BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates to a stencil discharge apparatus for use in
discharging a stencil sheet used in a stencil printing machine and a stencil printing
machine incorporating a stencil discharge apparatus.
2. Description of the Related Art
In the case of the stencil printing machine, it is necessary to discharge
the stencil sheet fixed to a printing drum after completion of the printing operation
prior to the next perforating step. The stencil discharging operation is carried
out by a method wherein a peeling claw enters between the printing drum and the
stencil sheet to rotate the printing drum and feed out the stencil sheet into
a discharge box. Within the discharge box is installed a compressing mechanism
for compressing the stencil sheets or the like in order to increase a storing amount
of the stencil sheets after the discharging operation.
Then, when the stored number of stencil sheets within the discharge
box reaches a predetermined number of sheets (for example, it is filled with the
sheets), the discharge box is taken out of the apparatus and the stencil sheets
stored in the box are removed.
The stencil sheet discharge apparatus is provided with a sensing
means for sensing the number of sheets capable of being stored in the discharge
box. This sensing means stores the present storing amount in a memory section,
calculates a residual amount of sheets in respect to the set number of sheets at
an arithmetic section. In addition, there is also provided a filled amount sensing
system for use in sensing a state when the discharge box is filled with sheets.
Further, there is also provided a system with these devices combined.
However, in the case of these sensing means, the absolute capacity
(a residual amount of discharge sheets) within the discharge box could not be known
if the discharge box was taken out or the discharge box was not filled with discharge
sheets.
In addition, since there was a certain variation in the number of
discharge sheets capable of being stored in reference to a difference in the type
of machine or state of application in use, the constitution of sensing a residual
amount of sheets detected through the memory section was required to have a predetermined
surplus amount in the set value for the filled stencil sheets to be discharged.
With such an arrangement as above, there was sometimes a possibility that the amount
of discharge sheets capable of being stored in the discharge box was lower than
an actual stored state.
Further, in the case that the discharge box is taken out during the
operation, a stored state of the stencil sheets within the discharge box can not
be discriminated accurately. For example, in the case of configuration in which
the memory is cleared by taking-out the discharge box, if the stencil sheets within
the discharge box are not removed and the box is fixed again to the device, the
residual amount of sheets in the memory is different from the actual value of the
number of sheets.
In this case, even if the discharge box is filled with the sheets
subsequently discharged, it is determined that the device is not filled with the
sheets and an inferior discharge occurs (such as jamming or the like). In addition,
in the case that only some of the stencil sheets were taken out when the discharge
box was taken out, a value at the memory section in the device was different from
the stored state in the discharge box which produces an inconvenient state in operation.
The present invention has been invented in order to solve the aforesaid
problems and it is an object of the present invention to provide a stencil discharge
apparatus capable of performing an accurate sensing of a stored state of the stencil
sheets in the discharge box and able for example to inform an appropriate time
of removal of the sheets.
US-A-5,074,204 discloses a stencil discharge apparatus according
to the preamble of claim 1. The present invention is characterized by the features
recited by the characterizing portion of claim 1. Optional features are recited
in the dependent claims.
SUMMARY OF THE INVENTION
According to this invention, there is provided a stencil discharge
apparatus for a stencil printing machine having a discharge box for storing a predetermined
amount of stencil sheets after being peeled off from a printing drum so as to
discharge said stencil sheets. The stencil discharge apparatus includes compressing
means for compressing the stencil sheets discharged into said discharge box through
motion of a compressing plate; compressing pressure sensing means for sensing
and outputting a compressing pressure of said compressing means; moving amount
sensing means for sensing and outputting an amount of motion of said compressing
plate; and control means for calculating a storing amount of the stencil sheets
in said discharge box on the basis of sensing of a predetermined pressure through
said compressing pressure sensing means and an amount of motion sensed by said
moving amount sensing means.
In accordance with the aforesaid configuration, the stencil sheets
are compressed by the compressing means every time the stencil sheets are stored
(discharged) into the discharge box. The control means calculates a storing amount
of the stencil sheets in response to a moving amount of the compressing plate
during compressing operation. Since the storing state in the discharge box can
be directly sensed through motion of the compressing plate, it becomes possible
to calculate an accurate amount of discharged stencil sheets.
There may be provided a stencil discharge apparatus for a stencil
printing machine in which said control means calculates a residual amount of sheets
capable of being stored in said discharge box in response to a limited storing
amount of said discharge box and an amount of motion of said compressing means.
In accordance with the aforesaid configuration, the control means
is enabled to know a dischargeable amount of said sheets every time in order to
calculate a residual amount of the discharge sheets.
There may be provided a stencil discharge apparatus for a stencil
printing machine having a display device for displaying a storing amount of said
stencil sheets or a residual amount which can be stored.
In accordance with the aforesaid configuration, a storing amount
of the stencil sheets and/or a residual amount which can be stored is displayed
on the display device and it can be easily confirmed.
There may be provided a stencil discharge apparatus for a stencil
printing machine in which said control means alarms when the residual amount becomes
less than a specified value in response to a storing limit amount of said discharge
box and an amount of motion of said compressing means.
In accordance with the aforesaid configuration, since the external
informing operation is carried out when the residual amount in the discharge box
becomes less than a specified value, it becomes possible to inform the discharging
of stencil sheets in the discharge box at a proper time and deposit the sheets.
