The present invention relates to an explosive. More particularly,
the invention relates to a water-in-oil type emulsion explosive utilized for industrial
blasting operation such as excavating tunnels, quarrying and mining.
Background Art
With respect to the industrial explosive used for blasting operation,
such as dynamites, watergel explosives, ammonium nitrate explosives and ammonium
nitrate-fuel oil explosives (hereinafter referred to as ANFO explosives) are well-known
in the art. Among those explosives, water-gel explosives, without comprising gunpowder
as a component, are considered to be safer in comparison with the conventional dynamites
and are widely employed as industrial explosives. Said water-gel explosive, being
categorized into two types of explosives such as slurry explosives and emulsion
explosives, the emulsion types are characterized as being excellent in formability
and weather resistance. Since the first disclosure of a water-in-oil type emulsion
explosives in United states Patent No.3,161,551, various improvements have been
made. And now it became possible to obtain the explosives excellent in water-resistance
and safety which never given in to the conventional ones.
On the other hand, mechanization of explosive charging is come to
be on demand at a blasting site from the view points of facilitation in charging
and safety in dealing with explosives. The explosives being required to be safer
in the mechanical charge operation, the method for charging ANFO explosives with
mechanical charging equipment such as loader has come into practice at quarry and
mine. Whereas, in comparison with emulsion explosives, ANFO explosives require an
adequate exhaust system due to the noxious residual gas compositions generated during
blasting. When used under conditions where water is present in a blast hole, ANFO
explosives, being dissolved in water, fail to exhibit an intended explosive performance,
and consequently become difficult to be used. The charging of a blast hole or a
spring hole containing water with an ANFO explosive may require such annoying steps;
firstly drain a blast hole before fitting poly-tube into it, secondly place a poly-tube
in a blast hole, and finally charge a poly tube with ANFO explosives. For example
in overseas, Bulk Emulsion Blasting System, where charging of blast hole with water-in-oil
type emulsion explosives called bulk emulsion explosives is conducted directly and
automatically by using air drive mono-pump by the method according to "Investigation
Report for Effective Tunneling Technology"; issue of Japan Tunneling Association
(JTA), has come into a practical use. Bulk Emulsion Blasting System, where thick
water-in-oil type emulsion explosives are used, incurs high cost due to derived
annoyances such as cleaning after charging operation or maintenance for left-over
explosives. Charging with bulk emulsion explosives also requires costly mechanical
charging equipment for safety's sake.
What is thus desired is an explosive with high-security, that can
be charged with a rather simple mechanical equipment such as a pneumatic loader
and can be used even in a relatively watery blast hole. In order to solve such problems,
the development of water-in-oil type emulsion explosives in granulated or particulate
form disclosed in JP Laid-Open Nos.223888/1995 and 278975/1999 has been carried
out.
Whereas, the granulating method disclosed in the above publications
is carried out by firstly breaking down the emulsion structure with crystallization
of an inorganic aqueous oxidizer solution within the emulsion, thereby bringing
into the particulate form.
It is generally known that the crystallization of an aqueous oxidizer
solution in water-in-oil type emulsion explosives incurs deformation of emulsion
setting out from said crystallization site, which results in loss of sensitivity
or performance with the explosives. Even for explosives of such operation, it is
not a big problem because explosives only need to be stored in such a short time
as several hours or several days from the time of production before using, if so-called
"site mixing method" or a similar method is applicable. It often be the case, though,
the period from the production of the explosive to use is generally a few months
or, if longer, about six months to about one year. Therefore, it is required even
for the water-in-oil type emulsion explosive in a granular or particulate form to
have good stability in lapse of time over several months free from crystallization
of aqueous oxidizer solution therein. It is particularly desired for the water-in-oil
type emulsion explosive to remain stable without loosing its properties in order
to allow mechanical charge.
