BACKGROUND OF THE INVENTION
Field of the Invention
This invention relates to an ink container and an ink cartridge (an
ink container filled with ink) for supplying ink to a stencil printer and to a method
of manufacturing the ink cartridge. The invention further relates to an inner plug
for a stencil printing ink container.
Description of the Related Art
There has been known a stencil printer in which print is made by the
use of a heat-sensitive stencil. In such a stencil printer, a stencil is made by,
for instance, bringing a thermal head having a plurality of fine heater elements
arranged in a row into contact with heat-sensitive stencil material with the heater
elements selectively energized according to the image to be printed while the stencil
material is conveyed by a platen roller or the like, thereby imagewise perforating
the stencil material. The stencil thus made is wound around a printing drum and
a printing paper is pressed against the stencil by a pressing member such as a press
roller so that ink is transferred to the printing paper through the perforations.
In order to make smaller the diameter of the perforations to obtain
fine printed images or to make higher the penetration of the ink into the printing
papers to increase the printing speed, it is preferred that the ink be lower in
viscosity. Especially, by lowering the viscosity of ink in a region where shear
rate is not higher than 100sec-1, the ink transferred to the printing
papers more quickly penetrates into the printing papers and printings free from
offset can be obtained.
As a means for supplying ink to the stencil printer, there has been
employed a mechanism comprising an ink supply roller which is supported for revolution
about its axis by a pair of opposed plate, a distributor which supplies ink onto
the ink supply roller and a doctor roller which is disposed spaced from the ink
supply roller to control the thickness of ink film formed on the roller. As the
distributor, those comprising a tubular member provided with a plurality of small
holes or comprising a plurality of nozzles have been known. Ink in an ink container
is sucked by an ink pump and is supplied onto the ink supply rollers in the form
of drops through the distributor so that an ink fountain is formed in the wedge-like
space between the ink supply roller and the doctor roller. Ink in the ink fountain
is supplied into the printing drum through the gap between the ink supply roller
and the doctor roller. A predetermined amount of ink is constantly held in the ink
fountain so that ink can be uniformly supplied.
W/O type emulsion ink containing an oil phase in 10 to 50wt% and a
water phase in 90 to 50wt% is generally employed in the stencil printer. If the
stencil printer is kept unused for a long time, the ink remaining in the ink fountain
is exposed to air and the water content therein evaporates, whereby ink high in
pigment concentration and accordingly low in viscosity remains in the ink fountain.
When new ink is supplied to the ink fountain in which such ink high in pigment concentration
and low in viscosity remains, the new ink does not readily mix with the remaining
ink and an unevenness in density can occur in the printings. Such an unevenness
in density is more serious in ink which is high in viscosity in a region where the
shear rate is not higher than 100sec-1.
As the ink container employed in the stencil printer, there have been
known, for instance, an ink container comprising an outer box formed of corrugated
board and a flexible inner bag accommodated in the outer box so that an ink discharge
pipe formed on one end of the inner bag projecting outside the outer box with the
outer end thereof closely sealed with a cap (will be referred to as "a BIC-type
ink container", hereinbelow).
However, the BIC-type ink container is disadvantageous in that if
ink which is relatively low in viscosity in the above identified region is charged
in the ink container, the ink can be discharged through the ink discharge port (provided
on the outer end of the ink discharge pipe) to contaminate user's hand and/or wear,
the internal part of the stencil printer, the floor on which the stencil printer
is installed and/or the like when the user holds the ink container with the ink
discharge port directed downward and the cap removed.
In order to overcome this problem, there has been proposed, in Japanese
Unexamined Patent Publication No. 2000-318288 (will be referred to as "patent publication
1", hereinbelow. ) , an ink container provided in the ink discharge port with a
valve which is opened in response to loading the ink container onto a printer.
Further, Japanese Unexamined Patent Publication No. 2000-272097 (will
be referred to as "patent publication 2", hereinbelow.) discloses a method of loading
an ink container onto a printer in which an ink container is loaded onto a printer
with the ink discharge port directed upward so that the user do not direct the ink
discharge port downward with the ink discharge port opened.
