BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a stencil printing machine which
conveys a print medium while pressing the print medium to a drum on which a stencil
sheet is mounted, and transfers ink oozing from perforations of the stencil sheet
onto the print medium.
2. Description of Related Art
Printing method of a conventional stencil printing machine include
an inner press printing method (refer to Japanese Patent Laid-Open Publication No.
7-132675) and an outer press printing method (refer to Japanese Patent Laid-Open
Publication No. 2001-246828).
Brief description of the inner press printing method is as follows.
As shown in Fig. 1, the conventional stencil printing machine with the inner press
printing method has a drum 100 and a paper cylinder 101, which are rotatably provided
and placed so that the outer peripheral surfaces thereof are partially close to
each other. The outer peripheral surface of the drum 100 is provided with a sheet
clamping portion 100a which clamps an end of a stencil sheet 104, and the outer
peripheral wall thereof apart form the sheet clamping portion 100a is flexible and
formed by an ink permeable screen 102.
An ink supply mechanism 105 is provided inside the drum 100. As shown
in Fig. 2, this ink supply mechanism 105 has an inner press roller 106 which is
an ink supply roller and is rotatably provided in a roller support member 107. The
inner press roller 106 is constructed to be movable between a press position and
a holding position. At the press position, a force is applied to the roller support
member 107 in a direction shown by an arrow a in Fig. 2 so that the inner press
roller 106 presses the inner peripheral surface of a screen 102. At the holding
position, the roller support member 107 is rotated in a direction shown by an arrow
b in Fig. 2 so that the inner press roller 106 is spaced apart from the inner peripheral
surface of the screen 102. The inner press roller 106 is located in the press position
while print paper 111 passes and comes to the holding position during the rest of
the time. The inner press roller 106 also has a function to allow printing pressure
to act on the inner peripheral surface of the screen 102.
Further, the roller support member 107 is rotatably supported about
a support axis 108 serving as a center and provided with a doctor roller 109 and
a driving rod 110. The doctor roller 109 is cylindrical and fixed by the roller
support member 107 in the vicinity of the inner press roller 106. The driving rod
110 is rotatably supported by the roller support member 107 and placed in an upper
space formed by the outer peripheral surfaces of the inner press roller 106 and
the doctor roller 109 on the sides close each other. Ink 103 is supplied to this
upper space from an unillustrated ink supply unit.
Next, the outline of a printing operation will be sequentially described.
The stencil sheet 104 with a perforation image formed therein is mounted on the
outer peripheral surface of the screen 102. Then, in a printing mode, the drum 100
and the paper cylinder 101 are rotated in synchronization with each other in a direction
shown by an arrow in Fig. 1. Thereafter, the print paper 111 is fed between the
drum 100 and the paper cylinder 101.
Once the print paper 111 is fed, the inner press roller 106 presses
the screen 102 and rotates following the drum 100 while pressing the screen 102
. The ink 103 that has passed through the gap between the doctor roller 109 and
the inner press roller 106 is applied on the outer peripheral surface of the inner
press roller 106, and the applied ink 103 is sequentially supplied onto the inner
surface of the screen 102 by the rotation of the inner press roller 106.
Further, when the inner press roller 106 presses the screen 102, the
screen 102 stretches out toward the outer periphery thereof by the pressure and
comes into contact with the paper cylinder 101 under the pressure. Then, the print
paper 111 that has been conveyed between the drum 100 and the paper cylinder 101
is conveyed between the inner press roller 106 and the paper cylinder 101 while
being in contact with and pressed by the screen 102 and the stencil sheet 104. Due
to this contact and pressure force, the ink 103 on the screen 102 is transferred
onto the print paper 111 from the perforations of the stencil sheet 104, and thereby
an ink image is printed on the print paper 111.
Brief description of the outer press printing method is as follows.
As shown in Fig. 3 , the conventional stencil printing machine with the outer press
printing method has a drum 120. On the outer peripheral surface of the drum 120,
a stencil sheet clamping portion 120a which clamps an end of the stencil sheet 104
is provided, and the outer peripheral wall 120b of the drum 120 apart from the stencil
sheet clamping portion 120a is formed by a perforated ink penetratable member (ink
permeable member) .
An ink supply mechanism 125 is provided inside the drum 120. This
ink supply system 125 has a rotatably supported squeegee roller 126 and a doctor
roller 127 placed adjacent to this squeegee roller 126 . Ink 128 is stored in an
outer peripheral space surrounded by the squeegee roller 126 and the doctor roller
127. The ink 128 applied on the outer periphery of the rotating squeegee roller
126 passes through a gap between the squeegee roller 126 and the doctor roller 127.
Thus, only the ink 128 with a predetermined thickness is applied on the squeegee
roller 126, and the ink 128 having this predetermined thickness is supplied on the
inner surface of the outer peripheral wall 120b of the drum 120.
Further, a pressure roller 130 is provided at a position facing the
squeegee roller 126 and outside the drum 120. The pressure roller 130 is constructed
to be able to move between a press position where the pressure roller 130 presses
the outer peripheral wall 120b of the drum 120 and a holding position where the
pressure roller 130 is spaced apart from the outer peripheral wall 120b of the drum
120. The pressure roller 130 comes to the press position while the print paper 111
passes and to the holding position during the rest of the time. The squeegee roller
126 is secured to a support portion which rotatably supports the outer peripheral
wall 120b of the drum 120. There is a clearance between the outer peripheral surface
of the squeegee roller 126 and the inner peripheral surface of the outer peripheral
wall 120b of the drum 120 in the state where the drum 120 is not pressed by the
pressure roller 130. When the outer peripheral wall 120b of the drum 120 is pressed
by the pressure roller 130, the outer peripheral wall 120b of the drum 120 bends
so that the inner peripheral surface of the outer peripheral wall 120b of the drum
120 comes into contact with the outer peripheral surface of the squeegee roller
126.
Next, the outline of a printing operation of the outer press printing
method will be sequentially described. The stencil sheet 104 with a perforation
image formed therein is mounted on the outer peripheral surface of the outer peripheral
wall 120b of the drum. Then, in a printing mode, the outer peripheral wall 120b
of the drum 120 is rotated in a direction shown by an arrow in Fig. 3, and the print
paper 111 is fed between the drum 120 and the pressure roller 130.
Once the print paper 111 is fed, the pressure roller 130 presses the
outer peripheral wall 120b of the drum 120, and the outer peripheral wall 120b is
bent toward the inner periphery thereof. Due to this displacement, the outer peripheral
wall 120b presses the squeegee roller 126, and the squeegee roller 126 rotates following
the drum 120. The ink 128 that has passed through the gap between the doctor roller
127 and the squeegee roller 126 is applied on the outer peripheral surface of the
squeegee roller 126, and this applied ink 128 is sequentially supplied onto the
inner surface of the outer peripheral wall 120b by the rotation of the squeegee
roller 126.
Further, when the pressure roller 130 presses the outer peripheral
wall 120b of the drum 120, the print paper 111 which has been conveyed between the
drum 120 and the pressure roller 130 is conveyed between the squeegee roller 126
and the pressure roller 130 while being in contact with and pressed by the stencil
sheet 104. Due to this contact and pressure force, the ink 128 on the outer peripheral
wall 120b is transferred onto the print paper 111 from the perforations of the stencil
sheet 104, and thereby an ink image is printed on the print paper 111.
SUMMARY OF THE INVENTION
However, in the conventional stencil printing machines with the inner
press printing method and the outer press printing method, ink pools are formed
in the outer peripheral space between the inner press roller 106 and the doctor
roller 109 and the outer peripheral space between the squeegee roller 126 and the
doctor roller 127, respectively. Then, the ink 103 and the ink 128 of these ink
pools are supplied to the screen 102 of the drum 100 and to the outer peripheral
wall 120b of the drum 120, respectively. Therefore, when printing is not carried
out for a long time, there has been a problem that the ink 103 and 128 stored in
the ink pools are left contacting with the atmosphere for a long time, resulting
in deterioration of the ink 103 and 128.
Further, since various rollers and the like for ink supply have to
be arranged within the drums 100 and 120, there has been a problem that it is difficult
to realize the small and lightweight drums 100 and 120.
The present invention was accomplished to resolve the above-mentioned
problems, and an object of the present invention is to provide a stencil printing
machine in which ink does not deteriorate even when printing is not carried out
for a long time, and a small and lightweight drum can be realized.
The stencil printing machine according to the present invention has
a drum, an ink supply device, and a pressure roller. The drum is rotatable and has
a outer peripheral wall formed by an ink impermeable member. On the outer peripheral
wall of the roller, a stencil sheet is mounted. The ink supply device has an ink
supply unit at a printing position upstream of a maximum printing area of the outer
peripheral wall of the drum and supplies ink on the surface on the outer peripheral
wall from this ink supply unit . The pressure roller presses a fed print medium
onto the outer peripheral wall.
