The invention relates in general to those tanks inside which fluids
containing suspended solid bodies are kept stirred so as to provide them with more
uniform properties.
More particularly the invention relates to tanks used in the wine-making
sector for the production of wine.
In these tanks the skins of the pressed grapes are left to macerate
together with their must so as to provide the latter with the desired organoleptic
properties: as is known, indeed, the macerated skins release into the must substances
which help to determine the colour, the flavour, the bouquet and other properties
of the wine.
Furthermore, the aforementioned tanks also allow controlled fermentation
of the must to be obtained because they can ensure a uniform temperature thereof
and distribute in a homogeneous manner the yeasts inside the liquid mass.
In the wine-making sector the abovementioned tanks are referred to
by different names (for example, fermenters, macerators, fermenting tuns, vinification
vats, etc.); in the remainder of this description and in the accompanying claims,
for the sake of simplicity, the sole term "fermenter" will be used, without implying
any limitation thereby.
The above having been stated, it may be said that the fermenters currently
used essentially consist of a horizontal-axis cylindrical container inside which
means for mixing the must and the grape skins are located: in this way a more homogeneous
contact between them is ensured and at the same time the skins are prevented from
accumulating on the free surface of the must, floating thereon so as to form the
so-called marc.
From an operational point of view, the fermenters must be able to
perform some important functions, including stirring of the must referred to above,
and draining thereof with subsequent removal of the marc.
As regards the first function, it is important that the mixing means
previously considered have an action which is uniform throughout the mass contained
inside the fermenter and also such as not to damage the marc; indeed, if the action
of these means were to cause breaking-up of the skins, the latter could release
into the must substances capable of altering the organoleptic properties of the
must in an unpredictable manner.
As regards the second function, it relates to discharging of the must
and the marc; by performing these two operations separately, the liquid may be removed
without any solid bodies therein, while the fermenter is then cleaned subsequently
so as to remove the skins and the grape pips.
At present there exist various fermenters which perform the abovementioned
functions; for example, some are known wherein the external cylindrical casing is
able to rotate about its axis (in a manner similar to that of a concrete mixer)
and which internally have an Archimedean screw with the function of feeding the
marc deposited on the bottom of the empty tank, towards an outlet opening.
Another solution consists of fermenters which internally have a rotating
shaft provided with special directable blades; depending on the direction of rotation
of the shaft, the blades are directed so as to perform mixing of the must or discharging
of the marc.
In both cases the fermenters are structurally and/or functionally
fairly complex and therefore they are not convenient either from an operational
and a cost-related point of view.
EP 807679, EP 56610 and DE 8816449U describe similar fermenten.
The present invention aims to remedy this situation; it has therefore
has the object of providing a tank able to overcome the drawbacks of the state of
the art mentioned above.
This object is achieved by a tank, whose characterising features are
claimed at the end of this description.
In order to made the invention better understood, a preferred and
non-exclusive embodiment thereof is described hereinbelow and illustrated in the
accompanying drawings wherein respectively:
- Fig. 1 shows a perspective view, with a part removed, of a fermenter according
to the invention;
- Fig. 2 shows a longitudinally sectioned view of the same fermenter;
- Fig. 3 shows a detail of the fermenter according to the preceding figures;
- Figs. 4a, 4b, 4c, 4d show a schematic view of the inside of the fermenter already
referred to, in respective operating conditions.
In the light of the drawings considered above, the example of a fermenter
according to the invention has been indicated in its entirety by 1.
Said fermenter consists of a stainless-steel cylindrical casing 2,
closed at its ends by a front section 3 and a rear section 4, and supported in horizontal
position by a series of fixed feet 5.
The tank 1 is provided with two valves 6 and 7 located at respective
heights from the ground and intended to drain the must, the first of which is situated
opposite a channel 8 for collecting the marc; this channel has at the front an opening
9 which is closed by a gate 10.
The cylindrical casing 2 has mounted inside it, rotatably and coaxially
therewith, a shaft 20 with a polygonal cross-section, which in this case is also
square; rotation of this shaft is performed by a motor 21 located outside the fermenter.
A series of mixer members 23 and scraper members 24 are mounted on
the shaft 20 and are now considered in detail.
