This invention relates to a method for catalytically bleaching substrates
with atmospheric oxygen or air.
Background of Invention
Peroxygen bleaches are well known for their ability to remove stains
from substrates. Traditionally, the substrate is subjected to hydrogen peroxide,
or to substances which can generate hydroperoxyl radicals, such as inorganic or
organic peroxides. Generally, these systems must be activated. One method of activation
is to employ wash temperatures of 60°C or higher. However, these high temperatures
often lead to inefficient cleaning, and can also cause premature damage to the substrate.
A preferred approach to generating hydroperoxyl bleach radicals is
the use of inorganic peroxides coupled with organic precursor compounds. These systems
are employed for many commercial laundry powders. For example, various European
systems are based on tetraacetyl ethylenediamine (TAED) as the organic precursor
coupled with sodium perborate or sodium percarbonate, whereas in the United States
laundry bleach products are typically based on sodium nonanoyloxybenzenesulphonate
(SNOBS) as the organic precursor coupled with sodium perborate.
Precursor systems are generally effective but still exhibit several
disadvantages. For example, organic precursors are moderately sophisticated molecules
requiring multi-step manufacturing processes resulting in high capital costs. Also,
precursor systems have large formulation space requirements so that a significant
proportion of a laundry powder must be devoted to the bleach components, leaving
less room for other active ingredients and complicating the development of concentrated
powders. Moreover, precursor systems do not bleach very efficiently in countries
where consumers have wash habits entailing low dosage, short wash times, cold temperatures
and low wash liquor to substrate ratios.
Alternatively, or additionally, hydrogen peroxide and peroxy systems
can be activated by bleach catalysts, such as by complexes of iron and the ligand
N4Py (i.e. N, N-bis(pyridin-2-yl-methyl)-bis(pyridin-2-yl)methylamine) disclosed
in WO95/34628, or the ligand Tpen (i.e. N, N, N', N'-tetra(pyridin-2-yl-methyl)ethylenediamine)
disclosed in W097/48787. According to these publications, molecular oxygen may be
used as the oxidant as an alternative to peroxide generating systems. However, no
role in catalysing bleaching by atmospheric oxygen or air in an aqueous medium is
reported.
WO-A-98/39098 and WO-A-98/39406 disclose classes of complexes of a
transition metal coordinated to a macropolycyclic ligand, used as oxidation catalysts
in laundry or cleaning compositions. The compositions preferably comprise an oxygen
bleaching agent, as part or all of the laundry or cleaning adjunct materials, which
can be any of the oxidizing agents known for laundry, hard surface cleaning, automatic
dishwashing or denture cleaning purposes. Oxygen bleaches are preferred, though
other oxidant bleaches such as oxygen may be used. Again, however, no role in catalysing
bleaching by atmospheric oxygen or air in an aqueous medium is reported.
It has long been thought desirable to be able to use atmospheric oxygen
(air) as the source for a bleaching species, as this would avoid the need for costly
hydroperoxyl generating systems. Unfortunately, air as such is kinetically inert
towards bleaching substrates and exhibits no bleaching ability. Recently some progress
has been made in this area. For example, WO 97/38074 reports the use of air for
oxidising stains on fabrics by bubbling air through an aqueous solution containing
an aldehyde and a radical initiator. A broad range of aliphatic, aromatic and heterocyclic
aldehydes is reported to be useful, particularly para-substituted aldehydes such
as 4-methyl-, 4-ethyl- and 4-isopropyl benzaldehyde, whereas the range of initiators
disclosed includes N-hydroxysuccinimide, various peroxides and transition metal
coordination complexes.
However; although this system employs molecular oxygen from the air,
the aldehyde component and radical initiators such as peroxides are consumed during
the bleaching process. These components must therefore be included in the composition
in relatively high amounts so as not to become depleted before completion of the
bleaching process in the wash cycle. Moreover, the spent components represent a
waste of resources as they can no longer participate in the bleaching process.
Accordingly, it would be desirable to be able to provide a bleaching
system based on atmospheric oxygen or air that does not rely primarily on hydrogen
peroxide or a hydroperoxyl generating system, and that does not require the presence
of organic components such as aldehydes that are consumed in the process. Moreover,
it would be desirable to provide such a bleaching system that is effective in aqueous
medium.
Summary of the Invention
We have now found, surprisingly, that classes of complexes of the
type disclosed in WO-A-98/39098 and WO-A-98/39406 can be used in an aqueous medium
with atmospheric oxygen or air to bleach substrates, even in the absence of a conventional
oxygen bleaching agent.
The present invention provides a method of subjecting a textile stain
to a bleaching action by contacting the textile with an aqueous medium containing
an organic substance which forms a complex with a transition metal, the aqueous
medium being substantially devoid of a peroxygen bleach or a peroxy-based or peroxyl-generating
system, whereby the complex catalyses bleaching of the textile by atmospheric oxygen,
wherein the aqueous medium on or containing the textile is agitated,
and the organic substance is selected from the group of macropolycyclic rigid ligands
of the formula:
wherein m and n are 0 or integers from 1 to 2, p is an integer from 1 to 6, preferably
m and n are both 0 or both 1 (preferably both 1 ), or m is 0 and n is at least 1;
and p is 1;
and A is a nonhydrogen moiety preferably having no aromatic content; more particularly
each A can vary independently and is preferably selected from methyl, ethyl, propyl,
isopropyl, butyl, isobutyl, tert-butyl, C5-C20 alkyl, and one, but not both, of
the A moieties is benzyl, and combinations thereof; and,
wherein:
each "n" is an integer independently selected from 1 and 2, completing the valence
of the carbon atom to which the R moieties are covalently bonded;
each "R" and "R1" is independently selected from H, alkyl, alkenyl,
alkynyl, aryl, alkylaryl, and heteroaryl, or R and/or R1 are covalently
bonded to form an aromatic, heteroaromatic, cycloalkyl, or heterocycloalkyl ring,
and wherein preferably all R are H and R1 are independently selected
from linear or branched, substituted or unsubstituted C1 -C20 alkyl, alkenyl or
alkynyl;
each "a" is an integer independently selected from 2 or 3;
all nitrogen atoms in the macropolycyclic rings are coordinated with the transition
metal.
