Bourdelais, Robert Paul, Rochester, New York 14650-2201, US; Aylward, Peter Thomas, Rochester, New York 14650-2201, US; Camp, Alphonse Dominic, Rochester, New York 14650-2201, US
This invention relates to photographic materials. In a preferred form
it relates to a photographic reflective images.
BACKGROUND OF THE INVENTION
In the formation of color paper it is known that the base paper has
applied thereto a layer of polymer, typically polyethylene. This layer serves to
provide waterproofing to the paper, as well as providing a smooth surface on which
the photosensitive layers are formed. The formation of a suitably smooth surface
is difficult requiring great care and expense to ensure proper laydown and cooling
of the polyethylene layers. The formation of a suitably smooth surface would also
improve image quality as the display material would have more apparent blackness
as the reflective properties of the improved base are more specular than the prior
materials. As the whites are whiter and the blacks are blacker, there is more range
in between and, therefore, contrast is enhanced. It would be desirable if a more
reliable and smoother surface could be formed at less expense.
Prior art photographic reflective photographic papers are coated with
light sensitive silver halide imaging layers on one side of the paper and thus images
only appear on one side of the photographic paper. Typically, the side opposite
the imaging layers contains the manufacture brand name and is coated with an antistatic
coating. Prior art photographic paper is typically conveyed on the backside during
manufacture of the paper and in photographic processing as contact with the numerous
rollers and platens in manufacturing and photographic image processing would scratch
the imaging layers reducing the quality of the image. Further, photographic printing
equipment is currently configured to print only one side of the photographic paper.
Prior art two-sided photographs or reflective photographs with images
on both sides are accomplished by printing two separate photographs and adhesively
adhering the two photographs after imaging processing. While this process does yield
a two-sided photograph, it is expensive and time consuming as thickness of the two-sided
photograph is excessive. The thick, two-sided image is difficult to handle, expensive
to mail and does not easily fit into photographic albums and frames designed for
a single thickness of paper.
It has been proposed in U.S. 5,866,282 Bourdelais et al to utilize
a composite support material with laminated biaxially oriented polyolefin sheets
as a photographic imaging material. In U.S. 5,866,282, biaxially oriented polyolefin
sheets are extrusion laminated to cellulose paper to create a support for silver
halide imaging layers. The biaxially oriented sheets described in U.S. 5,866,282
have a microvoided layer in combination with coextruded layers that contain white
pigments. The composite imaging support structure described in U.S. 5,866,282 has
been found to be more durable, sharper and brighter than prior art photographic
paper imaging supports that use cast melt extruded polyethylene layers coated on
cellulose paper.
Typically, photographic reflective imaging layers are coated on a
polyethylene coated cellulose paper. While polyethylene coated cellulose paper does
provide an acceptable support for the imaging layers, there is a need for alternate
support materials such as polyester or fabric. The problem with alternate, non paper
supports is the lack of robustness in photographic processing equipment to mechanical
property changes in supports. The photographic processing equipment will not run
photographic materials that have significantly different mechanical properties than
prior art photographic materials. It would be desirable if a reflective photographic
image could be efficiently formed on alternate supports.
The continuing thrust towards digital printing of photographic color
papers has created the need for a consumer color paper that can work in both a negative
working optical and digital exposure equipment. In order for a color paper to correctly
print, utilizing a color negative curve shape of the paper is critical. In a digital
environment (direct writing) to a photographic paper, the curve shape to a degree
can be electomodulated and thus have a greater degree of freedom than the color
negative working system. Ideally, a color paper that could substantially maintain
tone scale from conventional optical negative working exposure times to sub microsecond
digital direct writing exposure times would be preferred. This would enable a photofinishing
area to maintain one paper for both digital and optical exposure thereby reducing
the need for expensive inventory.
An example of conventional photographic member is disclosed in US-A-4
768 811.
PROBLEM TO BE SOLVED BY THE INVENTION
There is a continuing need for silver halide images that can be efficiently
printed on both sides of the photographic paper. Further, there is also continuing
need for photographic elements that are more durable in use and lighter weight for
handling during the formation, imaging, and development process.
SUMMARY OF THE INVENTION
It is an object of the invention to provide a silver halide image
printed on both sides of the support.
It is an another of the invention to overcome disadvantages of prior
art and practices.
It is another object to provide photographic elements that are light
weight and thin for ease of handling during formation of the element and its imaging
and development.
It is a further object to provide photographic elements that may be
easily provided in finished form with a variety of substrates.
These and other objects of the invention are accomplished by a photographic
member as defined in claim 1 and the method of forming a photographic member as
defined in claim 8.
ADVANTAGEOUS EFFECT OF THE INVENTION
The invention provides a photographic element that has images printed
on both sides, light in weight for ease of formation, imaging and development but
may be easily adhered to a variety of substrates.
BRIEF DESCRIPTION OF THE DRAWINGS
Fig. 1 is an illustration of the folding of the image element around the planner
partitioning member.
Fig. 2 is an illustration of the element of the invention exhibiting a two-sided
image.
DETAILED DESCRIPTION OF THE INVENTION
The invention has numerous advantages over prior photographic elements.
The two-sided photograph of the invention allows for high quality silver halide
reflective images to be printed on the front side and the back side of a photograph.
A two-sided photograph has allows a 50% reduction in storage space for images as
a single thickness of photograph contains two images. Further, several cost reductions
are now possible as mailing and shipping cost have been reduced by 50% and the amount
of reflective support material is also reduced by 50% since one thickness of reflective
support material yields two images. By binding the two-sided print, photographic
books and albums are possible and are thin because the support thickness has been
reduced by 50% compared to the prior art technique to adhering two one sided images
back to back.
The two-sided image may also be utilized to print critical information
on the back side of the image. Personal information such as time, date and location
of a photograph can now be silver halide printed on the back side of the two-sided
image allowing for each photograph to be personalized. The two-sided image can also
be utilized for localized advertisement on the back side of the image. Advertisements
such as continuity coupons, branding by the photographic processing lab and promotional
contests.
Digital printing of the image either through a digital working silver
halide printing system or through ink jet printing allows information such as exposure
information, date and time of exposure and subject matter to be attached to the
image easily and without fear of loss of this critical information. Further, digital
printing, especially in the silver halide imaging layers allows for improved image
sharpness and dye hue of the color couplers utilized in this invention.
The elements of the invention are also lighter in weight and thickness
so that a roll of the photographic element of the same diameter will contain many
more linear feet resulting in many more images per roll. The imaging element of
the invention after development may be easily adhered to a variety of reflective
substrates, thereby allowing customized use of the images. It may be desirable for
images that will be mailed to be adhered to a lightweight substrate, whereas images
to be displayed can easily be adhered to a heavy substrate after their development.
The base material that is utilized in mounting of the photographic images of the
invention may be lower in cost, as it is not present during development of the image
and not subjected to the development chemicals. The problem of dusting during slitting
and chopping of photographic elements is greatly minimized, as slitting and chopping
takes place when there is no base substrate present. These and other advantages
will be apparent from the detailed description below.
The term as used herein, "transparent" means the ability to pass radiation
without significant deviation or absorption. For this invention, "transparent" material
is defined as a material that has a spectral transmission greater than 90%. For
a photographic element, spectral transmission is the ratio of the transmitted power
to the incident power and is expressed as a percentage as follows; TRGB=10-D
*100 where D is the average of the red, green and blue Status A transmission density
response measured by an X-Rite model 310 (or comparable) photographic transmission
densitometer. For this invention, "reflective" print material or base or polymer
base is defined as a material that has a spectral transmission of 20% or less.
For the photographic element of this invention the light sensitive
emulsion layer is coated onto a thin oriented polymer sheet with an emulsion adhesion
layer. This photographic element can then be printed with images using conventional
exposure technology or digital exposure technology and processed using traditional
photographic chemistry. Two sequential exposures of the thin transparent oriented
polymer sheet with the developed image are preferably folded around a reflective
planar partitioning member and then subsequently adhered to the planar partitioning
member yielding a photographic member with an image located on both sides of the
photographic member. This method for creating a two-sided print is preferred as
the cost of the base material is reduced by 50% as two images are supported by only
one reflective base element.
The image on one or both sides of the planner partitioning member
preferably comprises a full color image. Full color images allow consumers to view
the captured image as it occurred in nature. In another embodiment, the image on
one or both sides preferably comprises a black and white image. Black and white
images are preferred as they typically provide a wide range of contrast and have
excellent image life as black and white images utilize retained silver to create
density in an image. With the use of digital printing one image may be color, while
the second image may be back and white as digital printing technology can utilize
color couplers exposed with the same amount of red, green and blue light energy
to create a shades of gray while utilizing the same development chemistry. A two-sided
image with a full color image on one side and a black and white image on the other
has significant commercial value in that the same image can be viewed in color and
black and white on the same photographic member.
By utilizing digital printing methods such as lasers and CRT printers,
the second exposure for the two-sided photographic member can also be utilized for
the printing of the same image that has been corrected by a image printing algorithm
to provide the consumer with two different printing settings. The second exposure
can also be utilized to provide stock photographic images that are consistent with
the theme of the photographic subject. For example, the subject matter of the images
comprises nature scenes, stock photographic images of nature scenes can be printed
to add to the viewing pleasure of the consumer.
In the two-sided photographic image, one side preferably contains
text. The ability to print text on an image is preferred as this would allow important
information such as exposure information, date and time of image and subject identification
to be printed on one side of the photographic image and remain with the image for
the lifetime of the image. For example, the date, time and exposure conditions at
the time of capture can be recorded on a magnetic strip located on the capture film
in a camera. The magnetic strip is read at time of processing and printed on the
second exposure of the two-sided image. After folding and adhesion to the planer
partitioning member, the date, time and exposure information from the camera is
located on the side opposite the image. The silver halide printing of text on the
photographic member also allows for unique branding as the name and location of
the processing lab can be printed on one side of the photographic element. Further,
the text can be utilized for advertisement, promotions or a pre addressed mailing
label including a photographic stamp, specified by the consumer, for photographic
post cards.