The explosive formed into granules, if stored long under a load with
mechanical charge or so, agents thereof getting agglomerated and not being disagglomerated
when using, occasionally becomes difficult to be managed to use. Because of this,
it is desired for the water-in-oil type emulsion explosive in a particulate form
to be not agglomerated or, if agglomerated, to be easily disagglomerated even after
a long-term storage under a load with mechanical charge or so.
Disclosure of the Invention
The present inventors made a diligent study in order to solve above
problems and consequently have completed the present invention by finding out it
is obtainable that the solid explosives i.e. water-in-oil type emulsion explosive
strong enough and stable for over several months, when continuous phase components
of water-in-oil type emulsion are replaced entirely or partially by ethylene vinyl
acetate copolymers; or when ethylene vinyl acetate copolymers are included therein.
Namely, the present invention relate to,
(1) A water-in-oil emulsion type explosive characterized by having a continuous
phase comprising ethylene vinyl acetate copolymers;
(2) The water-in-oil emulsion type explosive according to the above (1), characterized
by comprising ethylene vinyl acetate copolymers from 0.2 to 8 % by mass of total
amount of the explosive;
(3) The water-in-oil type emulsion explosive characterized by comprising oxidizers,
oily materials, ethylene vinyl acetate copolymers, emulsifiers and hollow microspheres;
(4) The emulsion explosive according to the above (3), wherein hollow microspheres
are glass microbaloons or resin micorbaloons;
(5) The emulsion explosive according to the above (3), wherein comprising 30
% by mass or more of ethylene vinyl acetate copolymers to the total mass of oily
materials and ethylene vinyl acetate copolymers;
(6) The emulsion explosive according to the above (3), wherein the melt-flow
rate of ethylene vinyl acetate copolymers is 10 g / 10 min. or more;
(7) The emulsion explosive according to the above (3), wherein a number average
molecular weight of ethylene vinyl acetate copolymers is 100 to 50,000 Mn;
(8) The emulsion explosive according to any one of above (1) to (7), wherein
the emulsion explosive is characterized as solid;
(9) The explosive according to the above (8), formed into a columnar shape of
from 3 to 20 mm in diameter and from 1 to 30 mm in length.
Best Mode for Carrying Out the Invention
The present invention will be described below in more details. "Part"
and "%" hereinafter in the description are indicated by mass unless otherwise specified.
A continuous phase in the water-in-oil type emulsion explosive according
to the present is an oil phase (fuel phase), wherein generally preferred is a mixture
containing both oily materials and ethylene vinyl acetate copolymers (hereinafter,
may be called EVA resins). An oil phase as being the continuous phase of the present
invention may not always contain the oily materials, may be formed of EVA resins
or a resin mixture of said EVA resins and other resins.
EVA resins, having a property to be cured or weakened in its viscosity
by heating, are preferred to be molded by injection when made into a mixture of
oxidizers, water, emulsifiers and hollow microspheres as well as oily materials
as needed. More specifically, EVA resins generally used are of a number average
molecular weight ranging from 100 to 60,000 Mn, preferably are of said molecular
weight ranging from 100 to 50,000 Mn. More preferably are of the said molecular
weight of 2,000 Mn or more, still more preferably are of within the range from 10,000
to 40,000 Mn.
EVA resins used in the present invention may be copolymers comprising
other copolymer compositions as far as ethylene vinyl acetate copolymers are included
as a principal composition. When EVA resin is copolymers comprising other copolymers,
preferably includes from 30% to 100% of ethylene vinyl acetate copolymers relative
to the entire EVA resin, more preferably from 50% to 100%, still more preferably
from 70% to 100%. Most preferably is an ethylene vinyl acetate copolymer substantially
including no other copolymers as constituents thereof. The ratio of ethylene and
vinyl acetate are not particularly limited as far as it is an ethylene vinyl acetate
copolymer, however, generally preferred is vinyl acetate: ethylene = 1:9 to 1:15
in molar ratio.
