Field of the Invention
The present invention concerns a blow mold device used in the case
where an injection-molded preform is blow-molded into a hollow mold such as a bottle
and a wide-mouthed container.
Background Art
In an ordinary blow mold device, as shown in Fig. 6, split molds 1a,
1b where a blow cavity 2 is formed in the parting face are served as a set of molds,
a blow mold device 1 is composed of a plurality of sets thereof by arranging in
parallel on mold-attaching plates 3, 3 by a locating pin 4 and a bolt 5 spacing
with a clearance between the plural sets, and the blow mold device is attached by
making the mold-attaching plates 3, 3 into contact with the opposed faces of movable
platens 6, 7 inside and outside a mold clamping apparatus.
The inside movable platen 6 has a plunger 8 coupled to the back center,
and an outside movable platen 7 has rods 9, 9 coupled to both sides passing through
the inside movable platen 6, so that both of the aforementioned movable platens
6, 7 move simultaneously facing to each other, and the mold close of the blow mold
1 is executed in the middle between the platens, allowing the mold to open, close,
and clamping by hydraulically operating the plunger 8 and rods 9,9 simultaneously.
In such mold clamping apparatus, mold clamping force by the plunger
8 acts on the central section of the inside movable platen 6 as pressing force,
while mold clamping force by the rods 9, 9 comes to acts on both sides of the outside
movable platen 7 as tensile force. Consequently, the distribution of opposed mold
clamping forces is differently applied on both platens, and both movable platens
6, 7 are deflected inwardly (chain line direction) and bent backward.
According to this deflection, the aforementioned mold-attaching plates
3, 3 also finish up by deflecting similarly; however, as there is a space between
adjacent molds for split molds 1a, 1b, the split mold 1a where the mold-attaching
plate 3 is attached on the outside movable platen 6 finishes up by tilting inward,
and on the contrary, the split mold 1b where the mold-attaching plate 3 is attached
on the outside movable platen 7 finishes up by tilting outward. The shift due to
this inclination in the opposite directions increases gradually from the central
section to both sides, and in the split molds 1 a, 1b places at both sides, as shown
enlarged in the drawing, it becomes a considerable shifting of the parting line
PL, and finishes up by creating a longitudinal shoulder on the side of the blow
cavity 2. If a injection molded preform (not shown) is pinched by the neck and inserted
in the blow cavity 2 of such state, stretch blow molded full in the cavity, the
trace of the parting line is transferred on the middle of the side body section
of a molded product therein, and left there as a considerably protruded stripe.
The parting line mark on the body is undesirable for labeling or others processes,
and is rejected as defective for the packaging container of contents of high added
value.
Disclosure of the Invention
The present invention devised to solve the aforementioned problems
of the prior art and has an object to provide a novel blow mold device that can
prevent the shifting of the parting line between split molds each other by the mold
clamping force, by attaching one of a pair of split molds composing a set of molds
in a state laterally movable in respect of the mold-attaching plates, and coupling
both of them by a joint, and thereby solve the problem of the parting line mark
on the product.
The present invention according to the aforementioned object is a
blow mold devise attaching a plurality of sets of molds in parallel on and between
a pair of mold-attaching plates with a clearance defined between adjacent sets of
molds, each such one set of molds constituting a pair of split molds forming a blow
cavity, wherein;
- one split mold of the pair is attached with a bolt inserted in a loose bolt
hole perforated in one mold-attaching plate so that the split mold and the mold-attaching
plate can shift laterally and relatively in molds closing as far as within a space
formed between the loose bolt hole and the bolt inserted therein,
- the other split mold of the pair is fixedly attached to the other mold-attaching
plate with a locating pin implanted in the mold-attaching plate and a bolt, and
in molds closing both split molds are connected integrally and closely on both parting
faces of them, and both of a taper pin and a socket provided with the pair of molds
as a joint operate to secure both the molds mutually so as for a parting line not
to fluctuating, and the pair of split molds as one set of molds forms a plurality
of blow cavities, and the joint is buried between the blow cavities or on the parting
faces of both sides.
Brief Description of the Drawings
These and other objects and advantages of the present invention will
become clear from the following description with reference to the accompanying drawings,
wherein:
- Fig. 1 is a plane cross-section of a blow mold device according to the present
invention;
- Fig. 2 is a partial magnified view of the same;
- Fig. 3 is a vertical view of the blow mold device as above;
- Fig. 4 is a plane cross-section of the blow mold device as above during the
deflection;
- Fig. 5 is a partial magnified plane cross-section of another embodiment;
- Fig. 6 is a plane view illustrating the deflection in a mold clamping apparatus
where a conventional mold apparatus is attached; and
- Fig. 7 is a plane cross-section of a conventional mold apparatus during the
deflection.
