The present invention relates to a machine for gluing and folding
edges of flat parts in sheet form, particularly shoe upper parts made of leather
or the like, with automated actuation.
More particularly, the present invention relates to a machine for
gluing and folding uppers which is capable of automatically performing any folding
and gluing operation along curved and straight edges of uppers.
Different machines for folding and gluing edges of shoe uppers, both
of the manually-actuated type and of the semiautomatically-actuated type, are already
known.
From a general point of view, a folding machine is constituted by
a surface, whereon the part whose edge is to be treated is made to slide, and by
a driving shaft which is connected to a variable-speed motor, usually by means of
a clutch which can be actuated by the operator. The driving shaft drives various
elements for conveying, with a reciprocating motion, the part to be treated with
movement steps whose lengths are preset mechanically by moving stop elements or
by means of step motors.
The elements for folding a portion of the peripheral edge of the part
being treated comprise a folding foot, which cooperates with a fixed abutment, and
an oscillating finger for folding the edge of the part against the folding foot.
Presser means are also provided for retaining the folded part and
moving it forward.
The folding foot is usually axially hollow and the glue is fed through
it onto the part of the edge to be folded; the glue is fed by means of a gear pump
which is actuated mechanically in some cases and by means of servomechanisms with
a DC motor or a step motor in other cases.
The glue is spread at the lower end of the foot in a preadjusted manner
and proportionally to the rotation rate of the machine and to the length of the
advancement step.
The machine also has a cutting blade which is actuated when the edge
to be folded has an internal or concave curve in order to cut into the border of
the part in order to facilitate its folding.
Photocells for recognizing the part being treated, dosage devices
for the adhesive and other conventional complementary elements are also provided.
Said folding and gluing machines are provided with a main motor, various
servomechanisms and a microcomputer which supervises the operation of the machine,
allowing to set operating parameters chosen by the user.
However, the adjustment of the foot, of the guide against which the
part being treated abuts, and of the folding element that folds the part of the
edge that is to be folded and glued is performed manually.
The actuation of the various mechanical folding elements is performed
with mutual coordination and through the actuation imparted by the main motor, with
the drawback that it is not possible to adjust one element independently of the
others.
For example, in the case of the cutting blade, the operating speed
of the machine determines the actuation speed of the blade, which accordingly slows
down considerably in the curved portions of the part being treated (which are generally
treated at low machine speeds).
US-A-5,295,939 and EP-A-0,340,695 disclose a machine for folding
and gluing edges of materials in sheet form, particularly leather parts of shoe
uppers, equipped with independent actuation means which are synchronized with the
main motor of the machine.
The aim of the present invention is to provide a machine for gluing
and folding the edges of materials in sheet form and the like, particularly of shoe
upper parts made of leather or the like, in which some mechanical elements are fully
independent of the others in their adjustment.
Within the scope of this aim, an object of the present invention is
to provide a machine for folding and gluing edges of materials in sheet form and
the like, particularly of shoe upper parts made of leather or the like, in which
the adjustments of the folding foot, of the guide, and of the folding element of
the machine are closely correlated to the characteristics of the treatment to be
obtained.
Another object of the present invention is to provide a machine for
folding and gluing edges of materials in sheet form and the like, particularly of
shoe upper parts made of leather or the like, which allows to retrieve settings
of the mechanical elements which have been stored during previous treatments to
provide them again in subsequent treatments.
Another object of the present invention is to provide a machine for
folding and gluing edges of materials in sheet form and the like, particularly of
shoe upper parts made of leather or the like, which allows to automatically vary
the settings of the mechanical elements of the machine even during the process.
Another object of the present invention is to provide a machine for
folding and gluing edges of materials in sheet form and the like, particularly of
shoe upper parts made of leather or the like, which is highly reliable, relatively
easy to provide and at low costs.
This aim, these objects and others which will become apparent hereinafter
are achieved by a machine for folding and gluing edges of materials in sheet form,
particularly of leather parts of shoe uppers, comprising a working surface and mechanical
elements such as a foot for folding the edge of the part being treated, a guide
for the abutment of the part to be treated, a folding element and a cutting blade,
a main motor being provided for the actuation of said machine, a microcomputer storing
parameters related to the operation of said machine, characterized in that it has
independent actuation means for said blade which are synchronized with said main
motor of the machine.
