This invention is concerned with polymer compositions, including polymer
latices, floor polish vehicle compositions and floor polish compositions having
improved high speed burnish response. The polymer compositions of this invention
comprise an aqueous suspension or dispersion of a water insoluble polymer of ethylenically
unsaturated monomers, said polymer having a glass transition temperature (Tg) of
at least 35°C and comprising units of iso-butyl methacrylate (IBMA) and n-butyl
methacrylate (BMA).
Ionically crosslinked floor polish vehicle compositions are well known
in the prior art. Such a polish vehicle composition comprises a polymer latex, comprising
an aqueous dispersion or suspension of water insoluble, film forming polymer having
a Tg above room temperature, and water soluble or dispersible metal salts and complexes.
The nature of the polymer is determined inter alia by the intended use of the vehicle.
For example, a floor polish vehicle includes a polymer useful on flooring materials
and which will withstand pedestrian traffic. Floor polish compositions comprise
floor polish vehicle compositions together with other useful floor polish ingredients
such as alkali soluble resins, plasticizers, waxes, preservatives, dispersing agents,
coalescents and leveling agents.
One important characteristic of a floor polish composition is its
resistance to deterioration from pedestrian traffic. The greater its resistance,
the more durable the floor polish is said to be. Good durability is defined as the
ability of a finish layer to repel scuff and black heel marks. The general property
of durability can be measured in a variety of ways. For example, scuff and scratch
resistance, retention of film gloss, powder resistance, soil resistance, and black
heel mark resistance are all well recognized in the floor polish art as indications
of durability. The factors effecting the durability of a floor polish composition
are described in detail in US-A-4517330.
Another characteristic desirable in a floor polish composition is
the ability to affect repair of damage, caused on the floor finish by pedestrian
traffic, by the action of high speed buffing or burnishing, thereby periodically
returning the floor finish to its original appearance. The capacity of a floor finish
to be restored by the mechanical action of a high speed burnishing machine is referred
to as its "burnish response." The use of these floor polish compositions along with
regular burnishing provides high gloss appearance over extended periods of time,
thereby eliminating or substantially reducing the need for costly stripping and
recoat operations typically encountered with conventional floor polishes.
Burnishable floor polish compositions typically employ high levels
of soft waxes and/or high levels of plasticizer, to soften the floor finish or otherwise
diminish the resistance of the film to the abrasive action of the burnishing pad,
thus making it more receptive to film repair by the burnishing operation. However,
because of the softness of the finish layer, these floor polishes require frequent
burnish maintenance to restore them to their original "wet look" appearance. The
ability of a finish layer to be repeatedly restored to a high gloss finish during
the burnish operation is a measure of a floor's "repeatable burnish response." With
the more general acceptance of ultra high speed burnishing machines, these types
of floor polish compositions have become more commercially important. Good repeatable
burnish response is one of the properties especially desirable, but not exclusive
to, high gloss floor polishes destined for use in a retail outlet, such as a supermarket.
It is known that polymer latices formed from IBMA and other ethylenically
unsaturated monomers, namely styrene (Sty), methyl methacrylate (MMA) and methacrylic
acid (MAA), are used in floor polish compositions and that these compositions demonstrate
good initial gloss and good repeatable burnish response over conventional floor
polishes.
It is one object of the present invention to provide new polymer latices
and polish vehicle compositions which may be used to produce a floor polish composition
which is capable of demonstrating at least an equivalent repeatable burnish response
without any detrimental effect on either the high initial gloss or the durability
of the finish layer. Preferably, such compositions should demonstrate improved high
initial gloss and improved repeatable burnish response without any detrimental effect
on the durability.
Floor polish compositions based on aqueous dispersions of water insoluble
emulsion copolymers containing acid functional residues and polyvalent metal ion
or complex crosslinking agents are well known in the prior art. Such compositions
are disclosed in US-A-3328325, US-A-3467610, US-A-3554790, US-A-3573329, US-A-3711436,
US-A-3808036, US-A-4150005, US-A-4517330, US-A-5149745, US-A-5319018. None of these
documents specifically disclose polymer latices comprising copolymers formed from
mixtures of ethylenically unsaturated monomers including both IBMA and BMA, nor
does any one of them specifically address the problem of obtaining a good repeatable
burnish response in a floor polish.