Since the oriented polymer base of this invention is tough and strong,
the sheet will protect the developed image from scratches, dust and fingerprints
compared to prior art developed silver halide images which use a delicate hardened
gelatin layer for protection. Further, since the oriented sheet is waterproof, it
provides spill protection from liquids such as coffee, ink and water. Protecting
the developed silver halide image has significant commercial value in that the current
developed silver halide image structure offers little protection from consumer mishandling
of images.
After the folding of the developed image on the polymer base, the
photographic element is preferably adhered to the partitioning member with the developed
image adjacent to the partitioning member. The developed image adjacent to the partitioning
member allows for the image to be protected as the polymer base in on the exposed
surfaces. Protecting the imaging layers has significant commercial value in that
developed silver halide images are delicate and fragile. By protecting the images
with a strong polymer base, the developed image can survive repeated handling by
consumers while preserving image quality. Further, because the image is protected,
the developed image can now be utilized in non traditional imaging applications
such as packaging material, wrapping paper and identification cards.
The oriented polymer base is thin, preferably less than 100 micrometers.
A thin polymer base has the advantage of allowing longer rolls of light sensitive
silver halide coated rolls compared with thick cellulose paper based utilized in
prior art materials. The thin polymer base also significantly reduces shipping cost
of developed images as the thin biaxially oriented polymer sheet of the invention
weight significantly less than prior art photographic paper. A thin sheet is also
necessary to reduce unwanted reduction in the transparency of the biaxially oriented
sheet resulting in a cloudy image as the thin biaxially oriented sheet is laminated
to a reflective support.
Another unique feature of this invention is the addition of an antihalation
layer to the imaging layers. The antihalation layer prevents unwanted secondary
exposure of the silver crystals in the imaging layer as light is absorbed in the
antihalation layer during exposure. The prevention of secondary exposure of the
light sensitive silver crystals, will significantly increase the sharpness of the
image and preserve the inherent dye hue of the couplers utilized in the invention
without the use of TiO2 which is commonly used in prior art reflective
photographic print materials.
Surprisingly, it has also been found that polymer chemistry can be
added to the biaxially oriented polymer sheet to provide ultraviolet protection
to the color couplers used in the developed image layer. Traditionally, this protection
for prior art materials has been provided in the gelatin overcoat layer. The incorporation
of the ultraviolet protection materials in the biaxially oriented polymer sheet
of this invention provides better ultraviolet protection to the imaging couplers
and is lower in cost as less ultraviolet filter materials are required in the biaxially
oriented sheet than in a gelatin overcoat.
By printing and developing the images on the oriented polymer base,
folding the imaged polymer base around a planar partitioning member and then adhering
the imaged polymer base to the planar partitioning member, this invention avoids
many of the problems associated with coating the light sensitive emulsions on to
a photographic base containing cellulose paper. Problems that are avoided by applying
the light sensitive silver halide layers to the oriented polymer include paper dusting
during slitting and punching, edge penetration of processing chemicals into the
exposed paper along the slit edge and unwanted secondary reflection caused by the
paper base. Further, for prior art photographic reflective print materials, great
care must be taken to ensure that the paper base does not chemically sensitize the
light sensitive image layers prior to processing. By joining the imaging layers
with a reflective planar partitioning member after processing, the criticalities
of the chemical sensitization of the base have been removed. Joining of the imaging
layers of this invention with a reflective planar partitioning member after processing
would allow many different types of planar partitioning members to be utilized,
offering the consumer a wide range of options such as paper, polymer base or fabric
base that at present are not widely available.
Illustrated in Fig. 1 is an illustration of the folding of the image
element around the planner partitioning member. Polymer base 14 containing imaging
layers 12 is folded around planner partitioning member 10. The polymer base 14 containing
imaging layers 12 are folded around pivot point 16. Illustrated in Fig. 2 is the
element of the invention exhibiting a two-sided image. Two-sided imaging element
26 comprises planner partitioning member 18. Folded around planner partitioning
member 18 is the polymer base 24 containing imaged layer 22. Imaged layer 22 is
adhesively attached to planner partitioning member 18 with adhesive layer 20 to
create two-sided imaging element 26.
The polymer base to which the light sensitive silver halide imaging
layers are coated preferably is transparent. A transparent polymer base is required
as the images will be viewed through the polymer base. A biaxially oriented polymer
base is preferred as biaxial orientation of a polymer increases the toughness and
the ability to carry the light sensitive silver halide imaging layers though manufacturing
and the imaging development process. Biaxially oriented polymer bases are conveniently
manufactured by coextrusion of the base, which may contain several layers, followed
by biaxial orientation. Such biaxially oriented bases are disclosed in, for example,
U.S. Pat. No. 4,764,425.
Suitable classes of thermoplastic polymers for the biaxially oriented
baseinclude polyolefins, polyesters, polyamides, polycarbonates, cellulosic esters,
polystyrene, polyvinyl resins, polysulfonamides, polyethers, polyimides, polyvinylidene
fluoride, polyurethanes, polyphenylenesulfides, polytetrafluoroethylene, polyacetals,
polysulfonates, polyester ionomers, and polyolefin ionomers. Copolymers and/or mixtures
of these polymers can be used.
Polyolefins particularly polypropylene, polyethylene, polymethylpentene,
and mixtures thereof are preferred. Polyolefin copolymers, including copolymers
of propylene and ethylene such as hexene, butene and octene are also preferred.
Polypropylenes are most preferred polyolefin polymers because they are low in cost
and have good strength and surface properties and are transparent after orientation.
Preferred polyesters of the invention include those produced from
aromatic, aliphatic or cycloaliphatic dicarboxylic acids of 4-20 carbon atoms and
aliphatic or alicyclic glycols having from 2-24 carbon atoms. Examples of suitable
dicarboxylic acids include terephthalic, isophthalic, phthalic, naphthalene dicarboxylic
acid, succinic, glutaric, adipic, azelaic, sebacic, fumaric, maleic, itaconic, 1,4-cyclohexanedicarboxylic,
sodiosulfoisophthalic and mixtures thereof. Examples of suitable glycols include
ethylene glycol, propylene glycol, butanediol, pentanediol, hexanediol, 1,4-cyclohexanedimethanol,
diethylene glycol, other polyethylene glycols and mixtures thereof. Such polyesters
are well known in the art and may be produced by well known techniques, e.g., those
described in U.S. Pat. Nos. 2,465,319 and U.S. 2,901,466. Preferred continuous matrix
polyesters are those having repeat units from terephthalic acid or naphthalene dicarboxylic
acid and at least one glycol selected from ethylene glycol, 1,4-butanediol and 1,4-cyclohexanedimethanol.
Poly(ethylene terephthalate), which may be modified by small amounts of other monomers,
is especially preferred. Other suitable polyesters include liquid crystal copolyesters
formed by the inclusion of suitable amount of a co-acid component such as stilbene
dicarboxylic acid. Examples of such liquid crystal copolyesters are those disclosed
in U.S. Patent Nos. 4,420,607; 4,459,402; and 4,468,510.
Polyester is the most preferred polymer for use as a transparent polymer
base because the polyester polymer is high in strength and is transparent after
orientation. Further, polyester polymer has been found to have sufficient modulus
to provide a photographic member that is low in curl and highly tear resistant providing
an image that can withstand the rigors of consumer handling. Finally, polyester
polymer has been shown to reduce the flow of oxygen and nitrogen which have been
shown to catalyze the fading of color couplers.
Useful polyamides include nylon 6, nylon 66, and mixtures thereof.
Copolymers of polyamides are also suitable continuous phase polymers. An example
of a useful polycarbonate is bisphenol-A polycarbonate. Cellulosic esters suitable
for use as the continuous phase polymer of the composite sheets include cellulose
nitrate, cellulose triacetate, cellulose diacetate, cellulose acetate propionate,
cellulose acetate butyrate, and mixtures or copolymers thereof. Useful polyvinyl
resins include polyvinyl chloride, poly(vinyl acetal), and mixtures thereof. Copolymers
of vinyl resins can also be utilized.
The polymer base preferably is provided with an integral emulsion
adhesion layer to avoid the need for expensive primer and sub coatings known in
the art to improve gelatin adhesion to polymer sheets. An example of a suitable
integral emulsion adhesion layer is described in U.S. 5,866,282 (Bourdelais et al.).
The most preferred integral emulsion adhesion layer is a layer of polyethylene that
is CDT treated prior to the coating of light sensitive silver halide imaging layers.
The polymer base may preferably be supplied with a variety of coatings
referred to hereon as shield layers, that will protect the polymer base from scratching,
finger printing and static. Suitable coatings include but are not limited to urethane
polymer, silicates and waxes. The surface of the polymer base preferably is rough
to create a stand-off between oils present in fingerprints and the polymer base.
The preferred roughness average is between 0.20 and 3.0 micrometers. Below 0.18
micrometers, little improvement in fingerprint resistance is observed. Above 4.0
micrometers, the rough side of the polymer base beings to emboss the light sensitive
silver halide layers when the light sensitive silver halide coated polymer base
is wound in a roll.
In another embodiment of the invention, the polymer base is white
and reflective. A white reflective polymer base is preferred as the printing speed
of a reflective polymer base is superior to that of a clear polymer base. A white
reflective polymer base also reduces the amount of light reflection that is required
by the planer partitioning member allowing the use of a low cost partitioning member.
When a white reflective partitioning member is utilized, the developed image applied
to the reflective polymer base is preferably attached to the partitioning member
with the polymer base adjacent to the partitioning member. The polymer base is adjacent
to the partitioning member because the images can not be viewed through the reflective
polymer base.
Since the polymer base onto which the light sensitive silver halide
layers are applied typically is thin, a reflective planer partitioning member is
required to provide stiffness to the image and provide reflective properties for
viewing in ambient lighting conditions. A planer partitioning member that has a
stiffness of at least 150 milinewtons is preferred as image stiffness less than
130 milinewtons has been shown to be perceived as low in quality as the consumer
associates high quality with a stiff image. A planer partitioning member that has
an L* greater than 92.0 is preferred as planer partitioning members with
L* less than 91.0 are not bright enough for a high quality reflective image. A white
planer partitioning member is preferred as the white content or density minimum
areas in an image are created by the whiteness of the base because silver halide
imaging systems can not as of yet create the color "white".