There may be provided a stencil discharge apparatus for a stencil
printing machine in which said control means includes a memory means for storing
a storing amount of stencil sheets within said discharge box; the storing amount
of the stencil sheets stored within said discharge box is calculated on the basis
of an amount of motion sensed by said moving amount sensing means when said compressing
pressure sensing means senses a predetermined pressure upon compressing the stencil
sheet with the compressing means; and the storing amount of the stencil sheets
is stored in said memory means.
In accordance with the aforesaid configuration, since a storing amount
of stencil sheets is calculated every time the sheet is discharged, revised and
stored in the memory means, mere reading-out of the content stored in the memory
means enables an amount of storing in the discharge box to be accurately known
even under a state before discharging sheet.
There may be provided a stencil discharge apparatus for a stencil
printing machine in which said control means reads out the storing amount of the
stencil sheets stored in the memory means when said stencil sheets are discharged
and causes compressing operation of the compressing means not to be executed when
said storing amount is more than a predetermined amount.
In accordance with the aforesaid configuration, the compressing operation
performed by the compressing means is not performed when a storing amount in the
discharge box is less than a predetermined amount, resulting in that it is possible
to restrict a useless consumption of electrical power.
There may be provided a stencil discharge apparatus for a stencil
printing machine in which said control means causes the stencil sheets to be compressed
with said compressing means when a power supply is turned on and calculates the
storing amount of the stencil sheets within said discharge box on the basis of
an amount of motion sensed by said moving amount sensing means when said compressing
pressure sensing means senses a predetermined pressure.
In accordance with the aforesaid configuration, since a compressing
operation is actually carried out to calculate a storing amount of the stencil
sheets within the discharge box when the power supply is turned on again, it becomes
possible to attain an accurate storing amount even if a storing amount in the
discharge box is changed due to a deposition of the discharge sheet during a time
in which the power supply is turned off.
There may be provided a stencil discharge apparatus for a stencil
printing machine in which said control means performs an external informing of
an alarm when it is judged that the storing amount of the stencil sheets after
printing exceeds a storing limit amount of said discharge box in the case where
an operating input for performing the printing is set as accompanied by discharging
a plurality of the stencil sheets.
In accordance with the aforesaid configuration, although there occurs
a case in which the discharge box is filled with sheets in the midway part of printing
operation for discharging a plurality of sheets, it is judged if a storing amount
of the stencil sheets exceeds the storing limit amount of said discharge box before
executing the printing operation under this state and if it exceeds the amount,
it is alarmed in advance. With such an arrangement as above, it becomes possible
to prevent it in advance that the sheets can not be discharged in the midway part
of printing operation and the printing operation is stopped.
There may be provided a stencil discharge apparatus for a stencil
printing machine including an operating panel for operating and inputting a number
of the stencil sheets to be perforated.
In accordance with such a configuration as described above, it becomes
possible to know at once whether the discharging operation corresponding to the
number of stencil sheets performed by the present printing operation can be carried
out by performing an inputting operation of the number of sheets with the operating
panel.
There may be provided a stencil discharge apparatus for a stencil
printing machine in which said control means is connected to a computer through
a network and transmitted an alarm to the computer when it is judged that the
storing amount of the stencil sheets after printing exceeds a storing limit amount
of said discharge box in the case where printing is performed in reference to a
number of the stencil sheets inputted from said computer.
In accordance with the aforesaid configuration, in the case that
a printing instruction is generated from a remote computer through a network connection,
it is judged whether a storing of the sheet into the discharge box can be carried
out in response to the number of sheets when the printing accompanied by a plurality
of sheets is performed, and if it is not possible, an alarm is transmitted. With
such an arrangement as above, it becomes possible to prevent that the sheet can
not be discharged in the midway part of the printing operation and the printing
operation is stopped, resulting in that a network printing using a remote stencil
printing machine can be carried out smoothly under an instruction dispatched from
the computer.
There may be provided a stencil discharge apparatus for a stencil
printing machine in which said control means is connected to a computer through
a network and transmits a residual amount of sheets in the discharge box into
the computer when printing is started.
In accordance with the aforesaid configuration, it is possible to
know at a remote computer the residual amount of sheets in the discharge box when
the printing is started.
The stencil discharge apparatus of the present invention may include
stencil sheets residual amount calculating means for calculating a residual amount
of sheets which can be stored in said discharge box in reference to a storing limit
amount of said discharge box and the storing amount of stencil sheets discharged
into said discharge box; means for inputting a number of originals prior to a
case where a processing accompanied by discharging a plurality of the stencil sheets
is performed in a continuous manner; the control means also being for comparing
said inputted number of originals with said calculated residual amount and performing
an alarm when said number of originals are more than the residual amount.
In accordance with the aforesaid configuration, in the case that
a processing accompanied by a plurality of discharged sheets is performed in a
continuous manner, the number of originals is inputted prior to the processing
to cause the inputted number of originals to be compared with the calculated residual
amount and an alarm is produced when the number of originals is more than the
residual amount, so that it becomes possible to prevent that the discharge sheet
can not be discharged in the midway part of printing operation and the printing
operation is stopped.