Japanese patent application No 01-261843 discloses nonaqueous dispersion
type resin compositions for construction facings, but there is no suggestion that
these compositions could be useful as floor polish vehicle compositions, let alone
that they may be capable of imparting high speed burnish response in a floor polish
composition. Further, the resins specifically disclosed in this document comprise
IBMA and BMA in amounts where the IBMA content is equal to or more than the BMA
content.
In accordance with one aspect of the present invention, there is provided
a polymer composition comprising an aqueous suspension or dispersion of a water
insoluble polymer of ethylenically unsaturated monomers, said polymer having a Tg
of at least 35°C and comprising 25% to 65% by weight units of IBMA and BMA and 3%
to 50% by weight units of at least one acidic monomer. In one embodiment of this
particular aspect of the present invention, there is provided a polymer composition
comprising an aqueous suspension or dispersion of a water insoluble polymer having
a Tg of at least 35°C and formed from a mixture of ethylenically unsaturated monomers
comprising 25% to 65% by weight IBMA and BMA and 3% to 50% by weight of at least
one acidic monomer. In another embodiment of this particular aspect of the present
invention, there is provided a polymer latex comprising an aqueous suspension or
dispersion of a water insoluble polymer having a Tg of at least 35°C and formed
from a mixture of ethylenically unsaturated monomers comprising 25% to 65% by weight
IBMA and BMA and 3% to 50% by weight of at least one acidic monomer. In another
embodiment of this particular aspect of the present invention, there is provided
a floor polish vehicle composition comprising an aqueous suspension or dispersion
of a water insoluble polymer having a Tg of at least 35°C and formed from a mixture
of ethylenically unsaturated monomers comprising 25% to 65% by weight IBMA and BMA,
and 3% to 50% by weight of at least one acidic monomer. In yet another embodiment
of this particular aspect of the present invention, there is provided a floor polish
composition comprising an aqueous suspension or dispersion of a water insoluble
polymer having a Tg of at least 35°C and formed from a mixture of ethylenically
unsaturated monomers comprising 25% to 65% by weight IBMA and BMA, and 3% to 50%
by weight of at least one acidic monomer.
In another aspect of this invention, there is provided a method for
improving the repeatable high speed burnish response of a floor polish composition,
which method comprises using in the composition a floor polish vehicle composition
comprising an aqueous suspension or dispersion of a water insoluble polymer of ethylenically
unsaturated monomers, said polymer having a Tg of at least 35°C and comprising 25%
to 65%, preferably 35% to 55%, by weight units of IBMA and BMA, and 3% to 50%, preferably
5% to 20%, by weight units of at least one acidic monomer.
Surprisingly, it has been found that floor polish compositions comprising
an aqueous suspension or dispersion of a water insoluble polymer in accordance with
the invention may be capable of demonstrating both improved initial gloss and repeatable
high speed burnish response without detrimental effects on the durability of the
polish.
Preferably, the water insoluble polymer has a Tg of at least 40°C.
The water insoluble polymer is preferably formed from a monomer mix
comprising 25% to 65%, preferably 35% to 55%, by weight IBMA and BMA; 0% or up to
70%, preferably 25% to 50%, by weight of at least one vinyl aromatic monomer; 3%
to 50%, preferably 5% to 20%, by weight of at least one acidic monomer; and 0% or
up to 72%, preferably 0% or up to 35%, by weight of at least one monomer selected
from the acrylic and methacrylic acid esters of (C1-C8) alcohols
which are not IBMA or BMA, and 0% or up to 40% .
Preferably, the amount of IBMA in the monomer mix constitutes no more
than 80% by weight, more preferably less than 50% by weight, and yet more preferably
no more than 30% by weight of the total weight of IBMA and BMA in the mix. Preferably,
the amount of IBMA in the monomer mix constitutes at least 5% by weight, more preferably
at least 20% by weight, and yet more preferably at least 50% of the total weight
of IBMA and BMA in the mix.