In this stencil printing machine, when the print medium is fed while
the outer peripheral wall of the drum is rotated and ink is supplied on the surface
of the outer peripheral wall from the ink supply unit, the print medium is conveyed
while being pressed by the pressure roller onto the stencil sheet and the outer
peripheral wall of the drum. Meanwhile, the ink between the outer peripheral wall
of the drum and the stencil sheet is diffused downstream of a printing direction
while being squeezed by the pressing force of the pressure roller. At the same time,
the diffused ink oozes from perforations of the stencil sheet and is transferred
on the print medium, thus an ink image is printed on the print medium. The ink supplied
on the drum is held in an approximately sealed space between the outer peripheral
wall of the drum and the stencil sheet. Therefore, contact with the atmosphere is
minimized, and it is not required to arrange various rollers for ink supply within
the drum.
In a preferred example, ink leakage preventing grooves are provided
on the outer peripheral wall at the positions outside the maximum printing area
and covered by the stencil sheet. In this stencil printing machine, when the ink
between the outer peripheral wall and the stencil sheet leaks outside of the maximum
printing area, the leaking ink goes into the ink leakage preventing grooves.
The ink leakage preventing grooves are respectively provided at the
right and left positions outside the maximum printing area in a printing perpendicular
direction. In this stencil printing machine, the ink leaking from the maximum printing
area of the outer peripheral wall in the printing perpendicular direction goes into
the ink leakage preventing grooves.
The ink leakage preventing groove may be provided at a printing position
downstream of the maximum printing area. In this stencil printing machine, the ink
leaking in a printing direction downstream of the maximum printing area of the outer
peripheral wall goes into the ink leakage preventing groove.
The ink leakage prevention groove may be provided on right and left
outsides of the maximum printing area in a printing perpendicular direction and
on a printing position downstream of the maximum printing area. In this stencil
printing machine, the ink leaking from the maximum printing area of the outer peripheral
wall in the printing perpendicular direction and the ink leaking in a printing direction
downstream of the maximum printing area of the outer peripheral wall goes into the
ink leakage preventing grooves.
The ink leakage preventing groove may be provided at a printing position
further upstream of the ink supply unit upstream of the maximum printing area. In
this stencil printing machine, the ink leaking in a printing direction upstream
of the ink supply unit of the outer peripheral wall goes into the ink leakage preventing
groove.
A plurality of the ink leakage preventing grooves may be provided.
In this stencil printing machine, when the ink overflows from the ink leakage preventing
groove on the inner peripheral side, the overflowing ink goes into the ink leakage
preventing groove on the outer peripheral side. Further, in the case of forming
the plurality of ink leakage preventing grooves whose total volume is the same as
that of one ink leakage preventing groove, each of the ink leakage preventing grooves
is formed to have a narrow width.
An Ink recovery device may be provided for recovering the ink flown
outside the maximum printing area of the outer peripheral wall. In this stencil
printing machine, the excessive ink is removed from the outer peripheral wall and
recycling of the ink is achieved.
The ink recovery device may have an ink recovery groove at a printing
position downstream of the maximum printing area of the outer peripheral wall and
recover the ink stored in the ink recovery groove. In this stencil printing machine,
the ink flown out on the downstream side of printing by being squeezed by the pressure
roller is removed from the outer peripheral wall, and recycling of the ink can be
realized.
In the ink recovery groove, a depression preventing member can be
placed through which the ink can pass. In this stencil printing machine, the stencil
sheet is not depressed into the ink recovery groove. Moreover, the stencil sheet
does not stick to an edge of the ink recovery groove and thus does not seal the
ink at the sticking position. Therefore, the ink smoothly flows into the ink recovery
groove by being squeezed by the pressure roller. Furthermore, the stencil sheet
is not depressed into the ink recovery groove when the pressure roller passes over
the ink recovery groove.
The depression preventing member may be flush with the peripheral
surface of the outer peripheral wall. In this stencil printing machine, the pressure
roller moves over an approximately single circumference.
The ink recovery device may recover the ink stored in the ink leakage
preventing groove by utilizing the ink leakage preventing groove as the ink recovery
groove. In this stencil printing machine, the ink stored in the ink leakage preventing
groove is certainly removed.
The ink supply unit may be provided along the printing perpendicular
direction on the outer peripheral wall and supplies the ink almost uniformly in
the printing perpendicular direction. In this stencil printing machine, the ink
is diffused without unevenness in the printing perpendicular direction when the
ink is diffused downstream in the printing direction by the pressing force of the
pressure roller.
The ink supply unit may supply the ink from a plurality of ink supply
ports provided at an interval in the perpendicular direction of printing on the
outer peripheral wall. In this stencil printing machine, the stencil sheet is not
depressed into the ink supply ports when the pressure roller passes over the ink
supply ports.
The stencil printing machine may include ink volume adjusting means
which controls a supply volume of the ink from the ink supply unit in the printing
perpendicular direction, and control the ink volume adjusting means depending on
a perforation percentage of the stencil sheet.
In this stencil printing machine, an ink supply volume is increased
in an area with a high perforation percentage and decreased in an area with a low
perforation percentage. Thus, only a required volume of ink is supplied in a required
area.
The stencil printing machine may include the ink volume adjusting
means which controls an ink supply volume from the ink supply unit in the printing
perpendicular direction and control the ink volume adjusting means depending on
a size of the print medium to be fed.
In this stencil printing machine, the ink is supplied to the area
here the print medium is present, and the ink is not supplied to the area where
the print medium is not present. Thus, the ink can be supplied only to the required
area.
The ink supply device and the ink recovery device may be always driven
in the printing mode. In this stencil printing machine, in the printing mode, the
ink is continuously supplied to the outer peripheral wall from the ink supply unit,
and the ink that has flown into the ink leakage preventing groove from the outer
peripheral wall is always recovered. Additionally, an adequate amount of ink is
always held on the outer peripheral wall.
A width of the pressure roller may be set to a width between the ink
leakage preventing grooves, respectively provided at the right and left positions
in the printing perpendicular direction so that the pressure roller presses the
inner sides of the respective outer edges of these two ink leakage preventing grooves.
In this stencil printing machine, the pressure roller does not seal the ink leakage
preventing grooves while pressing these grooves. In the case where the ink recovery
device is constructed to recover the ink in the ink leakage preventing grooves by
suction power, the pressure roller does not press the outer sides of the ink leakage
preventing grooves.
In addition, in this description, the printing position upstream of
the maximum printing area of the outer peripheral wall of the drum means the upstream
area of the maximum printing area in the ink flowing direction on the outer peripheral
wall of the drum at printing, and the printing downstream area means the downstream
area of the maximum printing area in the ink flowing direction on the outer peripheral
wall of the drum at printing.
BRIEF DESCRIPTION OF THE DRAWINGS
- Fig. 1 is a schematic view of a main part of printing of an inner press printing
method of a conventional example.
- Fig. 2 is a schematic view of an ink supply device of the inner press printing
method of the conventional example.
- Fig. 3 is a schematic view of a main part of printing of an outer press printing
method of a conventional example.
- Fig. 4 shows a first embodiment of the present invention and is a schematic
view of a stencil printing machine.
- Fig. 5 shows the first embodiment of the present invention and is a perspective
view of a drum.
- Fig. 6 shows the first embodiment of the present invention and is a cross-sectional
view taken along the line 6-6 in Fig. 5.
- Fig. 7 shows the first embodiment of the present invention and is a cross-sectional
view taken along the line 7-7 in Fig. 5.
- Fig. 8 shows the first embodiment of the present invention and is a plan view
of the drum showing an ink supply unit.
- Fig. 9 shows the first embodiment of the present invention and is a cross-sectional
view taken along the line 9-9 in Fig. 8.
- Fig. 10 shows the first embodiment of the present invention and is a partial
cross-sectional view explaining an ink diffusion mechanism.
- Fig. 11 shows a first modification of the ink supply unit of the first embodiment
and is a plan view of the drum showing the ink supply unit.
- Fig. 12 shows the first modification of the ink supply unit of the first embodiment
and is a cross-sectional view taken along the line 12-12 in Fig. 11.
- Fig. 13 shows a second modification of the ink supply unit of the first embodiment
and is a plan view of the drum showing the ink supply unit.
- Fig. 14 shows the second modification of the ink supply unit of the first embodiment
and is a cross-sectional view taken along the line 14-14 in Fig. 13.
- Fig. 15 shows a third modification of the ink supply unit of the first embodiment
and is a plan view of a part of the drum.
- Fig. 16 shows the third modification of the ink supply unit of the first embodiment
and is a cross-sectional view taken along the line 16-16 in Fig. 15.