A planer partitioning member that has an opacity of at least 88 is
preferred because two-sided images with a planer partitioning member with an opacity
of less than 85 will create image interference as the images are viewed when back
lighting is present as is the case when images are viewed in front of a sunlit window.
The planer partitioning member preferably comprises cellulose paper.
Cellulose paper is preferred as cellulose paper is low in cost compared to polymer
alternatives. Further, cellulose paper is light in weight and has acceptable opacity
as the air voids in a cellulose paper sheet provide opacity without the expensive
need for white pigments such as TiO2 and calcium carbonate. Examples
of suitable cellulose papers for a planer partitioning member are those disclosed
in U.S. Pat. Nos. 5,244,861; 5,866,282; 5,290,672; and 5,466,519.
Another preferred planer partitioning member comprises a polymer.
A polymer planer partitioning member is typically smooth resulting in a high quality
glossy image. Further, addenda may be added to the polymer planer partitioning member
to improve the sharpness and whiteness of the image and the opacity of the photographic
member. Addenda such as white pigments to improve the density minimum areas of the
image, optical brightener to prove a blue tint to the density minimum areas and
blue tint to offset the native yellowness of the gelatin utilized in the silver
halide imaging members. Examples of suitable polymers for a planer partitioning
member are those disclosed in U.S. Pat. Nos. 4,912,333; 4,994,312; 5,055,371; and
4,187,133.
The planer partitioning member preferably comprises a composite structure
that includes both a cellulose paper and polymer coatings and or sheets applied
to the surface of the cellulose paper. A composite structure consisting of a cellulose
paper base and a polymer for the planer partitioning member allows for a low cost,
high quality planer partitioning member as this combination allows for the use of
low cost of cellulose paper to be used in combination with the desirable performance
characteristics of a polymer coating or sheet. Examples of suitable cellulose paper,
polymer combinations for a planer partitioning member are those disclosed in U.S.
Pat. Nos. 5,866,282; 5,874,205; 5,888,681; and 5,466,519.
The imaging element is formed by exposing and developing an images
on a polymer base. After development a 180 degree fold is created at every other
developed image. After the 180 degree fold, the planer partitioning member is inserted
between the folded images and adhered on both sides to the imaging layers. The fold
may be created by techniques known in the packaging art to create folds in polymer
materials. Another preferred method for the folding of the developed photographic
image is around the planer partitioning member. The developed image on the polymer
base is folded around one edge of the planer partitioning member and subsequently
adhered to the planer partitioning member.
To adhere the transparent sheet with the developed image layers to
the planer partitioning member a bonding layer is required. The bonding layer must
provide excellent adhesion between the imaging layers and the planer partitioning
member for the useful life of the image. The preferred method of adhering the imaging
layers and planer partitioning member is by use of an adhesive. The adhesive preferably
is coated or applied to the planer partitioning member. The adhesive preferably
is a pressure sensitive adhesive or heat activated adhesive. During the bonding
process, the imaging layers is adhered to the planer partitioning member by use
of a nip roller or a heated nip roll in the case of a heat activated adhesive. A
preferred pressure sensitive adhesive is an acrylic based adhesive. Acrylic adhesives
have been shown to provide an excellent bond between gelatin developed imaging layers
and biaxially oriented polymer base sheets.
The preferred thickness of the adhesive layer is between 2 and 40
micrometers. Below 1 micrometer, uniformity of the adhesive is difficult to maintain
leading to undesirable coating skips. Above 45 micrometers, little improvement in
adhesion and coating quality is observed and therefore increased adhesive is not
cost justified. An important property of the adhesion layer between the developed
silver halide imaging layers and the planer partitioning member is the optical transmission
of the adhesive layer. A laminated adhesive layer with an optical transmission greater
than 90% is preferred at the adhesive should not interfere with the quality of the
image.
While most of the discussion has been directed toward silver halide
imaging layers, ink jet printing of the image is also preferred. Ink jet printing
of the image has several advantages compared to silver halide images. Ink jet printed
images are printed from a digital file and, thus, are optimized to provide text
on one or both of the images. Ink jet printing systems do not require the development
process to create an image and thus are better adapted to areas of the world where
chemical effluent presents a problem. Further, inks can be pigmented to provide
outstanding image life. The invention also protects the printed image layer from
handling damage and environmental solvents such as water which have been a traditional
weakness of ink jet printed images and prevents ink jet printing technology from
being widely utilized to print consumer images.
The dye receiving layer or DRL for ink jet imaging may be applied
by any known methods. Such as solvent coating, or melt extrusion coating techniques.
The DRL is coated over the TL at a thickness ranging from 0.1 - 10 µm, preferably
0.5 - 5 µm. There are many known formulations which may be useful as dye receiving
layers. The primary requirement is that the DRL is compatible with the inks which
it will be imaged so as to yield the desirable color gamut and density. As the ink
drops pass through the DRL, the dyes are retained or mordanted in the DRL, while
the ink solvents pass freely through the DRL and are rapidly absorbed by the TL.
Additionally, the DRL formulation is preferably coated from water, exhibits adequate
adhesion to the TL, and allows for easy control of the surface gloss.
For example, Misuda et al in US Patents 4,879,166; 5,264,275; 5,104,730;
4,879,166; and Japanese patents 1,095,091; 2,276,671; 2,276,670; 4,267,180; 5,024,335;
and 5,016,517 disclose aqueous based DRL formulations comprising mixtures of psuedo-bohemite
and certain water soluble resins. Light in US Patents 4,903,040; 4,930,041; 5,084,338;
5,126,194; 5,126,195; 5,139,867; and 5,147,717 disclose aqueous-based DRL formulations
comprising mixtures of vinyl pyrrolidone polymers and certain water-dispersible
and/or water-soluble polyesters, along with other polymers and addenda. Butters
et al in US Patents 4,857,386 and 5,102,717 disclose ink-absorbent resin layers
comprising mixtures of vinyl pyrrolidone polymers and acrylic or methacrylic polymers.
Sato et al in US Patent 5,194,317 and Higuma et al in US Patent 5,059,983 discloses
aqueous-coatable DRL formulations based on poly (vinyl alcohol). Iqbal in US Patent
5,208,092 discloses water-based IRL formulations comprising vinyl copolymers which
are subsequently cross-linked. In addition to these examples, there may be other
known or contemplated DRL formulations which are consistent with the aforementioned
primary and secondary requirements of the DRL, all of which fall under the spirit
and scope of the current invention.
The preferred DRL is a 0.1 - 10 µm DRL which is coated as an aqueous
dispersion of 5 parts alumoxane and 5 parts poly (vinyl pyrrolidone). The DRL may
also contain varying levels and sizes of matting agents for the purpose of controlling
gloss, friction, and/or fingerprint resistance, surfactants to enhance surface uniformity
and to adjust the surface tension of the dried coating, mordanting agents, antioxidants,
UV absorbing compounds, light stabilizers, and the like.
Although the ink-receiving elements as described above can be successfully
used to achieve the objectives of the present invention, it may be desirable to
overcoat the DRL for the purpose of enhancing the durability of the imaged element.
Such overcoats may be applied to the DRL either before or after the element is imaged.
For example, the DRL can be overcoated with an ink-permeable layer through which
inks freely pass. Layers of this type are described in US Patents 4,686,118; 5,027,131;
and 5,102,717 in European Patent Specification 0 524 626. Alternatively, an overcoat
may be added after the element is imaged. Any of the known laminating films and
equipment may be used for this purpose. The inks used in the aforementioned imaging
process are well known, and the ink formulations are often closely tied to the specific
processes, i.e., continuous, piezoelectric, or thermal. Therefore, depending on
the specific ink process, the inks may contain widely differing amounts and combinations
of solvents, colorants, preservatives, surfactants, humectants, and the like. Inks
preferred for use in combination with the image recording elements of the present
invention are water-based, such as those currently sold for use in the Hewlett-Packard
Desk Writer 560C printer. However, it is intended that alternative embodiments of
the image-recording elements as described above, which may be formulated for use
with inks which are specific to a given ink-recording process or to a given commercial
vendor, fall within the scope of the present invention.
Disclosed below is a suitable flesh tone optimized light sensitive
silver halide emulsion capable of accurately reproducing flesh tones. This invention
is directed to a silver halide depth image of excellent performance when exposed
by either an electronic printing method or a conventional optical printing method.
An electronic printing method comprises subjecting a radiation sensitive silver
halide emulsion layer of a recording element to actinic radiation of at least 10-4
ergs/cm2 for up to 100 µ seconds duration in a pixel-by-pixel mode wherein
the silver halide emulsion layer is comprised of silver halide grains as described
above. A conventional optical printing method comprises subjecting a radiation sensitive
silver halide emulsion layer of a recording element to actinic radiation of at least
10-4 ergs/cm2 for 10-3 to 300 seconds in an imagewise
mode wherein the silver halide emulsion layer is comprised of silver halide grains
as described above.
If the polymer base is coated with light sensitive silver halide imaging
layers on both sides of the polymer base, a two-sided depth imaging material is
the result. Developed images in registration separated by the transparent polymer
base convey a sense of depth and have significant commercial value. The depth imaging
material wherein at least one dye forming coupler on the bottom side of the imaging
support has less dye forming coupler than the imaging layer on the top side is preferred
because it allows for an increase in image density without increasing developer
time. The depth imaging material of this invention wherein the amount of dye forming
coupler is substantially the same on the top and bottom sides is most preferred
because it allows for optimization of image density while allowing for developer
time less than 50 seconds. Further, coating substantially the same amount of light
sensitive silver halide emulsion on both sides has the additional benefit of balancing
the imaging element for image curl caused by the contraction and expansion of the
hydroscopic gel typically found in photographic emulsions.