Preferably, the vinyl aromatic monomer(s) is/are alpha, beta ethylenically
unsaturated aromatic monomers and is/are preferably selected from the group consisting
of styrene (Sty), vinyl toluene, 2-bromo styrene, o-bromo styrene, p-chloro styrene,
o-methoxy styrene, p-methoxy styrene, allyl phenyl ether, allyl tolyl ether and
alpha-methyl styrene. Sty is the most preferred monomer.
Preferably, the acidic monomer(s) is/are alpha, beta monoethylenically
unsaturated acids and is/are preferably selected from the group consisting of maleic
acid, fumaric acid aconitic acid, crotonic acid, citraconic acid, acryloxypropionic
acid, acrylic acid, methacrylic acid (MAA) and itaconic acid. MAA is the most preferred.
Other acidic monoethylenically unsaturated monomers that may be copolymerized to
form the water insoluble, film forming polymers are partial esters of unsaturated
aliphatic dicarboxylic acids and the alkyl half esters of such acids. For example,
the alkyl half esters of itaconic acid, fumaric acid and maleic acid wherein the
alkyl group contains 1 to 6 carbon atoms such as methyl acid itaconate, butyl acid
itaconate, ethyl acid fumarate, butyl acid fumarate and methyl acid maleate.
In addition to IBMA and BMA, the monomer mix may comprise 0% or up
to 72% of at least one monomer selected from the acrylic and methacrylic acid esters
of (C1-C8) alcohols which are not IBMA or BMA, such as methyl
methacrylate (MMA), methyl acrylate, ethyl acrylate, ethyl methacrylate, n-butyl
acrylate (BA), 2-ethyl hexyl acrylate, n-octyl acrylate, sec-butyl acrylate, and
cyclopropyl methacrylate.
The monomer mix may also comprise 0% or up to 40% by weight of at
least one polar or polarizable nonionogenic hydrophilic monomer, such as acrylonitrile,
methacrylonitrile, cis- and trans- crotononitrile, alpha-cyanostyrene, alpha-chloroacrylonitrile,
ethyl vinyl ether, isopropyl vinyl ether, isobutyl- and butylvinyl ether, diethylene
glycol vinyl ether, decyl vinyl ether, vinyl acetate, hydroxyalkyl (meth) acrylates
such as 2-hydroxy ethyl methacrylate, 2-hydroxyethyl acrylate, 3-hydroxy propyl
methacrylate, butanediol acrylate, 3-chloro-2-hydroxypropyl acrylate, 2-hydroxypropyl
acrylate, 2-hydroxypropyl methacrylate, and vinyl thiols such as 2-mercaptopropyl
methacrylate, 2-sulphoethyl methacrylate, methyl vinyl thiol ether and propyl vinyl
thio ether.
The monomer mix may also comprise 0% or up to 10% by weight of at
least one monomeric vinyl ester in which the acid moiety of the ester is selected
from the aromatic and (C1 to C18) aliphatic acids. Such acids
include formic, acetic, propionic, n-butyric, n-valeric, palmitic, stearic, phenyl
acetic, benzoic, chloroacetic, dichloroacetic, gamma-chloro butyric, 4-chlorobenzoic,
2,5-dimethyl benzoic, o-toluic, 2,4,5-trimethoxy benzoic, cyclobutane carboxylic,
cyclohexane carboxylic, 1-(p-methoxy phenyl)cyclohexane carboxylic, 1-(p-tolyl)-1-cyclopentane
carboxylic, hexanoic, myristic, and p-toluic acids. The hydroxy vinyl moiety of
the monomer may for example be selected from hydroxy vinyl compounds such as hydroxy
ethylene, 3-hydroxy-pent-1-ene, 3,4-dihydroxybut-1-ene, and 3-hydroxy-pent-1-ene,
it being understood that such derivation can be purely formal such as in the case
of the vinyl acetate monomer in which the compound may be considered to be derived
from acetic acid and hydroxy ethylene, although the monomer cannot in fact be prepared
from such a precursor compound.
The process for the preparation of the aqueous dispersible water insoluble
polymers of this invention is well known in the art. The practice of emulsion polymerization
is discussed in detail in D. C. Blackley, Emulsion Polymerization (Wiley, 1975).
The latex polymers of this invention may also be formulated using internally plasticized
polymer emulsions. Preparation of internally plasticized polymer emulsions is described
in detail in US-A-4150005 and the preparation of non-internally plasticized floor
polish emulsion polymers is described in US-A-3573239, US-A-3328325, US-A-3554790
and US-A-3467610.
