraser support structure;
- Fig. 12 is a longitudinal sectional view of a double-chuck mechanical pencil
in a third embodiment according to the present invention;
- Fig. 13 is a cross-sectional view taken on line B-B in Fig. 12;
- Fig. 14 is a longitudinal sectional view of a double-chuck mechanical pencil
in a modification of the double-chuck mechanical pencil of Fig. 12;
- Fig. 15 is a longitudinal sectional view of a double-chuck mechanical pencil
in another modification of the double-chuck mechanical pencil of Fig. 12;
- Fig. 16 is a cross-sectional view taken on line C-C in Fig. 15; and
- Fig. 17 is a longitudinal sectional view of a double-chuck mechanical pencil
in a modification of the double-chuck mechanical pencil of Fig. 15;
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Preferred embodiments of the present invention will be described
hereinafter with reference to the accompanying drawings.
First Embodiment
Referring to Figs. 1 to 7 showing a double-chuck mechanical pencil
in a first embodiment according to the present invention and parts included therein,
a head cap 2 is screwed into the forward end of a barrel 1, a lead tank 4 is inserted
axially slidably in the barrel 1, and an adapter 3 is fixed to a back end of the
lead tank 4 to restrain the lead tank 4 from turning relative to the barrel 1.
A back lead chuck 5 for advancing a lead is fixedly forced into a front end portion
of the lead tank 4, and a chuck ring 6 is loosely put on the front end portion
of the back lead chuck 5.
An elastic tube 7 is disposed in contact with the back end of the
chuck ring 6, and a back spring 8, i.e., an elastic member, is extended between
the elastic tube 7 and the front end of the lead tank 4. The elastic tube 7 is
provided with an inner flange 7a at its front end, and the front end of the back
spring 8 is seated on the inner flange 7a. The back spring 8 biases the lead tank
4 backward relative to the barrel 1.
A connector 9 is put on the elastic tube 7 by a stopping structure
so as to sheathe the elastic tube 7 therein. A front spring 10 is extended between
a reduced front end portion of the connector 9 and the inner surface of the head
cap 2 to bias the connector 9 backward. A front lead chuck 11 for holding the lead
is fixedly forced in a front end of the reduced portion of the connector 9. Incidentally,
the elasticity of the front spring 10 is preset so as to be weaker than that of
the back spring 8.
The front lead chuck 11, when advanced relative to the head cap 2,
holds the lead by a holding force adequate to prevent the lead from falling off
the front lead chuck 11 and to permit the lead to move if an axial force is applied
to the lead. The front lead chuck 11 is provided with a circumferential stopping
shoulder 11a in a portion thereof projecting from the tip of the head cap 2.
The front lead chuck 11, when retracted relative to the head cap
2, is capable of exerting a holding force on the lead to hold the lead immovably
against a pressure that acts on the lead during writing. In Fig. 1, indicated at
12 is a unit rotary eraser projecting mechanism disposed behind the lead tank
4.
As mentioned above, the adapter 3 is fixed to the back portion of
the lead tank 4. As best shown in Fig. 4, the adapter 3 is provided on its outer
circumference with four longitudinal ribs 3a arranged at equal angular intervals.
Each of the longitudinal ribs 3a has a tapered front end 3aa, which serves as a
guide when the adapter 3 is inserted in the barrel 1 so that the longitudinal ribs
3a engage with longitudinal ribs 1a formed on the inner circumference of the barrel
1. Therefore, the adapter 3 need not be positioned at a specific angular position
relative to the barrel 1 when assembling the barrel 1 and the adapter 3.
The adapter 3 is provided in the middle portion of the inner circumference
thereof with a circular ridge 3b for positioning a support member 13 of the rotary
eraser projecting mechanism 12. Longitudinal ribs 3c for restraining the adapter
3 from turning is extended behind the circular ridge 3b. Each of the longitudinal
ribs 3c has a tapered back end 3cc which serves, similarly to the tapered front
end 3aa, as a guide when engaging the longitudinal ribs 3c with longitudinal ribs
13b formed on the support member 13.
The inner edge of the front end of the adapter 3 is chamfered in
a bevel surface 3d to facilitate the insertion of the back end of the lead tank
4 into the front end of the adapter 3 during assembly of the mechanical pencil.