This invention in a preferred embodiment utilizes a radiation-sensitive
emulsion comprised of silver halide grains (a) containing greater than 50 mole percent
chloride, based on silver, (b) having greater than 50 percent of their surface area
provided by {100} crystal faces, and (c) having a central portion accounting for
from 95 to 99 percent of total silver and containing two dopants selected to satisfy
each of the following class requirements: (i) a hexacoordination metal complex which
satisfies the formula (I)
[ML6]n
wherein n is zero, -1, -2, -3 or -4; M is a filled frontier orbital polyvalent
metal ion, other than iridium; and L6 represents bridging ligands which
can be independently selected, provided that least four of the ligands are anionic
ligands, and at least one of the ligands is a cyano ligand or a ligand more electronegative
than a cyano ligand; and (ii) an iridium coordination complex containing a thiazole
or substituted thiazole ligand.
It has been discovered quite surprisingly that the combination of
dopants (i) and (ii) provides greater reduction in reciprocity law failure than
can be achieved with either dopant alone. Further, unexpectedly, the combination
of dopants (i) and (ii) achieve reductions in reciprocity law failure beyond the
simple additive sum achieved when employing either dopant class by itself. It has
not been reported or suggested prior to this invention that the combination of dopants
(i) and (ii) provides greater reduction in reciprocity law failure, particularly
for high intensity and short duration exposures. The combination of dopants (i)
and (ii) further unexpectedly achieves high intensity reciprocity with iridium at
relatively low levels, and both high and low intensity reciprocity improvements
even while using conventional gelatino-peptizer (e.g., other than low methionine
gelatino-peptizer).
In a preferred practical application, the advantages of the invention
can be transformed into increased throughput of digital substantially artifact-free
color print images while exposing each pixel sequentially in synchronism with the
digital data from an image processor.
In one embodiment, the present invention represents an improvement
on the electronic printing method. Specifically, this invention in one embodiment
is directed to an electronic printing method which comprises subjecting a radiation
sensitive silver halide emulsion layer of a recording element to actinic radiation
of at least 10-4 ergs/cm2 for up to 100 µ seconds duration
in a pixel-by-pixel mode. The present invention realizes an improvement in reciprocity
failure by selection of the radiation sensitive silver halide emulsion layer. While
certain embodiments of the invention are specifically directed towards electronic
printing, use of the emulsions and elements of the invention is not limited to such
specific embodiment, and it is specifically contemplated that the emulsions and
elements of the invention are also well suited for conventional optical printing.
It has been unexpectedly discovered that significantly improved reciprocity
performance can be obtained for silver halide grains (a) containing greater than
50 mole percent chloride, based on silver, and (b) having greater than 50 percent
of their surface area provided by {100} crystal faces by employing a hexacoordination
complex dopant of class (i) in combination with an iridium complex dopant comprising
a thiazole or substituted thiazole ligand. The reciprocity improvement is obtained
for silver halide grains employing conventional gelatino-peptizer, unlike the contrast
improvement described for the combination of dopants set forth in U.S. Patents 5,783,373
and 5,783,378, which requires the use of low methionine gelatino-peptizers as discussed
therein, and which states it is preferable to limit the concentration of any gelatino-peptizer
with a methionine level of greater than 30 micromoles per gram to a concentration
of less than 1 percent of the total peptizer employed. Accordingly, in specific
embodiments of the invention, it is specifically contemplated to use significant
levels (i.e., greater than 1 weight percent of total peptizer) of conventional gelatin
(e.g., gelatin having at least 30 micromoles of methionine per gram) as a gelatino-peptizer
for the silver halide grains of the emulsions of the invention. In preferred embodiments
of the invention, gelatino-peptizer is employed which comprises at least 50 weight
percent of gelatin containing at least 30 micromoles of methionine per gram, as
it is frequently desirable to limit the level of oxidized low methionine gelatin
which may be used for cost and certain performance reasons.
In a specific, preferred form of the invention it is contemplated
to employ a class (i) hexacoordination complex dopant satisfying the formula: (I)
[ML6]n
where
n is zero, -1, -2, -3 or -4;
M is a filled frontier orbital polyvalent metal ion, other than
iridium, preferably Fe+2, Ru+2, Os+2, Co+3,
Rh+3, Pd+4 or Pt+4, more preferably an iron, ruthenium
or osmium ion, and most preferably a ruthenium ion;
L6 represents six bridging ligands which can be independently
selected, provided that least four of the ligands are anionic ligands and at least
one (preferably at least 3 and optimally at least 4) of the ligands is a cyano ligand
or a ligand more electronegative than a cyano ligand. Any remaining ligands can
be selected from among various other bridging ligands, including aquo ligands, halide
ligands (specifically, fluoride, chloride, bromide and iodide), cyanate ligands,
thiocyanate ligands, selenocyanate ligands, tellurocyanate ligands, and azide ligands.
Hexacoordinated transition metal complexes of class (i) which include six cyano
ligands are specifically preferred.
Illustrations of specifically contemplated class (i) hexacoordination
complexes for inclusion in the high chloride grains are provided by Olm et al U.S.
Patent 5,503,970 and Daubendiek et al U.S. Patents 5,494,789 and 5,503,971, and
Keevert et al U.S. Patent 4,945,035, as well as Murakami et al Japanese Patent Application
Hei-2[1990]-249588, and Research Disclosure Item 36736. Useful neutral and
anionic organic ligands for class (ii) dopant hexacoordination complexes are disclosed
by Olm et al U.S. Patent 5,360,712 and Kuromoto et al U.S. Patent 5,462,849.
Class (i) dopant is preferably introduced into the high chloride grains
after at least 50 (most preferably 75 and optimally 80) percent of the silver has
been precipitated, but before precipitation of the central portion of the grains
has been completed. Preferably class (i) dopant is introduced before 98 (most preferably
95 and optimally 90) percent of the silver has been precipitated. Stated in terms
of the fully precipitated grain structure, class (i) dopant is preferably present
in an interior shell region that surrounds at least 50 (most preferably 75 and optimally
80) percent of the silver and, with the more centrally located silver, accounts
the entire central portion (99 percent of the silver), most preferably accounts
for 95 percent, and optimally accounts for 90 percent of the silver halide forming
the high chloride grains. The class (i) dopant can be distributed throughout the
interior shell region delimited above or can be added as one or more bands within
the interior shell region.
Class (i) dopant can be employed in any conventional useful concentration.
A preferred concentration range is from 10-8 to 10-3 mole
per silver mole, most preferably from 10-6 to 5 X 10-4 mole
per silver mole.
The following are specific illustrations of class (i) dopants:
(i-1) [Fe(CN)6]-4(i-2) [Ru(CN)6]-4(i-3) [Os(CN)6]-4(i-4) [Rh(CN)6]-3(i-5) [Co(CN)6]-3(i-6) [Fe(pyrazine)(CN)5]-4(i-7) [RuCl(CN)5]-4(i-8) [OsBr(CN)5]-4(i-9) [RhF(CN)5]-3(i-10) [In(NCS)6]-3(i-11) [FeCO(CN)5]-3(i-12) [RuF2(CN)4]-4(i-13) [OsCl2(CN)4]-4(i-14) (RhI2(CN)4]-3(i-15) [Ga(NCS)6]-3(i-16) [Ru(CN)5(OCN)]-4(i-17) [Ru(CN)5(N3)]-4(i-18) [Os(CN)5(SCN)]-4(i-19) [Rh(CN)5(SeCN)]-3(i-20) [Os(CN)Cl5]-4(i-21) [Fe(CN)3Cl3]-3(i-22) [Ru(CO)2(CN)4]-1
When the class (i) dopants have a net negative charge, it is appreciated
that they are associated with a counter ion when added to the reaction vessel during
precipitation. The counter ion is of little importance, since it is ionically dissociated
from the dopant in solution and is not incorporated within the grain. Common counter
ions known to be fully compatible with silver chloride precipitation, such as ammonium
and alkali metal ions, are contemplated. It is noted that the same comments apply
to class (ii) dopants, otherwise described below.
The class (ii) dopant is an iridium coordination complex containing
at least one thiazole or substituted thiazole ligand. Careful scientific investigations
have revealed Group VIII hexahalo coordination complexes to create deep electron
traps, as illustrated R. S. Eachus, R. E. Graves and M. T. OlmJ.
Chem. Phys., Vol. 69, pp. 4580-7 (1978) and Physica Status Solidi
A, Vol. 57, 429-37 (1980) and R. S. Eachus and M. T. Olm Annu.
Rep. Prog. Chem. Sect. C. Phys. Chem.,
Vol. 83, 3, pp. 3-48 (1986). The class (ii) dopants employed in the practice of
this invention are believed to create such deep electron traps. The thiazole ligands
may be substituted with any photographically acceptable substituent which does not
prevent incorporation of the dopant into the silver halide grain. Exemplary substituents
include lower alkyl (e.g., alkyl groups containing 1-4 carbon atoms), and specifically
methyl. A specific example of a substituted thiazole ligand which may be used in
accordance with the invention is 5-methylthiazole. The class (ii) dopant preferably
is an iridium coordination complex having ligands each of which are more electropositive
than a cyano ligand. In a specifically preferred form the remaining non-thiazole
or non-substituted-thiazole ligands of the coordination complexes forming class
(ii) dopants are halide ligands.
It is specifically contemplated to select class (ii) dopants from
among the coordination complexes containing organic ligands disclosed by Olm et
al U.S. Patent 5,360,712, Olm et al U.S. Patent 5,457,021 and Kuromoto et al U.S.
Patent 5,462,849.
In a preferred form it is contemplated to employ as a class (ii) dopant
a hexacoordination complex satisfying the formula: (II)
[IrL1 6]n'
wherein
n' is zero, -1, -2, -3 or -4; and
L16 represents six bridging ligands which
can be independently selected, provided that at least four of the ligands are anionic
ligands, each of the ligands is more electropositive than a cyano ligand, and at
least one of the ligands comprises a thiazole or substituted thiazole ligand. In
a specifically preferred form at least four of the ligands are halide ligands, such
as chloride or bromide ligands.