There may be provided a stencil printing machine including a stencil
discharge apparatus of the present invention and an automatic document feeder on
which a plurality of originals can be mounted; and an operating panel for inputting
the number of originals set at said automatic document feeder; wherein said control
means compares the number of originals inputted through said operating panel with
the residual amount of discharge sheets under an ADF mode using said automatic
document feeder.
In accordance with the aforesaid configuration, under an ADF mode
using the automatic document feeder, the number of originals inputted through said
operating panel is compared with the residual amount of discharge sheets and an
alarm is produced when the number of originals is more than the residual amount,
so that it becomes possible to prevent that the discharge sheet can not be discharged
in the midway part of printing operation and the printing operation is stopped.
There may be provided a stencil printing system including a stencil
printing machine having a stencil discharge apparatus according to the present
invention and a computer connected to said stencil printing machine through a network,
and the computer receives a printing instruction for said stencil printing machine.
The stencil printing system may include stencil sheets residual amount calculating
means for calculating a residual amount of the sheets which can be stored in said
discharge box in reference to a storing limit amount of said discharge box and
a storing amount of the stencil sheets discharged into said discharge box; means
for setting a number of originals to be processed on the computer prior to continuous
processing accompanied by discharging a plurality of the stencil sheets; and control
means for comparing said set number of originals with said calculated residual
amount and raising an alarm when said number of originals is larger than the residual
amount.
In accordance with the aforesaid configuration, since the residual
amount of sheets in the discharge box is transmitted to the computer, it becomes
possible to instruct at a computer a printing of the number of sheets corresponding
to the residual amount. With such an arrangement as above, it is possible to prevent
that the sheets can not be discharged in the midway part of the printing operation
and the printing operation is stopped and then a network printing using the remote
stencil printing machine can be carried out smoothly under an instruction attained
from the computer.
BRIEF DESCRIPTION OF THE DRAWINGS
- Fig. 1 is a side elevational view for showing a first preferred embodiment
of a stencil discharge apparatus for a stencil printing machine of this invention.
- Fig. 2 is a block diagram for showing an electrical configuration of a stencil
discharge apparatus.
- Fig. 3 is a flow chart for showing a control processing for calculating a discharge
amount.
- Fig. 4 is a side elevational view for showing an operation of a stencil discharge
apparatus.
- Fig. 5 is a view for showing an example of display of a stored state in a discharge
box.
- Fig. 6 is a view for showing an example of display when an inner side in a
discharge box approaches a storing limit state.
- Fig. 7 is a flow chart for showing a control operation when an inner side in
a discharge box approaches a storing limit state.
- Fig. 8 is a flow chart for showing a control processing when a continuous printing
of a second preferred embodiment of this invention is carried out.
- Fig. 9 is a view for showing an example of display of an alarm when a continuous
printing is carried out.
- Fig. 10 is a flow chart for showing a control processing when a power supply
for an apparatus of a third preferred embodiment of this invention is turned on.
- Fig. 11 is a flow chart for showing a control processing when a stencil discharging
operation of a fourth preferred embodiment of this invention is carried out.
- Fig. 12 is a side elevational view for showing a fifth preferred embodiment
of this invention.
- Fig. 13 is a block diagram for showing a configuration of a network printing
of a sixth preferred embodiment of this invention.
- Fig. 14(a) is a flow chart for showing an alarm processing of a discharge stencil
when a network printing is carried out.
- Fig. 14(b) is a flow chart for showing an alarm processing of a discharge stencil
when a network printing is carried out.
- Fig. 15 is a view for showing a content of alarm for a discharge stencil displayed
on a terminal screen. (No. 1)
- Fig. 16 is a view for showing a content of alarm for a discharge stencil displayed
on a terminal screen. (No. 2)
- Fig. 17(a) is a flow chart for showing an alarm processing of a discharge stencil
when a network printing of a seventh preferred embodiment of this invention is
carried out.
- Fig. 17(b) is a flow chart for showing an alarm processing of a discharge stencil
when a network printing of a seventh preferred embodiment of this invention is
carried out.
DETAILED DESCRIPTION
[First Preferred Embodiment]
Fig. 1 is a side elevational view for showing a stencil discharge
apparatus for a stencil printing machine of this invention.
This stencil discharge apparatus 1 is arranged near an outer circumference
of a printing drum rotated within a stencil printing machine. Upon completion of
the printing operation, prior to next perforation, a peeling claw enters between
the printing drum and a stencil sheet and the stencil sheet P is peeled off from
the printing drum through rotation of the printing drum. Concurrently, the stencil
sheet P is fed out toward a discharge box 2 (a direction A in the figure).
The discharge box 2 is formed as an inner hollow box shape, wherein
the stencil sheet P is fed into the box through an opening 2a.
Within the discharge box 2 are arranged a compressing means 5 for
compressing the stencil sheet P, a compressing pressure sensing means 6 for sensing
a compressing pressure of the compressing means 5 and a moving amount sensing means
7 for sensing an amount of motion of the stencil sheet P when the sheet is compressed
by the compressing means 5.