The present invention also provides an embodiment
wherein the agitation of the aqueous medium on or containing
the textile is followed by subjecting the textile to a subsequent drying process
wherein the temperature of the drying process is between 35 °C and 80 °C such that
the bleaching effect is accelerated in comparison to drying at ambient temperatures.
Advantageously, the method according to the present invention permits
all or the majority of the bleaching species in the medium (on an equivalent weight
basis) to be derived from atmospheric oxygen. Thus, the medium can be made wholly
or substantially devoid of peroxygen bleach or a peroxy-based or -generating bleach
system. Furthermore, the organic substance is a catalyst for the bleaching process
and, as such, is not consumed but can continue to participate in the bleaching process.
The catalytically activated bleaching system of the type in accordance with the
present invention, which is based on atmospheric oxygen, is therefore both cost-effective
and environmentally friendly.
Moreover, the bleaching system is operable under unfavourable wash
conditions which include low temperatures, short contact times and low dosage requirements.
Furthermore, the method is effective in an aqueous medium and is therefore
particularly applicable to bleaching of laundry fabrics. Therefore, whilst the composition
and method according to the present invention may be used for bleaching any suitable
substrate, the preferred substrate is a laundry fabric.
The bleaching method may be carried out by simply leaving the substrate
in contact with the medium for a sufficient period of time. Preferably, however,
the aqueous medium on or containing the substrate is agitated.
The organic substance may comprise a preformed complex of a ligand
and a transition metal. Alternatively, the organic substance may comprise a free
ligand that complexes with a transition metal already present in the water or that
complexes with a transition metal present in the substrate. The organic substance
may also be included in the form of a composition of a free ligand or a transition
metal-substitutable metal-ligand complex, and a source of transition metal, whereby
the complex is formed in situ in the medium.
The organic substance forms a complex with one or more transition
metals, in the latter case for example as a dinuclear complex. Suitable transition
metals include for example: manganese in oxidation states II-V, iron I-IV, copper
I-III, cobalt I-III, nickel I-III, chromium II-VII, silver I-II, titanium II-IV,
tungsten IV-VI, palladium II, ruthenium II-V, vanadium II-V and molybdenum II-VI.
In a preferred embodiment, the organic substance forms a complex of
the general formula:
[MaLkXn] Ym
in which:
M represents a metal selected from Mn(II)-(III)-(IV)-(V), Cu(I)-(II)-(III),
Fe(I)-(II)-(III)-(IV), Co(I)-(II)-(III), Ni(I)-(II)-(III), Cr(II)-(III)-(IV)-(V)-(VI)-(VII),
Ti(II)-(III)-(IV), V(II)-(III)-(IV)-(V), Mo(II)-(III)-(IV)-(V)-(VI), W(IV)-(V)-(VI),
Pd(II), Ru(II)-(III)-(IV)-(V) and Ag(I)-(II), and preferably selected from Mn(II)-(III)-(IV)-(V),
Cu(I)-(II), Fe(II)-(III)-(IV) and Co(I)-(II)-(III);
L represents a macropolycyclic rigid ligand as herein defined, or its protonated
or deprotonated analogue;
X represents a coordinating species selected from any mono, bi or tri charged
anions and any neutral molecules able to coordinate the metal in a mono, bi or tridentate
manner, preferably selected from O2-, RBO22-, RCOO-,
RCONR-, OH-, NO3-, NO2-,
NO, CO, S2-, RS-, PO34-, STP-derived
anions, PO3OR3-, H2O, CO32-,
HCO3-, ROH, NRR'R", RCN, Cl-, Br-, OCN-,
SCN-, CN-, N3-, F-, I-,
RO-, ClO4-, SO42-, HSO4-,
SO32- and RSO3-, and more preferably
selected from O2-, RBO22-, RCOO-, OH-,
NO3- , NO2-, NO, CO, CN-,
S2-, RS-, PO34-, H2O, CO32-,
HCO3-, ROH, NRR'R", Cl- , Br-, OCN-,
SCN-, RCN, N3-, F-, I-, RO-,
ClO4-, SO42-, HSO4-,
SO32- and RSO3- (preferably CF3SO3-)
;
R, R', R", R" ' independently represent a group selected from hydrogen, hydroxyl,
-OR (wherein R= alkyl, alkenyl, cycloalkyl, heterocycloalkyl, aryl, heteroaryl or
carbonyl derivative group), -OAr, alkyl, alkenyl, cycloalkyl, heterocycloalkyl,
aryl, heteroaryl and carbonyl derivative groups, each of R, Ar, alkyl, alkenyl,
cycloalkyl, heterocycloalkyl, aryl, heteroaryl and carbonyl derivative groups being
optionally substituted by one or more functional groups E, or R6 together with R7
and
independently R8 together with R9 represent oxygen, wherein E is selected from
functional groups containing oxygen, sulphur, phosphorus, nitrogen, selenium, halogens,
and any electron donating and/or withdrawing groups, and preferably R, R', R", R"
' represent hydrogen, optionally substituted alkyl or optionally substituted aryl,
more preferably hydrogen or optionally substituted phenyl, naphthyl or C1-4-alkyl;
a represents an integer from 1 to 10, preferably from 1 to 4;
k represents an integer from 1 to 10;
n represents zero or an integer from 1 to 10, preferably from 1 to 4;
m represents zero or an integer from 1 to 20, preferably from 1 to 8.
Detailed Description of the Invention
Amounts of the essential transition-metal catalyst and essential adjunct
materials can vary widely depending on the precise application. For example, the
catalytic systems herein may be provided as a concentrate, in which case the catalyst
can be present in a high proportion, for example 0.01% - 80%, or more, of the composition.
The invention also encompasses catalytic systems at their in-use levels; such systems
include those in which the catalyst is dilute, for example at ppb levels. Intermediate
level compositions, for example those comprising from about 0.01 ppm to about 500
ppm, more preferably from about 0.05 ppm to about 50 ppm, more preferably still
from about 0.1 ppm to about 10 ppm of transition-metal catalyst and the balance
to 100%, preferably at least about 0.1%, typically about 99% or more being solid-form
or liquid-form adjunct materials (for example fillers, solvents, and adjuncts especially
adapted to a particular use (for example paper making adjuncts, detergent adjuncts,
or the like).