Further characteristics and advantages of the invention will become
apparent from the following detailed description of a preferred but not exclusive
embodiment of the machine according to the invention, illustrated only by way of
non-limitative example in the accompanying drawings, wherein:
- Figure 1 is a general view of the foot, of the guide, of the folding element,
and of the cutting blade of the folding and gluing machine, according to the present
invention;
- Figure 2 is a detail view of the adjustment of the guiding element of the folding
and gluing machine according to the invention;
- Figure 3 is a detail view of the adjustment of the folding element of the folding
and gluing machine according to the invention;
- Figure 4 is a detail view of the actuation of the cutting blade of the folding
and gluing machine according to the invention;
- Figure 5 is a detail view of the adjustment of the foot of the folding and gluing
machine according to the invention.
The arrangement of a foot, a guide, a folding element and a cutting
blade executed according to the present invention is described with reference to
the above figures and particularly to Figure 1.
Each one of the mechanical elements of the folding and gluing machine,
meant to position and process the part to be treated, is provided with independent
actuation means for separate adjustment of the various mechanical elements.
A microcomputer (not shown), meant to store and retrieve operating
parameters of the folding and gluing machine, controls the adjustment means of the
mechanical elements as a function of the previously performed treatments and as
a function of the adjustment parameters stored in previous working cycles.
The adjustments can also be varied automatically during treatment
as a function of the shape and characteristics of the part being treated.
The adjustments of the various mechanical elements performed by the
adjustment means are provided independently of each other.
The adjustment means are advantageously constituted by servomotors
which drive eccentric elements which are connected to the mechanical elements to
be adjusted by means of levers and traction elements.
The cutting blade is instead actuated by true actuation means, i.e.,
by a motor which is independent of the main motor of the machine but is synchronized
therewith.
In Figure 1, the reference numeral 1 designates an eccentric element
the rotation of which moves the folding foot 6 in an upward direction or in a downward
direction by means of a traction element 4 and a lever 5; an eccentric element 20
instead actuates the rightward or leftward movement of the folding foot 6; the reference
numeral 2 designates an eccentric element the rotation of which moves the guide
8 to the left or to the right by means of a traction element 7. The upward and downward
movement of the guide is instead entrusted to an additional eccentric element 9
which is connected to a traction element 10.
An eccentric element 11 is connected to a traction element 12, which
is in turn connected to another eccentric element 14; these elements adjust the
folding element 13, which interacts with the folding foot 6.
Finally, an independent motor 19, coordinated by the microcomputer
of the machine with respect to the main motor of the machine, actuates the cutting
blade 15 with an oscillating motion, allowing the blade to perform a reciprocating
motion. An assembly constituted by a lever 17 and a traction element 18 causes the
blade 15 to oscillate with respect to an alternating clockwise and counterclockwise
rotation of the motor 19, which is independent of the main motor.
In this manner the oscillation speed of the cutter 15 depends exclusively
on the dynamic characteristics of the system and is independent of the rotation
rate of the machine imparted by the main motor.
Accordingly, also when difficult product details are being folded,
for example at curves of the part to be treated, when the folding machine necessarily
reduces its operating speed, the resulting cuts are always clean and quick and are
unaffected by the particular treatment being performed.
The synchronization of the blade actuation motor with the main motor
of the machine can be performed according to chosen parameters: for example, it
is possible to make one turn of the driving shaft of the motor of the machine correspond
to one oscillation of the blade, or it is possible to reduce the number of oscillations
of the blade with respect to the rotation rate of the motor of the machine or viceversa.
Moreover, the microcomputer allows to set a rotation rate of the main
motor of the folding machine which is higher than the rate traditionally used. The
maximum speed of the machine is in fact usually set with reference to the maximum
advancement step of the part being treated and depends on the mechanical constraints
of the elements of the machine: however, when the advancement step is smaller than
the maximum one allowed by design (for example at curved portions of the part to
be treated), it is possible to exceed the preset maximum speed through an adjustment
set by means of the microcomputer.
In practice it has been observed that the folding and gluing machine
according to the invention fully achieves the intended aim, since it allows to provide
independent actuation of the blade and to automatically and individually adjust
the other mechanical elements of the machine as a function of previous treatments.
The possibility to vary the adjustments during treatment as a function
of the characteristics of the part to be treated extends the versatility of the
machine and allows to make the movement of the mechanical elements independent of
their mechanical characteristics, adapting their movements to the characteristics
of the folding operation that is required.
The machine thus conceived is susceptible of numerous modifications
and variations, all of which are within the scope of the inventive concept; all
the details may also be replaced with other technically equivalent elements.
In practice, the materials employed, so long as they are compatible
with the specific use, as well as the dimensions, may be any according to requirements
and to the state of the art.
Where technical features mentioned in any claim are followed by reference
signs, those reference signs have been included for the sole purpose of increasing
the intelligibility of the claims and accordingly, such reference signs do not have
any limiting effect on the interpretation of each element identified by way of example
by such reference signs.