Further, there has been known an ink container comprising a cylinder
provided with an ink discharge port on the front thereof and a piston inserted into
the cylinder (will be referred to as "a piston-type ink container", hereinbelow).
The piston-type ink container is advantageous over the BIC-type ink container in
that the amount of ink remaining in the ink container after ink is sucked to the
very end is smaller and ink can be effectively used. In this ink container, the
ink discharge port is sealed by a cap which is screwed on the ink discharge port.
When using the ink container, the cap is unscrewed and the ink container is inserted
into the stencil printer from the container holder of the stencil printer so that
the ink suction port of the stencil printer is fitted with the ink discharge port
of the ink container.
However, the ink container proposed in "patent publication 1" is disadvantageous
in that the valve provided in the ink discharge port is apt to be damaged since
it is arranged by precise and delicate components, and that the number of components
increases to add to the cost.
Further, the method disclosed in "patent publication 2" can only be
applied to ink containers of a limited size. Further, the ink container used in
the stencil printer is required to accommodate a relatively large volume of ink,
500ml to 1500ml, since the stencil printer is suitable for making a relatively large
number of copies from one original and the ink container for the stencil printer
has been designed on the assumption that a larger amount of ink is consumed in a
short time as compared with general office appliances, and accordingly, the method
disclosed in "patent publication 2" cannot be satisfactory unless the diameter and/or
length of the drum are greatly enlarged.
In ink containers for stencil printers, it is preferred that the ink
discharge port be as small as possible in order to prevent ink low in viscosity
from dripping from the ink discharge port when mounting the ink container on the
stencil printer or removing the ink container from the stencil printer. At the same
time, it is necessary for the ink discharge port to be provided with a means for
giving the ink suction nozzle of the stencil printer easy access thereto.
On the other hand, it is preferred that the ink charge port of the
ink container be as large as possible from the viewpoint of ensuring high charging
efficiency.
SUMMARY OF THE INVENTION
In view of the foregoing observations and description, the primary
object of the present invention is to provide an ink container and an ink cartridge
for supplying ink to a stencil printer and to a method of manufacturing the ink
cartridge, which make it feasible to charge ink at high charging efficiency, and
to prevent even ink low in viscosity from dripping from the ink discharge port when
mounting the ink container on the stencil printer or removing the ink container
from the stencil printer.
Another object of the present invention is to provide an inner plug
suitable for mounting on a stencil printing ink container.
In accordance with a first aspect of the present invention, there
is provided a stencil printing ink container comprising an ink container body, an
ink charge port provided in an end wall of the ink container body, and an inner
plug which is provided with an ink discharge port smaller in the outer diameter
than the inner diameter of the ink charge port and a means for giving an ink suction
nozzle of an ink pump access to the ink discharge port and is mounted on the ink
charge port.
The "means for giving an ink suction nozzle of an ink pump access
to the ink discharge port" is, for instance, a support portion which supports the
suction nozzle with the suction nozzle and the ink discharge portion kept communicated
with each other.
For example, the means for giving an ink suction nozzle of an ink
pump access to the ink discharge port may be a cylindrical portion which is provided
with said ink discharge port on its front end and is engaged with and disengaged
from the suction nozzle by pushing toward and pulling away from the suction nozzle.
In this case, it is preferred that the inner plug be further provided
with a means for keeping liquid-tightness to the ink charge port, and a draw-resistant
means which is resistive to draw of the inner plug from the ink charge port and
provides strength of engagement between the inner plug and the ink charge port withstanding
pulling force acting when the ink discharge port is pulled away from the suction
nozzle to be disengaged therefrom.
When the ink container body is provided with a guide cylinder which
projects outward from the end wall around the ink charge port, the means for keeping
liquid-tightness to the ink charge port may be an elastic annular member which is
provided on the peripheral surface of the inner plug integrally therewith to be
press-fitted on the inner peripheral surface in a liquid-tight fashion.
The draw-resistant means of the inner plug preferably comprises an
elastic hook engaged with the peripheral edge of the ink charge port.