Also, the inner edge of the back end of the adapter 3 is chamfered in a bevel
surface 3d' to facilitate the replenishment of the lead tank 4 with leads and the
insertion of the support member 13 of the rotary eraser projecting mechanism 12
into the back end of the adapter 3. The circular rib 3b formed in the middle portion
of the inner circumference of the adapter 3 has a bevel back surface 3e expanded
toward the back so that leads can be smoothly supplied into the lead tank 4.
As shown in Figs. 3 and 5, the barrel 1 is provided on its inner
circumference with four longitudinal ribs 1a arranged at equal angular intervals
to restrain the adapter 3 from turning relative to the barrel 1. The longitudinal
ribs 1a of the barrel 1 and the longitudinal ribs 3a of the adapter 3 are engaged
as shown in Figs. 4 and 5. The position and the length of the longitudinal ribs
1a of the barrel 1 are determined properly taking into consideration the stroke
of the lead tank 4 which is pushed to project the lead.
The support member 13 included in the eraser projecting mechanism
12 includes a substantially tubular portion 13' and a leg portion 13a provided
on its outer circumference with the longitudinal ribs 13b (Figs. 6 and 7). The
longitudinal ribs 13b are engaged with the longitudinal ribs 3c (Fig. 2) extended
backward from the circular rib 3b. The outer edge of the front end of the leg
portion 13a of the support member 13 is chamfered to form a bevel surface 13c mating
with the bevel back surface 3e of the circular rib 3b. The support member 13, the
circular rib 3b of the adapter 3 and the lead tank 4 are formed so that their
inside diameters are substantially the same to facilitate the movement of leads
through the support member 13 and the lead tank 4.
The eraser projecting mechanism 12 will be described with reference
to Figs. 6 and 7 showing an essential portion thereof. A helical groove 14b, i.e.,
a helical means, is formed in the inner circumference of a guide tube 14 (Fig.
1) rotatably mounted on the tubular portion 13' of the support member 13. The four
longitudinal ribs 13b are arranged on the leg portion 13a of the support member
13 at equal angular intervals. Each of the longitudinal ribs 13b has a tapered
front end 13bb. A pair of longitudinal slots 13d are formed behind the longitudinal
ribs 13b in the support member 13. An eraser holding member 15 is movably inserted
in the tubular portion 13' of the support member 13. The holding member 15 is
provided with projections 15a. The projections 15a of the eraser holding member
15 are projected outward through the slots 13d and engaged with the helical groove
14b of the guide tube 14.
Projections 13e are formed by raising portions of the support member
13. The projections 13e are engaged with an inwardly facing flange 14a formed on
the guide tube 14. A restraining means for restraining the leg portion 13a of
the support member 13 from turning and allowing the same to move axially comprises
the four longitudinal ribs 3c (Fig. 2) formed at equal angular intervals on the
inner circumference of the adapter 3, and the longitudinal ribs 13b formed on
the outer circumference of the leg portion 13a of the support member 13 and in
engagement with the longitudinal ribs 3c of the adapter 3.
The operation of the double-chuck mechanical pencil in the first
embodiment will be described hereinafter. The back end of the eraser projecting
mechanism 12 is pushed by a user's finger. First the front spring 10 is compressed
since the front spring 10 is weaker in elasticity than the back spring 8 as discussed
above, so that the front lead chuck 11 is advanced and opens in a state for receiving
a lead through its back end.
Subsequently, the tapered shoulder 9a of the connector 9 comes into
contact with a step 2a formed in the inner surface of the head cap 2, and then
the back spring 8 is compressed to advance the back lead chuck 5 together with
the lead tank 4. During the advancement of the back lead chuck 5, the chuck ring
6 comes into contact with a step 9b formed on the inner circumference of the connector
9, so that the back lead chuck 5 is opened to allow a lead to be advanced. Then,
the eraser projecting mechanism 12 is released from the user's finger. At this
time, the back lead chuck 5 is returned to its initial position. Then, the eraser
projecting mechanism 12 is pushed again to advance the back lead chuck 5. The back
lead chuck 5 holding the lead advances in the connector 9 to advance the lead
through the front lead chuck 11.
The lead is advanced further through the front lead chuck 11 and
is projected from the front lead chuck 11. When a portion of the lead projecting
from the front lead chuck 11 is abraded, the eraser projecting mechanism 12 is
pushed to feed the lead so that the lead is advanced by an appropriate distance.