The former consist of two panels 23a, 23b hinged together so as to
form an articulated structure, where the first of said panels is in turn hingeably
mounted on the outside of the shaft 20, since the latter has a square cross-section,
mounting of the mixer members is undoubtedly easier and more stable compared to
the case of a shaft with a circular cross-section.
Basically it may be said that the panels articulated together form
a kind of flexible vane which is able to rotate about the shaft 20, as it will be
seen more clearly below.
A respective scraper member 24 is also located opposite each mixer
member 23.
Said scraper member consists of a rod 24a fixed to the shaft 20 tangentially
with respect thereto; in this case also it is possible to note that the quadrangular
cross-section of the shaft facilitates mounting of the rod tangential thereto.
The end of the rod has, mounted on it, a curved support 24b oriented
in an inclined manner with respect to the generatrices of the cylindrical casing
2 and onto which a rubber brush 24c is applied; the latter makes contact with the
internal surface of the casing 2, in a similar manner to the contact between the
wiper blade and windscreen of a car.
As can be seen from the drawings, the rods 24a of the scraper members
24 are arranged along the shaft 20 staggered at 90° with respect to each other.
Finally, the fermenter of this example is completed by two manholes
26 and a control unit 27 containing the various controls for operation thereof,
which occurs in the manner described below.
The must with the pressed grapes is introduced inside the fermenter
1 through the manholes 26; following which the shaft 20 is rotated by setting the
operating parameters on the control unit 27. In this connection it should be pointed
out that the speed of rotation and the duration for which said speed is maintained
will depend on the individual circumstances and will also vary according to the
type of wine to be produced; consequently the control unit is also provided with
timer means so that the working cycle of the fermenter may be set.
The resistance offered by the must and the marc during rotation of
the shaft 20 is such that the mixer members 23 are swung back around the hinging
axis of the associated panel 23a, until they stop against the shaft 24a of the corresponding
scraper member 24; this situation is shown in Figure 3 where a broken line indicates
the position assumed by a mixer member 23, resting against the adjacent scraper
member 24 on account of the resistance referred to.
It may be easily understood that in this condition each mixer member
23 assumes a stable configuration (that could be considered rigid as opposed to
a flexible configuration in the rest condition), while its stirring action on the
must and the marc is very effective owing to its flattened form which offers an
ample resistance cross-section from the fluid dynamics point of view.
It may also be noted that, during this step, the scraper members 24
contribute, albeit to a lesser extent than the mixer members, to stirring of the
fluid mass present in the fermenter.
Once maceration of the grape skins has been completed, the must is
drained; this operation is performed by opening the valve situated at a higher level.
It is important to point out that, during this step, the grape pips
which do not float on the must, as does the marc, accumulate inside the collection
channel 8; they may be discharged at any time by opening the bottom valve 6. The
possibility of separate removal of the grape pips is a further advantage of the
fermenter according to the invention, avoiding contamination of the must by said
pips with the consequent risk of modification of its taste.
Once draining of the must has been completed, the "dried" marc deposited
on the bottom of the cylindrical casing 2 is removed by rotating the shaft 20 (see
Figs. 4a-4d) in the direction opposite to that performed during the preceding mixing
step.
In the course of this operation the mixer members 23 are not pushed
(by the must) against the scraper members 24, but instead tend to be folded so that
the panels 23a, 23b are arranged around the shaft as though they were enveloping
it; consequently their action becomes negligible compared to that of the scraper
members which, with the subsequent passes, clean the internal surface of the cylindrical
casing 2 conveying the marc towards the collection channel 8.
These effects are due to the fact that they are inclined, as mentioned
above, with respect to the generatrices of the cylindrical casing; it should also
be pointed out that the direction of rotation of the shaft must be co-ordinated
with this inclination so as to obtain the desired effect of pushing the marc towards
the front end section 3 of the fermenter.
The marc is then discharged by opening the gate 10 which closes the
opening 9.
From what has been described hitherto it may be understood how the
invention achieves the object underlining it.
The functions of mixing the must with the marc and the subsequent
discharging thereof are in fact performed such that the drawbacks encountered in
the state of the art are overcome.