Ethylene vinyl acetate copolymers may be included in the amount sufficient
enough to carry out the present invention effectively, preferably be included 0.2%
or more to the total amount of the present explosive, more preferably 0.4% or more,
still more preferably 0.6% or more, and 8% or less, more preferably 6% or less,
still more preferably 4% or less. The most preferable range, though varies depending
on the types ofthe ethylene vinyl acetate, generally is approximately from 0.6 to
3%.
The continuous phase in the present invention is preferably a mixture
including oily materials and ethylene vinyl acetate copolymers as described below.
The resins included in the continuous phase may solely be EVA resin, however, resins
other than ethylene vinyl acetate copolymers may also be included as long as the
present invention can be carried out effectively. Other resins may preferably show
oil solubility or compatibility with oily materials.
Said other resins include heat-curable resins, thermoplastic resins
and synthetic rubbers or so. To be more specific, sulfurated rubbers, petroleum
resins, phenol resins, AAS resins, ABS resins, PET resins, urea resins, melamine
resins, epoxy resins, unsaturated polyester resins, polyurethane resins, polyvinyl
chlorides, polyvinyl acetates, polyamide resins, polyimide resins and polyethylene
resins are included, however, to keep stability of water-in-oil type emulsion explosive,
the resins showing no reactivity with other components are preferred. Also, the
heat-curable resins that is liquid at room temperature or low in melting point and
the thermoplastic resins that is solid at room temperature showing flowing property
when heated are preferable. Examples of those include such as phenol resins, petroleum
resins, polyethylene, polypropylene, polybutene, polyisobutylene, ethylene vinyl
acetate copolymer resins, polybutadiene and styrene-butadiene rubbers, preferably
include petroleum resins and ethylene vinyl acetate copolymer resins. Among the
above, petroleum resins, optionally being hydrogenerated, such as an aliphatic or
C5-petroleum resins obtained from C5 -fractions of cracked
oil, an aromatic or C9-petroleum resin obtained from C9-fractions
or C5 C9 copolymerized petroleum resins obtained from both
fractions can be used. Examples of resins obtained from C5-fractions
include copolymers such as isoprene, piperylene, 2-methylbutene-1 and 2; conjugated
diolefin usually having a ring structure, the representative structure thereof is
shown generally by the following formula:
wherein, m and n show number of repeating units.
The resins obtained from C9-fractions are copolymers comprising
such as styrene, vinyl toluene, α-metylstyrene and indene as main components
which is generally shown by the following formula:
wherein, n shows number of repeating units.
The term "an oil mixture" used in the description of the present invention,
means a mixture of EVA resins and oil materials or/and EVA resins, unless otherwise
specified.
In the present invention, the continuous phase is formed of an oil
mixture. The percentage of EVA resin to the total content of oil materials and EVA
resins is not particularly limited as far as the present invention is carried out
effectively, but usually is 10% or more, preferably is 20% or more; an oil mixture
as a whole can be EVA resins depending on the cases. More preferably, however, EVA
resins are included from 30% to 80% to the total content of an oil mixture. When
used with other resins, it is preferred that EVA resins are included in the same
percentage or more than the above described lower limit, making the total of EVA
resins and other resins to be in the same or less than the above upper limit. The
preferable content of EVA resins varies more or less depending on the molecular
weight thereof, EVA resins of high molecular weight may be inclined less in the
amount, whereas EVA resins of lower molecular weight may comparatively be included
more. For example, when a number average molecular weight is 10, 000 or more, preferably
12,000 or more, more preferably 20,000 or more, the content thereof may be 60% or
less, preferably from 25% to 50% to the above total content. EVA resin of lower
molecular weight, of which number average molecular weight is more or less from
2,000 to 3,000, the content thereof may be 50% or more, more preferably from 60%
to 80%, more or less.