When the lead is abraded to a minimum limit length, the foregoing eraser projecting
mechanism pushing operation is repeated to feed a new lead to push the abraded
lead out through the front lead chuck 11 by the new lead.
If an excessively long portion of the lead is projected from the
front lead chuck 11, the lead can be pushed back into the double-chuck mechanical
pencil by pushing the eraser projecting mechanism 12 to open the lead chucks 5
and 11 slightly and pressing the lead at its point so that the lead is projected
from the front lead chuck 11 by an appropriate length to avoid the breakage of
the lead.
If an error is made in writing using the mechanical pencil of the
present invention, the barrel 1 is held fast and the guide tube 14 is turned relative
to the barrel 1 to project an eraser from the eraser projecting mechanism 12.
Since the support member 13 of the eraser projecting mechanism 12 is restrained
from turning relative to the adapter 3 by the engagement of the longitudinal ribs
13b and 3c, the eraser holding member 15 is driven by the helical groove 14b of
the guide tube 14 so as to move backward along the slots 13c of the support member
13 when the guide tube 14 is turned, so that a portion of the eraser is projected
from the back end of the guide tube 14.
A considerably large torque acts on the eraser when the eraser is
used to rub the surface of a paper sheet. Since the support member 13 is restrained
from turning relative to the adapter 3 by the engagement of the longitudinal ribs
13b and 3c, and the adapter 3 is restrained from turning relative to the barrel
1 by the engagement of the longitudinal ribs 3c and 1a, the torque acting on the
eraser is not transmitted to the back lead chuck 5 connected to the lead tank 4,
and the back lead chuck 5 is not turned relative to the front lead chuck 11, so
that the lead gripped by the back lead chuck 5 and the front lead chuck 11 will
not be torsionally broken. The adapter 3 serves also as a spacer for avoiding difficulty
in erasing pencil marks with the eraser due to the unsteady movement of the support
member 13 and lead tank 4. The guide tube 14 is turned in the reverse direction
to retract the eraser into the support member 13.
An operation for replenishing the lead tank 4 with new leads will
be described hereinafter. The leg portion 13a of the support member 13 is pulled
out of the adapter 3 fixed to the back portion of the lead tank 4 by pulling the
guide tube 14. Since the eraser projecting mechanism 12 is formed in a unit, and
the leg portion 13a of the support member 13 is simply inserted in the adapter
3 so that the longitudinal ribs are engaged, the eraser projecting mechanism 12
can be easily removed simply by pulling the guide tube 14. Since the bevel surfaces
3d and 3e are formed at the opposite ends of the adapter 3, new leads can be smoothly
supplied through the open back end of the barrel 1 through the adapter 3 into the
lead tank 4.
Second Embodiment
Fig. 8 is a longitudinal sectional view of a double-chuck mechanical
pencil in a second embodiment according to the present invention. Mechanisms including
a front lead chuck and a back lead chuck and formed in a front portion of the
double-chuck mechanical pencil are the same as the corresponding mechanisms of
the double-chuck mechanical pencil in the first embodiment and hence the description
thereof will be omitted. The double-chuck mechanical pencil in the second embodiment
is provided with an eraser support structure 16 instead of the rotary eraser projecting
mechanism 12 of the first embodiment.
The eraser support structure 16 will be described hereinafter. The
eraser support structure 16 comprises a tubular support member 17 having a leg
portion 17a provided on its outer circumference with longitudinal ribs similar
to the longitudinal ribs 13b of the support member 13 employed in the first embodiment,
and a bottomed,eraser jacket 18 fitted in a bore formed in a back portion of the
support member 17. An eraser jacketed by the eraser jacket 18 is covered with
a push cap 19 detachably inserted in an annular space between a barrel 1 and the
support member 17.
The double-chuck mechanical pencil in the second embodiment, similarly
to that in the first embodiment, advances and projects a lead when the push cap
19 is pushed. When using the eraser, the push cap 19 is removed. When a back portion
of the eraser projecting from the eraser jacket 18 is abraded, the eraser jacket
18 jacketing the eraser is removed from the support member 17, the eraser jacket
18 provided with a slit 18a is expanded elastically to expand the slit 18a so that
the eraser is able to move relative to the eraser jacket 18, a proper length of
the eraser is pulled out from the eraser jacket 18, and then the eraser jacket
18 is allowed to return to its natural shape to hold the eraser.