The compressing means 5 in this preferred embodiment is comprised
of a compressing plate 10 arranged within the discharge box 2, and a moving means
11 for moving the compressing plate 10 in a compressing direction. The moving
means 11 has, outside (both sides) of the discharge box 2, a rail 12 extending
in a longitudinal direction of the discharge box 2 and a moving plate 13 movable
on the rail 12. The moving plate 13 moves on the rail 12 under a rotation of a
motor 14. For example, a rack-gear is arranged at the rail 12 and a pinion-gear
is arranged at the moving plate 13.
A resilient member (a spring or the like) 15 is arranged between
the moving plate 13 and the compressing plate 10, and the compressing plate 10
is biased against the moving plate 13 in a direction spaced apart by a predetermined
distance.
The compressing pressure sensing means 6 senses a compressing pressure
when the stencil sheet P is compressed with the compressing means 5. For example,
this is comprised of a micro-switch 6a arranged at the compressing plate 10. When
a spacing between the compressing plate 10 and the moving plate 13 is narrowed
to a predetermined distance during compressing operation, a sensing signal is outputted.
A moving amount sensing means 7 senses a moving amount of the compressing
plate 10. For example, it is comprised of a pulse encoder 7a for sensing a rotation
of the motor 14. When the motor 14 is rotated, a sensing signal corresponding
to a moving amount of the compressing plate 10 (a moving plate 13) moved on the
rail 12 is outputted. In addition, the moving amount is sensed by a resistor outputting
a resistance value corresponding to the rotation to a power transmitting shaft
of the motor 14 fixed to the shaft.
Fig. 2 is a block diagram for showing an electrical configuration
of a stencil discharge apparatus.
Each of sensing signals of the moving amount sensing means 7 and
the compressing pressure sensing means 6 is changed by data converting means 18a,
18b into a signal format processed by a control means 20.
The control means 20 is comprised of a CPU 21, a ROM 22, a RAM 23
and a memory holding means 24 and the like and this can be constituted by a general-purpose
computer device. A storing amount of stencil sheets to be described later and a
residual amount of discharged stencil (a residual amount) are stored in the RAM
23 in such a manner that they can be revised and similar data is transferred to
the memory holding means 24 every time the content of the RAM 23 is revised. The
memory holding means 24 is comprised of HDD or the like and this is comprised
of a device for holding the stored state of data even in the case that a power
supply for the apparatus is turned off.
This control means 20 performs an operation control to be described
later, calculates a residual amount of discharged stencil within the discharge
box 2 and outputs it by a method wherein the CPU 21 executes a predetermined control
program.
In addition, a motor driver 25 is a driving circuit for use in operating
the motor 14. A display device 26 displays various kinds of operating contents
to be described later.
Then, an operation of the aforesaid configuration will be described
as follows.
Fig. 3 is a flow chart for use in sensing an amount of discharged
stencils performed by the control means 20. This sensing of the amount of discharged
stencils is executed every time the stencil sheet P is discharged into the discharge
box 2.
At first, as the stencil sheet P is discharged into the discharge
box 2 (SP1), a compressing of the stencil sheet P is started (SP2). The stencil
sheet P is peeled off from the printing drum and transported into the discharge
box 2. The discharging is sensed by a sensor arranged near the opening 2a (side
of the apparatus).
At first, the motor 14 for the compressing means 5 is rotated and
the moving plate 13 is slid in a rightward direction as viewed in Fig. 1 on the
rail 12. With such an arrangement as above, the compressing plate 10 in front of
the moving plate 13 is contacted with the stencil sheet P and then the sheet is
gradually compressed. Correspondingly, the resilient member 15 is shrunk.
Then, as indicated in an operation diagram in Fig. 4, the micro-switch
6a constituting the compressing pressure sensing means 6 is operated when the stencil
sheet P is under a predetermined compressed state and then the compressed state
is sensed and outputted (SP3-YES).
The control means 20 takes a sensing signal of a moving amount sensing
means 7 when a compressing pressure sensing signal is inputted (SP4).
The control means 20 may calculates a storing amount of the stencil
sheets P within the discharge box 2 and a residual amount of stencil sheets attained
from the former, revises them and stores them in RAM 23 (SP5). The content of the
RAM 23 is transferred to the memory holding means 24 so as to back up data about
the storing amount and the residual amount of discharge stencils.
Within the ROM 22 of the control means 20 is set in advance in a
form of look-up table a relation between the moving amount of the moving means
11 and the storing amount of the stencil sheets P. In addition, there may be provided
a residual amount of discharged stencil sheets in which a stored amount is subtracted
from the storing limit amount within the discharge box 2.
Accordingly, the control means 20 can attain a storing amount and
a residual amount of discharged sheets in reference to a moving amount indicated
by a sensing signal outputted from the moving amount sensing means 7.
Fig. 5 is a view for showing a displayed state of the residual amount
of discharged stencil sheets at the display device 26.
The display device 26 is constituted by an LCD or the like arranged
on the operating panel 30 of the stencil printing machine.
On this display device 26 are displayed a storing amount of the stencil
sheets P stored in the RAM 23 and an indicator 20a indicating the residual amount
of discharged stencil sheets. This indicator 20a displays the storing amount of
the stored stencil sheets P with a black color within a frame line indicating
an outer shape of the discharge box 2 and the residual amount of the discharged
stencil sheets is displayed in white blank state.
It is possible to display in a real time mode both the storing amount
and the residual amount of the discharged stencil sheets by this indicator 20a.