The present invention also uses complexes formed by transition metals
selected from: Mn(II), Mn(III), Mn(IV), Mn(V), Fe(II), Fe(III), Fe(IV), Co(I), Co(II),
Co(III), Ni(I), Ni(II), Ni(III), Cu(I), Cu(II), Cu(III), Cr(II), Cr(III), Cr(IV),
Cr(V), Cr(VI), V(III), V(IV), V(V), Mo(IV), Mo(V), Mo(VI), W(IV), W(V), W(VI), Pd(II),
Ru(II), Ru(III), and Ru(IV), preferably Mn(II, Mn(III), Mn(IV), Fe(II), Fe(III),
Fe(IV), Cu(I), Cu(II), Cu(III), Co(II), Co(III) preferably Mn(II), Mn(III), Fe(II),
Fe(III), Cu(I), Cu(II), Co(II), Co(III) and the cross-bridged tetraazamacrocycle
and cross-bridged pentaazamacrocycle ligands; these complexes include those in which
the cross-bridging moiety is a C2-C4 alkyl moiety and in which there is a mole ratio
of macrocycle to metal of 1:1, and moreover these are most preferably monometallic
mononuclear complexes, though in general, dimetallic or multimetallic complexes
are not excluded.
A preferred sub-group of the transition-metal complexes includes the
Mn(II), Fe(II) and Cu(II) complexes of the ligand 1.2:
wherein m and n are integers from 0 to 2, p is an integer from 1 to 6, preferably
m and n are both 0 or both 1 (preferably both 1 ), or m is 0 and n is at least 1;
and p is 1;
and A is a nonhydrogen moiety preferably having no aromatic content; more particularly
each A can vary independently and is preferably selected from methyl, ethyl, propyl,
isopropyl, butyl, isobutyl, tert-butyl, C5-C20 alkyl, and one, but not both, of
the A moieties is benzyl, and combinations thereof. In one such complex, one A is
methyl and one A is benzyl.
Preferred ligands are the formula:
wherein "R1" is independently selected from H and linear or branched,
substituted or unsubstituted C1-C20 alkyl, alkenyl or alkynyl; and all nitrogen
atoms in the macropolycyclic rings are coordinated with the transition metal.
Other preferred ligands are of the formula:
wherein "R1" is independently selected from H, and linear or branched,
substituted or unsubstituted C1-C20 alkyl, alkylaryl, alkenyl or alkynyl; and all
nitrogen atoms in the macropolycyclic rings are coordinated with the transition
metal.
All parts, percentages and ratios used herein are expressed as percent
weight unless otherwise specified.
The catalytic systems of the present invention comprise a particularly
selected transition metal oxidation catalyst which is a complex of a transition
metal and a macropolycyclic rigid ligand, preferably one which is cross-bridged.
The catalytic systems do not contain any added oxidants such as hydrogen peroxide
sources, peroxy acids, peroxy acid precursors, monoperoxysulphate (e.g. Oxone
(™), manufactured by DuPont), chlorine, ClO2 or hypochlorite.
Therefore, the aqueous medium of the catalytic systems described herein are essentially
devoid of conventional oxidation agents.
To secure the benefits of the invention, a substrate material, such
as a chemical compound to be oxidized, or a commercial mixture of materials such
as a paper pulp, or a soiled material such as a textile containing one or more materials
or soils to be oxidized, is added to the catalytic system under widely ranging conditions
further described hereinafter.
The present invention catalytic systems also have utility in the area
of oxidizing (preferably including bleaching) wood pulp for use in, for example,
paper making processes. Other utilities include oxidative destruction of waste materials
or effluents.
Effective Amounts of Catalyst Materials
The term "catalytically effective amount", as used herein, refers
to an amount of the transition-metal oxidation catalyst present in the present invention
catalytic systems, or during use according to the present invention methods, that
is sufficient, under whatever comparative or use conditions are employed, to result
in at least partial oxidation of the material sought to be oxidized by the catalytic
systems or method. For example, in the synthesis of epoxides from alkenes, the catalytic
amount is that amount which is sufficient to catalyze the desired epoxidation reaction.
As noted, the invention encompasses catalytic systems both at their in-use levels
and at the levels which may commercially be provided for sale as "concentrates";
thus "catalytic systems" herein include both those in which the catalyst is highly
dilute and ready to use, for example at ppb levels, and compositions having rather
higher concentrations of catalyst and adjunct materials. intermediate level compositions,
as noted in summary, can include those comprising from about 0.01 ppm to about 500
ppm, more preferably from about 0.05 ppm to about 50 ppm, more preferably still
from about 0.1 ppm to about 10 ppm of transition-metal catalyst and the balance
to 100%, typically about 99% or more, being solid-form or liquid-form adjunct materials
(for example fillers, solvents, and adjuncts especially adapted to a particular
use, such as papermaking adjuncts, detergent adjuncts, or the like). In terms of
amounts of materials, the invention also encompasses a large number of novel transition-metal
catalysts per-se, especially including their substantially pure (100% active) forms.
Other amounts, for example of oxidant materials and other adjuncts for specialized
uses are illustrated in more detail hereinafter.
Transition-Metal Oxidation Catalysts:
The present invention catalytic systems comprise a transition-metal
oxidation catalyst. In general, the catalyst contains an at least partially covalently
bonded transition metal, and bonded thereto at least one particularly defined macropolycyclic
rigid ligand, preferably one having four or more donor atoms and which is cross-bridged
or otherwise tied so that the primary macrocycle ring complexes in a folded conformation
about the metal. Catalysts herein are thus neither of the more conventional macrocyclic
type: e.g., porphyrin complexes, in which the metal can readily adopt square-planar
configuration; nor are they complexes in which the metal is fully encrypted in a
ligand. Rather, the presently useful catalysts represent a selection of all the
many complexes, hitherto largely unrecognized, which have an intermediate state
in which the metal is bound in a "cleft". Further, there can be present in the catalyst
one or more additional ligands, of generally conventional type such as chloride
covalently bound to the metal; and, if needed, one or more counter-ions, most commonly
anions such as chloride, hexafluorophosphate, perchlorate or the like; and additional
molecules to complete crystal formation as needed, such as water of crystallization.