EVA resins, which is usually used in a molten state in the process
of producing the oil-in-water type emulsion explosive of the present invention,
preferably melts at producing temperature. For example, it is desired to use EVA
resins of which melt-flow rate measured according to "Flow test method for thermoplastics
resin" (JIS K7210) is 10 g / 10 min. or more, preferably 15 g / 10 min. or more.
For other resins if used together with EVA resins, the same condition
as above is applicable.
A number average molecular weight of resins can be measured by gel
permeation chromatography or so.
The explosive of the present invention usually includes oily materials.
Oily materials, which are generally used for the water-in-oil type emulsion explosives
can be utilized. Oily materials, enhancing the emulsification property of emulsion,
form the continuous phase with EVA resin. Examples of the oily materials include
petroleum oils such as diesel oil, coal oil, mineral oil, grease and crude oil;
petroleum waxes such as paraffin wax and microcrystalline wax; and other oily materials
such as hydrophobic vegetable oils, vegetable waxes, animal oils and animal waxes,
those which may be employed solely or in combination of two types or more.
The oil mixture of the present invention comprising oily materials,
is included in the explosive usually in the range from 0.1% to 20%, preferably in
the range from 1% to 10%. In one preferable embodiment of the present invention,
when the resin having a number average molecular weight from 100 to 50,000 are used,
the amount of oil mixture used in the explosives is generally 0.1% or more to the
total content, preferably 0.5% or more, more preferably 1% or more, still more preferably
1.5% or more. The upper limit thereof is generally about 10%, preferably is 7% or
less. The most preferable range is from about 2% to about 5 %, more or less.
The emulsifiers used in the explosive of the present invention include
the emulsifiers generally used in the oil-in-water type emulsion explosive, examples
of those include fatty acid salts having about 15 to about 30 carbon atoms such
as alkali metal stearate, ammonium stearate and calcium stearate (preferred are
alkali metal, alkaline earth metal and ammonium salt, and the like); polyoxyethylene
ethers; fatty acid esters; preferably fatty acid esters having 15 to 30 carbon atoms
such as sorbitan fatty acid ester and sorbitol fatty acid ester. Those are used
as a mixture of one type, or two types or more. The amount of emulsifiers used in
the explosives is 0.1% or more to the total content, preferably 0.5% or more, more
preferably 1% or more, the upper limit thereof is generally about 10%, preferably
7% or less, more preferably 5% or less.
The oxidizers used in the explosives of the present invention are
preferably in the form of aqueous solution thereof. The oxidizers include nitrate
salts or perchlorates, the specific examples of those include alkali metal nitrates
such as sodium nitrate; alkaline earth metal nitrates such as calcium nitrate; alkali
metal chlorates such as ammonium nitrate or sodium chlorate; alkaline earth metal
chlorates such as calcium chlorate; alkali metal perchlorates such as potasium perchlorate;
alkaline earth metal perchlorates such as calcium perchlorate; and ammonium perchlorates.
They may be used solely or in combination of two types or more. The most preferable
oxidizers among them are ammonium nitrate and sodium nitrate. As described infra,
it is preferred that the content of oxidizer in the aqueous oxidizer solution is
suitably adjusted according to the intended use such that the crystallization temperature
of said aqueous solution is to be from 30°C to 90°C. Accordingly, though varies
depending on the types of oxidizers, the content thereof ranges generally from 60%
to 95%, preferably from 70% to 93%, more preferably from 85% to 92%.
To the aqueous oxidizer solution of the present invention, auxiliary
sensitizers can be added if desired, examples of those include water-soluble amine
nitrates such as monomethylamine nitrate, monoethylamine nitrate, hydrazine nitrate
and dimethyamine dinitrate; water-soluble alkanolamine nitrates such as methanolamine
nitrate and ethanolamine nitrate; and water-soluble ethylene glycol mononitrates.
