The present invention relates to an automatic machine for cutting
cork sheets which has many advantages over the prior art.
The machine of the present invention is intended specifically for
cutting natural cork boards, which are prepared beforehand by known boiling treatments
that include flattening of the boards, in order to cut them into sheets of predetermined
thicknesses which are intended in particular for the punching of pieces of cork
such as the supplementary pieces or lower coverings of cork stoppers for bottles
of sparkling wines, the bodies of which stoppers are generally made of cork composition,
or for other applications.
At the moment, the work of cutting natural cork boards into sheets
in order to perform the punching is carried out by semi-manual methods by means
of disk saws and manual application of the cork board in order to obtain successively
the various sheets for punching. It is a slow and very dangerous work, which frequently
results in accidents.
The machine which is intended to carry out the automatic work of cutting
natural cork boards into sheets for punching solves the above-mentioned problems
and permits very quick and regular cutting of the cork sheets without any danger
to the personnel attending to the work. Moreover, the increase in productivity which
is achieved is extraordinarily high, which represents a very important advantage
in the cost price of the pieces produced.
Basically, the machine of the present invention is
characterized in that it has a processing unit constituted by a ramp for the supply
of the rough cork pieces and a cutting unit which comprises a first drive wheel
or set of disks, which drags the rough piece of cork along, causing it to be arranged
with pressure over a counter-blade and dragging the piece of cork towards a circular
cutter which is in a parallel arrangement relative to the counter-blade, thus enabling
the individual cork sheets to be cut. Upon completion of the cutting operation,
a second wheel or set of disks which rotates in the opposite direction, that is,
in reverse, brings about upward movement of the natural cork board which, in the
intermediate processing stage, is situated towards the upper portion again to permit
a new cycle of falling by gravity and cutting of a new gauged cork sheet; the process
continues until the natural cork board previously supplied is finished, after which
a new board is introduced from a feeder device which is situated in the upper portion
of the machine and supplies the natural cork boards by gravity, one by one. The
laminar cork elements that are produced in the machine are transported by conventional
means to subsequent work stages or for despatch.
The set of the two wheels or sets of disks, that is, both that for
dragging the natural cork board along and that for retracting it, are preferably
toothed and are mounted on a first pivoting arm on which a second arm carrying the
second drive wheel or set of disks is articulated in turn. The pressure of the drive
wheel or set of disks on the cork board is regulated by means of a pneumatic cylinder
which acts in an adjustable manner on the pivoting unit carrying the said wheel.
For a better understanding, some drawings of an embodiment of the
present invention are appended by way of non-limiting example.
Figure 1 shows schematically the arrangement of means of the machine
of the present invention.
Figure 2 shows schematically a plan view of the operating unit of
the machine.
Figures 3 and 4 show respective perspective views of the operation
to cut a sheet from a natural cork board.
Figures 5, 6, 7, 8 and 9 show schematically respective views of the
various operating stages of the cycle of the machine.
The machine comprises a main operating unit or cutting unit which
is shown in detail in the drawings, in which it can be seen that it is composed
basically of a first drive wheel or set of disks 1 for dragging along a natural
cork board 9 for the cutting thereof between a counter-blade 7 and a cutting disk
3. The drive wheel 1 is mounted on a pivoting arm 6, on which a wheel or set of
toothed disks 2 for retracting the cork board is mounted by means of a second articulated
arm 8.
As will be appreciated, for the machine unit shown in Figure 1, the
irregular natural cork boards or strips are supplied one by one, by means of a laterally
guided track, from a supply feeder 10, which is situated in the upper portion of
the machine to permit supply by gravity; the cork boards fall by gravity as far
as the toothed wheel 1 which, as will be appreciated from Figure 2, preferably comprises
a plurality of disks arranged in parallel on a common axle, rotating in the direction
shown by the arrow and others in the figures. When the wheel or toothed disks 1
establish contact with the cork board, the arm 6 is lifted in accordance with the
thickness of the board and presses the board against the counter-blade 7, dragging
the board along towards the cutting disk 3 which starts to cut the rough cork board
12; as the wheel or set of disks 1 rotates in the direction of the arrow 11, it
will supply the cork board in order for the cutter 3 to cut sheets up to the end
of the rough cork board. When the rough cork board for cutting has passed, the arm
6 will drop and a detector will give a signal to the wheels 1 and 2 in order for
them to change the direction of rotation to that indicated 13 and 13' in Figure
4.
As can be seen, the purpose of the disk 2 is to hold and take up the
rough cork board since the wheel unit 1 will have lost contact with it, as will
be appreciated from Figure 8; at the same time as the detector will give the signal
for the change of direction of the wheels, it will also give a signal in order to
bring about forward movement of a spatula 4 which slides on the rear base 14 which
is coplanar with the counter-blade 7. The function of the spatula 4 is to eject
the cork sheet which has just been cut, preventing it from remaining between the
cutter and the counter-blade, in order to facilitate the return of the rough cork
board, avoiding the ledge of some 6 mm existing between the cutter and the counter-blade.
Upon the change in the direction of rotation, the set of disks 2 will
change to the direction indicated 13' which will force the cork board which is being
processed to be retracted; the wheel or set of disks 1 itself, which rotates in
the direction 13, then takes hold of the board again, upon which the arm 6 is lifted
again; when the cork board has moved to the initial position, the arm 6 drops again
and the detector gives a signal in order for the wheels 1 and 2 to change the direction
of rotation 11 and 11' again; the spatula 4 is retracted, leaving the cutting zone
free for a new process.
The operating process continues until the whole of the rough cork
board has been cut into sheets.
Once the cork board is finished, another rough board is moved from
the upper loader and the sheet-cutting process is repeated.
A pneumatic cylinder 5 acts on the pivoting unit, varying the pressure
of the wheel or set of disks 1 on the cutter and the counter-blade.
The cut cork sheets will go on to subsequent steps, for example, to
a system of conveyor belts 15, 15', for their input to a subsequent step of stacking
in a unit 16 or to another operating step combined with the cutting of the cork
sheets.