BACKGROUND OF THE INVENTION
This invention relates to a hybrid-type magnet and a stepping motor
including the same, and more particularly to a hybrid-type magnet wherein a permanent
magnet and an electromagnet are combined with each other to control a current
fed to the electromagnet, to thereby control intensity of a magnetic field affecting
an exterior of the hybrid-type magnet and generate energy increased in amount as
compared with energy fed thereto.
There have been conventionally developed few magnets constituted
by a combination of a permanent magnet and an electromagnet. It is generally considered
that a combination of a permanent magnet and an electromagnet exhibits a function
of generating a sum of a magnetic field of the permanent magnet and that of the
electromagnet when a current is flowed through an excitation coil of the electromagnet
in a certain direction. Also, it is considered that the combination, when a current
in a direction opposite to the above-described direction is flowed through the
excitation coil, causes a magnetic field of the permanent magnet to be canceled
by a magnetic field in an opposite direction generated by the electromagnet.
Thus, when the excitation coil does not have a current flowed therethrough,
only the permanent magnet generates a magnetic field. Flowing of a current through
the excitation coil leads to an increase or decrease in magnetic.
However, such a combination of the permanent magnet and electromagnet
as described above fails to effectively utilize energy of the permanent magnet.
Energy of the permanent magnet is apparently utilized, however, it is required
to feed energy to the electromagnet for canceling the magnetic field, resulting
in the balance between energy utilized and that fed being zero. Thus, in order
to ensure that energy of the permanent magnet is effectively utilized by excitation
of the electromagnet, it is required to view the combination from a different angle.
SUMMARY OF THE INVENTION
The present invention has been made in view of the foregoing problem
of the prior art.
Accordingly, it is an object of the present invention to provide
a hybrid-type magnet which is capable of effectively utilizing energy of a permanent
magnet by excitation of an electromagnet.
It is another object of the present invention to provide a stepping
motor having such hybrid-type magnets as described above incorporated therein.
In accordance with one aspect of the present invention, a hybrid-type
magnet is provided. The hybrid-type magnet generally includes an electromagnet
and a bar-like engagement member. The electromagnet includes a core made of a magnetic
material and formed of a core body and a pair of opposite arms to have a U-shape
and an excitation coil wound on the core. The bar-like engagement member includes
a permanent magnet and magnetic members arranged so as to interpose the permanent
magnet therebetween and is closely joined to outer ends of the arms while being
extended between the outer ends of the arms. The permanent magnet is positioned
between the arms of the core.
In a preferred embodiment of the present invention, the permanent
magnet and magnetic members of the engagement member each have a cross section
formed to have a rectangular shape and identical dimensions.
In a preferred embodiment of the present invention, each of the arms
of the core has an outer surface defined at a lateral end thereof and the engagement
member has end surfaces defined at opposite lateral ends thereof. The outer surface
of the arm and one of the end surfaces of the engagement member are formed so as
to be flush with each other when the engagement member is closely joined to the
core.
In a preferred embodiment of the present invention, the magnetic
members of the engagement member each have a saturation magnetic flux density greater
than that of the core.
In a preferred embodiment of the present invention, the arms of the
core are each formed to have a rectangular shape in cross section.
In a preferred embodiment of the present invention, the engagement
member is so constructed that a ratio between a width of the permanent magnet in
a direction of magnetization thereof and a sum of widths of the magnetic members
is within a range between 1:1 and 1:15.
In a preferred embodiment of the present invention, the core is made
of pure iron and the permanent magnet is made of neodymium.
Such construction of the hybrid-type magnet, when the excitation
coil of the electromagnet is kept from being fed with a current, permits a line
of magnetic force generated by the permanent magnet to form a closed magnetic path
passing through the N pole of the permanent magnet, one of the magnetic members,
the core, the other of the magnetic members and the S pole of the permanent magnet,
to thereby substantially prevent leakage of a magnetic flux to the air. Then, when
a current is fed to the excitation coil of the electromagnet to permit the excitation
coil to generate a magnetic flux in a direction opposite to the line of magnetic
force of the permanent magnet, a line of magnetic force of the permanent magnet
is canceled by that of the electromagnet. Also, it is discharged to the air when
it exceeds a saturation state of the permanent magnet. At this time, when the
amount of magnetic flux of the electromagnet is substantially increased, the amount
of magnetic flux discharged to the air corresponds to addition between a magnetic
flux of the permanent magnet and that of the electromagnet.
Thus, arrangement of a magnetic element in proximity to the engagement
member keeps the hybrid-type magnet from attracting the magnetic element when a
current is not flowed through the excitation coil and permits the permanent magnet
and electromagnet to cooperate with each other to attract the magnetic element
when a current is flowed through the excitation coil. This results in the hybrid-type
magnet of the present invention effectively utilizing an action of the permanent
magnet free of energy consumption.
Also, in accordance with this aspect, a hybrid-type magnet is provided.
The hybrid-type magnet generally includes an electromagnet and a bar-like engagement
member. The electromagnet includes a core made of a magnetic material and formed
of a pair of core bodies and three arms to have a substantially E-shape and excitation
coils wound on the core. The excitation coils are each wound on a corresponding
one of the core bodies. The bar-like engagement member includes a first magnetic
member, a first permanent magnet, a second magnetic member, a second permanent
magnet and a third magnetic member tightly connected to each other in order and
is closely joined to the core while being extended between outer ends of outer
two arms of the arms of the core. The first and second permanent magnets are each
positioned between an adjacent two of the arms.
In a preferred embodiment of the present invention, the permanent
magnets and magnetic members of the engagement member each have a cross section
formed to have a rectangular shape and identical dimensions.
In a preferred embodiment of the present invention, each of the outer
two arms of the arms of the core has an outer surface defined at a lateral end
thereof and the engagement member has end surfaces defined at opposite lateral
ends thereof. The outer surface of each of the outer two arms of the arms and
one of the end surfaces of the engagement member are formed so as to be flush with
each other when the engagement member is closely joined to the core.
In a preferred embodiment of the present invention, the magnetic
members of the engagement member each have a saturation magnetic flux density greater
than that of the core.
In a preferred embodiment of the present invention, the arms of the
core are each formed to have a rectangular shape in cross section.
In a preferred embodiment of the present invention, the permanent
magnets are formed to have identical widths in a direction of magnetization thereof.
The engagement member is so constructed that a ratio between a sum of widths of
the permanent magnets and a sum of widths of the magnetic members is within a
range between 1:1 to 1:15.
In a preferred embodiment of the present invention, the core is made
of pure iron and the permanent magnets are each made of neodymium.
In accordance with another aspect of the present invention, a stepping
motor is provided. The stepping motor generally includes a stator and a rotor.
The stator includes a plurality of the above-described hybrid-type magnets. The
hybrid-type magnets are integrally combined together and arranged in such a manner
that the arms are radially extended and spaced from each other at equal angular
intervals around a single common core body of the cores of the hybrid-type magnets.
The rotor includes magnetic members arranged at equal angular intervals outside
the engagement members of the hybrid-type magnets.
In a preferred embodiment of the present invention, a plurality of
the stepping motors are arranged at a predetermined phase difference while being
connected in series to each other.
Such construction of the stepping motor permits energy increased
in amount compared with that fed to the electromagnet to be outputted therefrom
by means of the permanent magnet by flowing a pulse current through each of the
excitation coils.