The aqueous oxidizer solution used in the present invention preferably
adjusted upon necessity such that the crystallization temperature of said aqueous
solution is to be from 30°C to 90°C. The content of water in the aqueous oxidizer
solution to said entire solution is generally ranges from 5% to 40%, preferably
from 7% to 30%, particularly preferred is from 8% to 15%. In order to reduce crystallization
temperature of aqueous oxidizer solution, water-soluble organic solvents such as
methanol, ethanol, formamide, ethylene glycol, glycerol may be used as auxiliary
solvents. The aqueous oxidizer solution ( the auxiliary solvents may also be included
depending on the cases ) in the explosive of the present invention, being a residue
remained excluding other components thereof, is preferably included in the range
from 60% to 97% to the total content of the explosive, more preferably from 80%
to 95%.
The sensitivity of the explosive can be adjusted in a broad range
from cap initiation to booster initiation by adding suitable amount of density reducing
agents, which are preferably hollow microspheres, into the composition of the water-in-oil
type emulsion explosive of the present invention. The density reducing agents generally
used is 0.8 g/cc or less in density, preferably 0.5 g/cc or less, more preferably
0.3 g/cc or less. With respect to the organic agents, the density is 0.1 g/cc or
less, or the agents of its density 0.05 g/cc or less can also be used depending
on the cases. The density reducing agents may include any substances as long as
they are inactive and low in density, however, hollow microspheres are preferable
to obtain a stable explosive property. As hollow microspheres, for example, inorganic
hollow spheres such as glass microbaloons and silastic microbaloons; and organic
hollow spheres such as styrofoams and resin microbaloons are used as a mixture of
one or two types or more; glass microbaloons or resin microbaloons are preferable
and glass microbaloons are the most preferable. Amount for use of density reducing
agents may vary in a broad range depending on the intended use of the explosives
and also depending on the relative density of hollow microspheres, however, those
are used generally in the amount that the density of the explosive remains 0.8 g/cc
or more, preferably 0.9 g/cc or more, more preferably 1 g/cc or more; 1.4g/cc or
less, preferably 1.3 g/cc or less. The preferable percentage to include the density
reducing agents ranges from about 0.1% to about 10% to the total amount of the explosives,
more preferably from 1% to 8%, still more preferably from 1% to 6%; the most suitable
range is from 2% to 10% depending on the cases. In the case of glass microbaloons,
which is a preferable embodiment of the present invention, the preferable percentage
is 1% or more; 2% or more depending on the cases, 8% or less, more preferably 5%
or less.
Metal powders such as pulverized aluminum and pulverized magnesium;
and powdery organic materials such as wood powder and starch can also be added to
the explosives of the present invention. The amount added to the explosives ranges
from 0% to 10%, though depending on the types of agents and the intended use thereof.
The explosive of the present invention, for example, is produced by
the following method.
Namely, the above described oxidizer and the above described auxiliary
sensitizer, if desired, are dissolved in water at about 85°C to 95°C to obtain the
aqueous oxidizer solution. Additionally, oil mixture compositions (e.g. EVA resins
and oily materials, if desired, other resins than EVA resins) and emulsifiers are
mixed thoroughly under the condition molten by heating to obtain the oil mixture
including emulsifiers. Then, to the said oil mixture heated at about 85°C to 95°C,
the above aqueous oxidizer solution is added gradually under stirring thoroughly
to obtain a base material for the water-in-oil type emulsion explosive. Consequently,
the density reducing agents such as hollow microspheres and other additives, if
desired, are added to the said water-in-oil type emulsion keeping the above temperature,
followed by mixing by kneader to obtain the water-in-oil type emulsion explosives
of the present invention. The obtained explosive is transferred to molding machine
while still flowing or after cooled to the room temperature, followed by molding
to obtain the molded explosive of the present invention. A part of oil mixture compositions
may be added as well with hollow microspheres when obtaining the water-in-oil type
emulsion. For example, oily materials and emulsifiers may be mixed at first to obtain
water-in-oil type emulsion, then EVA resins may be added thereto and mixed at the
same time when hollow microspheres are added; or EVA resins and emulsifiers may
be mixed at first to obtain water-in-oil type emulsion, then oily materials may
be added thereto and mixed at the same time when hollow microspheres are added;
generally however, it is preferable that oil mixture compositions and emulsifiers
are mixed at first to obtain water-in-oil type emulsion as an oil mixture including
emulsifiers, followed by added thereto the hollow microspheres.