In accordance with a second aspect of the present invention, there
is provided a stencil printing ink cartridge comprising a stencil printing ink container
having an ink container body, an ink charge port provided in an end wall of the
ink container body, an inner plug which is provided with an ink discharge port smaller
in the outer diameter than the inner diameter of the ink charge port and a means
for giving an ink suction nozzle of an ink pump access to the ink discharge port
and is mounted on the ink charge port, and ink filled in the ink container body.
In accordance with a third aspect of the present invention, there
is provided a method of manufacturing an ink cartridge comprising the steps of
- filling stencil printing ink in a stencil printing ink container having an ink
container body and an ink charge port provided in an end wall of the ink container
body through the ink charge port, and
- mounting an inner plug, which is provided with an ink discharge port smaller
in the outer diameter than the inner diameter of the ink charge port and a means
for giving an ink suction nozzle of an ink pump access to the ink discharge port,
on the inside of the ink charge port filled with ink.
In accordance with a fourth aspect of the present invention, there
is provided an inner plug which is press-fitted on an ink charge port of an ink
container body of a stencil printing ink container and is provided with an ink discharge
port smaller in the outer diameter than the inner diameter of the ink charge port
and a means for giving an ink suction nozzle of an ink pump access to the ink discharge
port, the inner plug comprising a cylindrical first portion which is larger in outer
diameter than the ink charge port, a cylindrical second portion which is smaller
in diameter than the first portion, is provided with the ink discharge port on its
front end, is coaxially and integrally connected to one end of the first portion,
and is permitted to be engaged with and disengaged from the ink suction nozzle by
pushing toward and pulling away from the same, and a cylindrical third portion which
is provided with a draw-resistant means which is resistive to draw of the second
portion of the inner plug from the ink suction nozzle and provides strength of engagement
between the inner plug and the ink charge port withstanding pulling force acting
when the second portion is pulled away from the suction nozzle to be disengaged
therefrom, is coaxially and integrally connected to the other end of the first portion
and is press-fitted on the ink charge port of the ink container body.
When the ink container body is provided with a guide cylinder which
projects outward from the end wall around the ink charge port, it is preferred that
the first portion of the inner plug be disposed coaxially with the guide cylinder
inside the same and be provided on its outer peripheral surface with annular elastic
member which abuts against the inner peripheral surface of the guide cylinder in
a liquid-tight fashion.
Further, it is preferred that the inner diameter of the ink discharge
port be set according to the viscosity of the ink so that the ink in the ink container
body does not drip from the ink discharge port at least for twenty seconds when
changing the ink containers.
Further, it is preferred that the third portion be provided with a
hook (a draw-resistant means) on the outer peripheral surface of the peripheral
wall portion thereof and the peripheral wall portion be provided with a plurality
of slits which extend in the axial direction of the inner plug beyond the hook from
the front end of the third portion near to the first portion.
The strength of engagement between the third portion of the inner
plug and the ink charge port is preferably set to be not smaller than 50N.
In accordance with the stencil printing ink container or the ink cartridge
of the present invention, the ink container (ink cartridge) can be easily mounted
on a stencil printer and ink dripping through the ink discharge port when mounting
the ink container on the stencil printer or removing the ink container from the
stencil printer can be prevented while ensuring high ink charging efficiency. By
selecting the diameter of the ink discharge port of the inner plug according to
the viscosity of the ink to be accommodated in the ink container, ink dripping through
the ink discharge port can be prevented even if the ink to be accommodated in the
ink container is low in viscosity.
When the inner plug is further provided with a means for keeping liquid-tightness
to the ink charge port, and a draw-resistant means which is resistive to draw of
the inner plug from the ink charge port and provides strength of engagement between
the inner plug and the ink charge port withstanding pulling force acting when the
ink discharge port is pulled away from the suction nozzle to be disengaged therefrom,
the ink container (ink cartridge) can perform sufficient functions on the stencil
printer.