BRIEF DESCRIPTION OF THE DRAWINGS
These and other objects and many of the attendant advantages of the
present invention will be readily appreciated as the same becomes better understood
by reference to the following detailed description when considered in connection
with the accompanying drawings; wherein:
- Fig. 1A is a front elevation view showing an embodiment of a hybrid-type magnet
according to the present invention;
- Fig. 1B is a perspective view of the hybrid-type magnet shown in Fig. 1A;
- Fig. 2 is a front elevation view showing operation of the hybrid-type magnet
of Figs. 1A and 1B;
- Fig. 3 is a schematic view showing a manner of measurement of attractive force
of the hybrid magnet according to the present invention;
- Fig. 4 is a view showing a manner of measurement of attractive force generated
by only an electromagnet;
- Fig. 5 is a graphical representation showing comparison between attractive
force generated by a hybrid-type magnet and attractive force generated by an electromagnet,
when a gap defined between each of the hybrid-type magnet and electromagnet and
a movable member is 0.5 mm;
- Fig. 6 is a graphical representation showing comparison between attractive
force generated by a hybrid-type magnet and attractive force generated by an electromagnet,
when a gap defined between each of the hybrid-type magnet and electromagnet and
a movable member is 10 mm;
- Fig. 7A is a plan view showing another embodiment of a hybrid-type magnet according
to the present invention;
- Fig. 7B is a front elevation view of the hybrid-type magnet shown in Fig. 7A;
- Fig. 7C is a side elevation view of the hybrid-type magnet shown in Fig. 7A;
- Figs. 8A and 8B are a front elevation view and a side elevation view each showing
a manner of measuring separating force of the hybrid-type magnet shown in Figs.
7A to 7C, respectively;
- Figs. 9A and 9B are a front elevation view and a side elevation view each showing
a manner of measuring separating force of the hybrid-type magnet shown in Figs.
7A to 7C while keeping a permanent magnet detached from the hybrid-type magnet,
respectively;
- Figs. 10A and 10B are a front elevation view and a side elevation view each
showing a manner of measuring separating force of the hybrid-type magnet shown
in Figs. 7A to 7C while keeping an engagement member detached from the hybrid-type
magnet, respectively;
- Figs. 11A and 11B are a front elevation view and a side elevation view each
showing measurement of separating force of the hybrid-type magnet shown in Figs.
7A to 7C carried out using only the engagement member including a permanent magnet,
respectively;
- Fig. 12 is a schematic view showing a structure for examining attractive force
acting when the hybrid-type magnet of Figs. 7A to 7C and a magnetic element pass
each other;
- Fig. 13 is a schematic view showing a structure for examining attractive force
acting when the hybrid-type magnet of Figs. 7A to 7C and a magnetic element pass
each other while keeping a permanent magnet detached from the hybrid-type magnet;
- Fig. 14 is a schematic view showing a structure for examining attractive force
acting when only the engagement member of the hybrid-type magnet of Figs. 7A to
7C and a magnetic element pass each other;
- Fig. 15A is a graphical representation showing relationship between attractive
force acting when the hybrid-type magnet of Figs. 7A to 7C and the magnetic element
pass each other and a distance between the hybrid-type magnet and the magnetic
element under the conditions that a gap G is set to be 0.2 mm and a current of
2.0 A is flowed through an excitation coil;
- Fig. 15B is a graphical representation showing relationship between attractive
force acting when the hybrid-type magnet of Figs. 7A to 7C and the magnetic element
pass each other and a distance therebetween while keeping the permanent magnet
detached from the hybrid-type magnet under the conditions that a gap G is set
to be 0.2 mm and a current of 2.0 A is flowed through an excitation coil;
- Fig. 15C is a graphical representation showing relationship between attractive
force acting when the hybrid-type magnet of Figs. 7A to 7C and the magnetic element
pass each other and a distance therebetween, which relationship is obtained using
only the engagement member under the conditions that a gap G is set to be 0.2
mm and a current of 2.0 A is flowed through an excitation coil;
- Fig. 16A is a graphical representation showing relationship between attractive
force acting when the hybrid-type magnet of Figs. 7A to 7C and the magnetic element
pass each other and a distance therebetween under the condition that a gap G is
set to be 0.3 mm;
- Fig. 16B is a graphical representation showing relationship between attractive
force acting when the hybrid-type magnet of Figs. 7A to 7C and the magnetic element
pass each other and a distance therebetween while keeping the permanent magnet
detached from the hybrid-type magnet under the condition that a gap G is set to
be 0.3 mm;
- Fig. 16C is a graphical representation showing relationship between attractive
force acting when the hybrid-type magnet of Figs. 7A to 7C and the magnetic element
pass each other and a distance therebetween, which relationship is obtained using
only the engagement member under the condition that a gap G is set to be 0.3 mm;
- Fig. 17A is a graphical representation showing relationship between attractive
force acting when the hybrid-type magnet of Figs. 7A to 7C and the magnetic element
pass each other and a distance therebetween under the condition that a gap G is
set to be 0.4 mm;
- Fig. 17B is a graphical representation showing relationship between attractive
force acting when the hybrid-type magnet of Figs. 7A to 7C and the magnetic element
pass each other and a distance therebetween while keeping the permanent magnet
detached from the hybrid-type magnet under the condition that a gap G is set to
be 0.4 mm;
- Fig. 17C is a graphical representation showing relationship between attractive
force acting when the hybrid-type magnet of Figs. 7A to 7C and the magnetic element
pass each other and a distance therebetween, which relationship is obtained using
only the engagement member under the condition that a gap G is set to be 0.4 mm;
- Fig. 18A is a graphical representation showing relationship between attractive
force acting when the hybrid-type magnet of Figs. 7A to 7C and the magnetic element
pass each other and a distance therebetween under the condition that a gap G is
set to be 0.5 mm;
- Fig. 18B is a graphical representation showing relationship between attractive
force acting when the hybrid-type magnet of Figs. 7A to 7C and the magnetic element
pass each other and a distance therebetween while keeping the permanent magnet
detached from the hybrid-type magnet under the condition that a gap G is set to
be 0.5 mm;
- Fig. 18C is a graphical representation showing relationship between attractive
force acting when the hybrid-type magnet of Figs. 7A to 7C and the magnetic element
pass each other and a distance therebetween, which relationship is obtained using
only the engagement member under the condition that a gap G is set to be 0.5 mm;
- Figs. 19A and 19B are a front elevation view and a side elevation view showing
a manner in which an experiment of separating a movable member from another embodiment
of a hybrid-type magnet according to the present invention is carried out under
the condition that the permanent magnet is formed to have a width of 2.5 mm, respectively;
- Figs. 20A and 20B are a front elevation view and a side elevation view similar
to Figs. 19A and 19B, respectively, wherein the permanent magnet is formed to have
a width of 5 mm;
- Figs. 21A and 21B are a front elevation view and a side elevation view similar
to Figs. 19A and 19B, respectively, wherein the permanent magnet is formed to have
a width of 10 mm;
- Figs. 22A and 22B are a front elevation view and a side elevation view similar
to Figs. 19A and 19B, respectively, wherein the permanent magnet is formed to have
a width of 15 mm;
- Figs. 23A and 23B are a front elevation view and a side elevation view similar
to Figs. 19A and 19B, respectively, wherein the permanent magnet is formed to have
a width of 20 mm;
- Figs. 24A and 24B are a front elevation view and a side elevation view showing
a manner in which an experiment of separating the movable member from the hybrid-type
magnet of Figs. 19A and 19B is carried out under the condition that the engagement
member is detached from the hybrid-type magnet, respectively;
- Figs. 25A and 25B are a front elevation view and a side elevation view showing
a manner in which an experiment of separating the movable member from the hybrid-type
magnet of Figs. 19A and 19B is carried out using only the engagement member, respectively;
- Fig. 26 is a graphical representation showing, in the form of a line graph,
data in Table 10 showing results obtained in the experiments shown in Figs. 19A
to 24B;
- Fig. 27 is a vertical sectional view showing an embodiment of a stepping motor
according to the present invention;
- Fig. 28A is an end view taken along line 28A-28A of Fig. 27;
- Fig. 28B is an end view taken along line 28B-28B of Fig. 27; and
- Fig. 28C is an end view taken along line 28C-28C of Fig. 27.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Now, a hybrid-type magnet according to the present invention will
be described hereinafter with reference to the accompanying drawings.