Conventional emulsion polymerization techniques as described above
may be used to prepare the polymer latices of this invention. Thus the monomers
may be emulsified with anionic or nonionic dispersing agents; about 0.5% to 10%
thereof on the weight of total monomers preferably being used. Acidic monomers are
water soluble and thus serve as dispersing agents which aid in emulsifying the other
monomers used. A polymerization initiator of the free radical type, such as ammonium
or potassium persulphate, may be used alone or in conjunction with an accelerator,
such as potassium metabisulphate or sodium thiosulphate. The initiator and accelerator,
commonly referred to as catalysts, may conveniently be used in proportions of 0.5%
to 2% each based on the weight of monomers to be copolymerized. The polymerization
temperature may for example be from room temperature to 90°C, or more, as is conventional.
Examples of emulsifiers which are suited to the polymerization process
of emulsions useful in this invention include alkaline metal and ammonium salts
of alkyl, aryl, alkaryl and aralkyl sulphonates, sulphates and polyether sulphates;
the corresponding phosphates and phosphonates; and alkoxylated fatty acids, esters,
alcohols, amines amides and alkylphenols.
Chain transfer agents, including mercaptans, polymercaptans and polyhalogen
compounds are often desirable in the polymerization mixture to control polymer molecular
weight.
The floor polish vehicle composition preferably comprises the water
insoluble polymer as defined in any embodiment above, 0% or up to 100% of the equivalents
of the acid residues in the polymer of at least one polyvalent metal ion or complex
crosslinking agent and optionally at least one basic hydroxide or salt of an alkali
metal, as taught in US-A-4517330. Preferably, the polyvalent metal is a transition
metal. A floor polish vehicle composition wherein the transition metal ion or complex
crosslinking agent content is from 25% to 80% of the equivalent of the acid residues
in the polymer and/or the molar ratio of transition metal content is from 1.0:0.25
to 1.0:2.0 is preferred. Still more preferred is a composition wherein the transition
metal content is from 30% to 70% of the equivalent of the acid residues in the polymer
and/or the molar ratio of transition to alkali metal is from 1.0:0.5 to 1.0:1.5.
The polyvalent and alkali metal ion and complex crosslinking agents
useful in the present invention are well known in the art. These are described in
for example, US-A-3328325, US-A-3328325, US-A-3467610, US-A-3554790, US-A-3573329,
US-A-3711436, US-A-3808036, US-A-4150005, US-A-4517330, US-A-5149745, US-A-5319018.
The preferred polyvalent metal complexes include the diammonium zinc (II) and tetra-ammonium
zinc (II) ions, cadmium glycinate, nickel glycinate, zinc glycinate, zirconium glycinate,
zinc alanate, copper beta-alanate, zinc beta-alanate, zinc valanate, copper bis-dimethylamino
acetate.
The polyvalent and alkali metal ion and complex crosslinking compounds
are readily soluble in the aqueous medium of the polish vehicle composition, especially
at a pH in the range 6.5 to 10.5. However, the polish composition containing these
compounds dries to form a polish deposit which is essentially insoluble in water
but still removable. The polyvalent metal complex may also be added as a solution
to the water insoluble film forming polymer latex. This may be accomplished by solubilizing
the metal complex in an alkaline solution such as dilute ammonia. Since the ammonia
may complex with the polyvalent metal compound, a compound such as cadmium glycinate,
when solubilized in an aqueous ammonia solution may be named cadmium ammonia glycinate.
Other polyvalent metal complexes described may be similarly named.
Although, to be suitable, the polyvalent metal complex must be stable
in an alkaline solution, a complex that is too stable is undesirable because dissociation
of the metal ion would then be retarded during the film formation of the polish
coating.
The floor polish composition should preferably have a minimum film
forming temperature (MFT) of less than 100°C and more preferably less than 80°C.
The polyvalent metal ion and complex crosslinking agent may be incorporated
into the polish composition at any stage of its formulation. Although generally
it is convenient to add it in the floor polish vehicle.