Only the transition- metal and macropolycyclic rigid ligand are, in general, essential.
Preferred complexes useful as transition-metal oxidation catalysts
more generally include not only monometallic, mononuclear kinds such as those illustrated
hereinabove but also bimetallic,trimetallic or cluster kinds, especially when the
polymetallic kinds transform chemically in the presence of medium (water, hydroxyl
anions, surfactants, etc) to form a mononuclear, monometallic active species. Monometallic,
mononuclear complexes are preferred. As defined herein, a monometallic transition-metal
oxidation catalyst contains only one transition metal atom per mole of complex.
A monometallic, mononuclear complex is one in which any donor atoms of the essential
macrocyclic ligand are bonded to the same transition metal atom, that is, the essential
ligand does not "bridge" across two or more transition-metal atoms transition metals
of the catalyst. Just as the macropolycyclic ligand cannot vary indeterminately
for the present useful purposes, nor can the metal. An important part of the invention
is to arrive at a match between ligand selection and metal selection which results
in excellent oxidation catalysis. In general, transition-metal oxidation catalysts
herein comprise a transition metal selected from the group consisting of Mn(II),
Mn(III), Mn(IV), Mn(V), Fe(II), Fe(III), Fe(IV), Co(I), Co(II), Co(III), Ni(I),
Ni(II), Ni(III), Cu(I), Cu(II), Cu(III), Cr(II), Cr(III), Cr(IV), Cr(V), Cr(VI),
V(III), V(IV),V(V), Mo(IV), Mo(V), Mo(VI), W(IV), W(V), W(VI), Pd(II), Ru(II), Ru(III),
and Ru(IV). Preferred transition-metals in the instant transition-metal oxidation
catalyst include manganese, iron, copper, and cobalt. Preferred oxidation states
include the (II) and (III) oxidation states. Manganese(II) in both the low-spin
configuration and high spin complexes are included. It is to be noted that complexes
such as low-spin Mn(II) complexes are rather rare in all of coordination chemistry.
The designation (II) or (III) denotes a coordinated transition metal having the
requisite oxidation state; the coordinated metal atom is not a free ion or one having
only water as a ligand.
Ligands
In general, as used herein, a "ligand" is any moiety capable of direct
covalent bonding to a metal ion. Ligands can be charged or neutral and may range
widely, including simple monovalent donors, such as chloride, or simple amines which
form a single coordinate bond and a single point of attachment to a metal; to oxygen
or ethylene, which can form a three-membered ring with a metal and thus can be said
to have two potential points of attachment, to larger moieties such as ethylenediamine
or aza macrocycles, which form up to the maximum number of single bonds to one or
more metals that are allowed by the available sites on the metal and the number
of lone pairs or alternate bonding sites of the free ligand. Numerous ligands can
form bonds other than simple donor bonds, and can have multiple points of attachment.
Optional Ligands
It is to be recognized for the transition-metal oxidation catalysts
useful in the present invention catalytic systems that additional non-macropolycyclic
ligands may optionally also be coordinated to the metal, as necessary to complete
the coordination number of the metal complexes. Such ligands may have any number
of atoms capable of donating electrons to the catalyst complex, but preferred optional
ligands have a denticity of 1 to 3, preferably 1. Examples of such ligands are H2O,
ROH, NR3, RCN, OH-, OOH-, RS-, RO-,
RCOO-, OCN-, SCN-, N3-, CN-,
F-, CI-, Br-, I-, O2-,
NO3-, NO2-, SO42-,
SO32-, PO43-, organic phosphates, organic
phosphonates, organic sulphates, organic sulphonates, and aromatic N donors such
as pyridines, pyrazines, pyrazoles, imidazoles, benzimidazoles, pyrimidines, triazoles
and thiazoles with R being H, optionally substituted alkyl, optionally substituted
aryl. Preferred transition-metal oxidation catalysts comprise one or two non-macropolycyclic
ligands.
The term "non-macropolycyclic ligands" is used herein to refer to
ligands such as,those illustrated immediately hereinabove which in general are not
essential for forming the metal catalyst, and are not cross-bridged macropolycycles.
"Not essential", with reference to such non-macropolycyclic ligands means that,
in the invention as broadly defined, they can be substituted by a variety of common
alternate ligands. In highly preferred embodiments in which metal, macropolycyclic
and non-macropolycyclic ligands are finely tuned into a transition-metal oxidation
catalyst, there may of course be significant differences in performance when the
indicated non-macropolycyclic ligand(s) are replaced by further, especially non-
illustrated, alternative ligands.
The term "metal catalyst" or "transition-metal oxidation catalyst"
is used herein to refer to the essential catalyst compound of the invention and
is commonly used with the "metal" qualifier unless absolutely clear from the context.
Note that there is a disclosure hereinafter pertaining specifically to optional
catalyst materials. therein the term "bleach catalyst" may be used unqualified to
refer to optional organic (metal-free) catalyst materials, or to optional metal-containing
catalysts that lack the advantages of the essential catalyst: such optional materials,
for example, include known metal porphyrins or metal-containing photobleaches. Other
optional catalytic materials herein include enzymes.
The invention further includes the methods and compositions which
include the transition-metal complexes, preferably the Mn, Fe, Cu and Co complexes,
or preferred cross-bridged macropolycyclic ligands having the formula:
wherein in this formula "Rl" is independently selected from H, and linear or branched,
substituted or unsubstituted C1-C20 alkyl, alkylaryl, alkenyl or alkynyl, more preferably
RI is alkyl or alkylaryl; and preferably all nitrogen atoms in the macropolycyclic
rings are coordinated with the transition metal.
In typical washing compositions the level of the organic substance
is such that the in-use level is from 1µM to 50mM, with preferred in-use levels
for domestic laundry operations falling in the range 10 to 100 µM. Higher levels
may be desired and applied in industrial bleaching processes, such as textile and
paper pulp bleaching.