In addition, the residual amount of the discharged stencil sheets may be displayed
on the LCD in a numerical value. Further, in the case that the stencil printing
machine is connected with an upper device like a personal computer, it may also
be applicable that the storing amount and the residual amount are displayed by
the upper device.
The aforesaid compressing means 5 is returned back again to its initial
position (the position illustrated in Fig. 1) after the compressing operation for
the stencil sheets P is performed so as to enable the stencil sheets P discharged
subsequently to be taken into the device.
In addition, the control means 20 performs a pre-displaying on the
display device 26 as shown in Fig. 6 when the residual amount of stencil sheets
in the discharge box 2 is less in residual state. For example, as shown in the
figure, it may display "The discharge box will be filled with sheets very soon"
in a row of letters 20b.
Fig. 7 is a flow chart for a pre-displaying operation.
In the control means 20, a specified value (a pre-advised value)
corresponding to a time of pre-displaying operation is stored. Accordingly, when
the residual amount of the discharged stencil sheets is less than the pre-advised
value (SP10-YES), the aforesaid pre-advised display is carried out (SP11).
More practically, the aforesaid pre-advised display is carried out
continuously during a period subsequent to a situation in which a moving amount
of the moving amount sensing means 7 reaches this pre-advised value.
[Second Preferred Embodiment]
A second preferred embodiment of this invention will be described
as follows.
To the stencil printing machine is connected an ADF (an automatic
document feeder) and there occurs sometimes that many printed documents are attained
from a plurality of originals in a continuous manner (called as "ADF mode"). Under
this ADF mode, one stencil sheet per one original is formed and the printing is
carried out continuously up to a predetermined number of sheets under application
of one stencil sheet. As to a printing of sheets more than a predetermined number,
the sheet is read once again to form one stencil sheet and similarly the printing
is carried out. In the case that this ADF mode is applied for operation, it is
sometimes performed that a sorter is separately connected to the stencil printing
machine and a sorting operation is carried out.
An operator specifies this ADF mode and then causes the device to
perform a plurality set of stencil making and stencil discharging operation in
an automatic manner. Due to this fact, there is a possibility that the discharge
box 2 is filled with sheets in midway of discharging sheet operation for the stencil
sheet P under an absence of the operator.
In this case, the number of originals can be inputted through the
ten-key on the operating panel 30 and the control means 20 may attain the number
of the stencil sheets P required in the ADF mode operation, i.e. the number of
discharged stencil sheets P which will be discharged into the discharge box 2 during
the ADF mode.
Fig. 8 is a flow chart for indicating an alarm display operation
in the ADF mode.
When an operator selects "ADF mode" (SP20-YES) and the number of
originals is inputted, the control means 20 compares the residual amount of discharged
stencil sheets stored in the RAM 23 with the number of originals (the number of
stencil sheets). Then, when the number of originals (the number of stencil sheets)
exceeds the residual amount of discharged stencil sheets (SP21-YES), an alarm is
displayed at the display device 26 (SP22).
As a content of the alarm, "The discharge box is filled with sheets
during the ADF mode operation. Please remove the stencil sheets in the discharge
box." is displayed on the display device 26 in a row of letters 20c as shown in
Fig. 9.
In this way, the control means 20 may display an alarm when it is
judged that the stencil sheets P can not be stored in the discharge box 2 under
the ADF mode.
In the aforesaid processing, although its configuration is made such
that the residual amount of discharged stencil sheets is compared with the number
of originals (the number of stencil sheets) when the number of originals is inputted
and an alarm is performed when the residual amount of the sheets is lower than
the number of originals, this invention is not restricted to this form.
For example, it may be constituted such that the residual amount
of discharged stencil sheets is compared with the number of originals when a start
button for printing operation is depressed after the number of originals is inputted
and an alarm is performed when the residual amount of the sheets is lower than
the number of originals.
[Third Preferred Embodiment]
A third preferred embodiment of this invention will be described
as follows.
The third preferred embodiment relates to an operation control of
the control means 20 when the power supply is turned on, and this will be described
in reference to the flow chart shown in Fig. 10.
When the power supply for the device (the stencil printing machine)
is turned off, the storing amount of the sheets and the residual amount of discharged
sheets stored in the RAM 23 are deleted. In addition, there occurs a possibility
that the stencil sheets P in the discharge box 2 are removed during a period in
which the power supply is turned off.
Performing the flow chart shown in the figure prevents occurrence
of disadvantages based on these items.
At first, the control means 20 reads the storing amount and the residual
amount of discharged stencil sheets backed up in the memory holding means 24 when
the power supply for the device is turned on (SP30).
Then, it is discriminated whether the read residual amount of discharged
sheets is more than the specified value (SP31). This specified value is set to
a half value of the storing limit amount which can be stored in the discharge box
2, for example. It is set to be a larger value than the pre-advised value described
at least in SP10.
As a result of discrimination, when the residual amount of discharged
sheets is more than the specified value (SP31-YES), the processing at the time
of turning-on of the power supply is completed.
In turn, as a result of discrimination, when the residual amount
of discharged sheets is equal to or lower than the specified value (SP31-NO), the
compression control (SP32) is started. In this case, whether or not the storing
amount is more than the specified value can be applied as a standard for discrimination
at the SP31 in place of the residual amount of discharged sheets.