Referring first to Figs. 1A and 1B, an embodiment of a hybrid-type
magnet according to the present invention is illustrated. A hybrid-type magnet
of the illustrated embodiment generally designated at reference numeral 10 generally
includes two major components. One of the components is an electromagnet 16 which
includes a core 12 made of a magnetic material and formed to have a U-shape and
an excitation coil 14 wound on the core 12. The other component is a bar-like engagement
member 22 which includes a permanent magnet 18 and two magnetic members 20 arranged
on opposite sides of the permanent magnet 18 so as to interpose it therebetween
and is closely joined to opposite ends of the core 12 so as to be extended over
an opening of the core 12.
The engagement member 22 is constituted of the permanent magnet 18,
which may be a neodymium magnet, and the magnetic materials 20 made of a soft magnetic
material and arranged so as to interpose therebetween opposite sides of the permanent
magnet 18 defined in a direction of magnetization thereof. The permanent magnet
18 and magnetic members 20 each have a section formed to have the same rectangular
shape, resulting in cooperating with each other to form a single bar-like configuration.
The magnetic members 20 arranged on the opposite sides of the permanent magnet
18 are formed to have the same length, which is about twice as great as a length
or width of the permanent magnet 18 in a direction of magnetization.
The electromagnet 16, as described above, includes the U-shaped core
12, which may be formed by laminating pure iron plates of a soft magnetic material
on each other, as well as the excitation coil 14, which may be formed by winding
a copper wire on a bottom or core body of the core 12. The core 12 has magnetic
permeability set to be lower than that of the magnetic members 20 of the bar-like
engagement member 22. The engagement member 22 is closely joined to lateral ends
p and q (Fig. 1A) of the U-shaped core 12 on which magnetic poles S and N appear
in a manner to be extended therebetween or extended over an opening of the U-shaped
core 12 defined between the ends p and q. The magnetic members 20 of the bar-like
engagement member 22 each have an end surface formed so as to be flush with an
outer surface of a corresponding one of the ends of the core 12.
Now, characteristics of the hybrid-type magnet 10 of the illustrated
embodiment thus constructed will be described.
First of all, when the excitation coil 14 of the electromagnet 16
is kept from being fed with a current, a line of magnetic force generated by the
permanent magnet 18 forms a closed magnetic path passing through the N pole of
the permanent magnet 18, one of the magnetic members 20, the core 12, the other
of the magnetic members 20 and the S pole of the permanent magnet 18, to thereby
substantially prevent leakage of a magnetic flux to the air. This permits increased
attractive force to be generated at an interface between the core 12 and the engagement
member 22 which are closely joined together. Such a state is referred to as "state
1" herein. The interface is defined on each of the ends p and q of the core 12,
therefore, it may be also designated at p and q herein.
Then, the excitation coil 14 of the electromagnet 16 is fed with
a current which flows in a direction opposite to a direction of the line of magnetic
force of the permanent magnet 18 and permits generation of a magnetic flux in an
amount increased as compared with a magnetic flux of the permanent magnet 18.
This results in the line of magnetic force of the permanent magnet 18 being pushed
back above the interface p, q between the core 12 and the engagement member 22
from the closed magnetic path, so that the line of magnetic force may be discharged
to the air when it exceeds a saturation state of the permanent magnet 18. At this
time, when the amount of magnetic flux of the electromagnet 16 reaches a sufficient
level, the amount of magnetic flux discharged to the air corresponds to synthesis
between the magnetic flux of the permanent magnet 18 and that of the electromagnet
16. Such a state is referred to as "state 2" herein. Thus, increased attractive
force is generated at the interface p, q between the core 12 and the engagement
member 22. The attractive force is generated by only the electromagnet 16.
When the excitation coil 14 is fed with a current to permit the electromagnet
16 to generate a magnetic flux in an amount equal to that of the magnetic flux
of the permanent magnet 18 and as a result a magnitude of the current is increased
as compared with a saturation state of a residual magnetic flux density in the
closed magnetic path, neither attraction nor repulsion occurs at the interface
p, q between the core 12 and the engagement member 22. Such a state is referred
to as "state 3" herein. This indicates that there is no intercommunication or
interlinkage between the line of magnetic force of the permanent magnet 18 and
that of the electromagnet 16. When the magnetic flux of the permanent magnet 18
and that of the electromagnet 16 are increased in amount to a level exceeding a
saturation state of the residual magnetic flux density in the closed magnetic path
even when both magnetic fluxes are equal in mount to each other, repulsion force
is generated at the interface p, q, so that the lines of magnetic force of both
electromagnet 16 and permanent magnet 18 are discharged in the form of a leakage
magnetic flux to the air.
Under the conditions that neither attraction nor repulsion occurs
at the interface p, q between the core 12 and the engagement member 22 while permitting
an outer surface of the engagement member 22 of the hybrid-type magnet 10 to function
as an action surface X, a movable member 30 is supposed to be arranged in proximity
to the action surface X as shown in Fig. 2. Such a state is referred to as "state
4" herein. The movable member 30 may be made of a soft magnetic material. When
a current flowed through the excitation coil 14 is indicated at P and a current
flowed through the excitation coil 14 in order to keep both attraction and repulsion
from occurring at the interface p, q between the core 12 and the engagement member
22 supposing that the movable member 30 is not present is indicated at P1, the
current P is reduced with a decrease in gap between the action surface X and the
movable member 30. This indicates that the line of magnetic force of the permanent
magnet 18 forms a magnetic path through an air gap with respect to the movable
member 30 beyond the interface p, q without forming any closed magnetic path in
the hybrid-type magnet, to thereby generate attractive force on the action surface
X.
The amount of current P fed to the excitation coil 14 of the electromagnet
16 is reduced to a level merely required to intercept the line of magnetic force
of the permanent magnet 18 at the interface p, q between the core 12 and the engagement
member 22. Thus, when cooperation of the line of magnetic force of the permanent
magnet 18 with the movable member 30 facilitates formation of the magnetic path,
the current P is permitted to be reduced. In other words, an increase in attractive
force on the action surface X permits the current P to be reduced. It is a matter
of course that attractive force on the action surface X is restricted depending
on performance of the permanent magnet 18.