In accordance with the method of manufacturing the ink cartridge of
the present invention, by charging the ink through the ink charge port which is
larger in diameter than the ink discharge port prior to mounting the inner plug
on the ink charge port, the ink charging speed can be higher than when the ink is
charged in the ink container through an ink charge port which is equivalent in inner
diameter to the ink discharge port.
In accordance with the inner plug of the present invention, ensuring
sealing (liquid-tightness) and anti-draw function can be allotted to the first and
third portions, whereby the load when the inner plug is fitted with the ink charge
port can be lightened while sealing is ensured and strength of engagement between
the inner plug and the ink charge port sufficient to withstand pulling force acting
when the ink discharge port is pulled away from the suction nozzle to be disengaged
therefrom can be obtained.
When the first portion of the inner plug is provided on its outer
peripheral surface with annular elastic member which abuts against the inner peripheral
surface of the guide cylinder of the ink container, stabilized sealing performance
can be constantly ensured even if the inner plug is swollen with the ink.
Further, when the third portion of the inner plug is forced into the
ink charge port, an inclined surface of the hook on the third portion is brought
into the edge of the ink charge port. When the peripheral wall portion of the third
portion is provided with a plurality of slits which extend in the axial direction
of the inner plug beyond the hook from the front end of the third portion near to
the first portion, the slits form a plurality of resilient pieces on which the hook
is formed and the resilient piece can be easily deformed to permit the hook to clear
the edge of the ink charge port. With this arrangement, even if the hook is large
in height in order to ensure a sufficient strength of engagement to withstand pulling
force acting when the ink discharge port is pulled away from the suction nozzle
to be disengaged therefrom, the load when the inner plug is forced into the ink
charge port can be lightened.
BRIEF DESCRIPTION OF THE DRAWINGS
- Figure 1 is a cross-sectional view showing the ink cartridge in accordance with
a first embodiment of the present invention where the ink in the ink container is
partly consumed but not fully consumed,
- Figure 2 is a cross-sectional view of the same ink cartridge where the ink is
fully consumed,
- Figure 3 is a cross-sectional view showing a part of the same ink cartridge
near to the ink charge port,
- Figure 4A is a plan view showing the inner plug employed in the ink cartridge
shown in Figure 1,
- Figure 4B is a front view partly in cross-section showing the same,
- Figure 4C is a bottom view showing the same,
- Figure 5 is a fragmentary cross-sectional view showing a part of the same ink
cartridge with the inner plug engaged with the ink suction nozzle of an ink pump,
and
- Figures 6A to 6C are views respectively illustrating inner plugs in accordance
with other embodiments of the present invention.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
In Figures 1 to 3, an ink container body 1 is like a cylinder and
comprises a cylindrical side wall 3 closed at one end thereof by an end wall 4,
and a piston P which is accommodated in the container body 1 to be slidable in the
axial direction of the container body 1. An ink chamber 5 is formed between the
end wall 4 and the piston P. A cup-like recess 8 recessed toward the side of the
piston 8 opposite to the ink chamber 5 coaxially with the piston 8 is formed in
the piston 8 at a central portion thereof. An annular engagement protrusion 9 is
formed in the inner peripheral surface of the recess 8 to be continuous in the circumferential
direction. As clearly shown in Figure 1, the engagement protrusion 9 has an inclined
surface on the side of the ink chamber 5 and a substantially perpendicular surface
on the side remote from the ink chamber 5 and is like a hook in cross section.
Further, as clearly shown in Figure 3, the ink container body 1 is
provided with an ink charge port 2 formed in the end wall 4 and a guide cylinder
6 which projects outward in the axial direction of the ink container body 1 from
the end wall 4 around the ink charge port 2 coaxially therewith. The guide cylinder
6 has an inner peripheral surface 6a which is larger in inner diameter than inner
diameter D1 of the ink charge port 2. The ink charge port 2 has an annular peripheral
edge 7 in the end wall 4. Further, the inner peripheral surface 6a of the guide
cylinder 6 flares toward the tip of the guide cylinder 6 to form a flared inner
peripheral surface 6b.