The control means 20 may execute the same control as that for the
aforesaid processings at SP2 to SP5. The stencil sheets P are compressed by the
compression means 5. Then, a sensing signal of the moving amount sensing means
7 when the micro-switch 6a is operated is taken. Then, the residual amount of
discharged sheets within the discharge box 2 is calculated in response to the sensed
moving amount, revised and stored in the RAM 23. In addition, it is backed up in
the memory holding means 24.
As described above, when the power supply is turned on, the compressing
operation is executed to sense a residual amount of the discharged sheets in the
discharge box 2. With such an arrangement as above, even in the case that the stencil
sheets P in the discharge box 2 are removed during the power supply is turned
off, the residual amount of the discharged sheets in the discharge box 2 can be
sensed accurately.
Additionally, the compressing process when the power supply is turned
on is carried out only when the residual amount of discharged sheets indicated
by the read back-up data is lower than the specified value. That is, when there
is a surplus space in the discharge box 2, the compressing process for sensing
the aforesaid residual amount of discharged sheets is not carried out. With such
an arrangement described above, it is possible to prevent a useless compression
work from being performed and to restrict a consumption of electrical power.
[Fourth Preferred Embodiment]
A fourth preferred embodiment of this invention will be described
as follows.
Fig. 11 is a flow chart for indicating another example of a control
configuration.
In the case of the content of processing illustrated in reference
to the first preferred embodiment (Fig. 3), the compressing means 5 compresses
the stencil sheets P under a predetermined compressing force. That is, a high compressing
force is applied under every compressing operation until the compressing pressure
sensing means 6 may output the sensing signal.
However, it may not be required that the high compressing force is
applied during a period in which the number of stored stencil sheets P within the
discharge box 2 is less.
As shown in Fig. 11, when the compressing operation with the compressing
means 5 is started, the residual amount of discharged sheets stored in the RAM
23 is compared with the predetermined specified value and judged (SP40). The specified
value is set to a half value of a storing limit amount, for example. That is,
it may also be applicable that the values applied in SP31 are read out.
As a result of judgement, when the residual amount of discharged
sheets is equal to or lower than the specified value (SP40-NO), a usual compressing
operation is started (SP41). That is, the processings of SP2 to SP5 shown in Fig.
3 are carried out. With such an arrangement as above, the compressing means 5
may compress the stencil sheets P with a predetermined force. That is, the high
compressing force is applied until the compressing pressure sensing means 6 outputs
the sensing signal under the compressing operation performed every time.
In turn, when the residual amount of discharged sheets is more than
the specified value (SP40-YES), the compressing means 5 is controlled in its operation
in such a manner that the compressing pressure may become a lower compressing pressure
than that of SP41.
When the compressing means 5 is moved by a predetermined value, for
example, (SP42-YES), the compressing means 5 is controlled to be returned back
to its initial position (SP43).
In this embodiment described above, when there is a surplus space
in the discharge box 2, no useless compressing operation is carried out and a consumption
of the electrical power is restricted.
[Fifth Preferred Embodiment]
The stencil discharge apparatus of the fifth preferred embodiment
of this invention will be described below. Fig. 12 is a side elevational view for
showing a configuration of the fifth preferred embodiment.
In this preferred embodiment, the configuration of the compressing
pressure sensing means 6 and the moving amount sensing means 7 are changed. The
compressing pressure sensing means 6 is made such that a light transmitting and
light receiving integral type photo-sensor 6b is arranged at the compressing plate
10 and a shield plate 6c for shielding light is arranged at the moving plate 13.
In addition, it may also be applicable that as the motor 14, a DC motor is applied
and a current value of the DC motor is sensed under an operation of the compressing
pressure sensing means 6. The control means 20 can judge that a pressure more than
the predetermined value is applied when the current value exceeds the predetermined
value.
In addition, the moving amount sensing means 7 is constituted by
a distance measuring sensor 7b fixed to the device. The distance measuring sensor
7b may measure a moving amount of the moving plate 13 under a non-contacted state.
For example, it may be constituted by a laser displacement meter. A measuring
beam is radiated against the moving plate 13 and a moving amount is sensed in response
to the variation of the radiating position of the reflected light as the moving
plate 13 is moved. In addition, it may be constituted by a CCD sensor and a linear
resistor arranged along the rail 12 can be used.
Sensing signals from the photo-sensor 6b and the distance measuring
sensor 7b are outputted to the control means 20. The control means 20 may execute
the same control processing as that of the first preferred embodiment so as to
calculate the storing amount and the residual amount of discharged sheets within
the discharge box 2.
Even in case of the aforesaid configuration, it is possible to attain
the actions and effects similar to those of the aforesaid preferred embodiments.
If the motor 14 having the aforesaid configuration is constituted
by a pulse motor, it is possible to convert the moving amount with the pulse count
supplied. In this case, the moving amount sensing means 7 is constituted by a counter
for counting the supplied pulse. In addition, the data converting means 18b converts
the counted value into the moving amount.
Further, although the compressing means 5 having the aforesaid configuration
is slid in a lateral direction by the moving means 11, this is not limited to this
arrangement. For example, it may be constructed such that the compressing plate
may be rotatably turned around the rotating shaft. In this case, the motor for
the moving means rotates and drives the rotating shaft. In addition, the moving
amount sensing means 7 is constituted by a rotary type encoder or a rotary resistor
for use in sensing a rotation of the rotating shaft.