When the current P is fed in an increased amount to the excitation
coil 14 as in the state 2 described above, attractive force on the action surface
X is obtained by synthesis between the line of magnetic force of the permanent
magnet 18 and that of the electromagnet 16. Although this leads to an increase
in attractive force, it causes a deterioration in energy efficiency.
In order to increase attractive force on the action surface X and
decrease the current P in the state 4 described above, the following requirements
must be satisfied:
- (1) An air gap on the action surface X is reduced;
- (2) The movable member 30 and the magnetic members 20 of the engagement member
22 each have a saturation magnetic flux density greater than that of the core 12;
and
- (3) A closed magnetic path of the hybrid-type magnet has a length S1 set to
be smaller than a length S2 of a magnetic path defined by cooperation between the
permanent magnet 18 and the movable member 30 through the air gap.
An increase in attractive force on the action surface X of course
requires an increase in performance (Br, BH) of the permanent magnet 18. In the
illustrated embodiment, a neodymium magnet is used as the permanent magnet 18.
Alternatively, a samarium magnet, a magnet of manganese-aluminum alloy or the like
may be substituted therefor. Dimensions of each of the permanent magnet 18 and
magnetic members 20 are each determined depending on a sectional area of the permanent
magnet 18, Br and BH curves thereof, permeance thereof and the like, so that dimensions
of the movable member 30 may be determined or selected.
Then, a current is fed to the excitation coil 14 of the hybrid-type
magnet 10, to thereby actually measure attractive force with respect to the movable
member 30 in such a manner as shown in Fig. 3. In this instance, the permanent
magnet 18 may be formed to have dimensions of 35 mm in width, 25 mm in height
and 35 mm in depth and the magnetic members 20 and movable member 30 may each be
made of a material which permits each of the members 20 and 30 to have a saturation
magnetic flux density greater than that of the core 12. Also, for comparison,
attractive force is measured using only the electromagnet 16 without arrangement
of the engagement member 22, as shown in Fig. 4. Further, in the case of the hybrid-type
magnet 10, measurement of a magnetic flux density at each of predetermined positions
α,β and γ is carried out as well. In either case, the measurement
is executed by means of a spring balance while attaching a hook to the movable
member 30 and maintaining the whole measuring system horizontal to permit gravity
to be neglected.
Actually, attractive force F (kgf) with respect to the movable member
30 was measured while varying an air gap L1 between the action surface X and the
movable member 30 to 0.5, 1, 2, 3, 4, 5, 6, 7, 8, 9 and 10 mm and varying a current
flowed through the excitation coil 14. The results are shown in Tables 1 to 11.
Attractive Force under Varying Current
L1 (mm)
Current (A)
Voltage (V)
F(kgf)
Magnetic Flux Density
α
β
γ (gauss)
0.5
0.4
0.180
11.5
-
-
-
0.8
0.356
39.0
-
-
-
1.2
0.533
-
-
-
-
1.6
-
-
-
-
-
2.0
-
-
-
-
-
2.4
-
-
-
-
-
2.8
-
-
-
-
-
3.2
-
-
-
-
-
3.6
-
-
-
-
-
4.0
-
-
-
-
-
0
0
1.2
-
-
-
Attractive Force under Varying Current
L1 (mm)
Current (A)
Voltage (V)
F(kgf)
Magnetic Flux Density
α
β
γ (gauss)
1
0.4
0.180
4.5
1730
1710
1730
0.8
0.356
11.2
2970
2930
2930
1.2
0.533
23.0
4320
4230
4220
1.6
0.710
40.0
5530
5450
5390
2.0
0.879
-
6980
6860
6810
2.4
-
-
-
-
-
2.8
-
-
-
-
-
3.2
-
-
-
-
-
3.6
-
-
-
-
-
4.0
-
-
-
-
-
Attractive Force under Varying Current
L1 (mm)
Current (A)
Voltage (V)
F(kgf)
Magnetic Flux Density
α
β
γ (gauss)
2
0.4
0.184
1.55
931
939
956
0.8
0.356
3.25
1555
1550
1573
1.2
0.532
6.5
2196
2191
2201
1.6
0.709
10.3
2798
2803
2805
2.0
0.881
16.2
3454
3429
3453
2.4
1.053
22.0
4140
4120
4120
2.8
1.224
31.0
4820
4790
4800
3.2
1.391
41.5
5480
5450
5460
3.6
1.566
52.0
6130
6090
6080
4.0
1.723
63.0
6760
6730
6750
Attractive Force under Varying Current
L1 (mm)
Current (A)
Voltage (V)
F(kgf)
Magnetic Flux Density
α
β
γ (gauss)
3
0.4
0.181
0.9
665
663
675
0.8
0.359
2.0
1092
1070
1081
1.2
0.547
3.3
1529
1514
1512
1.6
0.714
5.4
1978
1968
1974
2.0
0.871
7.9
2445
2395
2408
2.4
1.047
11.2
2867
2860
2835
2.8
1.223
15.0
3338
3272
3353
3.2
1.392
19.0
3780
3720
3725
3.6
1.552
23.0
4230
4170
4170
4.0
1.745
30.0
4660
4610
4610
Attractive Force under Varying Current
L1 (mm)
Current (A)
Voltage (V)
F(kgf)
Magnetic Flux Density
α
β
γ (gauss)
4
0.4
0.189
0.6
534
513
502
0.8
0.358
1.15
840
822
816
1.2
0.534
2.1
1169
1154
1153
1.6
0.715
3.5
1522
1492
1501
2.0
0.886
4.9
1851
1817
1828
2.4
1.062
6.8
2174
2159
2162
2.8
1.236
9.2
2523
2485
2479
3.2
1.408
11.6
2859
2825
2839
3.6
1.581
14.6
3190
3159
3180
4.0
1.753
18.0
3516
3491
3493
Attractive Force under Varying Current
L1 (mm)
Current (A)
Voltage (V)
F(kgf)
Magnetic Flux Density
α
β
γ (gauss)
5
0.4
0.189
0.55
411
411
395
0.8
0.359
0.9
669
653
655
1.2
0.538
1.45
919
901
908
1.6
0.720
2.1
1224
1182
1205
2.0
0.891
3.15
1467
1472
1460
2.4
1.068
4.4
1733
1689
1735
2.8
1.237
6.2
2002
1970
2004
3.2
1.415
7.6
2305
2227
2262
3.6
1.586
9.4
2529
2502
2535
4.0
1.751
11.6
2769
2753
2798
Attractive Force under Varying Current
L1 (mm)
Current (A)
Voltage (V)
F(kgf)
Magnetic Flux Density
α
β
γ (gauss)
6
0.4
0.189
0.5
375
360
346
0.8
0.359
0.8
561
553
546
1.2
0.528
1.2
799
767
772
1.6
0.716
1.7
1035
1006
1015
2.0
0.891
2.4
1254
1218
1249
2.4
1.068
3.4
1448
1440
1465
2.8
1.237
4.4
1680
1649
1698
3.2
1.409
5.5
1961
1875
1957
3.6
1.587
7.0
2187
2090
2157
4.0
1.756
8.5
2409
2290
2400
Attractive Force under Varying Current
L1 (mm)
Current (A)
Voltage (V)
F(kgf)
Magnetic Flux Density
α
β
γ (gauss)
7
0.4
0.182
0.25
324
314
317
0.8
0.359
0.7
502
479
483
1.2
0.538
0.9
736
662
675
1.6
0.716
1.3
913
857
881
2.0
0.887
1.8
1083
1042
1079
2.4
1.068
2.5
1292
1239
1277
2.8
1.237
3.3
1462
1402
1452
3.2
1.406
4.35
1667
1598
1665
3.6
1.583
5.4
1866
1789
1825
4.0
1.750
6.5
2035
1985
2077
Attractive Force under Varying Current
L1 (mm)
Current (A)
Voltage (V)
F(kgf)
Magnetic Flux Density
α
β
γ (gauss)
8
0.4
0.182
0.25
290
276
286
0.8
0.359
0.65
454
419
439
1.2
0.535
0.9
609
577
611
1.6
0.718
1.35
776
747
775
2.0
0.890
1.8
983
903
952
2.4
1.063