Similarly, the basic salt of the alkaline metal may be incorporated
with the polyvalent metal ion and complex crosslinking agent at any stage of the
polish formulation. Although it is generally more convenient to add the alkali metal
basic salt in a common solution with the polyvalent metal ion and complex crosslinking
agent into the floor polish vehicle composition.
In general, the floor polish compositions of the present invention
will comprise the following main components:
- a) 10 -100 parts by solids weight water insoluble polymer which has been previously
or subsequently crosslinked with a polyvalent metal complex and/or alkali metal
basic salt;
- b) 0-90 parts by solids weight wax emulsion;
- c) 0-90 parts by solids weight alkali soluble resin (ASR)
- d) 0.01-20 parts by weight wetting, emulsifying and dispersing agents, defoamer,
leveling agent; plasticizers and coalescing solvents, sufficient for polish film
formation at application temperature;
- e) water, sufficient to make total polish solids 0.5% to 45%, preferably 5%
to 30%.
The total of a), b) and c) should be 100.
The amount of c), when present may be up to 100% of a) and is preferably
from 3% to 25% of the weight of a). Satisfactory floor polish formulations have
been prepared without the inclusion of an ASR. Thus, an ASR is not an essential
component of a durable floor polish composition. Depending on the properties inherent
to the polish vehicle composition and other formulation ingredients (d), the ASR
may optionally be employed to moderately reduce total formulation costs, improve
leveling and gloss properties, and increase the polish sensitivity to alkaline strippers,
depending upon the ultimate balance of properties desired by the polish formulator
and qualities of ASR
For a high speed burnish polish composition, such as those of the
present invention, the wax level should preferably be more than 6% by weight of
the total solids of a), b) and c).
Conventional wetting agents, dispersing agents, defoamers, plasticizers
and coalescing solvents may be used in conventional amounts, depending upon the
balance of performance properties desired by the formulator. Other formulation ingredients,
such as perfumes or odor-masking agents, dyes or colorants, bacteriocides and bacteriostats,
may also be optionally included by the formulator.
The invention will now be more specifically described in terms of
the following examples of some preferred embodiments which are given for the purposes
of illustration only, and may be contrasted with the comparative tests also given
below.
The Polymers
Polymer latices comprising aqueous dispersions of water insoluble
polymers having a Tg above 35°C and the following compositions (percent by weight)
were prepared in a conventional manner:
Designation
Composition
Calculated Glass Transition Temperature*
Calculated Ratio of Zinc to Acid (MAA) (Equivalent %) (floor polish vehicle)
Polymer A
45 IBMA/45 Sty/10 MAA
80.8°C
60.7%
Polymer B
10 IBMA/35 BMA/45 Sty/10 MAA**
68.2°C
60.7%
Polymer C
34 IBMA/30 Sty/26 MMA/10 MAA
88.1°C
60.7%
Polymer D
20 IBMA/25 BMA/45 Sty/10 MAA**
71.7°C
60.7%
Polymer E
24 BMA/45 Sty/21 MMA/10 MAA
84.2°C
60.7%
Polymer F
45 BA/45 MMA/10 MAA
15.7°C
60.7%
Polymer G
23 BA/22 BMA/45 Sty/10 MAA
37.0°C
60.7%
Polymer H
30 IBMA/15 BMA/45 Sty/10 MAA**
75.3°C
60.7%
Polymer I
10 IBMA/33 BMA/45 Sty/12 MAA**
69.4°C
32.9%
IBMA = isobutyl methacrylate
MAA = methacrylic acid
MMA = methyl methacrylate
BMA = n-butyl methacrylate
BA = n-butyl acrylate
Sty = Styrene
* calculated using the Fox Equation:
1/Tg = WA/TgA+
WB /Tg,B
where Tg is the glass transition temperature (°K),
TgA and Tg,B are the glass transition
temperatures of the homopolymers A and B, and WA and
WB represent the weight fractions of the components A and B of
the copolymer, respectively
(T. G. Fox, Bull. Am. Phys. Soc. 1, 123 (1956))
** polymers of the invention
Polymer Preparation:
The above polymers were prepared by the following general procedure:
EXAMPLE 1 (Polymer B)
Preparation of an IBMA/ BMA/ Sty/ MAA Containing Polymer Latex
Monomer emulsion preparation
An emulsified monomer mixture is prepared by slowly adding the following
monomers in sequence to a stirred solution of 21 grams of a 23% solution of sodium
dodecylbenzene sulfonate in 593 grams of deionized water:
monomer
weight (grams)
(percent by weight of total monomer)
isobutyl methacrylate (IBMA)
160.4
(10%)
n-butyl methacrylate (BMA)
561.5
(35%)
styrene (Sty)
721.9
(45%)
methacrylic acid (MAA)
160.4
(10%)
In a suitable reaction vessel equipped with a thermometer, condenser,
and stirrer, a solution of 1240 grams (g) deionized water and 49g sodium dodecylbenzene
sulfonate (23% active) is heated to 87°C under nitrogen. A 40g portion of the monomer
described above is added all at once to the reaction vessel and the temperature
adjusted to 80°C-82°C. The kettle charge of ammonium persulfate catalyst solution
(4.0g dissolved in 33g of deionized water) is added all at one time. Within about
five minutes the onset of polymerization is signaled by a rise in temperature of
2°-3°C, and a change in the appearance (color and opacity) of the reaction mixture.