Preferably, the aqueous medium has a pH in the range from pH 6 to
13, more preferably from pH 6 to 11, still more preferably from pH 8 to 11, and
most preferably from pH 8 to 10, in particular from pH 9 to 10.
The bleaching composition of the present invention has particular
application in detergent formulations, especially for laundry cleaning. Accordingly,
in another preferred embodiment, the present invention provides a detergent bleach
composition comprising a bleaching composition as defined above and additionally
a surface-active material, optionally together with detergency builder.
The bleach composition according to the present invention may for
example contain a surface-active material in an amount of from 10 to 50% by weight.
The surface-active material may be naturally derived, such as soap, or a synthetic
material selected from anionic, nonionic, amphoteric, zwitterionic, cationic actives
and mixtures thereof. Many suitable actives are commercially available and are fully
described in the literature, for example in "Surface Active Agents and Detergents",
Volumes I and II, by Schwartz, Perry and Berch.
Typical synthetic anionic surface-actives are usually watersoluble
alkali metal salts of organic sulphates and sulphonates having alkyl groups containing
from about 8 to about 22 carbon atoms, the term "alkyl" being used to include the
alkyl portion of higher aryl groups. Examples of suitable synthetic anionic detergent
compounds are sodium and ammonium alkyl sulphates, especially those obtained by
sulphating higher (C8-C18) alcohols produced, for example,
from tallow or coconut oil; sodium and ammonium alkyl (C9-C20)
benzene sulphonates, particularly sodium linear secondary alkyl (C10-C15)
benzene sulphonates; sodium alkyl glyceryl ether sulphates, especially those ethers
of the higher alcohols derived from tallow or coconut oil fatty acid monoglyceride
sulphates and sulphonates; sodium and ammonium salts of sulphuric acid esters of
higher (C9-C18) fatty alcohol alkylene oxide, particularly
ethylene oxide, reaction products; the reaction products of fatty acids such as
coconut fatty acids esterified with isethionic acid and neutralised with sodium
hydroxide; sodium and ammonium salts of fatty acid amides of methyl taurine; alkane
monosulphonates such as those derived by reacting alpha-olefins (C8-C20)
with sodium bisulphite and those derived by reacting paraffins with SO2
and Cl2 and then hydrolysing with a base to produce a random sulphonate;
sodium and ammonium (C7-C12) dialkyl sulphosuccinates; and
olefin sulphonates, which term is used to describe material made by reacting olefins,
particularly (C10-C20) alpha-olefins, with SO3
and then neutralising and hydrolysing the reaction product. The preferred anionic
detergent compounds are sodium (C10-C15) alkylbenzene sulphonates,
and sodium (C16-C18) alkyl ether sulphates.
Examples of suitable nonionic surface-active compounds which may be
used, preferably together with the anionic surface-active compounds, include, in
particular, the reaction products of alkylene oxides, usually ethylene oxide, with
alkyl (C6-C22) phenols, generally 5-25 EO, i.e. 5-25
units of ethylene oxides per molecule; and the condensation products of aliphatic
(C8-C18) primary or secondary linear or branched alcohols
with ethylene oxide, generally 2-30 EO. Other so-called nonionic surface-actives
include alkyl polyglycosides, sugar esters, long-chain tertiary amine oxides, long-chain
tertiary phosphine oxides and dialkyl sulphoxides.
Amphoteric or zwitterionic surface-active compounds can also be used
in the compositions of the invention but this is not normally desired owing to their
relatively high cost. If any amphoteric or zwitterionic detergent compounds are
used, it is generally in small amounts in compositions based on the much more commonly
used synthetic anionic and nonionic actives.
The detergent bleach composition of the invention will preferably
comprise from 1 to 15 % wt of anionic surfactant and from 10 to 40 % by weight of
nonionic surfactant. In a further preferred embodiment, the detergent active system
is free from C16-C12 fatty acid soaps.
The bleach composition of the present invention may also contains
a detergency builder, for example in an amount of from about 5 to 80 % by weight,
preferably from about 10 to 60 % by weight.
Builder materials may be selected from 1) calcium sequestrant materials,
2) precipitating materials, 3) calcium ion-exchange materials and 4) mixtures thereof.
Examples of calcium sequestrant builder materials include alkali metal
polyphosphates, such as sodium tripolyphosphate; nitrilotriacetic acid and its watersoluble
salts; the alkali metal salts of carboxymethyloxy succinic acid, ethylene diamine
tetraacetic acid, oxydisuccinic acid, mellitic acid, benzene polycarboxylic acids,
citric acid; and polyacetal carboxylates as disclosed in US-A-4,144,226 and US-A-4,146,495.
Examples of precipitating builder materials include sodium orthophosphate
and sodium carbonate.
Examples of calcium ion-exchange builder materials include the various
types of water-insoluble crystalline or amorphous aluminosilicates, of which zeolites
are the best known representatives, e.g. zeolite A, zeolite B (also known
as zeolite P), zeolite C, zeolite X, zeolite Y and also the zeolite P-type as described
in EP-A-0,384,070.
In particular, the compositions of the invention may contain any one
of the organic and inorganic builder materials, though, for environmental reasons,
phosphate builders are preferably omitted or only used in very small amounts. Typical
builders usable in the present invention are, for example, sodium carbonate, calcite/carbonate,
the sodium salt of nitrilotriacetic acid, sodium citrate, carboxymethyloxy malonate,
carboxymethyloxy succinate and water-insoluble crystalline or amorphous aluminosilicate
builder materials, each of which can be used as the main builder, either alone or
in admixture with minor amounts of other builders or polymers as co-builder.
It is preferred that the composition contains not more than 5% by
weight of a carbonate builder, expressed as sodium carbonate, more preferably not
more than 2.5 % by weight to substantially nil, if the composition pH lies in the
lower alkaline region of up to 10.
Apart from the components already mentioned, the bleach composition
of the present invention can contain any of the conventional additives in amounts
of which such materials are normally employed in fabric washing detergent compositions.