2.2
1142
1078
1142
2.8
1.237
2.7
1288
1241
1282
3.2
1.414
3.3
1486
1402
1490
3.6
1.586
4.2
1623
1569
1661
4.0
1.750
4.9
1846
1724
1834
Attractive Force under Varying Current
L1 (mm)
Current (A)
Voltage (V)
F(kgf)
Magnetic Flux Density
α
β
γ (gauss)
9
0.4
0.182
0.2
281
250
251
0.8
0.359
0.3
387
377
389
1.2
0.538
0.65
545
520
541
1.6
0.720
0.9
692
661
730
2.0
0.888
1.25
863
802
871
2.4
1.061
1.7
1059
957
1040
2.8
1.234
2.15
1185
1104
1189
3.2
1.406
2.8
1323
1246
1356
3.6
1.575
3.3
1493
1394
1481
4.0
1.750
4.1
1689
1587
1711
Attractive Force under Varying Current
L1 (mm)
Current (A)
Voltage (V)
F(kgf)
Magnetic Flux Density
α
β
γ (gauss)
10
0.4
0.182
0.15
243
225
238
0.8
0.362
0.3
363
343
363
1.2
0.538
0.45
472
460
510
1.6
0.718
0.7
631
587
645
2.0
0.887
1.0
772
732
814
2.4
1.067
1.3
934
851
964
2.8
1.223
1.9
1037
997
1080
3.2
1.411
2.1
1223
1132
1255
3.6
1.583
2.6
1386
1267
1418
4.0
1.749
3.3
1538
1430
1558
Table 1 indicates that the air gap L1 of 0.5 mm permitted the attractive
force to be rapidly increased with an increase in current, as noted from the fact
that the attractive force F was 1.5 kgf at the current of 0.4 A and 39.0 kgf at
the current of 0.8 A. Although the attractive force F was as high as 1.2 kgf even
at the current of 0 A, this was due to a leakage magnetic flux of the permanent
magnet 18. The value is trivial as compared with those obtained by flowing of the
current. Also, the magnetic flux density at each of the predetermined positions
α, β and γ could not be measured because the air gap L1
was too narrow to permit an instrument for measurement to be inserted thereinto.
Further, attractive force obtained at the current at a level above 0.8 A was not
measured because it exceeded a limitation of measurement of the spring balance.
Tables 2 to 11 also indicate the results obtained by measuring attractive
force with respect to the movable member 30 while varying an air gap L1 between
the action surface X and the movable member 30 from 1 mm to 10 mm and varying a
current flowed through the excitation coil 14. Measurement of attractive force
with respect to the movable member 30 at the current of 0 A could not be measured
when the air gap L1 exceeds 1 mm. This indicates that the magnetic flux of the
permanent magnet 18 substantially forms a closed magnetic path in the hybrid-type
magnet 10, resulting in any leakage magnetic flux being kept from being generated.
Then, attractive force was measured using only the electromagnet
16 without arrangement of the engagement member 22 as shown in Fig. 4. The measurement
was executed by varying the air gap L1' between the action surface X and the movable
member 30 to 0.5, 1, 2, 3, 4, 5, 6, 7, 8, 9 and 10 mm and varying a current flowed
through the excitation coil 14. The results are shown in Tables 12 to 22, wherein
attractive force measured is indicated at F' (kgf).
Attractive Force under Varying Current
L1' (mm)
Current (A)
Voltage (V)
F'(kgf)
Remarks
0.5
0.4
0.180
3.9
0.8
0.356
15.0
1.2
0.534
36.0
1.6
-
-
2.0
-
-
2.4
-
-
2.8
-
-
3.2
-
-
3.6
-
-
4.0
-
-
Attractive Force under Varying Current
L1' (mm)
Current (A)
Voltage (V)
F'(kgf)
Remarks
1
0.4
0.184
1.2
0.8
0.356
4.5
1.2
0.533
10.8
1.6
0.713
20.0
2.0
0.883
31.0
2.4
-
-
2.8
-
-
3.2
-
-
3.6
-
-
4.0
-
-
Attractive Force under Varying Current
L1' (mm)
Current (A)
Voltage (V)
F'(kgf)
Remarks
2
0.4
0.184
0.6
0.8
0.359
1.6
1.2
0.533
3.3
1.6
0.710
5.4
2.0
0.883
9.0
2.4
1.058
13.0
2.8
1.226
16.0
3.2
1.393
21.0
3.6
1.563
27.0
4.0
1.731
35.0
Attractive Force under Varying Current
L1' (mm)
Current (A)
Voltage (V)
F'(kgf)
Remarks
3
0.4
0.183
0.4
0.8
0.358
0.9
1.2
0.545
1.5
1.6
0.715
2.7
2.0
0.884
4.2
2.4
1.052
5.4
2.8
1.223
7.3
3.2
1.393
10.0
3.6
1.556
13.0
4.0
1.730
16.2
Attractive Force under Varying Current
L1' (mm)
Current (A)
Voltage (V)
F'(kgf)
Remarks
4
0.4
0.182
0.2
0.8
0.358
0.35
1.2
0.532
0.65
1.6
0.715
1.2
2.0
0.881
1.8
2.4
1.056
2.5
2.8
1.224
3.6
3.2
1.394
4.4
3.6
1.570
5.4
4.0
1.735
6.2
Attractive Force under Varying Current
L1' (mm)
Current (A)
Voltage (V)
F'(kgf)
Remarks
5
0.4
0.180
0.2
0.8
0.359
0.35
1.2
0.543
0.65
1.6
0.712
1.2
2.0
0.885
1.8
2.4
1.053
2.5
2.8
1.228
3.6
3.2
1.402
4.4
3.6
1.571
5.4
4.0
1.739
6.2
Attractive Force under Varying Current
L1' (mm)
Current (A)
Voltage (V)
F'(kgf)
Remarks
6
0.4
0.180
0.15
0.8
0.355
0.3
1.2
0.543
0.5
1.6
0.715
0.9
2.0
0.889
1.25
2.4
1.057
1.65
2.8
1.223
2.4
3.2
1.405
3.0
3.6
1.572
3.7
4.0
1.734
4.6
Attractive Force under Varying Current
L1' (mm)
Current (A)
Voltage (V)
F'(kgf)
Remarks
7
0.4
0.184
0.1
0.8
0.356
0.25
1.2
0.533
0.45
1.6
0.710
0.7
2.0
0.882
1.0
2.4
1.058
1.4
2.8
1.229
1.8
3.2
1.403
2.3
3.6
1.581
3.0
4.0
1.738
3.7
Attractive Force under Varying Current
L1' (mm)
Current (A)
Voltage (V)
F'(kgf)
Remarks
8
0.4
0.184
-
0.8
0.357
0.2
1.2
0.533
0.4
1.6
0.713
0.6
2.0
0.883
1.0
2.4
1.058
1.2
2.8
1.224
1.5
3.2
1.410
1.8
3.6
1.573
2.5
4.0
1.730
2.9
Attractive Force under Varying Current
L1' (mm)
Current (A)
Voltage (V)
F'(kgf)
Remarks
9
0.4
0.184
-
0.8
0.359
0.2
1.2
0.533
0.4
1.6
0.713
0.6
2.0
0.886
0.8
2.4
1.058
0.95
2.8
1.230
1.35
3.2
1.411
1.6
3.6
1.574
2.1
4.0
1.732
2.5
Attractive Force under Varying Current
L1' (mm)
Current (A)
Voltage (V)
F'(kgf)
Remarks
10
0.4
0.184
-
0.8
0.360
-
1.2
0.533
0.4
1.6
0.714
0.6
2.0
0.890
0.7
2.4
1.055
0.9
2.8
1.227
1.15
3.2
1.407
1.4
3.6
1.578
1.75
4.0
1.730
2.0
Table 12 indicates that the air gap L1' of 0.5 mm permits the attractive
force to be rapidly increased with an increase in current, as noted from the fact
that the attractive force F' was 3.9 kgf at the current of 0.4 A, 15.0 kgf at the
current of 0.8 A and 36.0 kgf at 1.2 A. However, comparison between Table 12 and
Table 1 described above indicates that attractive force obtained by the hybrid-type
magnet 10 is 2.9 (=11.5/3.9) times at the current of 0.4 A and 2.6 (=39.0/15.0)
times at the current of 0.8 A, as compared with attractive force obtained by only
the electromagnet. Thus, a combination of the electromagnet 16 with the permanent
magnet 18 exhibits increased attractive force at the same power consumption as
compared with that obtained by only the electromagnet 16. The permanent magnet
18 does not consume energy, to thereby contribute to energy savings. The results
of Tables 1 and 12 are also shown in Fig. 5.