In addition, it is not necessary that the motor 14 is placed within
the discharge box 2 and it may be constituted such that it may transmit a driving
force to the moving means from outside the discharge box 2 through a gear and the
like.
Further, if the storing limit amount is kept constant, since the
storing amount and the residual amount of discharged sheets are kept to face to
each other, it may also be applicable that it may be limited to one of a display
at the display device 26 and a storage to the RAM 23 (memory holding means 24)
(either the storing amount or the residual amount of discharged sheets).
[Sixth Preferred Embodiment]
A sixth preferred embodiment of this invention will be described
as follows.
Fig. 13 is a view for illustrating a network connecting configuration
of the stencil printing machine. The stencil printing machine 40 provided with
the aforesaid stencil discharge apparatus 1 can be connected to the network 42
through a print server 41. More practically, the control means 20 shown in Fig.
2 is connected to the network 42 through an interface (I/F).
A plurality of computers 43 (43a to 43n) are connected to this network
42. Each of the computers 43 is constituted by a personal computer having a printer
driver assembled therein suitable for the stencil printing machine 40 and then
the stencil printing machine 40 can be remotely operated through the network 42.
In this case, each of the computers can send original image date to the stencil
printing machine 40.
A stencil discharging process using the stencil printing machine
40 which is operated from one of the computers through this network will be described
below.
At the computer 43, the number of originals required for printing
operation is set when the printing operation is carried out. At the stencil printing
machine 40, it is discriminated whether or not the stencil sheets P after use thereof
can be stored in the discharge box 2 in response to the number of originals.
Fig. 14 is a flow chart for indicating a content of processing in
which the discriminating processing for the residual amount of discharged sheets
is performed at the stencil printing machine 40. (a) indicates a processing performed
at the computer 43 and (b) indicates a processing at the stencil printing machine
40.
At the computer 43, printing information about the use of the network
is set (SP50). The printing information includes the number of originals. In this
case, the number of originals is the same meaning as the number of stencil sheets
required for a printing operation. In addition, in the case that the image data
is transmitted from the computer 43, the image data is set.
Then, the printing information is informed to the stencil printing
machine 40 through the network 42 (SP51).
Upon receiving the data of the residual amount of discharged sheets
from the stencil printing machine 40 (SP52), it is determined whether or not the
content of this data shows an error of the residual amount of discharged sheets
(SP53).
In the case that there occurs no error in the residual amount of
discharged sheets (SP53-NO), an alarm processing about the residual amount of discharged
sheets is completed. Then, the printing with the stencil printing machine 40 is
started.
In turn, in the case that there is an error in the residual amount
of discharged sheets (SP53-YES), an alarm of residual amount of discharged sheets
is displayed at the display device (CRT or the like) of the computer 43.
Fig. 15 is a view for showing an example of display of an alarm.
As shown in this figure, "The discharge box is filled with sheets
during printing of this original. Please re-start the operation after the stencil
sheets in the discharge box is removed." is displayed in a row of letters 46a in
the letter box 46.
In this way, the alarm is displayed at the computer 43 when it is
judged that the stencil sheets P can not be stored in the discharge box 2.
Then, there will be described the content of processing at the stencil
printing machine 40 in reference to Fig. 14(b).
At the stencil printing machine 40, the computer 43 may perform a
setting of use of the network correspondingly in reference to the setting of the
printing information under application of the network (SP56).
Then, the stencil printing machine 40 receives the printing information
including the number of originals from the computer 43 (SP57).
Then, the residual amount of discharged sheets in the discharge box
2 is compared with the number of originals (SP58).
As a result of comparison, if the residual amount of discharged sheets
is larger than or equal to the number of originals (SP59-YES), it is possible to
store all the used stencil sheets P in the discharge box 2 through performing the
present printing operation and it is judged that no error is found in the residual
amount of discharged sheets.
Then, information saying "No error in the residual amount of discharged
sheets" is set (SP60) and this information is transmitted to the computer 43 (SP62).
In turn, in the case that the number of originals is larger than
the number of residual amount of the discharged sheets (SP59-NO), the used stencil
sheets P can not be stored in the discharge box 2 in the midway part of the present
printing operation and it is judged that an error of the residual amount of discharged
sheets is present.
Then, information saying "Error is present in the residual amount
of discharged sheets" is set (SP61) and this information is transmitted to the
computer 43 (SP62).
Fig. 16 is a view for illustrating another example of alarm displayed
at the computer 43. In the illustrated example, "The discharge box is filled with
sheets during printing of the set original. Continuing this process causes printing
operation to be stopped in the midway part of it. When cancelled, after removing
the stencil sheets in the discharge box, please re-start the operation. Would you
continue this operation?" in a row of letters 46b is displayed in the letter box
46. In regard to this display, either "continue" or "cancel" can be optionally
selected on the computer 43 by the selection box 46c,46d.
[Seventh Preferred Embodiment]
Fig. 17 is a flow chart for indicating the content of the processing
in which the discriminating processing for the residual amount of discharged sheets
is executed at the computer 43. Fig. 17(a) indicates a processing at the computer
43 and Fig. 17(b) indicates a processing at the stencil printing machine 40.