Examples of these additives include buffers such as carbonates, lather boosters,
such as alkanolamides, particularly the monoethanol amides derived from palmkernel
fatty acids and coconut fatty acids; lather depressants, such as alkyl phosphates
and silicones; anti-redeposition agents, such as sodium carboxymethyl cellulose
and alkyl or substituted alkyl cellulose ethers; stabilisers, such as phosphonic
acid derivatives (i.e. Dequest® types); fabric softening agents; inorganic
salts and alkaline buffering agents, such as sodium sulphate and sodium silicate;
and, usually in very small amounts, fluorescent agents; perfumes; enzymes, such
as proteases, cellulases, lipases, amylases and oxidases; germicides and colourants.
Transition metal sequestrants such as EDTA, and phosphonic acid derivatives
such as EDTMP (ethylene diamine tetra(methylene phosphonate)) may also be included,
in addition to the organic substance specified, for example to improve the stability
sensitive ingredients such as enzymes, fluorescent agents and perfumes, but provided
the composition remains bleaching effective. However, the composition according
to the present invention containing the organic substance, is preferably substantially,
and more preferably completely, devoid of transition metal sequestrants (other than
the organic substance).
Whilst the present invention is based on the catalytic bleaching of
a substrate by atmospheric oxygen or air, it will be appreciated that small amounts
of hydrogen peroxide or peroxy-based or -generating systems may be included in the
composition, if desired. Therefore, by "substantially devoid of peroxygen bleach
or peroxy-based or -generating bleach systems" is meant that the composition contains
from 0 to 50 %, preferably from 0 to 10 %, more preferably from 0 to 5 %, and optimally
from 0 to 2 % by molar weight on an oxygen basis, of peroxygen bleach or peroxy-based
or - generating bleach systems. Preferably, however, the composition will be wholly
devoid of peroxygen bleach or peroxy-based or -generating bleach systems.
Thus, at least 10 %, preferably at least 50 % and optimally at least
90 % of any bleaching of the substrate is effected by oxygen sourced from the air.
The invention will now be further illustrated by way of the following
non-limiting examples:
EXAMPLES
Compound 1: [Mn(Bcyclam)Cl2] was synthesised according
to prior art (W098/39098).
Example 1
Stain: tomato oil stain. Washed for 30 min at 30 °C, rinsed, dried
and measured immediately ("t=0" and after 1 day storage ("t=1"). In all cases 10
µM of metal complex is added to the wash liquor (except for blank). The wash liquor
contains either buffer only (10 mM borate pH 8 or 10 mM carbonate pH 10) or the
same buffers with 0.6 g/l NaLAS (Albright & Wilson). Bleach values expressed
in ΔE (a higher value means a cleaner cloth) are shown in Table 1 below.
The results presented in Table 1 show that this compound bleaches
tomato stains at wide range of conditions (pH 5-10 without and with LAS). Further,
the results show that upon storage the cloths become very clean upon storage for
1 day.
Example 2
Stain: tomato oil stain. Washed for 30 min at 30 °C, rinsed, dried
and measured immediately ("t=0" and after 1 day storage ("t=1"). In all cases 10
µM of metal complex is added to the wash liquor (except for blank). The wash liquor
contains buffer(10 mM borate pH 8 or 10 mM carbonate pH 10) with 0.3 g/l Synperonic
A7 (Surphos Chemicals, BV) and 0.3 g/l Synperonic A3 (Ellis and Everard PLC). Bleach
values expressed in ΔE are shown in Table 2 below.
The results presented in Table 2 show that this compound bleaches
tomato stains by air also in the presence of EO3/EO7 non-ionics.
Example 3
Stain: tomato oil stain. Washed for 30 min at 30 °C, rinsed, dried
and measured immediately ("t=0" and after 1 day storage ("t=1"). In all cases 10
µM of metal complex is added to the wash liquor (except for blank). The wash liquor
contains buffer (10 mM borate pH 8 or 10 mM carbonate pH 10) with 0.6 g/l NaLAS,
0.6 mM SSTP and 0.7 mM CaCl2. Bleach values expressed in ΔE are
shown in Table 3 below.
pH 8pH 10t=0t=1t=0t=1Blank3333Compound 114191722
The results presented in Table 3 show that this compound bleaches
tomato stains by air also in the presence of LAS/STP with CaCl2.
The results presented in Table 1-3 show that compound 1 bleaches tomato
stains by air under a variety of conditions, that mimic the performance of a wide
range of detergent powders (LAS/SSTP and LAS/non-ionic based detergents).
Anspruch[de]
Verfahren zum Unterziehen einer Textilverschmutzung einer Bleichwirkung durch
Bringen des Textils in Kontakt mit einem wässrigen Medium, das eine organische Substanz
enthält, die einen Komplex mit einem Übergangsmetall bildet, wobei das wässrige
Medium im Wesentlichen kein Persauerstoffbleichmittel oder kein auf Peroxy basierendes
oder Peroxyl erzeugendes System enthält, wobei der Komplex das Bleichen des Textils
durch atmosphärischen Sauerstoff katalysiert,
wobei das wässrige Medium auf dem Textil oder das das Textil
enthaltende wässrige Medium bewegt wird und die organische Substanz ausgewählt ist
aus der Gruppe von starren makropolycyclischen Liganden der Formel:
worin m und n 0 oder ganze Zahlen von 1 bis 2 sind, p eine ganze Zahl von 1 bis
6 ist, vorzugsweise m und n beide 0 oder beide 1 (vorzugsweise beide 1) sind oder
m 0 ist und n mindestens 1 ist und p 1 ist;
und A eine Nicht-Wasserstoffeinheit ist, die vorzugsweise keinen
aromatischen Anteil aufweist; insbesondere jedes A unabhängig variieren kann und
bevorzugt ausgewählt ist aus Methyl, Ethyl, Propyl, Isopropyl, Butyl, Isobutyl,
tert-Butyl, C5-C20-Alkyl und eine, aber nicht beide, der Einheiten
A Benzyl ist, und Kombinationen davon, und
worin:
jedes "n" eine ganze Zahl ist, unabhängig ausgewählt aus 1 und 2, zur Vervollständigung
der Wertigkeit des Kohlenstoffatoms, an das die Einheiten R kovalent gebunden sind;
jedes "R" und "R1" unabhängig ausgewählt ist aus H, Alkyl, Alkenyl,
Alkinyl, Aryl, Alkylaryl und Heteroaryl oder R und/oder R1 zur Bildung
eines aromatischen, heteroaromatischen, Cycloalkyl- oder Heterocycloalkylrings kovalent
gebunden sind, und worin vorzugsweise alle R H darstellen und R1 unabhängig
aus linearem oder verzweigtem, substituiertem oder unsubstituiertem C1-C20-Alkyl,
Alkenyl oder Alkinyl ausgewählt ist;
jedes "a" eine unabhängig aus 2 oder 3 ausgewählte ganze Zahl ist;
alle Stickstoffatome in den makropolycyclischen Ringen mit dem Übergangsmetall
koordiniert sind.