Best Mode for Carrying out the Invention
Figs. 1 to 5 show embodiments of the blow mold device according to
the present invention.
In the drawing, the numeral 11 indicates a blow mold, composed by
taking a pair of split molds 13, 14 as a set of molds forming a plurality of blow
cavities 12, 12 on the parting face, and attaching three sets of molds in parallel
to mold-attaching plates 15, 16 disposing a clearance. The split molds 13, 14 are
attached on the mold-attaching plates 15, 16 using bolts 17 and locating pins 18
similarly to the prior art, however, only the split mold 14 of one side is fixed
by the locating pins 18, while the split mold 13 of the other side is fixed only
by the bolts 17.
In the drawing, the split mold 14 is attached on the mold-attaching
plate 16, by fitting a locating hole opened previously on the side face of the mold
to the locating pins 18 provided previously on the inner face of the mold-attaching
plate 16, and fixing more securely with the bolts 17.
The split mold 13 is attached on the mold-attaching plate 15 by inserting
the bolts 17 into bolt holes 23, in the form of loose holes having a diameter larger
than that of the bolt 17, perforated on the mold-attaching plate 15. In such a manner,
the split mold 13 and the mold-attaching plate 15 are allowed to shift relatively
and laterally by a space between the bolt 17 and the bolt hole 23.
Moreover, a joint comprises a taper pin 19 and a socket 21 having
a fitting hole for preventing the shifting of the split mold 13 by the split mold
14, by coupling the split mold 13 and the split mold 14 integrally by the mold closing.
The joint is fixed by bolts 20, 22 and buried in upper and lower molds (refer to
Fig. 4) between a pair of blow cavities 12, 12.
The position where the joint is buried is not limited between a pair
of blow cavities 12,12, but it may also be buried, as shown in Fig. 5, in the upper
and lower molds outside the blow cavities 12,12 by fixing with bolts 20, 22, or
it may also be laid by changing the taper pin 19 on the split mold 13 side and the
socket 21 on the split mold 14 side.
The blow mold 11 of the aforementioned composition is used by attaching
the split mold 13 side on an outside movable platen 7 of a mold clamping apparatus
show in Fig. 6, and the split mold 14 side on an inside movable platen 6.
In such a blow mold 11, the split mold 13 is attached on the mold-attaching
plate 15 so as to shift laterally only by the bolt 17, even when the mold clamping
force by the plunger 8 acts on the central section of the inside movable platen
6 during the mold clamping, the mold clamping force by the rods 9, 9 acts on both
sides of the outside movable platen 7, and both movable platens 6, 7 are deflected
with the mold-attaching plates 15, 16, and bent inwardly from the position of chain
line in Fig. 3 and, moreover, as the split molds 13, 14 are integrated laterally
by the joint, the deflection of the mold-attaching plate 15 is absorbed by a space
between the bolt 17 and the bolt hole 23, and the both split molds 13, 13 are prevented
from tilting inside by the deflection of the mold-attaching plate 15.
Also, the split molds 14, 14 of both sides, which are fixed to the
mold-attaching plate 16 by the bolts 17 and the locating pins 18, finished up by
tilting outward, due to the defection of the mold-attaching plate 16 which deflects
with the inside movable platen 6. As the split mold 14 is integrated with the split
mold 13 by a joint, and as the split mold 13 is attached on the mold-attaching plate
15 so as to shift laterally, the split mold 13 finishes up by tilting with the split
mold 14 in the tolerance range of the space between the bolt 17 and the bolt hole
23. Thereby, the shift of the parting line PL of the both is prevented, solving
the defective of the product due to the parting line mark.
After the relief of stress as mold clamping force, the deflection
of the split molds 13, 14 becomes undone with inside and outside movable platens
6, 7, removing the inclination of the split molds 13, 14, and as the taper pin 19
of the joint faces directly to the engagement hole of the socket 21, they finish
up by engaging each other when the molds close next time. In addition, the prevention
of shift of the parting line PL improves the attaching accuracy of the parting finished
split molds onto the mold clamping apparatus, decreasing the necessity of refinish.
Though not shown, the elimination of parting line mark on the product,
the blow cavity for flat bottle that has been formed along the parting line PL can
be formed at right angles the parting line PL, allowing thereby to increase the
number of cavities, even for the blow mold of flat bottles where the number of cavities
is low and limited compared to the round body products.
Industrial Applicability
While the presently preferred embodiment of the present invention
has been shown and described, it will be understood that the present invention is
not limited thereto, and that various changes and modifications may be made by those
skilled in the art without departing from the scope of the invention as set forth
in the appended claims.