Thus obtained water-in-oil type emulsion explosives of the present
invention are preferably molded into suitable shape by the conventional method for
use. There is no particular limitation to the molded shape of the present explosive,
they may be molded into any shapes such as spherical shape, cylindrical shape, disk
shape or rectangular column shape depending on the molding machines to be used.
The explosive may be molded into any shapes, however, the size thereof is preferably
30 mm or less in the maximum length within its shape ( the length of the longest
side or maximum diameter in its shape), more preferably 20 mm or less; whereas the
minimum length ( the length of the shortest side or minimum diameter in its shape)
is preferably 1 mm or more, more preferably 3 mm or more.
The method of producing the present invention includes the conventional
method using extruder or the method wherein the water-in-oil type emulsion explosives
are crushed or grinded by a grinding machine or so and then formed into granular
by granulator. However, the extrusion method is preferable because the latter method
involves intricate steps. To be more specific, the water-in-oil type emulsion explosive
is extruded through a hole-plate or screen to obtain pole-shaped explosive, followed
by cutting it into suitable length by knives or wires to obtain the explosive in
columnar shape. In the molded explosive of the present invention, if the size thereof
is too big, void ratio increases and thereby results in lesser propagation of detonation
when loaded in a blast hole, the size is from 3 mm to 20 mm in diameter, from 1
mm to 30 mm in length, preferably from 5 mm to 10 mm in diameter, from 3 mm to 20
mm in length, more or less.
The explosive of the present invention formed into a cylindrical shape
can be produced by a simple method such as the conventional method for producing
the water-in-oil type emulsion explosive.
Examples
The present invention will now be illustrated in a more detail by
way of the following Examples although the present invention is never limited thereto.
Example 1
The aqueous oxidizer solution comprising 75.0 parts of ammonium nitrate,
4.8 parts of sodium nitrate and 10.6 parts of water at 90°C was added to the mixture
of 1.5 parts of microcrystalline wax, 1.4 part of ethylene-vinyl acetate copolymer
(EVAFLEX P-2807; a number average molecular weight of 20,000 - 30,000 Mn; melt-flow
rate:15 g / 10 min.; made by Du Pont-Mitsui Polychmicals Co., Ltd. ) and 2.9 parts
of sorbitanmonooleate, followed by stirring and mixing thoroughly to obtain a water-in-oil
type emulsion. Thereto added 3.8 parts (density : 0.25 g/cc) of glass microbaloons
as hollow microspheres and stirred and mixed to obtain the water-in-oil type emulsion
explosive of the present invention. The water-in-oil type emulsion explosive was
molded into shape by extruder with dies of 8 mm in diameter, followed by cutting
by knife in length of 10 mm to obtain the explosive of the present invention. The
density of obtained explosive was 1.17.
Example 2
The aqueous oxidizer solution comprising 75.0 parts of ammonium nitrate,
4.8 parts of sodium nitrate and 10.6 parts of water at 90°C was added to the mixture
of 1.5 parts of microcrystalline wax, 1.4 part of ethylene-vinyl acetate copolymer
(Ultracen 720; a number average molecular weight of about 37,000 Mn; melt- flow
rate: 150 g /10 min.; made by Tosoh Corporation) and 2.9 parts of sorbitanmonooleate,
followed by stirring and mixing thoroughly to obtain a water-in-oil type emulsion.