Tables 13 to 22 also indicate results obtained by measuring attractive
force with respect to the movable member 30 while varying an air gap L1' within
a range between 1 mm and 10 mm and varying a current flowed through the excitation
oil 14. Table 22 indicates that the air gap L1' of 10 mm permitted the attractive
force F' to be 0.4 kgf at the current of 1.2 A, 0.6 kgf at 1.6 A, 0.7 kgf at 2.0
A, 0.9 kgf at 2.4 A, 1.15 kgf at 2.8 A, 1.4 kgf at 3.2 A, 1.75 kgf at 3.6 A and
2.0 kgf at 4.0 A.
Now, Table 11 showing attractive force obtained by the hybrid-type
magnet 10 will be compared with Table 22. The comparison indicates that attractive
force obtained by the hybrid-type magnet 10 is 1.1 (=0.45/0.4) times at the current
of 1.2 A, 1.2 (=0.7/0.6) times at the current of 1.6 A, 1.4 (=1.0/0.7) times at
2.0 A, 1.4 (=1.3/0.9) times at 2.4 A, 1.6 (=1.9/1.15) times at 2.8 A, 1.5 (=2.1/1/4)
times at 3.2 A, 1.5 (=2.6/1.75) times at 3.6 A and 1.6 (=3.3/2.0) times at 4.0
A, as compared with attractive force obtained by only the electromagnet 16. The
former attractive force is about 1.4 times as large as the latter one on an average.
As compared with the above-described attractive force obtained when the air gap
L1 is 0.5 mm, a decrease in air gap L1 (L1') permits an increase in advantage
of the hybrid-type magnet. Thus, it will be noted that the hybrid-type magnet 10
constituted of the permanent magnet 18 and electromagnet 16 according to the illustrated
embodiment effectively utilizes energy. Also, in the illustrated embodiment, control
of a current flowed through the excitation coil 14 permits attractive force exhibited
by the permanent magnet 18 to be variably controlled. The results of Tables 11
and 22 are also shown in Fig. 6.
As can be seen from the foregoing, the hybrid-type magnet of the
illustrated embodiment is constructed of the electromagnet including the core made
of a magnetic material and formed to have a U-shape and the excitation coil wound
on the core, and the bar-like engagement member which includes the permanent magnet
and magnetic members arranged so as to interpose the permanent magnet therebetween
and is closely joined to the opposite ends of the core so as to be extended over
the opening of the core. Such construction permits the hybrid-type magnet to exhibit
significantly increased attractive force while minimizing current consumption,
to thereby attain energy savings.
Referring now to Figs. 7A to 7C, another embodiment of a hybrid-type
magnet according to the present invention is illustrated. A hybrid-type magnet
of the illustrated embodiment which is generally designated at reference numeral
10 likewise generally includes two major components. One of the components is
an electromagnet 16 which includes a core 12 and an excitation coil 14 wound on
the core 12. The core 12 is constituted of a core body 12a and a pair of arms 12b
of a rectangular shape in section arranged on opposite lateral sides of the core
body 12a so as to form a U-shape in cooperation with the core body 12a. The other
component is a rectangular bar-like engagement member 22, which includes a permanent
magnet (neodymium magnet) 18 and two magnetic members 20 arranged on opposite sides
of the permanent magnet 18 so as to interpose it therebetween and is closely joined
to both arms 12b of the core 12 so as to be extended between outer ends of the
arms 12b. The engagement member 22 is so arranged that the permanent magnet 18
is positioned between the arms 12b of the core 12. The magnetic members 20 may
be made of a soft magnetic material.
The electromagnet 16, as described above, includes the U-shaped core
12, which may be formed by laminating pure iron plates of a soft magnetic material
on each other. In the illustrated embodiment, as shown in Figs. 7A to 7C, the arms
12b of the core 12 are each formed to have a width F of 10 mm, a height D of 10
mm and a thickness H of 10 mm. The height D is defined to be a distance between
an upper end of the core body 12a and an upper end of the arm 12b. This results
in each of the arms 12b having a cross sectional area of 100 mm2.
The engagement member 22 is so constructed that the permanent magnet
18 and magnetic members 20 each have a cross section formed to have the same rectangular
shape, resulting being generally formed to have a single bar-like configuration.
The permanent magnet 18 is formed to have dimensions of 15 mm in height C, 5 mm
in width B and 10 mm in thickness H. The magnetic members 20 arranged on the opposite
sides of the permanent magnet 18 are each formed to have dimensions of 15 mm in
height C, 17.5 mm in width A and 10 mm in thickness H. This results in the permanent
magnet 18 and magnetic members 20 each having a vertical sectional area of 150
mm2. The magnetic members 20 may be made of, for example, pure iron.
Alternatively, it may be made of a material increased in saturation magnetic flux
density and/or permeability as compared with pure iron, such as permalloy, silicon
steel or the like.
The excitation coil 14 is made of a copper wire having a diameter
of 0.6 mm, which is wound 420 turns on the core 12 of the electromagnet 16.
Now, characteristics of the hybrid-type magnet 10 of the illustrated
embodiment thus constructed will be described.