Then, the eraser jacket 18 jacketing the eraser is attached to the
support member 17 of the eraser support structure 16. The lead tank 4 can be replenished
with spare leads without touching the eraser and without removing the eraser from
the eraser support structure 16 by removing the push cap 19 and pulling out the
eraser support structure 16.
Fig. 9 is a fragmentary longitudinal sectional view of an eraser
jacket 18' in a modification of the eraser jacket 18 shown in Fig. 8. The eraser
jacket 18' is bottomless and has a C-shaped cross section. An eraser support structure
16 shown in Fig. 9 employing the jacket 18' needs a less number of parts than the
rotary eraser projecting mechanism shown in Fig. 1, is able to employ an eraser
of a diameter greater than that of the eraser employed in the rotary eraser projecting
mechanism shown in Fig. 1, and is able to employ an eraser longer than that employed
in the eraser support structure 16 employing the eraser jacket 18. Since the eraser
jacket 18' is bottomless, the eraser jacket 18' is held at the back end of a support
member 17 with an eraser jacketed by the eraser jacket 18' inserted into the depth
of the support member 17. When a back portion of the eraser projecting from the
eraser jacket 18' is abraded, the eraser jacket 18' jacketing the eraser is removed
from the support member 17, the eraser jacket 18' provided with a slit 18a' is
expanded elastically to expand the slit 18a' so that the eraser is able to move
relative to the eraser jacket 18', a proper length of the eraser is pulled out
from the eraser jacket 18', the eraser jacket 18' is allowed to return to its
natural shape to hold the eraser, and then the eraser jacket 18' is put on the
support member 17.
Fig. 10 shows a barrel 1 in a modification of the barrel 1 shown
in Fig. 8. The barrel 1 shown in Fig. 10 is provided with a pair of recesses 1b
in its back end to facilitate the removal of the eraser support structure 16.
The support member 17 can be further firmly held between fingers when removing
the eraser support structure 16 from the barrel 1 to replenish the lead tank 4
with spare leads.
A push cap 19 is detachably fitted in a rear end portion of the support
member 17. The fit between the push cap 19 and the support member 17 must be looser
than that between the adapter 3 and the support member 17. More specifically,
it is desirable that a force necessary for pulling off the push cap 19 from the
support member 17 is in the range of 100 g to 400 g, and a force necessary for
pulling the support structure from the adapter 3 is in the range of 800 g to 1000
g. If a force necessary for separating the adapter 3 from the lead tank 4 is 2000
g or above, the reverse fit between the push cap 19 or the support member 17,
and will never occur.
Fig. 11 is a fragmentary longitudinal sectional view of an eraser
support structure 16 in a modification of the eraser support structure 16 shown
in Fig. 8. Referring to Fig. 11, a push cap 19 is detachably put on a back portion
of a support member 17 included in the eraser support structure 16 in a manner
different from that in which the push cap 19 of the foregoing embodiment is put
on the support member 17. In this modification, the push cap is put on the back
portion of the support member 17 with its lower end seated on a flange 17b formed
in a portion of the support member 17 projecting from the back end of a barrel
1. The barrels 1 shown in Figs. 8, 9 and 11 may be provided in their back ends
with recesses similar to the recesses 1b shown in Fig. 10.
When replenishing the lead tank 4 with spare leads, the eraser support
structure 16 can be easily removed from the barrel 1 by holding the support member
17 with fingers in the portion of thereof projecting from the barrel 1 without
removing the push cap 19 from the support member 17. The flange 17a facilitate
seizing hold of the support member 17 with fingers and pulling out the support
member 17 from the barrel 1.
Although the foregoing embodiments employ the four longitudinal ribs
formed on the outer circumference and four longitudinal ribs formed on the inner
circumference to restrain the support members 13 and 17 from turning relative
to the adapter 3, and to restrain the adapter 3 from turning relative to the barrel
1, any suitable number of longitudinal ribs may be used and any suitable restraining
means for such a purpose other than the restraining means employing the longitudinal
ribs may be employed. For example, a support member, an adapter and a barrel respectively
having polygonal cross sections may be used in combination.