Thereto added 3.8 parts (density : 0.25 g/cc) of glass microbaloons as hollow microspheres
and stirred and mixed to obtain the water-in-oil type emulsion explosive of the
present invention. The water-in-oil type emulsion explosive was molded into shape
by extruder with dies of 8 mm in diameter, followed by cutting by knife in length
of 10 mm to obtain the explosive of the present invention. The density of obtained
explosive was 1.17.
Comparative example 1
The aqueous oxidizer solution comprising 75.0 parts of ammonium nitrate,
4.8 parts of sodium nitrate and 10.6 parts of water at 90°C was added to the mixture
of 3.8 parts of microcrystalline wax and 2.0 parts of sorbitanmonooleate, followed
by stirring and mixing thoroughly to obtain a water-in-oil type emulsion. Thereto
added 3.8 parts (density : 0.25 g/cc) of glass microbaloons same as Examples as
hollow microspheres and stirred and mixed to obtain the water-in-oil type emulsion
explosive for the comparison. The water-in-oil type emulsion explosive was molded
into shape by extruder with dies of 8 mm in diameter, followed by cutting by knife
in length of 10 mm to obtain the explosive for the comparison. The density of obtained
explosive was 1.17.
The composition ratio of each oil-in-water type emulsion explosive
obtained in Examples 1 to 3 and Comparative example 1 is shown in Table 1.
Composition ratio
Example 1Example 2Comparative
Example 1ammonium nitrate75.075.075.0sodium nitrate4.84.84.8water10.610.610.6microcrystalline wax1.51.53.8sorbitanmonooleate2.92.92.0EVAFLEX P-28071.4--Ultracen 720-1.4-glass microbaloons3.83.83.8
Test example
The explosives obtained in Examples 1 to 2 and Comparative example
1 were charged with a pneumatic loader into a steal pipe with inner diameter of
48 mm, 1m in length, 5 mm in wall thickness, followed by initiated by using 50 g
of watergel explosive (trade name: Altex) made by Nippon Kayaku Co., Ltd. as a booster,
then determined the detonation velocity by d'Autriche method.
Each explosive was charged with a pneumatic loader into the same steal
pipe, which was filled with water beforehand, in the same way as the above and also
determined the detonation velocity.
Further, for the storage test, the molded explosives obtained above
have been placed in vinyl bags in thickness of 15 to 20 cm and stored for 6 months
/ 1 year respectively. The detonation velocities were measured respectively in both
dry and wet pipes by using the same method as above. The results are shown in Table
2.
In order to test the agglomeration property of the explosives under
a load and easiness in disagglomeration, 20Kg each of explosives obtained in Examples
1 - 2 and Comparative example 1 was packaged practically (placed in bag and packaged
in cardbord box) and has been stored as it was for 6 months / 1 year at room temperature
respectively. The status of the explosives after storage of 6 months / 1 year has
been observed and evaluated. The results of the test are shown in Table 2.
Results of Performance TestExample 1Example 2Comparative
Example 1detonation velocity
(m/s)elapsed timeforthwith after productiondry hole282429703120watery hole3110321034306 months afterdry hole29702890impposible to be determinedwatery hole32803190impposible to be determined1 year afterdry hole29303030impposible to be determinedwatery hole32203300impposible to be determinedsolidificationelapsed time6 months afterslight partial agglomerationslight partial agglomerationagglomerated1 year afterslight partial agglomerationslight partial agglomerationagglomeratedeasiness in disagglomerationelapsed time6 months afterEasyeasydifficult1 year afterEasyeasydifficult
Remarks to the results of performance test:
As shown in Table 2, the explosives of the present invention, showing
no agglomeration, have maintained the initial feature and performance after one-year
storage under un-loaded condition at room temperature. Contrary to the above, the
detonation velocity forthwith after the production can be determined with reference
to the explosives of Comparative example, however, the explosives get agglomerated
after 6 months of storage even under un-loaded condition. The detonation velocity,
therefore, was not able to be determined as shown in Table 2.