When the exotherm has ceased, the remaining monomer mixture and a cofeed catalyst/buffer
solution ( 3.0g ammonium persulfate, 2.8g potassium carbonate, and 1 g ammonium
bicarbonate dissolved in 120g deionized water ) are gradually added to the reaction
vessel. The rate of addition must be chosen based on the rate at which the heat
of the polymerization reaction can be removed by cooling (2-3 hrs.). The polymerization
reaction temperature should be maintained at 80°-84 °C by cooling as necessary.
When the additions are completed, the monomer mixture and catalyst containers and
feed lines are rinsed to the kettle water. The batch is cooled to 50°C.
Preparation of the Floor Polish Vehicle Composition
The above polymer latex was stirred at 50°C, while a solution of zinc
oxide (Kadox 15, 30g), ammonium bicarbonate ( 41g), ammonium hydroxide (28% active,
62g), and a nonionic surfactant (22% active, 146g), dissolved in 400g deionized
water was added gradually over 20 minutes. Following crosslinking, this floor polish
vehicle composition was cooled to ambient temperature, then diluted with water until
the solid content was 38%. The viscosity at this point was 12 cps. and the pH of
the diluted product was 9.0.
Floor polish vehicle compositions prepared from Polymers A-I typically have the
following characteristics:
- Solids:
- 38.0% (target)
- pH:
- approx. 9
- particle size
- 70-85nm (typically)
- Mw
- 150,000-250,000 (typically)
- ratio of zinc to acid (MAA)
- 32.9 to 60.7 equivalent % (calculated)
Floor polish compositions
Each of the above floor polish vehicles were then formulated into
a floor polish composition which had the following formulation:
Material Name
Parts
Polymer A
Polymer B
Polymer C
Polymer D
Polymer E
Polymer F
Polymer G
Polymer H
Polymer I
Vehicle composition
36.81
36.81
37.43
36.81
37.43
37.88
37.88
36.81
36.81
Water
43.47
45.81
45.2
45.81
45.2
43.0
43.0
45.47
45.47
Kathon CG/ICP (1.5%)
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
FC-120 (1%)
0.80
1.00
1.00
1.00
1.00
0.80
0.80
1.00
1.00
Dowanol DE
4.0
4.0
5.0
4.0
5.0
3.7
3.7
4.0
4.0
Dowanol DPM
1.0
1.0
Benzoflex 131
1.0
1.0
1.0
1.0
1.0
1.0
Tributoxy ethyl
0.77
2.00
2.00
2.00
2.00
0.80
0.80
2.00
2.00
phosphate
ASR PLUS (35%)
2.75
2.5
2.5
2.5
2.5
2.75
2.75
2.5
2.5
AC-325 (35%)
5.49
3.25
3.25
3.25
3.25
5.49
5.49
3.25
3.25
Epolene E43N (40%)
4.81
2.59
2.59
2.59
2.59
4.81
4.81
2.59
2.59
SE-21
0.01
0.01
0.01
0.01
0.01
0.01
0.01
0.01
0.01
Totals
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
- polymer / ASR / Wax:
- 82/5/13
- Theoretical Non- volatile Solids
- 20.0%
- Theoretical Density
- 1 Kg/l (8.6 lbs/gal).