An inner plug 10 shown in Figures 4A to 4C is fitted in the ink charge
port 2. The inner plug 10 is hollow and comprises a first portion 10A and second
and third portion 10B and 10C connected to the first portion 10A on opposite sides
thereof. The first to third portions 10A, 10B and 10C are integrally formed of elastic
synthetic resin to be coaxial with each other.
The first portion 10A of the inner plug 10 is larger in diameter than
the inner diameter D1 of the ink charge port 2 and is fitted in the inner peripheral
surface 6a of the guide cylinder 6. An annular groove G is cut in the first portion
10A from the side of the second portion 10B to form a coaxial elastic annular member
11. The free end portion of the elastic annular member 11 is flared outward to have
a diameter larger than the inner diameter of the inner peripheral surface 6a of
the guide cylinder 6 before the first portion 10A is fitted in the inner peripheral
surface 6a of the guide cylinder 6. When the first portion 10A is fitted in the
inner peripheral surface 6a of the guide cylinder 6 as shown in Figures 1 and 2,
the elastic annular member 11 is compressed and is brought into abutment under pressure
against the inner peripheral surface 6a of the guide cylinder 6 in a liquid-tight
fashion.
The second portion 10B of the inner plug 10 is a cylindrical portion
which is smaller in outer diameter than the first portion 10A and has an inner diameter
D2 smaller than the inner diameter D1 of the ink charge port 2 (about half of D1
in diameter) . An ink discharge port 12 opens in the front end face of the second
portion 10B. An ink suction nozzle 21 of an ink pump 20 shown in Figure 5 is fitted
on the outer peripheral surface of the second portion 10B.
The third portion 10C of the inner plug 10 is provided with a draw-resistant
means like a hook 15 and is press-fitted in the ink charge port 2 of the ink container
body 1 to project into the ink chamber 5. The diameter of the third portion 10C
is slightly smaller than the inner diameter D1 of the ink charge port 2 except hooks
15 and 16 to be described later so that a shoulder 13 is formed along the boundary
of the third portion 10C and the first portion 10A which has a diameter larger than
that of the ink charge port 2 and the shoulder 13 abuts against the annular peripheral
edge 7 of the ink charge port 2.
The peripheral wall of the third portion 10C is provided with four
slits S which extend from the front end substantially to the base end thereof (from
the front end of the third portion 10C near to the first portion 10A) in the axial
direction of the inner plug 10 at regular angular intervals, whereby four resilient
pieces 14 are formed. A hook 15 (a draw-resistant means) is formed on the outer
surface of each of the resilient pieces 14. The hooks 15 are formed at a predetermined
distance from the shoulder 13 and a recessed portion is formed between the shoulder
13 and the hooks 15 to engage with the annular peripheral edge 7 of the ink charge
port 2. A hook 16 is formed also on the outer surface of the free end portion of
each resilient piece 14. Each of the hooks 15 and 16 is provided with an inclined
surface tapered toward the free end thereof. The surface of each of the hooks 15
and 16 facing the first portion 10A is substantially perpendicular to the longitudinal
axis of the inner plug 10.
Figure 5 is a cross-sectional view showing the ink cartridge (an ink
container and ink filled in the ink container) shown in Figures 1 and 2 in a state
set to the ink pump 20. The ink cartridge is manufactured by mounting the inner
plug 10 on the ink charge port 2 of the ink container body 1 after filling the ink
in the ink container body 1 through the ink charge port 2.
When mounting the inner plug 10 on the ink charge port 2, the third
portion 10C is forced into the ink charge port 2 until the shoulder 13 abuts against
the peripheral edge 7 of the ink charge port 2. At this time, though the inclined
surfaces of the hooks 15 and 16 on the outer surface of the resilient pieces 14
of the third portion 10C are brought into abutment against the peripheral edge 7
of the ink charge port 2, the resilient pieces 14 are readily deformed inside to
permit the hooks 15 and 16 to clear the peripheral edge 7 by virtue of the slits
S and the recessed portion between the hooks 15 and the shoulder 13 is brought into
engagement with the peripheral edge 7 of the ink charge port 2. Further, the first
portion 10A of the inner plug 10 is pressed against the inner peripheral surface
6a of the guide cylinder 6 and the elastic annular member 11 is compressed and brought
into abutment under pressure against the inner peripheral surface 6a of the guide
cylinder 6 in a liquid-tight fashion.