Further, with reference to the agglomeration property under a load,
the explosives of the present invention showed partial and slight agglomeration
in both 6 months and 1 year of storage. However, the agglomeration thereof came
apart easily with a slight impact, there had been no problem in charging with charging
equipment. However, the explosives of the Comparative example got agglomerated to
the extent that could hardly be disagglomerated after both 6 months / 1 year of
storage, whereby it was difficult to be charged with charging equipment.
Example 3
The aqueous oxidizer solution comprising 75.0 parts of ammonium nitrate,
4.8 parts of sodium nitrate and 10.6 parts of water at 90°C was added to the mixture
of 2.0 parts of microcrystalline wax, 0.9 part of ethylene-vinyl acetate copolymer
(Ultrcen 722; melt-flow rate: 400 g / 10 min.; made by Tosoh Corporation) and 2.9
parts of sorbitanmonooleate, followed by stirring and mixing thoroughly to obtain
a water-in-oil type emulsion. Thereto added 3.8 parts (density : 0.25 g/cc) of glass
microbaloons as hollow microspheres and stirred and mixed to obtain the water-in-oil
type emulsion explosive of the present invention. The water-in-oil type emulsion
explosive was molded into shape by extruder with dies of 8 mm in diameter, followed
by cutting by knife in length of 10 mm to obtain the explosive of the present invention.
The density of obtained explosive was 1.17.
With respect to the obtained explosive, the detonation velocity, agglomeration
property and easiness in disagglomeration have been tested in the same way as Test
example. The results are shown in Table 3.
detonation velocity
(m/s)elapsed timeforthwith after productiondry hole2865watery hole30056 months afterdry hole2789watery hole29901 year afterdry hole2978watery hole3129solidification propertyelapsed time6 months afterslight partial agglomeration1 year afterslight partial agglomerationeasiness in disagglomerationelapsed time6 months aftereasy1 year aftereasy
Industrial Applicability
The water-in-oil type emulsion explosive of the present invention
is hardly agglomerated or deformed; only a slight and partial agglomeration takes
place even with a long- term storage such as 6 months or 1 year under a load, wherein
the agglomeration can be easily come apart; it has excellent long-term stability
and has excellent water resistance. Accordingly, if the explosive of the present
invention is suitably molded, it can be easily charged into a blast hole with a
pneumatic loader or so, and can also be used in the watery hole without losing its
explosive performances. The residual gas compositions after blasting are also better
compared with those of ANFO explosives'.
Anspruch[en]
A water-in-oil emulsion type explosive characterized by having a continuous
phase comprising ethylene vinyl acetate copolymers.
The water-in-oil emulsion type explosive according to Claim 1,characterized
by comprising ethylene vinyl acetate copolymers from 0.2 to 8 % by mass of total
amount of the explosive.
The water-in-oil type emulsion explosive characterized by comprising
oxidizers, oily materials, ethylene vinyl acetate copolymers, emulsifiers and hollow
microspheres.
The emulsion explosive according to Claim 3, wherein hollow microspheres are
glass microbaloons or resin micorbaloons.
The emulsion explosive according to Claim 3, wherein comprising 30 % by mass
or more of ethylene vinyl acetate copolymers to the total mass of oily materials
and ethylene vinyl acetate copolymers.
The emulsion explosive according to Claim 3, wherein the melt-flow rate of ethylene
vinyl acetate copolymers is 10 g / 10 min. or more.
The emulsion explosive according to Claim 3, wherein a number average molecular
weight of ethylene vinyl acetate copolymers is 100 to 50,000 Mn.
The emulsion explosive according to any one of Claims 1 to 7, wherein the emulsion
explosive is characterized as solid.
The explosive according to Claim 8, formed into a columnar shape of from 3 to
20 mm in diameter and from 1 to 30 mm in length.