At the computer 43, printing information about the use of network
is set (SP70). As the printing information, there are the number of originals (similar
meaning to the number of discharged sheets). In addition, in the case that the
image data is transmitted from the computer 43, the image data is set.
Then, the printing information is informed to the stencil printing
machine 40 through the network 42 (SP71).
After the data about the residual amount of discharged sheets is
received from the stencil printing machine 40 (SP72), the set number of originals
is compared with the residual amount of the number of originals (SP73).
As a result of comparison, if the residual amount of discharged sheets
is larger than or equal to the number of originals (SP73-NO), it is judged that
it is possible to store all the used stencil sheets P in the discharge box 2 through
performing the present printing operation and an alarm processing about the residual
amount of discharged sheets is finished. Then, the printing by the stencil printing
machine 40 is started.
In turn, as a result of comparison, if the number of originals is
larger than the residual amount of discharged sheets (SP73-YES), it is judged that
it is not possible to store all the used stencil sheets P in the discharge box
2 in the midway part of present printing operation, and an alarm processing about
the residual amount of discharged sheets is executed (SP74).
When the alarm processing is carried out, the alarms described in
Figs. 15 and 16 are displayed on the display device at the computer 43.
Then, there will be described the content of processing at the stencil
printing machine 40 in reference to Fig. 17(b).
At the stencil printing machine 40, the computer 43 correspondingly
sets the use of network in response to the setting of the printing information
used in the network (SP75).
Then, the stencil printing machine 40 receives the printing information
including the number of originals from the computer 43 (SP76).
Then, the stencil discharge apparatus 1 may set information about
the present residual amount of discharged sheets (SP77) and transmits this information
toward the computer 43 (SP78).
In accordance with the aforesaid sixth and seventh preferred embodiments,
since it is possible to know the sheet discharging state within the discharge box
2 at the stencil printing machine 40 when the stencil printing machine 40 is operated
from the computers 43 through the network, it is possible to prevent that the discharge
box 2 is filled with the sheet in the midway part of printing operation and then
it is possible to perform a smooth printing operation through the network.
In accordance with the aforesaid sixth and seventh preferred embodiments,
although the number of originals is automatically set as printing information handled
by a printer driver, this invention is not limited to this state and this invention
can be applied to the case in which a user may input and set the number of originals
(the number of stencil sheets) through the key-board at the com puter.
In accordance with the aforesaid second, sixth and seventh preferred
embodiments, the method for sensing the residual amount is not limited to that
of the first preferred embodiment, but other sensing methods may also be naturally
employed. However, in accordance with the sensing method of the first preferred
embodiment, its accuracy in operation is high and it is more convenient in operation.
In addition, it is of course apparent that even if the number of
originals is smaller than the residual amount against a preparation for the case
in which the method for sensing the residual amount is lack a little in its accuracy,
the control is carried out for performing an alarm if the difference is lower than
the predetermined value. In that case, since the sensing error can be accommodated,
it has an effect that a lost of alarm when required is prevented.
In accordance with this invention, there is provided a configuration
in which a storing amount of the stencil sheets within the discharge box is calculated
in response to a moving amount of the compressing plate when the compressing means
actually compresses the stencil sheets. With such an arrangement as above, it
becomes possible to perform an accurate sensing of the actual stored state and
further the stencil sheets can be stored up to a full level of the storing limit
amount of the discharge box. In addition, concurrently, it is also possible to
reduce the number of times of removing the stencil sheets from the discharge box
and to perform an appropriate informing of the removing time. In addition, it is
also possible to prevent an occurrence of jamming of the stencil sheets when the
sheets are discharged due to erroneous sensing of a storing amount in the discharge
box.
In addition, if the system is configured such that a residual amount
of sheet which can be stored in the discharge box is attained or either the discharged
amount of discharged sheets or the residual amount of discharged sheets is displayed
through the display device, it is possible to perform a fast and accurate informing
of the stored state in the discharge box and further improve a workability of a
user.
In addition, in the case that all the stencil sheets to be planned
to be used can not be stored in the discharge box when the printed documents are
made in a continuous manner, replacement of the discharge box can be informed to
an external side, it is possible to prevent an interruption of a continuous printing
operation caused by a full filled state of the discharge box and further its workability
can be improved.
In addition, since the residual amount of discharged sheets can be
accurately held, if the surplus space is left in the residual amount in the discharge
box, it is possible to restrict a consumption power of the device under an assumption
that the moving amount of the compressing means is restricted.
Further, it is possible that the stencil sheet printing machine is
connected to the network and a printing instruction is provided from the computers
through the network. The control means in this configuration may transmit an alarm
against the computer in the case that a storing amount of the stencil sheets after
printing exceeds the storing limit amount of the discharge box in reference to
the number of printing sheets inputted from the computer. Further, the control
means transmits the residual amount of the discharged stencils at the very fast
time of printing operation. With these means, the storing state in the discharge
box at the computer can be understood, it becomes possible to prevent in advance
that the sheets may not be discharged in the midway of the printing operation and
the printing operation is stopped, resulting in that the network printing using
the remote stencil sheet printing machine can be performed smoothly under an instruction
attained from the remote computer.