As already mentioned, the mixing action performed by the members 23
is particularly effective; this is attributable firstly to their broad shape and
their movement, which allows a thrust to be exerted on the fluid in a direction
mainly tangential with respect to the cylindrical casing.
Also, the 90° staggered arrangement with which these members together
with the scraper members 24 are mounted on the shaft 20, contributes favourably
to render uniform the mixing action of the fluid mass.
It should be noted moreover that the shape of the mixing members 23
is such that during mixing of the must, they do not have sharp edges or corners
which may cut or damage in any way the skins of the grapes with which they come
into contact; this does not occur, in those known fermenters where the must stirring
vanes are configured in a manner similar to those of helical screws.
As regards, moreover, discharging of the marc, this operation does
not result in major structural and/or functional complications for the fermenter.
It is indeed performed by the scraper members 24 which are mounted
on the same shaft 20 as the mixer members 23: the removal of the marc therefore
does not require external operations, except for actuation of the shaft 20 which
is performed by the user via the control unit 27.
As has been seen, in the fermenter according to the invention the
solid bodies which do not float may be expelled separately through the collection
channel 8.
This possibility also arises from the fact that, during stirring of
the must, these bodies (in particular the grape pips) are deposited on the bottom
of the cylindrical casing 2 and are pushed by the scraper members 24 towards the
collection channel 8, similar to what happens for the marc during discharging from
the fermenter.
As was seen with reference to the preceding example, the various components
according to the invention which contribute to obtaining the results mentioned above,
are simple to manufacture and therefore low-cost.
In this connection it must be pointed out how the measure of designing
the shaft 20 with a polygonal and in particular a square or rectangular cross-section
favours the mounting thereon of the various mixer and scraper members; in fact,
the flat surfaces which define the shaft form optimum surfaces for securing, in
a permanent or removable manner (by means of welding or other systems), these members
onto the outside surface thereof. It should be pointed out that the possibility
of having a shaft with a non-circular cross-section also depends on the fact that
the speeds of rotation involved for this application are not high.
It should be noted, moreover, that the mounting of the mixer members
23 and the scraper members 24 on the outside of the shaft 20 avoids having to provide
the latter with openings for receiving these elements, which could weaken the structure
thereof and produce dangerous interstices giving rise to harmful infiltrations.
In other words, it may be stated that with the preferred embodiment suggested here
it is possible to provide a hollow shaft (i.e. of the tubular type) without any
possible points where the must could seep inside creating problems which can be
easily imagined.
Obviously variations of the invention with respect to that described
hitherto are also possible.
For example, it is obvious that the square or rectangular cross-section
of the shaft 20 allows the staggering at 90°, of the mixer members 23 and the scraper
members 24, as mentioned; it is obvious, however, that by changing the polygonal
shape of the shaft cross-section, the number and the staggering of these members
also changes.
The latter furthermore may be fixed to the shaft in the most suitable
manner depending on the circumstances; consequently it is possible to envisage variants
in which the members are secured in a removable manner (for example, by means of
bayonet joints or the like) so as to allow the replacement thereof in the event
of breakage or other cases where they fixed permanently by means of welds, rivets,
etc.
A further variation of the invention to be taken into consideration
is that of constructing the mixer members 23 not in the form of rigid panels articulated
with each other, but with strips of flexible material of suitable rigidity; it is
possible to imagine, for example, strips of rubber of suitable thickness strong
enough to mix the fluid mass in the fermenter and at the same sufficiently flexible
to not affect discharging of the marc.
It must also be pointed out that the tank formed by the cylindrical
casing and by the end sections 3, 4 may also be provided with means for regulating
the temperature of the fluid inside it.
It can be easily understood that it is possible to envisage the most
widely varying solutions for this purpose; one of these is that of providing an
interspace around the cylindrical casing or a part thereof inside which a fluid
at the required temperature (hot or cold depending on the circumstances) is circulated.
The application of electrical resistances, insulation of the tank and other alternatives
of this kind are also possible, however.
Finally, it must be remembered how also the use of the tank according
to the invention, which in this description relates mainly to the wine-making sector,
may also be of a different nature; consequently it also possible that some adaptive
modifications may be made depending on the use of the tank in other areas, such
as for example for oil, fruit juice or other alimentary liquids.
All these variations, however, fall within the scope of the claims
which follow.