The ink pump 20 is provided with the ink suction nozzle 21 which can
be inserted between the inner peripheral surface 6a of the guide cylinder 6 of the
ink container body 1 and the second portion 10B of the inner plug 10 provided with
the ink discharge port 12. The ink suction nozzle 21 is fitted on the outer peripheral
surface of the second portion 10B of the inner plug 10 under the guidance of the
flared inner surface 6b. An O-ring 22 on the inner peripheral surface of the ink
suction nozzle 21 seals between the ink suction nozzle 21 and the second portion
10B in a liquid-tight fashion.
The ink filled in the ink chamber 5 through the ink charge port 2
before the inner plug 10 is mounted on the ink charge port 2 is sucked by the ink
pump 20 with the piston P moved toward the end wall 4 of the ink container body
1 along the side wall 3 thereof.
As the piston P is moved toward the end wall 4 of the ink container
body 1, the third portion 10C of the inner plug 10 comes to be inserted into the
recess 8 of the piston P and the inclined surfaces of the hooks 16 on the third
portion 10C come to abut against the annular engagement protrusion 9 in the recess
8 of the piston P. At this time, the resilient pieces 14 are deformed inside to
permit the hooks 16 to clear the annular engagement protrusion 9, thereby permitting
the piston P to move toward the end wall 4. At a time the piston P abuts against
the end wall 4, that is, when the ink in the ink chamber 5 is almost all consumed,
the hooks 16 on the free end portion of the third portion 10C of the inner plug
10 engage with the annular engagement protrusion 9 in the recess 8, thereby holding
the piton P.
Then the second portion 10B of the inner plug 10 is drawn out from
the ink suction nozzle 21 in order to change the ink cartridges. The material of
the inner plug 10, the height of the hooks 15, and the like are selected so that
the strength of engagement between the third portion 10C of the inner plug 10 and
the ink charge port 2 is not smaller than 50N. With this arrangement, the inner
plug 10 cannot be drawn away from the ink container body 1 by the force which pulls
rightward (as seen in Figure 5) the inner plug 10 in response to drawing out the
second portion 10B from the ink suction nozzle 21. The strength of engagement between
the third portion 10C of the inner plug 10 and the ink charge port 2 is set to be
as described above on the basis of the assumption that the hooks 16 are not engaged
with the pistons P.
The pulling force acting on the inner plug 10 has been from 15N to
35N when measured in the following manner. That is, an ink container which was 8.0mm
in the outer diameter of the second portion 10B of the inner plug 10 was set to
the ink suction nozzle 21 as shown in Figure 5. The inner diameter of the O-ring
22 in the ink suction nozzle 21 was 7.8mm. The load (pulling force) acting on the
inner plug 20 when the ink container was drawn out from the ink suction nozzle 21
was measured by a push/pull scale (MAX50kgf, by Imada Seisakusho) connected to the
rear end of the ink container. The load was measured with no ink filled in the ink
container.
The result of the measurement shows that the strength of engagement
between the third portion 10C of the inner plug 10 and the ink charge port 2 is
preferably not smaller than 50N.
The strength of engagement between the third portion 10C of the inner
plug 10 and the ink charge port 2 was measured by measuring the load necessary to
disengage the inner plug 10 from the ink container body 1 when load was applied
to a surface F (perpendicular to the longitudinal axis of the ink container body
1) inside the inner plug 10 mounted on the ink container body 1 as shown in Figure
1. The measurement of the strength of engagement was carried out by the use of an
autograph (AGS-500D by SHIMADZU) at a measuring speed of 1000mm/min.
The inner diameter D2 of the second portion 10B of the inner plug
10 was set according to the viscosity of the ink so that the ink does not drip from
the ink discharge port 12 for at least 20 seconds, for instance, when the ink cartridge
is changed.