First of all, when the excitation coil 14 of the electromagnet 16
is kept from being fed with a current, a line of magnetic force generated by the
permanent magnet 18 forms a closed magnetic path passing through the N pole of
the permanent magnet 18, one of the magnetic members 20, the core 12, the other
of the magnetic members 20 and the S pole of the permanent magnet 18, to thereby
substantially prevent leakage of a magnetic flux to the air. This permits increased
attractive force to be generated between the arms 12b of the core 12 and the engagement
member 22. Thus, even when a magnetic material is approached to the engagement
member 22, the magnetic material is kept from being affected by the hybrid-type
magnet 10.
An experiment was carried out wherein a current is fed to the excitation
coil 14 of the electromagnet 16 to permit the excitation coil 14 to generate a
magnetic flux in a direction opposite to the line of magnetic force of the permanent
magnet 18. For this purpose, first of all, a movable member or magnetic element
(hereinafter also referred to as "piece") 30 made of a magnetic material and formed
to have dimensions of 40 mm in width, 15 mm in height and 10 mm in thickness was
kept in contact with the engagement member 22. Then, separating force required
for separating the movable member 30 from the hybrid-type magnet 10 was measured
while being applied to the movable member 30 in a direction indicated at an arrow
in Figs. 8A and 8B. For comparison, a maximum value of the separating force required
when only the permanent magnet 18 is removed from the hybrid-type magnet 10 as
shown in Figs. 9A and 9B, when both permanent magnet 18 and engagement member 22
are detached from the hybrid-type magnet 10 as shown in Figs. 10A and 10B, and
when only the permanent magnet 18 is kept interposed between the magnetic members
20 as shown in Figs. 11A and 11B was likewise measured. The results are shown in
Table 23, wherein (1) indicates data obtained when the movable member or magnetic
element 30 is made of Ferroperm manufactured by NKK CORP. and (2) indicates data
when it is made of pure iron. An apparatus used for the measurement was AT-10T
SHIMADZU LOAD CELL TYPE SBL-1kN (Resolution: Max. 100 kgf, Min. 10 gf).
Maximum Value of Separating Force
Current
*1(1)
*2 (2)
*3 (2)
*4 (1)
*5 (2)
*6(1)
*7 (2)
(A)
(kgf)
(kgf)
(kgf)
(kgf)
(kgf)
(kgf)
(kgf)
0
3.18
2.08
-
-
-
0.2
13.48
8.33
4.43
11.93
8.03
0.4
24.95
19.78
7.10
14.23
12.18
0.6
30.20
26.10
7.75
15.30
13.55
0.8
31.93
30.35
8.28
16.10
14.48
15.40
13.23
1.0
33.33
31.50
8.48
16.78
15.25
1.2
34.48
32.25
9.03
17.15
15.75
1.4
34.90
32.93
9.45
18.03
16.38
1.6
35.38
33.63
9.75
18.43
16.58
1.8
35.63
33.53
9.95
18.80
17.05
2.0
35.68
34.18
10.25
19.23
17.48
*1: Electromagnet + permanent magnet
*2: Electromagnet + permanent magnet
*3: Electromagnet (with magnetic members)
*4: Electromagnet (without magnetic members)
*5: Electromagnet (without magnetic members)
*6: Permanent magnet
*7: Permanent magnet
(1): Movable member (piece) made of Ferroperm
(2): Movable member (piece) made of pure iron
As shown in Table 23, a combination of the electromagnet and permanent
magnet required separating force for separating the movable member from the hybrid-type
magnet 10 even when the current is 0 A. This would be due to leakage magnetic flux.
When the current is 0.2 A, separating force required in the case of a combination
of the electromagnet and permanent magnet was decreased as compared with that required
when only the permanent magnet is used. This would be for the reason that the current
at such a level fails to cancel a magnetic flux of the permanent magnet. The separating
force was abruptly required at the time when the current exceeds a level of 0.4
A and approximated a sum of the separating force required in the case of only the
electromagnet and that in the case of only the permanent magnet. The structure
shown in Figs. 9A and 9B permitted a magnetic path to be formed between the magnetic
members 20 through an air gap, resulting in attractive force with respect to the
movable member 30 being decreased as compared with that obtained in the structure
shown in Figs. 10A and 10B.
Then, a maximum value of the separating force was measured while
varying a thickness of the movable member 30. Tables 24, 25, 26 and 27 show the
results obtained when the movable member 30 was formed to have a thickness of 5
mm, 7.5 mm, 12.5 mm and 15 mm, respectively. The results obtained at the thickness
of 10 mm are shown in Table 23 described above.
Maximum Value of Separating Force (Thickness of Movable Member (Piece): 5
mm)
Current
*1 (1)
*2(1)
*3 (1)
(A)
(kgf)
(kgf)
(kgf)
0
4.93
-
0.2
13.15
5.45
0.4
19.05
8.88
0.6
22.35
10.70
0.8
24.40
11.98
1.0
25.70
12.58
20.65
1.2
27.18
13.05
1.4
27.90
13.40
1.6
28.70
13.70
1.8
29.63
13.98
2.0
29.78
14.15
*1: Electromagnet
+ permanent magnet
*2: Electromagnet (without magnetic members)
*3: Permanent magnet
(1): Movable member (piece) made of Ferroperm
Maximum Value of Separating Force (Thickness of Movable Member (Piece): 7.5
mm)
Current
*1 (1)
*2(1)
*3 (1)
(A)
(kgf)
(kgf)
(kgf)
0
3.03
-
0.2
10.25
8.53
0.4
21.70
11.83
0.6
25.63
12.70
0.8
27.98
13.83
1.0
30.13
13.78
15.85
1.2
31.23
14.08
1.4
31.73
14.80
1.6
32.30
15.18
1.8
33.05
15.83
2.0
33.85
16.08
*1: Electromagnet
+ permanent magnet
*2: Electromagnet (without magnetic members)
*3: Permanent magnet
(1): Movable member (piece) made of Ferroperm
Maximum Value of Separating Force (Thickness of Movable Member (Piece): 12.5
mm)
Current
*1 (1)
*2 (1)
*3 (1)
(A)
(kgf)
(kgf)
(kgf)
0
2.93
-
0.2
23.43
9.63
0.4
28.98
12.60
0.6
30.73
13.50
0.8
31.15
14.30
1.0
31.73
15.05
15.15
1.2
32.43
15.60
1.4
32.93
16.15
1.6
33.18
16.55
1.8
34.03
17.00
2.0
34.23
17.23
*1: Electromagnet
+ permanent magnet
*2: Electromagnet (without magnetic members)
*3: Permanent magnet
(1): Movable member (piece) made of Ferroperm
Maximum Value of Separating Force (Thickness of Movable Member (Piece): 15
mm)
Current
*1 (1)
*2 (1)
*3 (1)
(A)
(kgf)
(kgf)
(kgf)
0
3.50
-
0.2
19.63
9.20
0.4
26.45
11.40
0.6
29.08
12.40
0.8
30.70
12.75
1.0
31.30
13.45
14.15
1.2
32.05
13.88
1.4
33.05
14.40
1.6
33.35
14.80
1.8
34.05
15.45
2.0
34.78
15.88
*1: Electromagnet
+ permanent magnet
*2: Electromagnet (without magnetic members)
*3: Permanent magnet
(1): Movable member (piece) made of Ferroperm
As will be noted from Tables 24 to 27, a thickness of the movable
member 30 of 5 mm or less causes a reduction in separating force. Also, the thickness
between 7.5 mm and 15 mm keeps the separating force substantially unvaried.