Class (ii) dopant is preferably introduced into the high chloride
grains after at least 50 (most preferably 85 and optimally 90) percent of the silver
has been precipitated, but before precipitation of the central portion of the grains
has been completed. Preferably class (ii) dopant is introduced before 99 (most preferably
97 and optimally 95) percent of the silver has been precipitated. Stated in terms
of the fully precipitated grain structure, class (ii) dopant is preferably present
in an interior shell region that surrounds at least 50 (most preferably 85 and optimally
90) percent of the silver and, with the more centrally located silver, accounts
the entire central portion (99 percent of the silver), most preferably accounts
for 97 percent, and optimally accounts for 95 percent of the silver halide forming
the high chloride grains. The class (ii) dopant can be distributed throughout the
interior shell region delimited above or can be added as one or more bands within
the interior shell region.
Class (ii) dopant can be employed in any conventional useful concentration.
A preferred concentration range is from 10-9 to 10-4 mole
per silver mole. Iridium is most preferably employed in a concentration range of
from 10-8 to 10-5 mole per silver mole.
Specific illustrations of class (ii) dopants are the following:
(ii-1) [IrCl5(thiazole)]-2(ii-2) [IrCl4(thiazole)2]-1(ii-3) [IrBr5(thiazole)]-2(ii-4) [IrBr4(thiazole)2]-1(ii-5) [IrCl5(5-methylthiazole)]-2(ii-6) [IrCl4(5-methylthiazole)2]-1(ii-7) [IrBr5(5-methylthiazole)]-2(ii-8) [IrBr4(5-methylthiazole)2]-1
In one preferred aspect of the invention in a layer using a magenta
dye forming coupler, a class (ii) dopant in combination with an OsCl5(NO)
dopant has been found to produce a preferred result.
Emulsions demonstrating the advantages of the invention can be realized
by modifying the precipitation of conventional high chloride silver halide grains
having predominantly (>50%) {100} crystal faces by employing a combination of
class (i) and (ii) dopants as described above.
The silver halide grains precipitated contain greater than 50 mole
percent chloride, based on silver. Preferably the grains contain at least 70 mole
percent chloride and, optimally at least 90 mole percent chloride, based on silver.
Iodide can be present in the grains up to its solubility limit, which is in silver
iodochloride grains, under typical conditions of precipitation, about 11 mole percent,
based on silver. It is preferred for most photographic applications to limit iodide
to less than 5 mole percent iodide, most preferably less than 2 mole percent iodide,
based on silver.
Silver bromide and silver chloride are miscible in all proportions.
Hence, any portion, up to 50 mole percent, of the total halide not accounted for
chloride and iodide, can be bromide. For color reflection print (i.e., color paper)
uses bromide is typically limited to less than 10 mole percent based on silver and
iodide is limited to less than 1 mole percent based on silver.
In a widely used form high chloride grains are precipitated to form
cubic grains--that is, grains having {100} major faces and edges of equal length.
In practice ripening effects usually round the edges and corners of the grains to
some extent. However, except under extreme ripening conditions substantially more
than 50 percent of total grain surface area is accounted for by {100} crystal faces.
High chloride tetradecahedral grains are a common variant of cubic
grains. These grains contain 6 {100} crystal faces and 8 {111} crystal faces. Tetradecahedral
grains are within the contemplation of this invention to the extent that greater
than 50 percent of total surface area is accounted for by {100} crystal faces.
Although it is common practice to avoid or minimize the incorporation
of iodide into high chloride grains employed in color paper, it is has been recently
observed that silver iodochloride grains with {100} crystal faces and, in some instances,
one or more {111} faces offer exceptional levels of photographic speed. In the these
emulsions iodide is incorporated in overall concentrations of from 0.05 to 3.0 mole
percent, based on silver, with the grains having a surface shell of greater than
50 Å that is substantially free of iodide and a interior shell having a maximum
iodide concentration that surrounds a core accounting for at least 50 percent of
total silver. Such grain structures are illustrated by Chen et al EPO 0 718 679.
In another improved form the high chloride grains can take the form
of tabular grains having {100} major faces. Preferred high chloride {100} tabular
grain emulsions are those in which the tabular grains account for at least 70 (most
preferably at least 90) percent of total grain projected area. Preferred high chloride
{100} tabular grain emulsions have average aspect ratios of at least 5 (most preferably
at least >8). Tabular grains typically have thicknesses of less than 0.3 µm,
preferably less than 0.2 µm, and optimally less than 0.07 µm. High chloride {100}
tabular grain emulsions and their preparation are disclosed by Maskasky U.S. Patents
5,264,337 and 5,292,632, House et al U.S. Patent 5,320,938, Brust et al U.S. Patent
5,314,798 and Chang et al U.S. Patent 5,413,904.
Once high chloride grains having predominantly {100} crystal faces
have been precipitated with a combination of class (i) and class (ii) dopants described
above, chemical and spectral sensitization, followed by the addition of conventional
addenda to adapt the emulsion for the imaging application of choice can take any
convenient conventional form. These conventional features are illustrated by
Research Disclosure, Item 38957, cited above, particularly:
III. Emulsion washing;
IV. Chemical sensitization;
V. Spectral sensitization and desensitization;
VII. Antifoggants and stabilizers;
VIII. Absorbing and scattering materials;
IX. Coating and physical property modifying addenda; and
X. Dye image formers and modifiers.
Some additional silver halide, typically less than 1 percent, based
on total silver, can be introduced to facilitate chemical sensitization. It is also
recognized that silver halide can be epitaxially deposited at selected sites on
a host grain to increase its sensitivity. For example, high chloride {100} tabular
grains with corner epitaxy are illustrated by Maskasky U.S. Patent 5,275,930. For
the purpose of providing a clear demarcation, the term "silver halide grain" is
herein employed to include the silver necessary to form the grain up to the point
that the final {100} crystal faces of the grain are formed. Silver halide later
deposited that does not overlie the {100} crystal faces previously formed accounting
for at least 50 percent of the grain surface area is excluded in determining total
silver forming the silver halide grains. Thus, the silver forming selected site
epitaxy is not part of the silver halide grains while silver halide that deposits
and provides the final {100} crystal faces of the grains is included in the total
silver forming the grains, even when it differs significantly in composition from
the previously precipitated silver halide.
Image dye-forming couplers may be included in the element such as
couplers that form cyan dyes upon reaction with oxidized color developing agents
which are described in such representative patents and publications as: U.S. Patent
Nos. 2,367,531; 2,423,730; 2,474,293; 2,772,162; 2,895,826; 3,002,836; 3,034,892;
3,041,236; 4,883,746 and "Farbkuppler - Eine Literature Ubersicht," published in
Agfa Mitteilungen, Band III, pp. 156-175 (1961). Preferably such couplers are phenols
and naphthols that form cyan dyes on reaction with oxidized color developing agent.
Also preferable are the cyan couplers described in, for instance, European Patent
Application Nos. 491,197; 544,322; 556,700; 556,777; 565,096; 570,006; and 574,948.
Typical cyan couplers are represented by the following formulas:
wherein R1, R5 and R8 each represents a hydrogen
or a substituent; R2 represents a substituent; R3, R4
and R7 each represents an electron attractive group having a Hammett's
substituent constant σpara of 0.2 or more and the sum of the σpara
values of R3 and R4 is 0.65 or more; R6 represents
an electron attractive group having a Hammett's substituent constant σpara
of 0.35 or more; X represents a hydrogen or a coupling-off group; Z1
represents nonmetallic atoms necessary for forming a nitrogen-containing, six-membered,
heterocyclic ring which has at least one dissociative group; Z2 represents
―C(R7)= and -N=; and Z3 and Z4 each represents
―C(R8)= and -N=.
. For purposes of this invention, an "NB coupler" is a dye-forming
coupler which is capable of coupling with the developer 4-amino-3-methyl-N-ethyl-N-(2-methanesulfonamidoethyl)
aniline sesquisulfate hydrate to form a dye for which the left bandwidth (LBW) of
its absorption spectra upon "spin coating" of a 3% w/v solution of the dye in di-n-butyl
sebacate solvent is at least 5 nm. less than the LBW for a 3% w/v solution of the
same dye in acetonitrile. The LBW of the spectral curve for a dye is the distance
between the left side of the spectral curve and the wavelength of maximum absorption
measured at a density of half the maximum.
The "spin coating" sample is prepared by first preparing a solution
of the dye in di-n-butyl sebacate solvent (3% w/v). If the dye is insoluble, dissolution
is achieved by the addition of some methylene chloride. The solution is filtered
and 0.1-0.2ml is applied to a clear polyethylene terephthalate support (approximately
4cm x 4cm) and spun at 4,000RPM using the Spin Coating equipment, Model No. EC101,
available from Headway Research Inc., Garland TX. The transmission spectra of the
so prepared dye samples are then recorded.
Preferred "NB couplers" form a dye which, in n-butyl sebacate, has
a LBW of the absorption spectra upon "spin coating" which is at least 15 nm, preferably
at least 25 nm, less than that of the same dye in a 3% solution (w/v) in acetonitrile.
In a preferred embodiment the cyan dye-forming "NB coupler" useful
in the invention has the formula (IA)
wherein
R' and R" are substituents selected such that the coupler is
a "NB coupler", as herein defined; and
Z is a hydrogen atom or a group which can be split off by the
reaction of the coupler with an oxidized color developing agent.
The coupler of formula (IA) is a 2,5-diamido phenolic cyan coupler
wherein the substituents R' and R" are preferably independently selected from unsubstituted
or substituted alkyl, aryl, amino, alkoxy and heterocyclyl groups.
In a further preferred embodiment, the "NB coupler" has the formula
(I):
wherein
R" and R"' are independently selected from unsubstituted or substituted
alkyl, aryl, amino, alkoxy and heterocyclyl groups and Z is as hereinbefore defined;
R1 and R2 are independently hydrogen or
an unsubstituted or substituted alkyl group; and
Typically, R" is an alkyl, amino or aryl group, suitably a phenyl
group. R"' is desirably an alkyl or aryl group or a 5- to 10-membered heterocyclic
ring which contains one or more heteroatoms selected from nitrogen, oxygen and sulfur,
which ring group is unsubstituted or substituted.