There is fear that the ink drips from the ink discharge port for 10
seconds at most from the time the cap of the ink container is removed to the time
the ink cartridge is mounted on the printer. Taking into account this fact, a datum
"20 seconds" has been selected on the basis of unaccustomed users. The ink container
filled with the ink was held for 20 seconds with the ink discharge port directed
downward. Then dripping of the ink was evaluated and the inner diameter D2 of the
second portion 10B was set on the basis of the evaluation.
As can be understood from the description above, in accordance with
the ink cartridge (ink container) of this embodiment, ink dripping through the ink
discharge port 12 when mounting the ink cartridge on the stencil printer or removing
the ink cartridge from the stencil printer can be prevented while ensuring high
ink charging efficiency to the ink container body 1. By selecting the diameter of
the ink discharge port 12 of the inner plug 10 according to the viscosity of the
ink to be accommodated in the ink container body 1, ink dripping through the ink
discharge port 12 can be prevented even if the ink to be accommodated in the ink
container body 1 is low in viscosity.
Further, in accordance with the inner plug 10 employed in the ink
cartridge of this embodiment, since ensuring sealing (liquid-tightness) and securing
anti-draw function are allotted to the first and third portions 10A and 10C, the
load when the inner plug 10 is fitted with the ink charge port 2 can be lightened
while sealing is ensured and strength of engagement between the inner plug 10 and
the ink charge port 2 sufficient to withstand pulling force acting when the ink
discharge port 12 is pulled away from the suction nozzle 21 to be disengaged therefrom
can be obtained.
That is, since the outer peripheral portion of the first portion 10A
forms an elastic annular member 11 which is larger in diameter than the inner diameter
of the inner peripheral surface 6a of the guide cylinder 6 before pressed against
the inner peripheral surface 6a, stabilized sealing performance can be constantly
ensured even if the inner plug 10 is swollen and/or bulged. Further since being
readily deformed, the elastic annular member 11 cannot form load when the inner
plug 10 is forced into the ink charge port 2.
Further, since the hooks 15 and 16 are formed on four resilient pieces
14 which are formed by slits S extending in the axial direction of the inner plug
10 beyond the hook 15 from the front end of the third portion 10C near to the first
portion 10A and are readily deformed, the hooks 15 and 16 are permitted to clear
the edge 7 of the ink charge port 2 by deformation of the resilient pieces 14 when
the inner plug 10 is to be press-fitted in the ink charge port 2 and the hooks 15
and 16 come to abut against the edge 7 of the ink charge port 2, whereby the load
when the inner plug 10 is forced into the ink charge port 2 can be lightened even
if the hooks 15 are large in height in order to ensure a sufficient strength of
engagement to withstand pulling force acting when the ink discharge port 12 is pulled
away from the suction nozzle 21 to be disengaged therefrom.
The inner plug need not be provided with the hooks to be engaged with
the piston as shown in Figures 6A to 6C. Each of the inner plugs 30, 40 and 50 respectively
shown in Figures 6A to 6C comprises a first portion 30A, 40A or 50A provided with
an elastic annular member 31, 41 or 51, a cylindrical second portion 30B, 40B or
50B provided with an ink discharge port 32, 42 or 52, and a third portion 30C, 40C
or 50C provided with hooks 35, 45 or 55 and slits S. In the inner plugs 30 and 40
shown in Figures 6A and 6B, the annular member 31 and 41 differ in shape from that
of the inner plug 10 described above. The inner plug 50 shown in Figure 6C is substantially
the same as the inner plug 10 described above except that the hooks to be engaged
with the piston are eliminated and the resilient pieces 55 are shorter than that
of the inner plug 10 described above.
By providing short tubular portions below the hooks 35, 45 or 55 of
the third portion 30C, 40C or 50C, the inner plugs 30, 40 and 50 can be more stably
forced into the ink container body 1.
Though the whole of the inner plug 10, 30,40 or 50 may be formed of
elastic synthetic resin, only the first portion 10A, 30A, 40A or 50A may be formed
of elastic material.