Verfahren nach Anspruch 1, wobei dem Bewegen des wässrigen Systems auf dem Textil
oder des das Textil enthaltenden wässrigen Systems Unterziehen des Textils einem
anschließenden Trocknungsvorgang folgt, wobei die Temperatur des Trocknungsvorgangs
zwischen 35°C und 80°C liegt, sodass der Bleicheffekt im Vergleich zum Trocknen
bei Umgebungstemperaturen beschleunigt wird.
Verfahren nach einem beliebigen der Ansprüche 1 oder 2, wobei der makropolycyclische
Ligand die Formel aufweist:
worin "R1" unabhängig ausgewählt ist aus H und linearem oder verzweigtem,
substituiertem oder unsubstituiertem C1-C20-Alkyl, Alkenyl
oder Alkinyl und alle Stickstoffatome in den makropolycyclischen Ringen mit dem
Übergangsmetall koordiniert sind.
Verfahren nach einem beliebigen der Ansprüche 1 bis 3, wobei der makropolycyclische
Ligand die Formel aufweist:
worin "R1" unabhängig ausgewählt ist aus H und linearem oder verzweigtem,
substituiertem oder unsubstituiertem C1-C20-Alkyl, Alkylaryl,
Alkenyl oder Alkinyl und alle Stickstoffatome in den makropolycyclischen Ringen
mit dem Übergangsmetall koordiniert sind.
Verfahren nach einem beliebigen vorangehenden Anspruch, worin die organische
Substanz in Form eines freien Liganden bereitgestellt wird, der mit einem Übergangsmetall
komplexiert, wobei der Komplex in-situ gebildet wird.
Verfahren nach einem beliebigen vorangehenden Anspruch, umfassend (a) eine katalytisch
wirksame Menge des Komplexes und (b) den Ausgleich auf 100% von einem oder mehreren
Hilfsmaterialien.
Verfahren nach einem beliebigen vorangehenden Anspruch, wobei das Medium einen
pH-Wert im Bereich von pH 6 bis 11, vorzugsweise im Bereich von pH 8 bis 10, aufweist.
Verfahren nach einem beliebigen vorangehenden Anspruch, wobei das Medium im
Wesentlichen kein Übergangsmetallmaskierungsmittel enthält.
Verfahren nach einem beliebigen vorangehenden Anspruch, wobei das Medium weiterhin
ein Tensid umfasst.
Verfahren nach einem beliebigen vorangehenden Anspruch, wobei das Medium weiterhin
einen Builder umfasst.
Verfahren nach einem beliebigen vorangehenden Anspruch, wobei die organische
Substanz einen vorgebildeten Komplex aus einem Liganden und einem Übergangsmetall
umfasst.
Verfahren nach einem beliebigen vorangehenden Anspruch, wobei das Molverhältnis
von Übergangsmetall zu makropolycyclischem Liganden 1:1 ist und das Übergangsmetall
Mangan oder Eisen ist.
Anspruch[en]
A method of subjecting a textile stain to a bleaching action by contacting the
textile with an aqueous medium containing an organic substance which forms a complex
with a transition metal, the aqueous medium being substantially devoid of a peroxygen
bleach or a peroxy-based or peroxyl-generating system, whereby the complex catalyses
bleaching of the textile by atmospheric oxygen,
wherein the aqueous medium on or containing the textile is agitated,
and the organic substance is selected from the group of macropolycyclic rigid ligands
of the formula:
wherein m and n are 0 or integers from 1 to 2, p is an integer from 1 to 6, preferably
m and n are both 0 or both 1 (preferably both 1 ), or m is 0 and n is at least 1;
and p is 1;
and A is a nonhydrogen moiety preferably having no aromatic content; more particularly
each A can vary independently and is preferably selected from methyl, ethyl, propyl,
isopropyl, butyl, isobutyl, tert-butyl, C5-C20 alkyl, and one, but not both, of
the A moieties is benzyl, and combinations thereof; and,
wherein:
each "n" is an integer independently selected from 1 and 2, completing the valence
of the carbon atom to which the R moieties are covalently bonded;
each "R" and "R1" is independently selected from H, alkyl, alkenyl,
alkynyl, aryl, alkylaryl, and heteroaryl, or R and/or R1 are covalently
bonded to form an aromatic, heteroaromatic, cycloalkyl, or heterocycloalkyl ring,
and wherein preferably all R are H and R1 are independently selected
from linear or branched, substituted or unsubstituted C1 -C20 alkyl, alkenyl or
alkynyl;
each "a" is an integer independently selected from 2 or 3;
all nitrogen atoms in the macropolycyclic rings are coordinated with the transition
metal.
A method according to claim 1
wherein the agitation of the aqueous medium on or containing
the textile is followed by subjecting the textile to a subsequent drying process
wherein the temperature of the drying process is between 35 °C and 80 °C such that
the bleaching effect is accelerated in comparison to drying at ambient temperatures.
A method according to any of claims 1 or 2, wherein the macropolycyclic ligand
is of the formula:
wherein "R1" is independently selected from H and linear or branched,
substituted or unsubstituted C1-C20 alkyl, alkenyl or alkynyl; and all nitrogen
atoms in the macropolycyclic rings are coordinated with the transition metal.
A method according to any of claims 1 to 3, wherein the macropolycyclic ligand
is of the formula:
wherein "R1" is independently selected from H, and linear or branched,
substituted or unsubstituted C1-C20 alkyl, alkylaryl, alkenyl or alkynyl; and all
nitrogen atoms in the macropolycyclic rings are coordinated with the transition
metal.
