The present invention relates to pressure sensing apparatus, for example
for sensing pressure in a fluid extraction well such as a hydrocarbon extraction
well.
Fig. 1 shows, diagrammatically in section, typical existing pressure
sensing apparatus as an assembly 1 fitted in a hydrocarbon production fluid extraction
well. The assembly 1 is typically attached to the wall of a fluid extraction pipe
2 via a flange 3. In order to prevent the fluid flow of wellbore product whose pressure
is to be sensed from contaminating and blocking the pressure sensing aperture, a
flush diaphragm 4 is fitted over the aperture, the diaphragm hydraulically connecting
to a remote pressure sensor 5, in the example a quartz device, via a hydraulic,
oil filled, very small bore, tubing 6 and hydraulic oil in a cavity 7 defined by
a funnel 8. The pressure sensor 5 is located close to an electronic unit 9 which
contains an oscillator for the quartz device and converts the electrical output
of the pressure sensor 5 into a form suitable for transmission remotely from the
assembly 1. The hydraulic tube 6 connecting the diaphragm 4 to the pressure sensor
5 is typically fitted with a facility 10 to evacuate it and permit filling the tube
with hydraulic fluid. The pressure sensor 5 and electronic unit 9 are mounted at
the cool end of the assembly 1 (that is in a cool environment, e.g. sea water, as
compared with the inside of pipe 2), in order to maximise the life of the assembly.
A problem with such pressure sensor assemblies is that there is a
differential thermal expansion between the tube 6 and the hydraulic fluid in the
tube, causing errors in pressure measurements. Although some attempt is often made
to compensate for this by adjustment in the electronics, this is generally inadequate,
particularly under transient conditions, leaving significant errors in pressure
measurement.
According to the present invention, there is provided pressure sensing
apparatus comprising:
- pressure responsive means; and
- hydraulic connecting means hydraulically connecting the pressure responsive
means with pressure sensing means which produces an indication of sensed pressure,
wherein:
- the hydraulic connecting means comprises a tubular member and a longitudinal
insert in the tubular member with hydraulic fluid in the tubular member between
the insert and the member, the tubular member, the insert and the hydraulic fluid
and the dimensions of the tubular member and the insert being such that the pressure
transmitted hydraulic fluid to the sensing means in use of the apparatus is substantially
independent of temperature changes.
Preferably, the tubular member is metallic.
The insert may be in the form of a rod.
Preferably, the volumetric coefficient of thermal expansion of the
material of the tubular member is less than that of the hydraulic fluid and greater
than that of the material of the insert. For example, the volumetric coefficient
of thermal expansion of the material of the tubular member could be substantially
30 x 10-6/°C, that of the material of the insert substantially 0.5 x
10-6/°C and that of the hydraulic fluid substantially 300 x 10-6/°C,
the insert occupying substantially 95% of the internal volume of the tubular member.
The pressure responsive means could comprise a diaphragm.
The pressure sensing means could comprise a pressure sensor and electronic
circuitry connected with it.
Fig. 2 shows a sectioned view of a metal tube 11 for use instead of
tube 6 in Fig. 1. The tube 11 is made of metal with a volumetric thermal co-efficient
of expansion of typically 30 x 10-6/°C. Inserted in the tube 11 is a
longitudinal insert in the form of a rod 12, typically made of silica, which is
smaller in diameter than the inner diameter of the tube 11 and has, typically, a
volumetric thermal co-efficient of 0.5 x 10-6/°C. The annular space 13,
between the tube 11 and the rod 12, is filled with hydraulic fluid (e.g. oil)which,
typically, has a volumetric thermal co-efficient of expansion of 300 x 10-6/°C.
When the temperature of the tube 11 increases, the volume of space 13 increases
in dependence on the difference between the volumetric thermal co-efficients of
expansion of the tube 11 and the rod 12. The internal diameter of the tube 11 and
diameter of the rod 12 are arranged such that the increase of volume of space 13
for a given rise in temperature substantially matches the increase in space of the
hydraulic oil filling this volume, for the same temperature rise. As the two volume
increases substantially match, there is substantially no change in pressure applied
by the hydraulic fluid due to a temperature rise, irrespective of the length of
the tube 11. The same situation applies to a fall in temperature of the tube 11.
Thus, the hydraulic fluid will transmit the pressure from a diaphragm to a pressure
sensor substantially without errors resulting from temperature changes of the tube
11, the pressure transmitted by the fluid being substantially independent of temperature.
Typically, with the examples of temperature co-efficients quoted, the rod 12 will
need to occupy substantially 95% of the internal volume of the metal tube 11. The
percentages can be calculated once the precise expansion rates for the actual choice
of the different materials employed to implement the tube 11 and rod 12 are known.
The above temperature compensation of pressure changes due to thermal
changes is irrespective of the overall diameter of tube 11, which can be of any
diameter required. Thus it can be made large enough to remove the problems of contamination
blockages of the very small bore tubes traditionally needed, by ensuring that the
space 13 for the hydraulic fluid is substantial.
Fig. 3, in which items which correspond with those in Fig. 1 have
the same reference numerals, shows pressure sensing apparatus in the form of an
assembly 14 in which, instead of a small bore tubing 6, there is a tube 11 with
a rod 12 as described above, hydraulically connecting diaphragm 4 with pressure
sensor 5. Longitudinal expansion of the tube 11 and rod 12 can be accommodated by
appropriate mounting of the pressure sensor 5 and electronic unit 7.
Suitable materials for the rod insert 12 have a very low coefficient
of thermal expansion and are incompressible at the working pressure of the assembly
14. Although silica is one such material, there may also be other suitable materials
such as some grades of glass (Pyrex) and ceramic and some exotic metals (Invar)
that can perform the required function equally as well.