- pH
- approximately 9
- Kathon CG/ICP is a biocide available from Rohm and Haas Company
- FC-120 is a fluorocarbon surfactant available from 3M Co.
- Dowanol DE is a coalescing solvent available from Dow Chemical Co.
- Dowanol DPM is coalescing solvent available from Dow Chemical Co.
- Benzoflex 131 is a plasticizer available from Velsicol Chemical Corp.
- Tributoxy ethyl phosphate is a leveling agent available from FMC Corp.
- ASR PLUS is an alkali soluble resin available from Rohm and Haas Co.
- AC-325N is a nonionic emulsified polyethylene wax available from AlliedSignal
Inc.
- Epolene E43N is a nonionic emulsified polypropylene wax available from
Eastman Chemical Co.
- SE-21 is a silicone emulsion defoamer available from Wacker Silicones
Corp.
The Test Procedure
The data for Table 1 and Table 2 were taken from two, separate long
term floor tests which where run at a test area exposed to significant pedestrian
traffic. An 2.7m (8 ft) by 29m (80 ft) aisle of vinyl composition tile was stripped
of all existing floor polish using a normal flood coat of stripper solution and
a propane driven scrubber machine with brush attachment. All floor finish and excess
stripper solution was then vacuumed off the floor. This was followed by two applications
of clean rinse water to remove any residual polish and / or stripper solution. After
the floor was allowed to dry for about 45 minutes, polish application was begun.
The test area was divided equally into ten 2.7m (8 ft) by 3m (10 ft) sections to
enable ten experiments to be run. Polish application involved the use of SSS®
blue/white medium weight cotton mops which are soaked in the appropriate polishes
so that each polish has it's own corresponding mop. A mop is removed from the finish
and squeezed in a bucket wringer until the mop just barely drips of polish. The
edges of the section are coated first and this is followed by a side to side motion,
filling in the spaces between the edges of the aisles. After approximately 30-45
minutes drying time the procedure was repeated. This procedure was repeated until
a minimum of 4 coats of floor finish has been applied. Following the drying of the
fourth coat, initial gloss readings are taken with a BYK Gardner micro-TRI-gloss
meter to record 60 degree and 20 degree angle of reflectance. The following night
(after one day of pedestrian traffic) the aisle is swept clean of residual dirt.
Gloss readings ( 60 deg. and 20 deg.) are recorded and the floor is cleaned with
a neutral cleaner. Upon drying the floor is burnished with a 2000 rpm propane machine
(Pioneer Eclipse 2100®), using a 3M "Topline®" pad. The cleaning and burnishing
procedure is repeated three times weekly. Gloss measurements are recorded continually
throughout this process and the floor is evaluated for wear performance ( scuff
resistance and black heel mark resistance ). Gloss readings were taken before and
after burnishing.
Table 3 presents the results of a laboratory evaluation in which formulated samples
were applied (four coats) with an applicator pad to a test floor comprised of black
and white vinyl and vinyl composition tile. Three days later the floor was high
speed burnished (Pioneer Eclipse "Supperbuffer" ®) using a 3M "Topline" ®
pad. Gloss ratings were determined before and after burnishing. In all cases, the
level of burnish response in this floor testing was measured using a calibrated
portable gloss meter (BYK Gardner "micro-TRI-gloss"®) which determines reflectance
of light off the floor at both 60 degrees and 20 degrees (from vertical). An experienced
person can clearly distinguish visible differences in gloss 3-5 gloss number units
on a floor.