- Fig. 17 shows a second embodiment of the present invention and is a perspective
view of a drum.
- Fig. 18 shows the second embodiment of the present invention and is a cross-sectional
view taken along the line 18-18 in Fig. 17.
- Fig. 19 shows the second embodiment of the present invention and is a cross-sectional
view taken along the line 19-19 in Fig. 17.
- Fig. 20 shows the second embodiment of the present invention and is a schematic
view of an exploded outer peripheral wall of the drum.
- Fig. 21 shows a first modification of an ink leakage preventing groove of the
second embodiment and is a schematic view of the exploded outer peripheral wall
of the drum.
- Fig. 22 shows a second modification of the ink leakage preventing groove of
the second embodiment and is a schematic view of the exploded outer peripheral wall
of the drum.
- Fig. 23 shows a third modification of the ink leakage preventing groove of the
second embodiment and is a schematic view of the exploded outer peripheral wall
of the drum.
- Fig. 24 shows a fourth modification of the ink leakage groove of the second
embodiment and is a schematic view of the exploded outer peripheral wall of the
drum.
- Fig. 25 shows a fifth modification of the ink leakage preventing groove of the
second embodiment and is a schematic view of the exploded outer peripheral wall
of the drum.
- Fig. 26 shows a sixth modification of the ink leakage preventing groove of the
second embodiment and is a schematic view of the exploded outer peripheral wall
of the drum.
- Fig. 27A is a cross-sectional view showing a state where a stencil sheet is
depressed into the ink leakage preventing groove, and Fig. 27B is a cross-sectional
view explaining that the stencil sheet is not depressed into the ink leakage preventing
groove of the sixth modification.
- Fig. 28 shows a third embodiment of the present invention and is a perspective
view of a drum.
- Fig. 29 shows the third embodiment of the present invention and is a cross-sectional
view taken along the line 29-29 in Fig. 28.
- Fig. 30 shows the third embodiment of the present invention and is a cross-sectional
view taken along the line 30-30 in Fig. 28.
- Fig. 31 shows a first modification of the present invention of an ink recovery
device of the third embodiment, and is a schematic view of the ink recovery device.
- Fig. 32 shows a second modification of the ink recovery device of the third
embodiment and is a schematic view of the ink recovery device.
- Fig. 33 shows a fourth embodiment of the present invention and is a perspective
view of a drum.
- Fig. 34 shows the fourth embodiment of the present invention and is a cross-sectional
view taken along the line 34-34 in Fig. 33.
- Fig. 35 shows the fourth embodiment of the present invention and is a cross-sectional
view taken along the line 35-35 in Fig. 33.
- Figs. 36A to 36C show a first modification of the ink leakage preventing groove
of the third and fourth embodiments, Fig. 36A is a cross-sectional view of the vicinity
of the ink leakage preventing groove, Fig. 36B is a plan view partially showing
the vicinity of the ink leakage preventing groove, and 36C is a cross-sectional
view explaining behavior of a stencil sheet.
- Figs. 37A and 37B show a second modification of the ink leakage preventing groove
of the third and fourth embodiments, Fig. 37A is a cross-sectional view of the vicinity
of the ink leakage preventing groove, and Fig. 37B is a plan view partially showing
the vicinity of the ink leakage preventing groove.
- Fig. 38 shows a fifth embodiment of the present invention and is a schematic
view of an exploded outer peripheral wall of a drum.
- Fig. 39 shows a sixth embodiment of the present invention and is a cross-sectional
view of a drum.
- Fig. 40 shows the sixth embodiment of the present invention and an explanatory
view showing a maximum printing area divided into six areas.
- Fig. 41 shows the sixth embodiment of the present invention and is a control
block diagram.
- Fig. 42 is the control block diagram showing a modification of the sixth embodiment.
- Fig. 43 shows a seventh embodiment of the present invention and is a front view
of a drum and a pressure roller.
- Fig. 44 shows a modification of the seventh embodiment of the present invention
and is a front view of the drum and the pressure roller.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Embodiments of the present invention will be described hereinbelow
based on the drawings.
As shown if Fig. 4, the stencil printing machine is mainly constructed
by an original reading unit 1, a stencil making unit 2 , a printing unit 3, a paper
feed unit 4, a paper delivery unit 5 and a stencil disposal unit 6.
The original reading unit 1 includes an original setting tray 10 on
which the originals to be printed are stacked, reflective-type original sensors
11 and 12 which senses presence of the originals on the original setting tray 10
, original conveyer rollers 13 and 14 which convey the original on the original
setting tray 10 , a stepping motor 15 which drives and rotates the original conveyer
rollers 13 and 14, a contact image sensor 16 which optically reads out image data
of the original conveyed by the original conveyer rollers 13 and 14 and converts
the data into electrical signals, and an original discharging tray 17 on which the
originals discharged from the original setting tray 10 are stacked. The original
stacked on the original setting tray 10 is conveyed by the original conveyer rollers
13 and 14, and the image sensor 16 reads out the image data of the conveyed originals.
The stencil making unit 2 has a stencil sheet housing 19 which houses
a long and rolled stencil sheet 18, a thermal print head 20 placed downstream of
this stencil sheet housing 19 in a conveying direction, a platen roller 21 placed
at a position opposite to the thermal print head 20, and a pair of stencil sheet
transfer rollers 22 and 22 placed downstream of the platen roller 21 and the thermal
print head 20 in the conveying direction, a write pulse motor 23 which drives and
rotates the platen roller 21 and the stencil sheet transfer rollers 22, and a stencil
sheet cutter 24 placed downstream of the pair of stencil sheet transfer rollers
22 and 22 in the conveying direction.
The long stencil sheet 18 is conveyed by the rotation of the platen
roller 21 and the stencil sheet transfer rollers 22. Based on the image data read
out by the image sensor 16, each of dot-shaped heating elements of the thermal print
head 20 selectively performs heating operations, and thereby the stencil sheet 18
is perforated due to thermal sensitivity thereof to make a stencil. Then, the stencil
sheet 18 thus made is cut by the stencil sheet cutter 24 to make the stencil sheet
18 with a predetermined length.
The printing unit 3 has a drum 26 which rotates in a direction of
an arrow A of Fig. 4 by driving force of a main motor 25, a stencil sheet clamping
portion 27 which is provided on the outer peripheral surface of the drum 26 and
clamps an end of the stencil sheet 18, a stencil sheet confirming sensor 28 which
senses whether or not the stencil sheet 18 is wound and mounted on the outer peripheral
surface of the drum 26, a datum position detecting sensor 30 which detects the datum
position of the drum 26, and a rotary encoder 31 which detects rotation of the main
motor 25. Based on detection output of the datum position detecting sensor 30, an
outputted pulse by the rotary encoder 31 is detected, thus enabling the rotation
position of the drum 26 to be detected.
In addition, the printing unit 3 has a pressure roller 35 positioned
below the drum 26. This pressure roller 35 is constructed to be movable between
a press position where the pressure roller 35 presses the outer peripheral surface
of the drum 26 by driving force of a solenoid device 36, and a holding position
where the pressure roller 35 is spaced apart from the outer peripheral surface of
the drum 26. The pressure roller 35 is always placed at the press position during
a printing mode period (including trial print) and placed at the holding position
during a period other than the printing mode.
Thereafter, the end of the stencil sheet 18 conveyed from the stencil
making unit 2 is clamped by the stencil sheet clamping portion 27, and the drum
26 is rotated while the stencil sheet 18 is clamped so that the stencil sheet 18
is wound and mounted on the outer peripheral surface of the drum 26. Then, print
paper (print medium) 37, which is fed by the paper feed unit 4 in synchronization
with the rotation of the drum 26, is pressed onto the stencil sheet 18 wound and
mounted on the outer peripheral surface of the drum 26 by the pressure roller 35.
Therefore, ink 56 is transferred from perforations of the stencil sheet 18 onto
the print paper 37, and an image is printed.
The paper feed unit 4 has a paper feed tray 38 on which the print
paper 37 is stacked, first paper feed rollers 39 and 40 which convey only the print
paper 37 at the uppermost position from this paper feed tray 38, and a pair of second
paper feed rollers 41 and 41 which convey the print paper 37, which has been conveyed
by the first paper feed rollers 39 and 40, between the drum 26 and the pressure
roller 35 in synchronization with the rotation of the drum 26, and a paper feed
sensor 42 which senses whether or not the print paper 37 is conveyed between the
pair of second paper feed rollers 41 and 41. The first paper feed rollers 39 and
40 are constructed so that the rotation of the main motor 25 is selectively transferred
thereto through a paper feed clutch 43.
The paper delivery unit 5 has a paper removal claw 44 which removes
the printed print paper 37 from the drum 26, a conveying passage 45 through which
the print paper 37 removed from the drum 26 by the paper removal claw 44 is conveyed,
and a paper receiving tray 46 on which the print paper 37 delivered from the conveying
passage 45 is stacked.