In any event, it was found that the hybrid-type magnet 10 of the
illustrated embodiment permits energy of the permanent magnet which is said to
be kept from energy loss to externally act while being added to energy of the electromagnet
due to control of a current flowed through the electromagnet, thus, a reduction
of the current to a level of 0 A is merely required to keep the energy from affecting
an exterior of the hybrid-type magnet 10.
Then, an experiment was carried out in order to study an effect which
the hybrid-type magnet 10 produces on a magnetic material when the magnet 10 and
magnetic material relatively pass each other. The experiment was executed in such
a manner as shown in Fig 12. Also, for comparison, the experiment was carried
out with respect to the hybrid-type magnet 10 from which the permanent magnet 18
was detached or only the electromagnet 16 and with respect to only the engagement
member 22 including the permanent magnet 18 in such manners as shown in Figs. 13
and 14, respectively.
As shown in Fig. 12, two such hybrid-type magnets 10 are arranged
laterally opposite to each other and a slide member 40 is arranged between the
hybrid-type magnets 10 in a manner to be slid in a direction normal to the plane
of Fig. 12. The slide member 40 is provided at a central portion thereof with a
base section 42 of a square pillar-like shape made of a non-magnetic material.
The base 42 is formed at each of two portions thereof vertically spaced from each
other with a hole 44, through which a rail (not shown) is inserted. Also, the base
42 is mounted on each of opposite lateral sides thereof with a mount plate 46 made
of a non-magnetic material. The mount plate 46 is mounted on an outer surface
thereof with the movable member or magnetic element 30. The movable members 30
are each so arranged that a gap G is defined between each of the movable members
30 and the engagement member 22 of the hybrid-type magnet 10.
A further experiment was carried out while varying the gap G between
0.2 mm and 0.5 mm and varying a current flowed through the excitation coil 14 of
the electromagnet 16 between 0 A and 2.0 A. In the experiment, the slide member
40 was slid from a front side on the plane of Fig. 12 toward a rear side on the
plane to pass the hybrid-type magnet 10, during which attractive force was measured.
The results are shown in Tables 28 to 31. Also, Tables 28 to 31 show the results
obtained when only the electromagnet 16 shown in Fig. 13 and only the permanent
magnet 18 shown in Fig. 14 were used, respectively.
Maximum Value of Attractive Force during Sliding of Slide Member past Hybrid-Type
Magnet (Gap: G = 0.2 mm)
Current (A)
*1(1) (kgf)
*2(1) (kgf)
*3 (1) (kgf)
0
0.38
-
0.2
0.41
0.21
0.4
0.48
0.35
0.6
0.55
0.50
0.8
0.93
0.66
1.0
1.34
1.08
3.78
1.2
1.70
1.32
1.4
2.51
1.55
1.6
3.13
1.72
1.8
3.46
1.86
2.0
4.20
1.95
*1: Electromagnet
+ permanent magnet
*2: Electromagnet (with magnetic members)
*3: Permanent magnet
(1): Movable member (piece) made of Ferroperm
Maximum Value of Attractive Force during Sliding of Slide Member past Hybrid-Type
Magnet (Gap: G = 0.3 mm)
Current (A)
*1 (1) (kgf)
*2 (1) (kgf)
*3 (1) (kgf)
0
0.23
-
0.2
0.29
0.17
0.4
0.37
0.27
0.6
0.50
0.35
0.8
0.61
0.57
1.0
0.73
2.64
1.2
1.2
0.93
1.4
1.71
1.12
1.6
2.07
1.15
1.8
2.62
1.33
2.0
3.13
1.38
*1: Electromagnet
+ permanent magnet
*2: Electromagnet (with magnetic members)
*3: Permanent magnet
(1): Movable member (piece) made of Ferroperm
Maximum Value of Attractive Force during Sliding of Slide Member past Hybrid-Type
Magnet (Gap: G = 0.4 mm)
Current (A)
*1(1) (kgf)
*2(1) (kgf)
*3 (1)(kgf)
0
0.28
-
0.2
0.29
0.19
0.4
0.33
0.24
0.6
0.36
0.35
0.8
0.47
0.48
1.0
0.41
0.58
2.12
1.2
0.68
0.85
1.4
1.06
0.82
1.6
1.32
0.93
1.8
1.41
0.99
2.0
1.90
1.11
*1: Electromagnet
+ permanent magnet
*2: Electromagnet (with magnetic members)
*3: Permanent magnet
(1): Movable member (piece) made of Ferroperm
Maximum Value of Attractive Force during Sliding of Slide Member past Hybrid-Type
Magnet (Gap: G = 0.5 mm)
Current (A)
*1 (1) (kgf)
*2 (1) (kgf)
*3 (1) (kgf)
0
0.33
-
0.2
0.28
0.17
0.4
0.30
0.19
0.6
0.36
0.25
0.8
0.44
0.39
1.0
0.75
0.39
2.12
1.2
0.93
0.50
1.4
1.02
0.48
1.6
1.43
0.70
1.8
1.80
0.73
2.0
2.18
0.78
*1: Electromagnet
+ permanent magnet
*2: Electromagnet (with magnetic members)
*3: Permanent magnet
(1): Movable member (piece) made of Ferroperm
As can be seen from Tables 28 to 31, when the current is within a
range between 0.2 A and 2.0 A, attractive force which the hybrid-type magnet exerts
on the magnetic elements 30 as compared with that obtained with only the electromagnet.
Thus, it will be noted that the hybrid-type magnet 10 effectively utilizes energy
of the permanent magnet 18.
Also, the experiment revealed a more significant fact. The fact is
directed to relationship between attractive force which the hybrid-type magnet
10 exerts on the magnetic elements 30 when the slide member 40 moves past the magnet
10 and a distance therebetween. The attractive force produced when a current of
2.0 A is flowed through the excitation coil while varying the gap G between 0.2
mm and 0.5 mm was measured. The results are shown in Figs. 15A to 18C. It is a
matter of course that the attractive force is irrelevant to the current when only
the permanent magnet is used.
As will be noted from Figs. 15A to 18C, the maximum value is obtained
when the distance is about 10 mm. In this regard, the hybrid-type magnet 10 permits
the attractive force to be increased in maximum value and generally enhanced as
compared with that obtained with only the electromagnet. Thus, the hybrid-type
magnet of the illustrated embodiment is increased in value obtained by integration
between the distance and the attractive force, to thereby exert increased energy
on the slide member 40.
Referring now to Figs. 19A and 19B, a further embodiment of a hybrid-type
magnet according to the present invention is illustrated. A hybrid-type magnet
of the illustrated embodiment which is generally designated at reference numeral
50 generally includes two major components. One of the components is an electromagnet
60 constituted of a core 62 and excitation coils 64 wound on the core 62. The core
62 includes a pair of core bodies 62a, a pair of outer arms 62b arranged on an
outer side of the core bodies 62a so as to interpose the core bodies 62a therebetween
and formed to have a rectangular shape in section, and a central arm 62c arranged
so as to be positioned between the core bodies 62a, resulting in being formed to
have a substantially E-like shape. The excitation coils 64 are each wound on a
respective one of the core bodies 62a of the core 62. The other component is a
rectangular pillar-like engagement member 70 arranged so as to be extended between
the outer arms 62b and closely jointed to the outer arms 62b. The word "rectangular"
used in connecti