Polymer A
Polymer B
Polymer C
Polymer D
Floor Test Data
1 Day
Before Burnish
60 Deg Gloss
55
71
56
70
20 Deg Gloss
19
31
19
31
After Propane Burnish
60 Deg Gloss
64
72
64
74
20 Deg Gloss
22
36
24
37
11 Day
Before Burnish
60 Deg Gloss
46
52
50
54
20 Deg Gloss
15
24
21
23
After Propane Burnish
60 Deg Gloss
68
74
69
74
20 Deg Gloss
28
45
40
44
13 Day
Before Burnish
60 Deg Gloss
53
58
56
60
20 Deg Gloss
22
29
26
29
After Propane Burnish
60 Deg Gloss
61
69
64
72
20 Deg Gloss
25
35
28
37
15 Day
Before Burnish
60 Deg Gloss
49
54
49
52
20 Deg Gloss
20
27
20
21
After Propane Burnish
60 Deg Gloss
59
65
59
64
20 Deg Gloss
29
37
32
43
20 Day
Before Burnish
60 Deg Gloss
47
52
48
48
20 Deg Gloss
21
25
24
22
After Propane Burnish
60 Deg Gloss
68
68
64
72
20 Deg Gloss
30
37
35
44
27 Day
Before Burnish
60 Deg Gloss
47
49
47
49
20 Deg Gloss
18
21
21
23
After Propane Burnish
60 Deg Gloss
58
64
59
67
20 Deg Gloss
27
35
28
37
Polymer C
Polymer B
Polymer C
Polymer E
Floor Test Data
1 Day
Before Burnish
60 Deg Gloss
53
61
48
43
20 Deg Gloss
17
21
17
11
After Propane Burnish
60 Deg Gloss
59
66
53
51
20 Deg Gloss
27
29
28
24
4 Day
Before Burnish
60 Deg Gloss
48
51
47
41
20 Deg Gloss
23
26
22
15
After Propane Burnish
60 Deg Gloss
56
64
57
49
20 Deg Gloss
25
28
26
18
13 Day
Before Burnish
60 Deg Gloss
53
54
40
48
20 Deg Gloss
16
19
12
17
After Propane Burnish
60 Deg Gloss
59
60
51
48
20 Deg Gloss
32
27
26
19
21 Day
Before Burnish
60 Deg Gloss
45
42
39
43
20 Deg Gloss
17
20
15
16
After Propane Burnish
60 Deg Gloss
54
60
49
41
20 Deg Gloss
26
30
24
20
28 Day
Before Burnish
60 Deg Gloss
45
41
41
43
20 Deg Gloss
18
20
19
15
After Propane Burnish
60 Deg Gloss
46
61
50
50
20 Deg Gloss
25
30
28
28
Polymer F
Polymer B
Polymer C
Polymer G
Polymer H
Polymer I
"Lay-down" Gloss
Before Burnish
60 Deg Gloss
71
80
72
73
73
81
20 Deg Gloss
37
45
34
38
36
41
"hazy" appearance
High speed burnish Gloss
After Propane Burnish
60 Deg Gloss
78
85
72
76
80
85
20 Deg Gloss
59
65
43
55
61
64
"swirled"
"grayish" appearance" on black tile
Summary of the Results
The burnish gloss results can vary due to a variety of factors: -how
dirty the floor was, how well the floor was scrubbed, tile variations, traffic patterns,
etc. Gloss numbers can change from day to day. However, from the data we clearly
see the following:
From Tables 1 and 2:
- 1. The combination of IBMA with BMA (the polymers of our invention) at 10 IBMA/35
BMA [polymer B] or 20 IBMA/25 BMA [polymer D] has higher burnish response than high
IBMA alone: 45 IBMA [polymer A] or 34 IBMA [polymer C].
- 2. The combination of IBMA with BMA (the polymers of our invention) at 10 IBMA/35
BMA [polymer B] or 20 IBMA/25 BMA [polymer D] has higher burnish response than high
BMA (without IBMA) [polymer H]
From Table 3
- 3. The combination of IBMA with BMA (the polymer of our invention) at 10 IBMA/35
BMA [polymer B] or 30 IBMA/ 15 BMA [Polymer H] or 10 IBMA /33 BMA [Polymer I] has
higher burnish response than high BA alone [polymer F] (all acrylic). Note: a polymer
of the composition 45 BA /45 Sty /10 MAA was also prepared for evaluation in this
series, but was not useful as a floor polish.
- 4. The combination of IBMA with BMA (the polymer of our invention) at 10 IBMA/35
BMA [polymer B,] or 30 IBMA/15 BMA [Polymer H] or 10 IBMA /33 BMA [Polymer I) has
higher burnish response than the combination of BA and IBMA [polymer G]. Polymer
G had a grayish cast, when applied to black tile and lacked the "jetness" of the
claimed polymers.