The stencil disposal unit 6 has disposed stencil conveying means 47,
a stencil disposal box 48 and a disposed stencil compression member 49. The disposed
stencil conveying means 47 guides the end of the used stencil sheet 18 unclamped
from the outer peripheral surface of the drum 26 and conveys the used stencil sheet
18 that has been guided while peeling it off from the drum 26 . The stencil disposal
box 48 houses the stencil sheet 18 conveyed by the disposed stencil conveying means
47. The disposed stencil compression member 49 pushes the stencil sheet 18, which
has been conveyed by the disposed stencil conveying means 47 into the stencil disposal
box 48, into the bottom of the stencil disposal box 48.
As shown in Figs. 5 to 7, the drum 26 has a support axis 50 fixed
to the machine body H (shown in Fig. 4 ) , a pair of side disks 52 and 52 rotatably
supported by the support axis 50 through each of bearings 51, and a cylindrical
outer peripheral wall 53 fixed between the pair of side disks 52 and 52. The outer
peripheral wall 53 is driven and rotated by rotation force of the main motor 25
together with the pair of side disks 52 and 52 . The outer peripheral wall 53 is
also rigid so as not to deform by the pressure of the pressure roller 35 and formed
by an ink impermeable member which does not allow the ink 56 to permeate therethrough.
Furthermore, the outer peripheral surface of the outer peripheral wall 53 is processed
with fluorine contained resin coating process such as Teflon (registered trademark)
coating process and formed to have an even cylindrical surface.
The stencil sheet clamping portion 27 is provided by utilizing a concave
portion for clamping 53a formed along an axis direction of the support axis 50 on
the outer peripheral wall 53. One end of the stencil sheet clamping portion 27 is
rotatably supported by the outer peripheral wall 53. The clamping portion 27 is
provided so as to protrude from the outer peripheral wall 53 in an unclamping state
as shown by a virtual line in Fig. 7 and so as not to protrude from the outer peripheral
wall 53 in a clamping state shown by a solid line in Fig. 7 . Therefore, the stencil
sheet clamping portion 27 is capable of clamping the stencil sheet 18 without protruding
from the outer peripheral wall 53.
The outer peripheral wall 53 is rotated in a direction of an arrow
A of Figs. 5 and 7, and a starting point of printing thereon is set to a position
near the stencil sheet clamping portion 27, which is found after a small rotation
of the outer peripheral wall 53. Hence, the rotating direction A equals to a printing
direction M, and the area below the starting point of printing is set as a printing
area. In this first embodiment, a maximum printing area is set to a region in which
A3 size print paper can be printed. In addition, an ink supply unit 55A of an ink
supply device 54 is provided at an upstream position of the maximum printing area
of the outer peripheral wall 53 in the printing direction M.
As shown in Figs. 5 to 9, the ink supply device 54 includes an ink
container 57 in which the ink 56 is stored, an inking pump 58 which suctions the
ink 56 within the ink container 57, a first pipe 59 which supplies the ink 56 suctioned
by the inking pump 58, the support axis 50 to which the other end of the first pipe
59 is connected and in which an ink passage 60 is formed and a hole 61 is formed
at a position 180 degrees opposite thereto, a rotary joint 63 which is rotatably
supported on the outer peripheral side of the support axis 50 and in which a through
hole 62 that communicates with the hole 61 is formed, a second pipe 64 in which
one end thereof is connected to the rotary joint 63 and the other end thereof is
connected to the outer peripheral wall 53, and the ink supply unit 55A to which
the other end of the second pipe 64 is opened. The first pipe 59, the support axis
50 and the second axis 64 and the like constitute a conduit for supplying ink between
the surface of the outer peripheral wall 53 of the drum 26 and the stencil sheet
18 without expose ink to the atmosphere.
The ink supply unit 55A includes an ink diffusion groove 65 which
diffuses the ink 56 from the second pipe 64 in a printing perpendicular direction
N, a plurality of through holes 66 which are opened at an interval in the ink diffusion
groove 65 in the printing perpendicular direction N, and an ink supply port 55a
which communicates with the plurality of through holes 66 and is opened to the surface
of the outer peripheral wall 53. The ink supply unit 55A is covered and closed up
by the stencil sheet 18 for supplying ink between the surface of the outer peripheral
wall 53 of the drum 26 and the stencil sheet 18 without expose ink to the atmosphere.
As shown in Figs. 8 and 9, the ink diffusion groove 65 and the plurality
of through holes 66 as well as the ink supply port 55a are formed by a concave portion
for ink supply 67 and an ink distribution member 68. The concave portion for ink
supply 67 is formed along a perpendicular direction to the printing direction M
(i.e., the printing perpendicular direction N) on the outer peripheral wall 53,
and the ink distribution member 68 is formed inside of the concave portion 67. The
ink supply port 55a is formed along the printing perpendicular direction N and supplies
the ink 56 almost uniformly in the printing perpendicular direction N on the outer
peripheral wall 53.
Next, an operation of the stencil printing machine with the above-mentioned
structure will be briefly described.
First of all, when a stencil making mode is selected, in the stencil
making unit 2, the stencil sheet 18 is conveyed by rotation of the platen roller
21 and the stencil sheet transfer rollers 22. Then, based on image data read out
by the original reading unit 1, the multiple heating elements of the thermal printing
head 20 selectively perform heating operations, and thereby the stencil sheet 18
is perforated due to its thermal sensitivity to make the stencil. The stencil sheet
18 thus made is cut at predetermined positions, and thus the stencil sheet 18 with
a predetermined dimension is made.
In the printing unit 3, an end of the stencil sheet 18 made in the
stencil making unit 2 is clamped by the stencil sheet clamping portion 27 of the
drum 26, and the drum 26 is rotated while clamping the stencil sheet 18. The stencil
sheet 18 is then wound and mounted on the outer peripheral surface of the drum 26.
Next, when the printing mode is selected, in the printing unit 3,
the drum 26 is driven and rotated, and the ink supply device 54 starts driving.
Then, the ink 56 is supplied to the outer peripheral wall 53 from the ink supply
port 55a. Thereafter, the supplied ink 56 is held between the outer peripheral wall
53 and the stencil sheet 18, and the pressure roller 35 is moved from the holding
position to the press position.
In the paper feed unit 4, the print paper 37 is fed between the drum
26 and the pressure roller 35 in synchronization with the rotation of the drum 26.
The fed print paper 37 is pressed by the pressure roller 35 onto the outer peripheral
wall 53 of the drum 26 and conveyed by the rotation of the outer peripheral wall
53 of the drum 26, that is, the print paper 37 is conveyed while closely contacting
the stencil sheet 18.
Further, as shown in Fig. 10, as the print paper 37 is conveyed, the
ink 56 held between the outer peripheral wall 53 of the drum 26 and the stencil
sheet 18 is simultaneously diffused downstream in the printing direction M while
being squeezed by the pressure of the pressure roller 35. Then, the diffused ink
56 oozes from perforations of the stencil sheet 18 and is transferred on the print
paper 37 . Accordingly, an ink image is printed on the print paper 37 in a process
of passing between the outer peripheral wall 53 of the drum 26 and the pressure
roller 35. The end of the print paper 37 which has passed between the outer peripheral
wall 53 of the drum 26 and the pressure roller 35 is peeled off from the drum 26
by the paper removal claw 44 at its end, and the print paper 37 removed from the
drum 26 is delivered to the paper receiving tray 46 through the conveying passage
45 and stacked thereon.
Once printing of a set quantity of the printing paper is completed,
the rotation of the outer peripheral wall 53 of the drum 26 is stopped and the ink
supply device 54 stops driving. Consequently, supply of the ink 56 to the outer
peripheral wall 53 is stopped. The pressure roller 35 is returned back to the holding
position from the press position and goes into a holding mode.
When a stencil disposal mode is selected for starting new stencil
making or the like, the stencil sheet clamping position 27 of the drum 26 is moved
to an unclamping position, and the end of the unclamped stencil sheet 18 is guided
by the disposed stencil conveying means 47 as the drum 26 rotates and then housed
in the stencil disposal box 48.
As described so far, in this stencil printing machine, the ink 56
is supplied to the outer peripheral wall 53 of the drum 26 and diffused on the outer
peripheral wall 53 by being squeezed by pressure force of the pressure roller 35,
and the diffused ink 56 is transferred onto the print paper 37 from the perforations
of the stencil sheet 18 by the pressure force of the pressure roller 35. Therefore,
when the printing mode is finished, the ink 56 supplied to the drum 26 is held in
an approximately sealed space between the outer peripheral wall 53 of the drum 26
and the stencil sheet 18, thus contact with the atmosphere is minimized. Accordingly,
the ink 56 does not deteriorate even when printing is not carried out for a long
time, and the deterioration of the ink 56 can be certainly prevented. Moreover,
it is not required to place various rollers for supplying ink within the drum 26
like the conventional examples. Therefore, the drum 26 can be made even smaller
and light-weighted.