In the preferred embodiment the coupler of formula (I) is a 2,5-diamido
phenol in which the 5-amido moiety is an amide of a carboxylic acid which is substituted
in the alpha position by a particular sulfone (-SO2-) group, such as,
for example, described in U.S. Patent No. 5,686,235. The sulfone moiety is an unsubstituted
or substituted alkylsulfone or a heterocyclyl sulfone or it is an arylsulfone, which
is preferably substituted, in particular in the meta and/or para position.
Couplers having these structures of formulae (I) or (IA) comprise
cyan dye-forming "NB couplers" which form image dyes having very sharp-cutting dye
hues on the short wavelength side of the absorption curves with absorption maxima
(λmax) which are shifted hypsochromically and are generally in
the range of 620-645 nm, which is ideally suited for producing excellent color reproduction
and high color saturation in color photographic packaging labels.
Referring to formula (I), R1 and R2 are independently
hydrogen or an unsubstituted or substituted alkyl group, preferably having from
1 to 24 carbon atoms and in particular 1 to 10 carbon atoms, suitably a methyl,
ethyl, n-propyl, isopropyl, butyl or decyl group or an alkyl group substituted with
one or more fluoro, chloro or bromo atoms, such as a trifluoromethyl group. Suitably,
at least one of R1 and R2 is a hydrogen atom and if only one
of R1 and R2 is a hydrogen atom then the other is preferably
an alkyl group having 1 to 4 carbon atoms, more preferably one to three carbon atoms
and desirably two carbon atoms.
As used herein and throughout the specification unless where specifically
stated otherwise, the term "alkyl" refers to an unsaturated or saturated straight
or branched chain alkyl group, including alkenyl, and includes aralkyl and cyclic
alkyl groups, including cycloalkenyl, having 3-8 carbon atoms and the term ' aryl'
includes specifically fused aryl.
In formula (I), R" is suitably an unsubstituted or substituted amino,
alkyl or aryl group or a 5-10 membered heterocyclic ring which contains one or more
heteroatoms selected from nitrogen, oxygen and sulfur, which ring is unsubstituted
or substituted, but is more suitably an unsubstituted or substituted phenyl group.
Examples of suitable substituent groups for this aryl or heterocyclic
ring include cyano, chloro, fluoro, bromo, iodo, alkyl- or aryl-carbonyl, alkyl-
or aryl-oxycarbonyl, carbonamido, alkyl- or aryl-carbonamido, alkyl- or arylsulfonyl,
alkyl- or aryl-sulfonyloxy, alkyl- or aryl-oxysulfonyl, alkyl- or arylsulfoxide,
alkyl- or aryl-sulfamoyl, alkyl- or aryl-sulfonamido, aryl, alkyl, alkoxy, aryloxy,
nitro, alkyl- or aryl-ureido and alkyl- or aryl-carbamoyl groups, any of which may
be further substituted. Preferred groups are halogen, cyano, alkoxycarbonyl, alkylsulfamoyl,
alkyl-sulfonamido, alkylsulfonyl, carbamoyl, alkylcarbamoyl or alkylcarbonamido.
Suitably, R" is a 4-chlorophenyl, 3,4-di-chlorophenyl, 3,4-difluorophenyl, 4-cyanophenyl,
3-chloro-4-cyanophenyl, pentafluorophenyl, or a 3- or 4-sulfonamidophenyl group.
In formula (I), when R"' is alkyl it may be unsubstituted or substituted
with a substituent such as halogen or alkoxy. When R"' is aryl or a heterocycle,
it may be substituted. Desirably it is not substituted in the position alpha to
the sulfonyl group.
In formula (I), when R"' is a phenyl group, it may be substituted
in the meta and/or para positions with one to three substituents independently selected
from the group consisting of halogen, and unsubstituted or substituted alkyl, alkoxy,
aryloxy, acyloxy, acylamino, alkyl- or aryl-sulfonyloxy, alkyl- or aryl-sulfamoyl,
alkyl- or aryl-sulfamoylamino, alkyl- or aryl-sulfonamido, alkyl-or aryl-ureido,
alkyl- or aryl-oxycarbonyl, alkyl- or aryl-oxy-carbonylamino and alkyl- or aryl-carbamoyl
groups.
In particular each substituent may be an alkyl group such as methyl,
t-butyl, heptyl, dodecyl, pentadecyl, octadecyl or 1,1,2,2-tetramethylpropyl; an
alkoxy group such as methoxy, t-butoxy, octyloxy, dodecyloxy, tetradecyloxy, hexadecyloxy
or octadecyloxy; an aryloxy group such as phenoxy, 4-t-butylphenoxy or 4-dodecyl-phenoxy;
an alkyl- or aryl-acyloxy group such as acetoxy or dodecanoyloxy; an alkyl- or aryl-acylamino
group such as acetamido, hexadecanamido or benzamido; an alkyl- or aryl-sulfonyloxy
group such as methyl-sulfonyloxy, dodecylsulfonyloxy or 4-methylphenyl-sulfonyloxy;
an alkyl- or aryl-sulfamoyl-group such as N-butylsulfamoyl or N-4-t-butylphenylsulfamoyl;
an alkyl- or aryl-sulfamoylamino group such as N-butyl-sulfamoylamino or N-4-t-butylphenylsulfamoyl-amino;
an alkyl- or aryl-sulfonamido group such as methane-sulfonamido, hexadecanesulfonamido
or 4-chlorophenyl-sulfonamido; an alkyl- or aryl-ureido group such as methylureido
or phenylureido; an alkoxy- or aryloxy-carbonyl such as methoxycarbonyl or phenoxycarbonyl;
an alkoxy- or aryloxy-carbonylamino group such as methoxy-carbonylamino or phenoxycarbonylamino;
an alkyl- or aryl-carbamoyl group such as N-butylcarbamoyl or N-methyl-N-dodecylcarbamoyl;
or a perfluoroalkyl group such as trifluoromethyl or heptafluoropropyl.
Suitably the above substituent groups have 1 to 30 carbon atoms, more
preferably 8 to 20 aliphatic carbon atoms. A desirable substituent is an alkyl group
of 12 to 18 aliphatic carbon atoms such as dodecyl, pentadecyl or octadecyl or an
alkoxy group with 8 to 18 aliphatic carbon atoms such as dodecyloxy and hexadecyloxy
or a halogen such as a meta or para chloro group, carboxy or sulfonamido. Any such
groups may contain interrupting heteroatoms such as oxygen to form e.g. polyalkylene
oxides.
In formula (I) or (IA) Z is a hydrogen atom or a group which can be
split off by the reaction of the coupler with an oxidized color developing agent,
known in the photographic art as a 'coupling-off group' and may preferably be hydrogen,
chloro, fluoro, substituted aryloxy or mercaptotetrazole, more preferably hydrogen
or chloro.
The presence or absence of such groups determines the chemical equivalency
of the coupler, i.e., whether it is a 2-equivalent or 4-equivalent coupler, and
its particular identity can modify the reactivity of the coupler. Such groups can
advantageously affect the layer in which the coupler is coated, or other layers
in the photographic recording material, by performing, after release from the coupler,
functions such as dye formation, dye hue adjustment, development acceleration or
inhibition, bleach acceleration or inhibition, electron transfer facilitation, color
correction, and the like.
Representative classes of such coupling-off groups include, for example,
halogen, alkoxy, aryloxy, heterocyclyloxy, sulfonyloxy, acyloxy, acyl, heterocyclylsulfonamido,
heterocyclylthio, benzothiazolyl, phosophonyloxy, alkylthio, arylthio, and arylazo.
These coupling-off groups are described in the art, for example, in U.S. Patent
Nos. 2,455,169; 3,227,551; 3,432,521; 3,467,563; 3,617,291; 3,880,661; 4,052,212;
and 4,134,766; and in U.K. Patent Nos. and published applications 1,466,728; 1,531,927;
1,533,039; 2,066,755A, and 2,017,704A. Halogen, alkoxy and aryloxy groups are most
suitable.
Examples of specific coupling-off groups are -Cl, -F, -Br, -SCN,-OCH3,
-OC6H5, -OCH2C(=O)NHCH2CH2OH,
-OCH2C(O)NHCH2CH2OCH3, -OCH2C(O)NHCH2CH2OC(=O)OCH3,
-P(=O)(OC2H5)2, -SCH2CH2COOH,
Typically, the coupling-off group is a chlorine atom, hydrogen atom
or p-methoxyphenoxy group.
It is essential that the substituent groups be selected so as to adequately
ballast the coupler and the resulting dye in the organic solvent in which the coupler
is dispersed. The ballasting may be accomplished by providing hydrophobic substituent
groups in one or more of the substituent groups. Generally a ballast group is an
organic radical of such size and configuration as to confer on the coupler molecule
sufficient bulk and aqueous insolubility as to render the coupler substantially
nondiffusible from the layer in which it is coated in a photographic element. Thus,
the combination of substituent are suitably chosen to meet these criteria. To be
effective, the ballast will usually contain at least 8 carbon atoms and typically
contains 10 to 30 carbon atoms. Suitable ballasting may also be accomplished by
providing a plurality of groups which in combination meet these criteria. In the
preferred embodiments of the invention R1 in formula (I) is a small alkyl
group or hydrogen. Therefore, in these embodiments the ballast would be primarily
located as part of the other groups. Furthermore, even if the coupling-off group
Z contains a ballast it is often necessary to ballast the other substituents as
well, since Z is eliminated from the molecule upon coupling; thus, the ballast is
most advantageously provided as part of groups other than Z.
The following examples further illustrate preferred coupler of the
invention. It is not to be construed that the present invention is limited to these
examples.
Preferred couplers are IC-3, IC-7, IC-35, and IC-36 because of their
suitably narrow left bandwidths.