Third Embodiment
Fig. 12 is a longitudinal sectional view of a double-chuck mechanical
pencil in a third embodiment according to the present invention. Mechanisms including
a front lead chuck and a back lead chuck and formed in a front portion of the
double-chuck mechanical pencil of Fig. 12 are the same as the corresponding mechanisms
of the double-chuck mechanical pencil in the first embodiment shown in Fig. 1
and hence the description thereof will be omitted. In the double-chuck mechanical
pencil in the third embodiment, an adapter 3 has an expanded front portion 3x,
a back end portion of a lead tank 4 is forced into the expanded front end portion
3x of the adapter 3, and an eraser holding member 20 is fixedly pressed in a back
end portion of the adapter 3. The inner edge of the front end of the adapter 3
is beveled in a taper surface 3xx to facilitate the insertion of the lead tank
4 in the expanded front end portion 3x of the adapter 3.
An internal thread 1x is formed in a back end portion Of the barrel
1, an externally threaded portion 21x of an end cap 21 is screwed in the back end
portion of the barrel 1, and ring 23a of a clip 23 is held between the back end
of the barrel 1 and the end cap 21. An eraser jacket 18 jacketing an eraser is
detachably attached to the eraser holding member 20. A push cap 19 is detachably
put on the eraser holding member 20 so as to cover the eraser jacketed by the
eraser jacket 18.
As shown in Fig. 13, three longitudinal ribs 3y are formed in the
outer circumference of the expanded portion 3x of the adapter 3, and six longitudinal
grooves 1yy are formed in a thick portion 1 y of the barrel 1 corresponding to
the expanded portion 3x of the adapter 3. The longitudinal ribs 3y are fitted in
the longitudinal grooves 1yy to restrain the adapter 3 from turning relative to
the barrel 1. Preferably, the diameter of a cylindrical surface including the
bottoms of the longitudinal grooves 1yy is equal to that of the inner circumference
indicated by dotted lines in Fig. 13 of a portion of the barrel 1 contiguous with
the thick portion 1y so that any step may not be formed between the thick portion
1y and the portion contiguous with the thick portion 1y. Thus, the thick portion
1y has an inside diameter smaller than that of the portion contiguous with the
thick portion 1y by a value necessary for forming the longitudinal grooves 1yy
to achieve a function to allow the axial sliding movement of the expanded portion
3x of the adapter 3 in the barrel 1 and to restrain the turning of the adapter
3 relative to the barrel 1.
Thus, the adapter 3 is able to move axially in the barrel 1, but
is unable to turn relative to the barrel 1. Consequently, the adapter 3 does not
turn relative to the barrel 1 even if a torque acts on the eraser holding member
20, and the lead gripped by the back lead chuck 5 and the front lead chuck 11
(Fig. 1) is never torsionally broken.
Since the barrel 1 is provided with the six longitudinal grooves
1yy for the three longitudinal ribs 3y of the adapter 3, the adapter 3 can be relatively
easily inserted in the barrel 1 when assembling the double-chuck mechanical pencil
shown in Fig. 12. The six longitudinal grooves 1yy are effective in preventing
the formation of sink marks when molding the barrel 1. In Fig. 12, indicated at
1z is a circular rib formed on the inner circumference of the barrel 1 to prevent
the rattling of the adapter 3 in the barrel 1. The lead tank 4 can be easily replenished
with spare leads simply by removing the push cap 19 and the eraser jacket 18 jacketing
the eraser.
Fig. 14 shows a double-chuck mechanical pencil in a modification
of the double-chuck mechanical pencil shown in Fig. 12. As shown in Fig. 14, the
double-chuck mechanical pencil is provided with a push cap 19 different from that
of the double-chuck mechanical pencil shown in Fig. 12. Referring to Fig. 14,
two circular ridges 19a are formed on the outer circumference of the push cap 19
at a position corresponding to the inner circumference of the end cap 21, and
an elastic O ring 22 is put in a circular groove between the two circular ridges
19a. The O ring 22 and the circular ridges 19a enable the push cap 19 to move smoothly
without rattling.