Moreover, since the outer peripheral wall 53 of the drum 26 is formed
by the ink impermeable member, a materials therefor can be selected from a wider
range of varieties. In addition, since the structure is simple, the drum 26 can
be manufactured at low cost. Furthermore, since strength of the drum 26 is easily
increased, a non-uniform image due to fluctuations of the printing pressure can
be prevented.
Moreover, since the ink 56 is basically prevented from contacting
the atmosphere to a minimum, the ink 56 is used for printing in the best condition
with almost no deterioration. Furthermore, since no cares are required for preventing
deterioration of the ink 56, there is a higher degree of f lexibility in selecting
the ink 56.
In this first embodiment, the ink supply unit 55A includes ink supply
port 55a formed continuously along the printing perpendicular direction N and supplies
the ink 56 through the ink supply port 55a almost uniformly in the printing perpendicular
direction N. Accordingly, the ink 56 can be diffused in the printing perpendicular
direction N without unevenness when the ink 56 is diffused downstream in the printing
direction M while being squeezed by the pressure of the pressure roller 35. Thus,
non-uniform density in printing perpendicular direction N can be certainly prevented.
In the first embodiment, since the stencil sheet clamping portion
27 does not protrude from the surface of the outer peripheral wall 53 of the drum
26, driving of the pressure roller 35 is easy. This means that it is not required
to move the pressure roller 35 between the press position and the holding position
for every rotation of the drum 26 in order for the pressure roller 35 to avoid coming
into collision with the stencil sheet clamping portion 27. In virtue of this, deficiencies
such as noise from the pressure roller 35 and image deterioration due to rebounding
can be eliminated.
Figs. 11 and 12 show a first modification of the ink supply unit.
Fig. 11 is a plan view of the drum showing the ink supply unit, and Fig. 12 is a
cross-sectional view taken along the line 12-12 in Fig. 11.
As shown in Figs. 11 and 12, an ink supply unit 55B of the first modification
includes a first branch passage 69a to which the other end of the second pipe 64
is connected, two second branch passages 69b branched in two directions from both
ends of the first branch passage 69a, four third branch passages 69c branched in
two directions from both ends of each of the second branch passages 69b, and the
ink supply port 55b which communicates with branch holes that are branched in two
directions from both ends of these four of the third branch passages 69c and placed
at an interval in a printing perpendicular direction N, and which serves as an ink
diffusing supply portion opened to the surface of the outer peripheral wall 53.
The ink supply unit 55B of the first modification also supplies ink
almost uniformly from the ink supply port 55b in the printing perpendicular direction
N on the outer peripheral wall 53. Therefore, when the ink 56 is diffused downstream
in the printing direction M by being squeezed by the pressing force of the pressure
roller 35 , the ink 56 is diffusedwithout unevenness in the printing perpendicular
direction N. Thus, nonuniform densities in the printing perpendicular direction
N can be certainly prevented.
Figs. 13 and 14 show a second modification of the ink supply unit.
Fig. 13 is a plan view of the drum showing the ink supply unit, and Fig. 14 is a
cross-sectional view taken along the line 14-14 in Fig. 13.
As shown in Figs. 13 and 14, an ink supply unit 55C of the second
modification includes an ink diffusion groove 65 which diffuses the ink from the
second pipe 64 in the printing perpendicular direction N, a slit 70 opened along
the printing perpendicular direction N of the ink diffusion groove 65, and an ink
supply port 55c which communicates with the slit 70 and serves as the ink diffusing
supply portion opened to the surface of the outer peripheral wall 53.
The ink supply unit 55C of the second modification also supplies the
ink 56 almost uniformly from the ink supply port 55c in the printing perpendicular
direction N on the outer peripheral wall 53 . Therefore, similarly to the first
embodiment, when the ink 56 is diffused downstream in the printing direction M by
being squeezed by the pressing force of the pressure roller 35, the ink 56 is diffused
in the printing perpendicular direction N without unevenness. Thus, nonuniform printing
densities in the printing perpendicular direction N is certainly prevented.
Figs. 15 and 16 show a third modification of the ink supply unit.
Fig. 15 is a plan view of a part of the drum showing the ink supply unit, and Fig.
16 is a cross-sectional view taken along the line 16-16 in Fig. 15.
As shown in Figs. 15 and 16, an ink supply unit 55D of the third modification
includes the ink diffusion groove 65 which diffuses the ink from the second pipe
64 in the printing perpendicular direction N, and a plurality of ink supply ports
55d, serving as the ink diffusing supply portions, whose one ends are opened at
an interval in the printing perpendicular direction N in the ink diffusion groove
65 and the other ends are opened to the surface of the outer peripheral wall 53.
The ink diffusion groove 65 and the ink supply ports 55d are formed by the concave
portion for ink supply 67 , formed along the printing perpendicular direction N
on the outer peripheral wall 53, and the ink distribution member 68 placed inside
the concave portion 67.
The ink supply unit 55D of the third modification supplies the ink
56 onto the outer peripheral wall 53 in the state of being diffused uniformly toward
the entire peripheries of the ink supply ports 55d. Thus, when viewing the outer
peripheral wall 53 as a whole in the printing perpendicular direction N, the ink
56 is almost uniformly supplied in the printing perpendicular direction N. Therefore,
similarly to the first embodiment, when the ink 56 is diffused downstream in the
printing direction M by being squeezed by the pressing force of the pressure roller
35, the ink 56 is diffused in the printing perpendicular direction N without unevenness.
Therefore , nonuniform printing densities in the printing perpendicular direction
N is certainly prevented.
Further, with the ink supply unit 5 5D of the third embodiment, the
pressure roller 35 is not depressed into the ink supply ports 55d when passing over
the ink supply ports 55d. Therefore, depression noise and vibration of the pressure
roller 35 can be prevented.
Figs. 17 to 20 show a second embodiment of the present invention.
Fig. 17 is a perspective view of the drum, Fig. 18 is a cross-sectional view taken
along the line 18-18 in Fig. 17, Fig. 19 is a cross-sectional view taken along the
line 19-19 in Fig. 17, and Fig. 20 is a schematic view of the exploded outer peripheral
wall of the drum.
As shown in Figs. 17 to 20, in the second embodiment, ink leakage
preventing grooves 71 are provided at positions outside of a maximum printing area
S of the outer peripheral wall 53 of the drum 26 and covered with the stencil sheet
18. Further, these ink leakage preventing grooves 71 are provided at positions on
the right and left sides as well as outside of the maximum printing area S in the
printing perpendicular direction N. Furthermore, the ink leakage preventing grooves
71 are continuously formed along the printing direction M and over a range wider
than the maximum printing area S in the printing direction M. Specifically, in order
to prevent the leakage of the ink 56 even if the ink 56 is diffused in a horizontal
direction from the ink diffusion groove 65 and the ink supply port 55a, ends of
the ink leakage preventing grooves 71 are preferably arranged at least at the same
position as an ink supply position in a drum rotation direction. Moreover, the ink
leakage preventing grooves 71 are arranged about 10mm outside the widths of the
ink diffusion groove 65 and the ink supply port 55a of the ink supply unit 55A.
Note that the rest of the construction is the same as the foregoing first embodiment.
Therefore, the same constituents as those in the first embodiment are designated
by the same reference numerals, and detailed description thereof is omitted.
In the second embodiment,similarlytothefirstembodiment, the ink 56
does not deteriorate even when printing is not carried out for a long time. Furthermore,
the small and light-weighted drum 26 can be realized.
Moreover, in the second embodiment, the ink leakage preventing grooves
71 are provided at the positions on the right and left sides as well as outside
of the maximum printing area S in the printing perpendicular direction N. Therefore,
the ink 56 leaking from the maximum printing area S of the outer peripheral wall
53 in the printing perpendicular direction N goes into the ink leakage preventing
grooves 71, and thereby the ink leakage from the sides of the outer peripheral wall
53 can be certainly prevented.
Fig. 21 shows a first modification of the ink leakage preventing groove
of the second embodiment and is a schematic view of the exploded outer peripheral
wall of the drum.
As shown in Fig. 21, an ink leakage preventing groove 72 of the first
modification is provided at a printing position downstream of the maximum printing
area S. It is the position where the ink leakage preventing groove 72 is also covered
with the stencil sheet 18. The ink leakage preventing groove 72 is formed continuously
along the printing perpendicular direction N (in parallel to the ink supply port
55a), and formed over a range wider than the maximum printing area S in the printing
perpendicular direction N.