Couplers that form magenta dyes upon reaction with oxidized color
developing agent are described in such representative patents and publications as:
U.S. Patent Nos. 2,311,082; 2,343,703; 2,369,489; 2,600,788; 2,908,573; 3,062,653;
3,152,896; 3,519,429; 3,758,309, and "Farbkuppler-eine Literature Ubersicht," published
in Agfa Mitteilungen, Band III, pp. 126-156 (1961). Preferably such couplers are
pyrazolones, pyrazolotriazoles, or pyrazolobenzimidazoles that form magenta dyes
upon reaction with oxidized color developing agents. Especially preferred couplers
are 1H-pyrazolo [5,1-c]-1,2,4-triazole and 1H-pyrazolo [1,5-b]-1,2,4-triazole. Examples
of 1H-pyrazolo [5,1-c]-1,2,4-triazole couplers are described in U.K. Patent Nos.
1,247,493; 1,252,418; 1,398,979; U.S. Patent Nos. 4,443,536; 4,514,490; 4,540,654;
4,590,153; 4,665,015; 4,822,730; 4,945,034; 5,017,465; and 5,023,170. Examples of
1H-pyrazolo [1,5-b]-1,2,4-triazoles can be found in European Patent applications
176,804; 177,765; U.S Patent Nos. 4,659,652; 5,066,575; and 5,250,400.
Typical pyrazoloazole and pyrazolone couplers are represented by the
following formulas:
wherein Ra and Rb independently represent H or a substituent;
Rc is a substituent (preferably an aryl group); Rd is a substituent
(preferably an anilino, carbonamido, ureido, carbamoyl, alkoxy, aryloxycarbonyl,
alkoxycarbonyl, or N-heterocyclic group); X is hydrogen or a coupling-off
group; and Za, Zb, and Zc are independently a substituted methine group, =N―,
=C―, or ―NH―, provided that one of either the Za―Zb
bond or the Zb―Zc bond is a double bond and the other
is a single bond, and when the Zb―Zc bond is a carbon-carbon
double bond, it may form part of an aromatic ring, and at least one of Za,
Zb, and Zc represents a methine group connected to the group
Rb.
Specific examples of such couplers are:
Couplers that form yellow dyes upon reaction with oxidized color developing
agent are described in such representative patents and publications as: U.S. Patent
Nos. 2,298,443; 2,407,210; 2,875,057; 3,048,194; 3,265,506; 3,447,928; 3,960,570;
4,022,620; 4,443,536; 4,910,126; and 5,340,703 and "Farbkuppler-eine Literature
Ubersicht," published in Agfa Mitteilungen, Band III, pp. 112-126 (1961). Such couplers
are typically open chain ketomethylene compounds. Also preferred are yellow couplers
such as described in, for example, European Patent Application Nos. 482,552; 510,535;
524,540; 543,367; and U.S. Patent No. 5,238,803. For improved color reproduction,
couplers which give yellow dyes that cut off sharply on the long wavelength side
are particularly preferred (for example, see U.S. Patent No. 5,360,713).
Typical preferred yellow couplers are represented by the following
formulas:
wherein R1, R2, Q1 and Q2 each represents
a substituent; X is hydrogen or a coupling-off group; Y represents an aryl group
or a heterocyclic group; Q3 represents an organic residue required to
form a nitrogen-containing heterocyclic group together with the >N―; and
Q4 represents nonmetallic atoms necessary to from a 3- to 5-membered hydrocarbon
ring or a 3- to 5-membered heterocyclic ring which contains at least one hetero
atom selected from N, O, S, and P in the ring. Particularly preferred is when Q1
and Q2 each represent an alkyl group, an aryl group, or a heterocyclic
group, and R2 represents an aryl or tertiary alkyl group.
Preferred yellow couplers can be of the following general structures
Unless otherwise specifically stated, substituent groups which may
be substituted on molecules herein include any groups, whether substituted or unsubstituted,
which do not destroy properties necessary for photographic utility. When the term
"group" is applied to the identification of a substituent containing a substitutable
hydrogen, it is intended to encompass not only the substituent's unsubstituted form,
but also its form further substituted with any group or groups as herein mentioned.
Suitably, the group may be halogen or may be bonded to the remainder of the molecule
by an atom of carbon, silicon, oxygen, nitrogen, phosphorous, or sulfur. The substituent
may be, for example, halogen, such as chlorine, bromine or fluorine; nitro; hydroxyl;
cyano; carboxyl; or groups which may be further substituted, such as alkyl, including
straight or branched chain alkyl, such as methyl, trifluoromethyl, ethyl,
t-butyl, 3-(2,4-di-t-pentylphenoxy) propyl, and tetradecyl; alkenyl, such
as ethylene, 2-butene; alkoxy, such as methoxy, ethoxy, propoxy, butoxy, 2-methoxyethoxy,
sec-butoxy, hexyloxy, 2-ethylhexyloxy, tetradecyloxy, 2-(2,4-di-t-pentylphenoxy)ethoxy,
and 2-dodecyloxyethoxy; aryl such as phenyl, 4-t-butylphenyl, 2,4,6-trimethylphenyl,
naphthyl; aryloxy, such as phenoxy, 2-methylphenoxy, alpha- or beta-naphthyloxy,
and 4-tolyloxy; carbonamido, such as acetamido, benzamido, butyramido, tetradecanamido,
alpha-(2,4-di-t-pentyl-phenoxy)acetamido, alpha-(2,4-di-t-pentylphenoxy)butyramido,
alpha-(3-pentadecylphenoxy)-hexanamido, alpha-(4-hydroxy-3-t-butylphenoxy)-tetradecanamido,
2-oxo-pyrrolidin-1-yl, 2-oxo-5-tetradecylpyrrolin-l-yl, N-methyltetradecanamido,
N-succinimido, N-phthalimido, 2,5-dioxo-1-oxazolidinyl, 3-dodecyl-2,5-dioxo-1-imidazolyl,
and N-acetyl-N-dodecylamino, ethoxycarbonylamino, phenoxycarbonylamino, benzyloxycarbonylamino,
hexadecyloxycarbonylamino, 2,4-di-t-butylphenoxycarbonylamino, phenylcarbonylamino,
2,5-(di-t-pentylphenyl)carbonylamino,p-dodecyl-phenylcarbonylamino,
p-toluylcarbonylamino, N-methylureido, N,N-dimethylureido, N-methyl-N-dodecylureido,
N-hexadecylureido, N,N-dioctadecylureido, N,N-dioctyl-N'-ethylureido, N-phenylureido,
N,N-diphenylureido, N-phenyl-N-p-toluylureido, N-(m-hexadecylphenyl)ureido,
N,N-(2,5-di-t-pentylphenyl)-N'-ethylureido, and t-butylcarbonamido;
sulfonamido, such as methylsulfonamido, benzenesulfonamido, p-toluylsulfonamido,
p-dodecylbenzenesulfonamido, N-methyltetradecylsulfonamido, N,N-dipropyl-sulfamoylamino,
and hexadecylsulfonamido; sulfamoyl, such as N-methylsulfamoyl, N-ethylsulfamoyl,
N,N-dipropylsulfamoyl, N-hexadecylsulfamoyl, N,N-dimethylsulfamoyl; N-[3-(dodecyloxy)propyl]sulfamoyl,
N-[4-(2,4-di-t-pentylphenoxy)butyl]sulfamoyl, N-methyl-N-tetradecylsulfamoyl,
and N-dodecylsulfamoyl; carbamoyl, such as N-methylcarbamoyl, N,N-dibutylcarbamoyl,
N-octadecylcarbamoyl, N-[4-(2,4-di-t-pentylphenoxy)butyl]carbamoyl, N-methyl-N-tetradecylcarbamoyl,
and N,N-dioctylcarbamoyl; acyl, such as acetyl, (2,4-di-t-amylphenoxy)acetyl, phenoxycarbonyl,
p-dodecyloxyphenoxycarbonyl, methoxycarbonyl, butoxycarbonyl, tetradecyloxycarbonyl,
ethoxycarbonyl, benzyloxycarbonyl, 3-pentadecyloxycarbonyl, and dodecyloxycarbonyl;
sulfonyl, such as methoxysulfonyl, octyloxysulfonyl, tetradecyloxysulfonyl, 2-ethylhexyloxysulfonyl,
phenoxysulfonyl, 2,4-di-t-pentylphenoxysulfonyl, methylsulfonyl, octylsulfonyl,
2-ethylhexylsulfonyl, dodecylsulfonyl, hexadecylsulfonyl, phenylsulfonyl, 4-nonylphenylsulfonyl,
and p-toluylsulfonyl; sulfonyloxy, such as dodecylsulfonyloxy, and hexadecylsulfonyloxy;
sulfinyl, such as methylsulfinyl, octylsulfinyl, 2-ethylhexylsulfinyl, dodecylsulfinyl,
hexadecylsulfinyl, phenylsulfinyl, 4-nonylphenylsulfinyl, and p-toluylsulfinyl;
thio, such as ethylthio, octylthio, benzylthio, tetradecylthio, 2-(2,4-di-t
pentylphenoxy)ethylthio, phenylthio, 2-butoxy-5-t-octylphenylthio, and
p-tolylthio; acyloxy, such as acetyloxy, benzoyloxy, octadecanoyloxy,
p-dodecylamidobenzoyloxy, N-phenylcarbamoyloxy, N-ethylcarbamoyloxy, and
cyclohexylcarbonyloxy; amino, such as phenylanilino, 2-chloroanilino, diethylamino,
dodecylamino; imino, such as 1 (N-phenylimido)ethyl, N-succinimido or 3-benzylhydantoinyl;
phosphate, such as dimethylphosphate and ethylbutylphosphate; phosphite, such as
diethyl and dihexylphosphite; a heterocyclic group, a heterocyclic oxy group or
a heterocyclic thio group, each of which may be substituted and which contain a
3- to 7-membered heterocyclic ring composed of carbon atoms and at least one hetero
atom selected from the group consisting of oxygen, nitrogen and sulfur, such as
2-furyl, 2-thienyl, 2-benzimidazolyloxy or 2-benzothiazolyl; quaternary ammonium,
such as triethylammonium; and silyloxy, such as trimethylsilyloxy.