A method according to any preceding claim, wherein the organic substance is
provided in the form of a free ligand that complexes with a transition metal, whereby
the complex is formed in situ.
A method according to any preceding claim, comprising: (a) a catalytically effective
amount of the complex and (b) the balance, to 100%, of one or more adjunct materials.
A method according to any preceding claim, wherein the medium has a pH value
in the range from pH 6 to 11, preferably in the range from pH 8 to 10.
A method according to any preceding claim, wherein the medium is substantially
devoid of a transition metal sequestrant.
A method according to any preceding claim, wherein the medium further comprises
a surfactant.
A method according to any preceding claim, wherein the medium further comprises
a builder.
A method according to any preceding claim, wherein the organic substance comprises
a preformed complex of a ligand and a transition metal.
A method according to any preceding claim, wherein the molar ratio of transition
metal to macropolycyclic ligand is 1:1, and the transition metal is manganese or
iron.
Anspruch[fr]
Procédure consistant à soumettre une tâche sur un textile à une action de blanchiment
en mettant en contact le textile avec un milieu aqueux contenant une substance organique
qui forme un complexe avec un métal de transition, le milieu aqueux ne contenant
substantiellement pas de blanchissant peroxygène ou de système à base de peroxy
ou générant du peroxyle, grâce à quoi le complexe catalyse le blanchiment du textile
grâce à l'oxygène atmosphérique,
dans laquelle le milieu aqueux sur ou dans lequel est le textile, est agité et
dans laquelle la substance organique est sélectionnée à partir du groupe constitué
des ligands rigides macropolycycliques de formule :
dans laquelle m et n sont égaux à 0 ou des nombres entiers allant de 1 à 2, p est
un nombre entier allant de 1 à 6, de préférence in et n sont tous les deux 0 ou
1 (de préférence ils sont tous les deux 1), ou m est 0 et n est au moins 1 ; et
p est 1 ;
et A est une partie de molécule non hydrogène n'ayant de préférence pas de contenu
aromatique ; plus particulièrement, chaque A peut varier de manière indépendante
des autres et est de préférence sélectionné à partir du méthyle, de l'éthyle, du
propyle, de l'isopropyle, du butyle, de l'isobutyle, du tert-butyle, de l'alkyle
en C5 - C20 et l'une des parties de molécules A - mais pas
les deux - est du benzyle, et des combinaisons de ceux-ci ; et
dans laquelle :
chaque « n » est un nombre entier indépendamment sélectionné dans la gamme allant
de 1 à 2, complétant la valence de l'atome de carbone sur lequel les parties de
molécules R sont liées de manière covalente ;
chaque « R » et chaque « R1 » sont indépendamment sélectionnés à
partir de H, de l'alkyle, de l'alkényle, de l'alkynyle, de l'aryle, de l'alkylaryle
et de l'hétéroaryle ou R et/ou R1 sont liés de manière covalente pour
former un cycle aromatique, hétéro aromatique, cycloalkyle ou hétérocycloalkyle,
et dans lesquels de préférence tous les R sont H et les R1 sont indépendamment
sélectionnés à partir des alkényles, des alkynyles ou des alkyles en C1
- C20 linéaires ou ramifiés, substitués ou non substitués ;
chaque « a » est un nombre entier sélectionné de façon indépendante à partir
de 2 ou 3 ;
tous les atomes d'azote dans les cycles macropolycycliques sont coordonnés avec
le métal de transition.
Procédure selon la revendication 1 dans laquelle l'agitation du milieu aqueux
sur, ou contenant le textile, est suivie par une étape consistant à soumettre le
textile à une procédure ultérieure de séchage dans laquelle la température de la
procédure de séchage se situe entre 35°C et 80°C de telle sorte que l'effet de blanchiment
est accéléré par comparaison au séchage à des températures ambiantes.
Procédure selon l'une quelconque des revendications 1 ou 2, dans lequel le ligand
macropolycyclique a la formule :
dans laquelle « R1 » est indépendamment sélectionné à partir de H, de
l'alkényle, de l'alkynyle ou de l'alkyle en C1 - C20 linéaire
ou ramifié, substitué ou non substitué ; et tous les atomes d'azote dans les cycles
macropolycycliques sont coordonnés avec le métal de transition.
Procédure selon l'une quelconque des revendications 1 à 3, dans laquelle le
ligand macropolycyclique a la formule :
dans laquelle « R1 » est indépendamment sélectionné à partir de H, de
l'alkényle, de l'alkynyle ou de l'alkyle en C1 - C20 linéaire
ou ramifié, substitué ou non substitué ; et tous les atomes d'azote dans les cycles
macropolycycliques sont coordonnés avec le métal de transition.
Procédure selon l'une quelconque des revendications précédentes, dans laquelle
la substance organique est fournie sous la forme d'un ligand libre qui forme un
complexe avec un métal de transition, grâce à quoi le complexe est formé
in situ.
Procédure selon l'une quelconque des revendications précédentes, comprenant
: (a) une quantité efficace d'un point de vue catalytique du complexe, et (b) le
reste, jusqu'à 100 % étant constitué d'un ou de plusieurs matériaux adjuvants.
Procédure selon l'une quelconque des revendications précédentes, dans laquelle
le milieu a une valeur de pH comprise dans la gamme allant du pH 6 au pH 11, de
préférence dans la gamme de pH allant du pH 8 au pH 10.
Procédure selon l'une quelconque des revendications précédentes, dans laquelle
le milieu ne contient substantiellement pas de séquestrant des métaux alcalins.
Procédure selon l'une quelconque des revendications précédentes, dans laquelle
le milieu comprend en outre un tensioactif.
Procédure selon l'une quelconque des revendications précédentes, dans laquelle
le milieu comprend en outre un édificateur.
Procédure selon l'une quelconque des revendications précédentes, dans laquelle
la substance organique comprend un complexe préformé d'un ligand.
Procédure selon l'une quelconque des revendications précédentes, dans laquelle
le rapport molaire entre le métal de transition et le ligand macropolycyclique est
de 1 pour 1, et dans laquelle le métal de transition est du manganèse ou du fer.