In the first modification, the ink 56 leaking in the printing direction
downstream of the maximum printing area S of the outer peripheral wall 53 goes into
the ink leakage preventing groove 72. Therefore, ink leakage from the end of the
outer peripheral wall 53 can be certainly prevented.
Fig. 22 shows a second modification of the ink leakage preventing
groove of the second embodiment and is a schematic view of the exploded outer peripheral
wall of the drum.
As shown in Fig. 22, the ink leakage preventing grooves 71 and 72
of the second modification are combination of the second embodiment and the first
modification thereof and formed to have an approximate reverse U shape so as to
surround the circumference of the maximum printing area S except the upstream side
of the maximum printing area S in the printing direction.
In the second modification, the ink 56 leaking in the printing perpendicular
direction N from the maximum printing area S of the outer peripheral wall 53 goes
into the ink leakage preventing grooves 71, and the ink 56 leaking in the downstream
printing direction from the maximum printing area S goes into the ink leakage preventing
groove 72. Therefore, the ink leakage from both sides and end of the outer peripheral
wall 53 can be prevented more certainty.
Fig. 23 shows a third modification of the ink leakage preventing groove
of the second embodiment and is a schematic view of the exploded outer peripheral
wall of the drum.
As shown in Fig. 23, ink leakage preventing grooves 71, 72 and 90
are formed to have an approximate quadrangle shape so as to surround the entire
circumference of the maximum printing area S. Specifically, in comparison with the
second modification, the ink leakage preventing groove 90 is added at a printing
position upstream of the maximum printing area S, and between the ink supply port
55a and the stencil sheet clamping portion 27. The ink leakage preventing groove
90 is placed at the position covered with the stencil sheet 18 and continuously
provided to have a straight shape along the printing perpendicular direction N.
In the third modification, since the ink 56 leaking in a printing
direction upstream of the maximum printing area S of the outer peripheral wall 53
goes into the ink leakage preventing groove 90, the ink leakage from the top of
the outer peripheral wall 53 can be certainly prevented. Specifically, in the third
modification, the ink leakage from any directions of the maximum printing area S
can be prevented. Since the ink leakage from the top of the maximum printing area
S can be prevented, bad clamping, bad stencil loading, and the creased stencil sheet
18 caused by contamination of the stencil sheet clamping portion 27 by the ink 56
can be prevented.
Fig. 24 shows a fourth modification of the ink leakage preventing
groove of the second embodiment and is a schematic view of the exploded outer peripheral
wall of the drum. As shown in Fig. 24, similarly to the third modification, the
ink leakage preventing grooves 71, 72 and 90 are formed so as to surround the entire
circumference of the maximum printing area S. However, in comparison with the third
modification, the ink leakage preventing groove 90 is formed to have a wavy shape
in stead of the straight shape.
In the forth modification, similarly to the third modification, the
ink 56 leaking in the printing direction upstream of the maximum printing area S
of the outer peripheral wall 53 also goes into the ink leakage preventing groove
90. Therefore, the ink leakage from the top of the outer peripheral wall 53 can
be prevented. In addition, the pressure roller 35 is not depressed into the ink
leakage preventing groove 90 when passing over the ink leakage preventing groove
90. Therefore, depression noise and vibration of the pressure roller 35 can be prevented.
Fig. 25 is a f if th modif ication of the ink leakage preventing groove
of the second embodiment and is a schematic view of the exploded outer peripheral
wall of the drum.
As shown in Fig. 25, similarly to the third modification, the ink
leakage preventing grooves 71, 72 and 90 are formed so as to surround the entire
circumference of the maximum printing area S. However, in comparison with the third
modification, the left half and the right half of the ink leakage preventing groove
90 in the printing perpendicular direction N are formed at positions that are slightly
dislocated in the printing direction M.
In the fifth modification, similarly to the third modification, the
ink 56 leaking in the printing direction upstream of the maximum printing area S
of the outer peripheral wall 53 also goes into the ink leakage preventing groove
90. Therefore, the ink leakage from the top of the outer peripheral wall 53 can
be certainly prevented. In addition, similarly to the fourth modification, the pressure
roller 35 is not virtually depressed into the ink leakage preventing groove 90 when
passing over the ink leakage preventing groove 90. Therefore, depression noise and
vibration of the pressure roller 35 can be prevented.
Fig. 26 shows a sixth modification of the ink leakage preventing groove
of the second embodiment and is a schematic view of the exploded outer peripheral
wall of the drum.
As shown in Fig. 26, similarly to the third modification, ink leakage
preventing grooves 71a, 71b, 72, 90a and 90b are formed to have an approximate quadrangle
shape so as to surround the entire circumference of the maximum printing area S.
However, in comparison with the third modification, the respective ink leakage preventing
grooves 71a, 71b, 90a and 90b at positions on the right and left as well as outside
of the maximum printing area S, and the upstream position of the same, respectively
have narrowwidths and are doubly formed in inner and outer peripheries.
In the sixth modification, similarly to the third modification, the
ink 56 leaking in the printing direction upstream of the maximum printing area S
of the outer peripheral wall 53 also goes into the ink leakage preventing groove
90. Therefore, the ink leakage from the top of the outer peripheral wall 53 can
be certainly prevented.
Further, in the sixth modification, when the ink 5 6 in the ink leakage
preventing grooves 71a, 71b, 72, 90a and 90b is recovered by suction (described
in an embodiment below), a deficiency caused by depression of the stencil sheet
18 into the ink leakage preventing grooves 71a, 71b, 90a and 90b can be prevented.
Specifically, as shown in Fig. 27A, when the ink leakage preventing grooves 71 and
90 have wide widths, the stencil sheet 18 is depressed into the ink leakage preventing
grooves 71 and 90 due to suction power or the like. Then, the suction power stops
acting on the ink leakage preventing grooves 71 and 90 at the upstream of the depressed
positions, causing a problem that the ink recovery cannot be carried out. Contrary
to this, as shown in Fig. 27B, when the ink leakage preventing grooves 71a, 71b,
90a and 90b, each having a narrow width, are doubly arranged, the stencil sheet
18 is not depressed into the ink leakage preventing grooves 71a, 71b, 90a and 90b.
Therefore, the ink recovery can be carried out without obstacles. Further, since
the ink leakage preventing grooves 71a, 71b, 90a and 90b are arranged at two positions,
approximately the same total volume for housing the ink can be ensured.
In the sixth modification, the ink leakage preventing grooves 71a,
71b, 90a and 90b are doubly formed. As a matter of course, however, the ink leakage
preventing grooves 71a, 71b, 90a and 90b may be formed triply or more depending
on toughness of the stencil sheet 18. Furthermore, in the sixth modification, the
ink leakage preventing groove 72 downstream of the maximum printing area S in the
printing direction is singly formed. However, it may be doubly formed.
Figs. 28 to 30 show a third embodiment of the present invention. Fig.
28 is a perspective view of the drum, Fig. 29 is a cross-sectional view taken along
the line 29-29 in Fig. 28, and Fig. 30 is a cross-sectional view taken along the
line 30-30 in Fig. 28.
As shown in Figs. 28 to 30, in the third embodiment, in comparison
with the first embodiment, an ink recovery device 73A which recovers the ink 56
leaking from the maximum printing area S of the outer peripheral wall 53 is added.
This ink recovery device 73A includes the ink leakage preventing groove
72 formed at the printing position downstream of the maximum printing area S of
the outer peripheral wall 53, a third pipe 74 to which one end of the ink leakage
preventing groove 72 is opened, the rotary joint 63 to which the other end of the
third pipe 74 is connected and in which a through hole 75 is formed, the support
axis 50 which rotatably supports the rotary joint 63 and has a hole 76a that can
communicate with the through hole 75 and ink passage 76b formed therein, a fourth
pipe 77 one end of which is connected to the support axis 50, a filter 80 intervening
the middle of the fourth pipe 77 and trapping paper particles and the like, an inking
pump ( for example, a trochoid pump) 78 which is placed in the middle of the fourth
pipe 77 and suctions the ink 56 within the fourth pipe 77, and a recovery container
79 to which the other end of the fourth pipe 77 is connected.
The ink leakage preventing groove 72 is placed at the same position
as that in the first modification of the second embodiment. The ink leakage preventing
groove 72 is placed at the printing position downstream of the maximum printing
area S and formed continuously along the printing perpendicular direction N. However,
one end of the third pipe 74 is connected to the ink leakage preventing groove 72.
Therefore, the ink leakage preventing groove 72 is formed by utilizing a concave
portion for ink recovery 81 and a pipe fixing member 82 formed in the concave portion
81. The rotary joint 63 used herein is also used for the ink supply device 54. The
support axis 50 has a double pipe structure as it is used for an ink passage for
the ink supply device 54. The rest of the construction is the same as that of the
foregoing first embodiment. Therefore, the same constituents are designated by the
same reference numerals, and detailed description thereof is omitted.