Fig. 15 shows a double-chuck mechanical pencil in another modification
of the double-chuck mechanical pencil of Fig. 12. An end cap 21 shown in Fig. 15
is formed by molding a synthetic resin or by die casting. The end cap 21 is provided
with eight longitudinal grooves 21a in its inner circumference as shown in Fig.
16 to avoid the formation of sink marks.
Fig. 17 shows a double-chuck mechanical pencil in a modification
of the double-chuck mechanical pencil of Fig. 15. The double-chuck mechanical pencil
shown in Fig. 17 is provided with an arrangement to avoid a difficulty in smoothly
sliding the adapter 3 relative to the barrel 1 attributable to the expansion of
the adapter 3 caused by the lead tank 4 forced into the adapter 3. As shown in
Figs. 13 & 17, the longitudinal ribs 3y to be engaged with the longitudinal
grooves 1yy of the barrel 1 are formed in a portion of the adapter 3 different
from a portion of the same in which the lead tank 4 is inserted by a press fit,
and a taper surface 3xx is formed in a portion of the inner circumference of the
adapter 3 corresponding to the longitudinal ribs 3y.
The expanded portion 3x of the adapter 3 is relatively long and a
longer back portion of the lead tank 4 is forced in the expanded portion 3x of
the adapter 3. Therefore, a portion of the adapter 3 in which the lead tank 4
is fitted by a high press fit to cause the same portion to expand is far behind
the portion of the adapter 3 in which the longitudinal ribs 3y fitted in the longitudinal
grooves 1yy of the barrel 1 are formed. A taper surface 3xx tapering backward is
formed in a portion of the inner circumference of the adapter 3 corresponding
to a portion of the outer circumference of the same in which the longitudinal ribs
3y are formed to secure a space between the adapter 3 and the lead tank 4.
Accordingly, the portion of the adapter 3 in which the longitudinal
ribs 3y are formed is not caused to expand diametrically when the lead tank 4 is
forced in the adapter 3 because the taper surface 3xx is formed in the inner circumference
of the portion of the adapter 3 in which the longitudinal ribs 3y are formed even
if the back portion of the lead tank 4 is forced in a reduced portion 3z of the
adapter 3 and reduced portion 3z is caused to expand slightly. Therefore, the
adapter 3 is able to slide smoothly axially relative to the barrel 1, the taper
surface 3xx guides the lead tank 4 when forcing the lead tank 4 in the adapter
3.
The present invention exercises the following effects.
- a. The eraser projecting mechanism or the eraser support structure is formed
in a unit, the eraser will not be turned even if the eraser is pressed firmly against
a paper sheet to rub off pencil marks, and the back lead chuck connected to the
lead tank will not be turned and hence the lead gripped by the back lead chuck
and the front lead chuck will not be torsionally broken.
- b. The eraser can be easily removed together with the eraser projecting mechanism
or the eraser support structure when replenishing the lead tank with leads even
if the originally elastic eraser has become brittle due to aging, the eraser has
been abraded or the shape of the eraser has changed without touching the eraser
soiled with carbon.
- c. Since a desired length of the eraser can be pulled out of the eraser jacket
when the eraser is abraded, the eraser can be used economically.
- d. Since the adapter serves as a spacer as well as a means for restraining
the lead tank from turning relative to the barrel, the lead tank does not rattle
even if a large force is applied to the eraser when using the eraser, and the
lead is never able to be held accidentally between the barrel and the lead tank.
- e. Since the eraser is not attached directly to the adapter, the adapter need
not be provided with any step in its inner circumference for limiting the insertion
of the eraser into the adapter, leads can be supplied smoothly into the lead tank.
- f. Since the eraser is used in combination with the support member which can
be used in combination with either the rotary eraser projecting mechanism or the
eraser support structure, and the respective main portions of the double-chuck
mechanical pencil employing the rotary eraser projecting mechanism and the double-chuck
mechanical pencil employing the eraser support structure are the same in construction,
main portion of those double-chuck mechanical pencils can be manufactured on the
same production line.
- g. The restraining means of a simple construction is formed by the longitudinal
ribs formed in the outer circumference of the front portion of the adapter, and
the longitudinal groove formed in the inner circumference of the barrel.
- h. The restraining means between the adapter and the barrel is separated longitudinally
from a portion of the adapter in which the lead tank is forced in, unsmooth sliding
movement of the adapter relative to the barrel can be prevented.