In the third embodiment, similarly to the first embodiment, the ink
56 does not deteriorate either even when printing is not carried out for a long
time. Further, the small and light-weighted drum 26 can be realized.
In the third embodiment, the ink recovery device 73A is provided,
which recovers the ink 56 leaking outside of the maximum printing area S of the
outer peripheral wall 53. Therefore, the excessive ink 56 can be removed from the
outer peripheral wall 53 of the drum 26, and recycling of the ink 56 can be realized.
In addition, since the ink stored in the ink leakage preventing groove 72 can be
recovered, the ink 56 can be certainly prevented from overflowing from the ink leakage
preventing groove 72.
In the third embodiment, the ink container 57 for ink supply and the
ink recovery container 79 for ink recovery are provided. Therefore, the recovered
ink may not be recycled.
In the third embodiment, the filter 80 intervenes the way of the fourth
pipe 77 of the ink recovery device 73A, the ink which does not contain paper particles
and the like can be surely returned to the ink recovery container 79. Thus, the
quality of the recovered ink can be improved. However, the filter 80 is not always
necessary to recover the ink, and the filter 80 may be omitted. In addition, though
the filter 80 is provided for the ink recovery device 83 of the first and secondmodif
ications and in the fourth embodiment, the filter 80 also may be omitted.
In the third embodiment, when the ink supply device 54 and the ink
recovery device 73A are controlled so that they are always driven in the printing
mode, the ink is continuously supplied to the outer peripheral wall 53 from the
ink supply unit 55A in the printing mode. Then, the ink 56 that has flown into the
ink leakage preventing groove 72 from the outer peripheral wall 53 is always recovered.
Therefore, the ink 56 is prevented from being built up on the outer peripheral wall
53 as soon as possible. Further, an adequate volume of the ink 56 can be always
held on the outer peripheral wall 53. Accordingly, a printed sheet with a desired
ink density can be obtained even when large-volume and continuous printing is conducted.
Incidentally, the ink leakage preventing groove 72 may be arranged as the second
embodiment.
In addition, though the ink supply unit 55A as the ink supply device
54 in the first embodiment is used in the third embodiment, the ink supply units
55B, 55C, 55D of the first to third modifications (Figs. 11 to 16) can be used in
the third embodiment. Though the ink leakage preventing groove 72 in the first modification
of the second embodiment is used in the third embodiment, the ink leakage preventing
groove 71, 71a, 71b, 72, 90, 90a, 90b (Figs. 22 to 27B) can be used in the third
embodiment.
Fig. 31 shows a first modification of the ink recovery device of the
third embodiment and is a schematic view of the ink recovery device.
As shown in Fig. 31, in an ink recovery device 73B of the first modification,
the other end of the fourth pipe 77 is connected to the ink container 57 for ink
supply, instead of the recovery container. Accordingly, the recovered ink can be
recycled immediately.
Fig. 32 shows a second modification of the ink recovery device of
the third embodiment and is a schematic view of the ink recovery device.
As shown in Fig. 32, in ink recovery device 73C of the second modification,
the end of the fourth pipe 77 is connected to the ink container 57 for ink supply,
and a vacuum (pressure-reducing) pump 82 which reduces pressure in the ink container
57 is used as an inking pump. In this case, the recovered ink can also be recycled
immediately.
Figs. 33 to 35 show a fourth embodiment of the present invention.
Fig. 33 is a perspective view of the drum, Fig. 34 is a cross-sectional view taken
along the line 34-34 in Fig. 33, and Fig. 35 is a cross-sectional view taken along
the line 35-35 in Fig. 33.
As shown in Figs. 33 to 35, in the fourth embodiment, the only difference
from the third embodiment is the construction of the ink leakage preventing grooves
71 and 72 of the ink recovery device 73A. Similarly to the second modification of
the second embodiment (refer to Fig. 22) , the ink leakage preventing groove 72
of the fourth embodiment is formed at the printing position downstream of the maximum
printing area S and continuously formed along the printing perpendicular direction
N. At the same time, the leakage grooves 71 of the fourth embodiment are formed
at the positions on the right and left as well as outside of the maximum printing
area S in the printing perpendicular direction N and continuously formed along the
printing direction M. The rest of the construction is the same as that of the third
embodiment. Therefore, the same constituents are designated by the same reference
numerals, and detailed description thereof is omitted.
In the fourth embodiment, similarly to the first embodiment, the ink
56 does not deteriorate even when the printing is not carried out for a long time.
Further, the small and light-weighted drum 26 can be realized. Furthermore, similarly
to the third embodiment, the excessive ink 56 can be removed from the outer peripheral
wall 53 of the drum 26, and recycling of the ink 56 can be realized.
Moreover, since the ink 56 stored in the ink leakage preventing grooves
71 and 72 is recovered, the ink 56 can be certainly prevented from overflowing from
the ink leakage preventing grooves 71 and 72. In addition, in comparison with the
case of the third embodiment, the excessive ink 56 leaking from the sides of the
outer peripheral wall 53 can be recovered, and the leakage from the side thereof
can be more certainly prevented. As a matter of course, in the fourth embodiment,
the ink recovery device 73A may have the same construction of those in Figs. 31
and 32.
Figs. 36A to 36C show a first modification of the ink leakage preventing
groove of the third and fourth embodiments. Fig. 36A is a cross-sectional view of
the vicinity of the ink leakage preventing groove, Fig. 36B is a plan view partially
showing the vicinity of the ink leakage preventing groove, and Fig. 36C is a cross-sectional
view explaining behavior of the stencil sheet.
As shown in Figs. 36A to 36C, the first modification is different
from the ink leakage preventing groove 72 of the third and fourth embodiments in
that a spiral ring member 92, serving as a depression preventing member, is fixed
inside the ink leakage preventing groove 72. Concretely, the spiral ring member
92 is secured to the ink leakage preventing groove 72 by forcing the spiral ring
member 92 into the ink leakage preventing groove 72 by means of its elasticity.
The top surface height of the spiral ring member 92 is set to be the same as or
slightly lower than the surface of the outer peripheral wall 53. Since the rest
of the construction is the same, the same constituents are designated by the same
reference numerals, and the detailed description thereof is omitted.
In the first modification, as shown in Fig. 36A, the stencil sheet
18 is not depressed into the link leakage preventing groove 72 by the suction power
of the ink recovery device. Accordingly, a reduction in recovery efficiency owing
to blockage of the ink recovery passage of the ink leakage preventing groove 72
by the stencil sheet 18 can be prevented. Further, as shown in Fig. 36C, the stencil
sheet 18 does not stick to the edge of the ink leakage preventing groove 72 and
thus does not seal the ink at the sticking position. Therefore, the ink smoothly
flows into the ink leakage preventing groove 72 by being squeezed by the pressure
roller 35, and thereby the ink does not leak from the end of the outer peripheral
wall 53. Furthermore, since the pressure roller 35 is not depressed into the ink
leakage preventing groove 72 when passing over the ink leakage preventing groove
72, occurrences of depression noise and vibration of the pressure roller 35 can
be prevented.
Figs. 37A and 37B show a second modification of the ink leakage preventing
groove of the third and fourth embodiments. Fig. 37A is a cross-sectional view of
the vicinity of the ink leakage preventing groove, and Fig. 37B is a plan view partially
showing the vicinity of the ink leakage preventing groove.
As shown in Figs. 37A and 37B, the second modification is different
from the ink leakage preventing groove 72 of the third and fourth embodiments in
that a punching metal 93, serving as the depression preventing member, is placed
so as to cover the surface of the ink leakage preventing groove 72. The punching
metal 93 has multiple holes 93a through which the ink can freely flow into the ink
leakage preventing groove 72 from outside. The surface of the punching metal 93
is formed to have an ark shape and to be flush with the outer peripheral wall 53
of the drum. Since the rest of the constitution is the same as the third and fourth
embodiments, the same constituents are designated by the same reference numerals,
and detailed description thereof is omitted.
In the second modification, as shown inFig. 37A, the stencil sheet
18 is not depressed into the ink leakage preventing groove 72 by the suction power
of the ink recovery device. Accordingly, a reduction in recovery efficiency owing
to blockage of the ink recovery passage of the ink leakage preventing groove 72
by the stencil sheet 18 can be prevented. Further, the stencil sheet 18 does not
stick to the edge of the ink leakage preventing groove 72 and thus does not seal
the ink at the sticking position. Therefore, the ink smoothly flows into the ink
leakage preventing groove 72 by being squeezed by the pressure roller, and thereby
the ink does not leak from the end of the outer peripheral wall 53. Furthermore,
since the pressure roller is not depressed into the ink leakage preventing groove
72 when passing over the ink leakage preventing groove 72, depression noise and
vibration of the pressure roller 35 can be prevented.
Fig. 38 shows a fifth embodiment of the present invention and is a
schematic view of the exploded outer peripheral wall of the drum. As shown in Fig.
38, in the fifth embodiment, an ink recovery device 73D has an ink recovery groove
94 at a printing position downstream of the maximum printing area S of the outer
peripheral wall 53 of the drum, and is constructed so as to recover the ink stored
in the ink leakage preventing groove 94. Specifically, while the ink flown outside
of the maximum printing area S is recovered using the ink leakage preventing groove
72 in the third and fourth embodiments, the ink flown outside and downstream of
the maximum printing area S is recovered using the ink recovery groove 94 in the
fifth embodiment.
Compared with the construction of the third modification of the second
embodiment, the fifth embodiment has a construction in which the ink recovery groove
94 is provided instead of the ink leakage preventing groove 72 at the same position.
The ink recovery groove 94 includes multiple opening portions 94a formed in two
rows in the printing direction M and at an interval in the printing perpendicular
direction N.
For the construction apart from the ink recovery groove 94, any one
of the aforementioned ink recovery device 73A to 73C is employed. The same constituents
as those in the fourth embodiment in Fig. 38 are designated by the same reference
numerals for clarification.
In the fifth embodiment, similarly to the fourth embodiment, the ink
flown out downstream in the printing direction by being squeezed by the pressure
roller is removed from the outer peripheral wall 53 of the drum, and recycling of
the ink can be realized.
Further, in the fifth embodiment, the stencil sheet 18 is not depressed
into the link recovery groove 94 by the suction power of the ink recovery device
73D. Accordingly, a reduction in recovery efficiency owing to blockage of the ink
recovery passage of the ink recovery groove 94 by the stencil sheet 18 can be prevented.
Further, the stencil sheet 18 does not stick to the edge of the ink recovery groove
94 and thus does not seal the ink at the sticking position. Therefore, the ink smoothly
flows into the ink recovery groove 94 by being squeezed by the pressure roller,
and thereby the ink does not leak from the end of the outer peripheral wall 53 .
Furthermore, since the pressure roller is not depressed into the ink recovery groove
94 when passing over the ink recovery groove 94, depression noise and vibration
of the pressure roller 35 can be prevented.
Figs. 39 to 41 show a sixth embodiment of the present invention. Fig.
39 is a cross-sectional view of the drum, Fig. 40 is an explanatory view showing
the maximum printing area divided into six areas, and Fig. 41 is a control block
diagram.
As shown in Fig. 39 , in the sixth embodiment, the ink supply to the
ink supply unit 55A is carried out through ink supply passages 83a to 83f arranged
at an equal interval in the printing perpendicular direction N. Control valves 84a
to 84f, each of which controls an ink flow volume, are attached to these ink supply
passages 83a to 83f, respectively. When the maximum printing area of the outer peripheral
wall 53 is divided into six areas in the printing perpendicular direction N, six
of these ink supply passages 83a to 83f and the control valves 84a to 84f are arranged
at the upstream positions of the divided areas, and each of them are almost in charge
of ink supply for each of the divided areas E1 to E6 (shown in Fig. 40). Specifically,
six of the control valves 84a to 84f construct ink volume adjusting means which
controls ink supply from the ink supply unit 55A in the printing perpendicular direction
N. Opening/closure of the control valves 84a to 84f are respectively controlled
by a valve controller 85.
Meanwhile, as shown in Fig. 41, the sixth embodiment has a perforation
percentage analyzing unit 86 which detects a perforation percentage in each of the
divided areas E1 to E6 based on the image data form the original reading unit 1.
A control unit 87 outputs an instruction to the valve controller 85 for the opening/closure
state in accordance with the perforation percentage. To be specific, the control
unit 87 sends the instruction to open the valve more widely with a high perforation
percentage, and to open the valve less widelywith a low perforation percentage.
Note that the rest of the construction is the same as that of the first embodiment.
Therefore, the same constituents are designated by the same reference numerals,
and detailed description thereof is omitted.
In the sixth embodiment, similarly to the first embodiment, the ink
56 does not deteriorate even when printing is not carried out for a long time. Further,
the small and light-weighted drum 26 can be realized.
Furthermore, the sixth embodiment has the plurality of control valves
84a to 84f which can control ink supply volume from the ink supply unit 55A in the
printing perpendicular direction N, and each of the control valves 84a to 84f are
controlled in accordance with the perforation percentage of the stencil sheet 18.
Therefore, the ink supply volume is increased for an area with a high perforation
percentage and decreased for an area with a low perforation percentage, thus supplying
only a required volume of ink 56 to a required area. Thus, excessive ink supply
can be prevented as soon as possible. Specifically, efficient ink diffusion can
be carried out, and probability of ink leakage can be reduced.
Fig. 42 is a control block diagram showing a modification of the sixth
embodiment.
In this modification, paper size detecting means 88 is provided, which
detects a paper size (paper width) of the print paper set on the paper feed tray.
The control unit 87 outputs an instruction to the valve controller 85 for the opening/closure
state in accordance with a detection result (paper size) from the paper size detecting
means 88. To be specific, the control unit 87 sends the instruction to open the
control valve in the divided area where the print paper is present and to close
the control valve in the divided area where the print paper is not present. Since
the rest of the construction is the same as the sixth embodiment, detailed description
thereof is omitted.
In the modification of the sixth embodiment, the plurality of control
valves are provided, which can control the ink supply volume from the ink supply
unit in the printing perpendicular direction, and each of the control valves are
controlled in accordance with a size of the print paper to be fed. Therefore, the
ink 56 is supplied to the area where the print paper is present and is not supplied
to the area where the print paper is not present. Thus, the ink 56 can be supplied
only to required areas, and the excessive ink supply can be prevented as soon as
possible. Specifically, efficient ink diffusion can be carried out, and probability
of ink leakage can be reduced. Incidentally, the control in accordance with a perforation
percentage of the sixth embodiment and the control in accordance with a sheet size
of the modification of the sixth embodiment can be performed together.
Fig. 43 shows a seventh embodiment of the present invention and is
a front view of the drum and the pressure roller. As shown in Fig. 43, in the seventh
embodiment, a width D of the pressure roller 35 is set between the ink leakage preventing
grooves 71 and 71, respectively provided at the positions on the right and left
sides as well as outside of the maximum printing area S in the printing perpendicular
direction N, so that the pressure roller 35 presses the inner sides of the respective
outer edges of these two ink leakage preventing grooves 71 and 71. Specifically,
the width D of the pressure roller 35 is set to a dimension between a width of the
maximum printing area S and a width between the outer edges of the ink leakage preventing
grooves 71 and 71 on the light and left sides.
In the seventh embodiment, since the pressure roller 35 does not press
the ink leakage preventing grooves 71 and 71 over their whole width, the ink in
the ink leakage preventing grooves 71 and 71 are prevented from overflowing outside
the ink leakage preventing grooves 71 and 71 due to pressing force of the pressure
roller 35. In the case where the ink recovery device is constructed to recover the
ink in the ink leakage preventing grooves 71 and 71 by suction power, the pressure
roller 35 does not press outside of the ink leakage preventing grooves 71 and 71.
Thus, the ink leaking outside of the ink leakage preventing grooves 71 and 71 are
not pressed by the pressure roller 35, and thereby the leaking ink is more likely
to be recovered into the ink leakage preventing grooves 71 and 71 again by the suction
of the ink recovery device.
Fig. 44 shows a modification of the seventh embodiment and is a front
view of the drum and the pressure roller. As shown in Fig. 44, in the modification
of the seventh embodiment, the ink leakage preventing grooves 71a and 71b provided
on the right and left sides as well as outside of the maximum printing area S are
doubly formed. The width D of the pressure roller 35 is set so that each of the
right and left edges of the pressure roller 35 presses the area between the ink
leakage preventing groove 71a on the inner peripheral side and the ink leakage preventing
groove 71b on the outer peripheral side at each of the right and left positions.
With this construction, the pressure roller 35 moves while surely
squeezing an area between the ink leakage preventing grooves 71a and 71a on the
inner peripheral sides. Therefore, the ink is uniformly diffused in the area between
the ink leakage preventing grooves 71a and 71a on the right and left sides, and
nonuniform printing density can be further prevented. Meanwhile, since the pressure
roller 35 does not press the ink leakage preventing grooves 71b and 71b on the outer
peripheral sides, the ink leaking outside of the ink leakage preventing grooves
71b and 71b are not pressed by the pressure roller 35. Therefore, the leaking ink
is more likely to be recovered into the ink leakage preventing grooves 71b and 71b
by the suction of the ink recovery device.