If desired, the substituents may themselves be further substituted
one or more times with the described substituent groups. The particular substituents
used may be selected by those skilled in the art to attain the desired photographic
properties for a specific application and can include, for example, hydrophobic
groups, solubilizing groups, blocking groups, releasing or releasable groups, etc.
Generally, the above groups and substituents thereof may include those having up
to 48 carbon atoms, typically 1 to 36 carbon atoms and usually less than 24 carbon
atoms, but greater numbers are possible depending on the particular substituents
selected.
Representative substituents on ballast groups include alkyl, aryl,
alkoxy, aryloxy, alkylthio, hydroxy, halogen, alkoxycarbonyl, aryloxcarbonyl, carboxy,
acyl, acyloxy, amino, anilino, carbonamido, carbamoyl, alkylsulfonyl, arylsulfonyl,
sulfonamido, and sulfamoyl groups wherein the substituents typically contain 1 to
42 carbon atoms. Such substituents can also be further substituted.
Silver halide imaging layers substantially free of stabilizers are
preferred. Silver halide stabilizers are typically utilized to protect from the
growth of fog in storage and to reduce image fading. Stabilizers are however expensive
and not generally required for silver halide images attached to packages of the
invention since the shelf life of a package tends to be less than one calendar year.
Silver halide imaging layers substantially free of stabilizers would be low in cost
and have acceptable image quality for images attached to packages.
Stabilizers and scavengers that can be used in these photographic
elements, but are not limited to, the following.
Examples of solvents which may be used in the invention include the
following:
The dispersions used in photographic elements may also include ultraviolet
(UV) stabilizers and so called liquid UV stabilizers such as described in U.S. Patent
Nos. 4,992,358; 4,975,360; and 4,587,346. Examples of UV stabilizers are shown below.
The aqueous phase may include surfactants. Surfactant may be cationic,
anionic, zwitterionic or non-ionic. Useful surfactants include, but are not limited
to, the following.
CH3·(CH2)n·SO3Na, n
= 12-14CH3·(CH2)11·OSO3Na
Further, it is contemplated to stabilize photographic dispersions
prone to particle growth through the use of hydrophobic, photographically inert
compounds such as disclosed by Zengerle et al in U.S. Patent 5,468,604.
In a preferred embodiment the invention employs recording elements
which are constructed to contain at least three silver halide emulsion layer units.
A suitable full color, multilayer format for a recording element used in the invention
is represented by Structure I.
wherein the red-sensitized, cyan dye image-forming silver halide emulsion unit
is situated nearest the polymer base; next in order is the green-sensitized, magenta
dye image-forming unit, followed by the uppermost blue-sensitized, yellow dye image-forming
unit. The image-forming units are separated from each other by hydrophilic colloid
interlayers containing an oxidized developing agent scavenger to prevent color contamination.
Silver halide emulsions satisfying the grain and gelatino-peptizer requirements
described above can be present in any one or combination of the emulsion layer units.
Additional useful multicolor, multilayer formats for an element of the invention
include structures as described in U.S. Patent 5,783,373. Each of such structures
in accordance with the invention preferably would contain at least three silver
halide emulsions comprised of high chloride grains having at least 50 percent of
their surface area bounded by {100} crystal faces and containing dopants from classes
(i) and (ii), as described above. Preferably each of the emulsion layer units contains
emulsion satisfying these criteria.
Conventional features that can be incorporated into multilayer (and
particularly multicolor) recording elements contemplated for use in the method of
the invention are illustrated by Research Disclosure, Item 38957, cited above:
XI. Layers and layer arrangements
XII. Features applicable only to color negative
XIII. Features applicable only to color positive
B. Color reversal
C. Color positives derived from color negatives
XIV. Scan facilitating features.
The recording elements comprising the radiation sensitive high chloride
emulsion layers according to this invention can be conventionally optically printed,
or in accordance with a particular embodiment of the invention can be image-wise
exposed in a pixel-by-pixel mode using suitable high energy radiation sources typically
employed in electronic printing methods. Suitable actinic forms of energy encompass
the ultraviolet, visible and infrared regions of the electromagnetic spectrum as
well as electron-beam radiation and is conveniently supplied by beams from one or
more light emitting diodes or lasers, including gaseous or solid state lasers. Exposures
can be monochromatic, orthochromatic or panchromatic. For example, when the recording
element is a multilayer multicolor element, exposure can be provided by laser or
light emitting diode beams of appropriate spectral radiation, for example, infrared,
red, green or blue wavelengths, to which such element is sensitive. Multicolor elements
can be employed which produce cyan, magenta and yellow dyes as a function of exposure
in separate portions of the electromagnetic spectrum, including at least two portions
of the infrared region, as disclosed in the previously mentioned U.S. Patent No.
4,619,892. Suitable exposures include those up to 2000 nm, preferably up to 1500
nm. Suitable light emitting diodes and commercially available laser sources are
known and commercially available. Imagewise exposures at ambient, elevated or reduced
temperatures and/or pressures can be employed within the useful response range of
the recording element determined by conventional sensitometric techniques, as illustrated
by T.H. James, The Theory of the Photographic Process, 4th Ed., Macmillan,
1977, Chapters 4, 6, 17, 18 and 23.
It has been observed that anionic [MXxYyLz]
hexacoordination complexes, where M is a group 8 or 9 metal (preferably iron, ruthenium
or iridium), X is halide or pseudohalide (preferably Cl, Br or CN) x is 3 to 5,
Y is H2O, y is 0 or 1, L is a C-C, H-C or C-N-H organic ligand, and Z
is 1 or 2, are surprisingly effective in reducing high intensity reciprocity failure
(HIRF), low intensity reciprocity failure (LIRF) and thermal sensitivity variance
and in in improving latent image keeping (LIK). As herein employed HIRF is a measure
of the variance of photographic properties for equal exposures, but with exposure
times ranging from 10-1 to 10-6 second. LIRF is a measure
of the variance of photographic properties for equal exposures, but with exposure
times ranging from 10-1 to 100 seconds. Although these advantages can
be generally compatible with face centered cubic lattice grain structures, the most
striking improvements have been observed in high (>50 mole %, preferably ≥90
mole %) chloride emulsions. Preferred C-C, H-C or C-N-H organic ligands are aromatic
heterocycles of the type described in U.S. Pat. No. 5,462,849. The most effective
C-C, H-C or C-N-H organic ligands are azoles and azines, either unsustituted or
containing alkyl, alkoxy or halide substituents, where the alkyl moieties contain
from 1 to 8 carbon atoms. Particularly preferred azoles and azines include thiazoles,
thiazolines and pyrazines.
The quantity or level of high energy actinic radiation provided to
the recording medium by the exposure source is generally at least 10-4
ergs/cm2, typically in the range of about 10-4 ergs/cm2
to 10-3 ergs/cm2 and often from 10-3 ergs/cm2
to 102 ergs/cm2. Exposure of the recording element in a pixel-by-pixel
mode as known in the prior art persists for only a very short duration or time.
Typical maximum exposure times are up to 100 µ seconds, often up to 10 µ seconds,
and frequently up to only 0.5 µ seconds. Single or multiple exposures of each pixel
are contemplated. The pixel density is subject to wide variation, as is obvious
to those skilled in the art. The higher the pixel density, the sharper the images
can be, but at the expense of equipment complexity. In general, pixel densities
used in conventional electronic printing methods of the type described herein do
not exceed 107 pixels/cm2 and are typically in the range of
about 104 to 106 pixels/cm2. An assessment of the
technology of high-quality, continuous-tone, color electronic printing using silver
halide photographic paper which discusses various features and components of the
system, including exposure source, exposure time, exposure level and pixel density
and other recording element characteristics is provided in Firth et al.,
A Continuous-Tone Laser Color Printer, Journal of Imaging Technology, Vol.
14, No. 3, June 1988, which is hereby incorporated herein by reference. As previously
indicated herein, a description of some of the details of conventional electronic
printing methods comprising scanning a recording element with high energy beams
such as light emitting diodes or laser beams, are set forth in Hioki U.S. Patent
5,126,235, European Patent Applications 479 167 A1 and 502 508 Al.
Once imagewise exposed, the recording elements can be processed in
any convenient conventional manner to obtain a viewable image. Such processing is
illustrated by Research Disclosure, Item 38957, cited above:
XVIII. Chemical development systems
XIX. Development
XX. Desilvering, washing, rinsing and stabilizing
In addition, a useful developer for the inventive material is a homogeneous,
single part developing agent. The homogeneous, single-part color developing concentrate
is prepared using a critical sequence of steps:
In the first step, an aqueous solution of a suitable color developing
agent is prepared. This color developing agent is generally in the form of a sulfate
salt. Other components of the solution can include an antioxidant for the color
developing agent, a suitable number of alkali metal ions (in an at least stoichiometric
proportion to the sulfate ions) provided by an alkali metal base, and a photographically
inactive water-miscible or water-soluble hydroxy-containing organic solvent. This
solvent is present in the final concentrate at a concentration such that the weight
ratio of water to the organic solvent is from about 15:85 to about 50:50.
In this environment, especially at high alkalinity, alkali metal ions
and sulfate ions form a sulfate salt that is precipitated in the presence of the
hydroxy-containing organic solvent. The precipitated sulfate salt can then be readily
removed using any suitable liquid/solid phase separation technique (including filtration,
centrifugation or decantation). If the antioxidant is a liquid organic compound,
two phases may be formed and the precipitate may be removed by discarding the aqueous
phase.
The color developing concentrates of this invention include one or
more color developing agents that are well known in the art that, in oxidized form,
will react with dye forming color couplers in the processed materials. Such color
developing agents include, but are not limited to, aminophenols, p-phenylenediamines
(especially N,N-dialkyl-p-phenylenediamines) and others which are well known
in the art, such as EP 0 434 097 A1 (published June 26, 1991) and EP 0 530 921 A1
(published March 10, 1993). It may be useful for the color developing agents to
have one or more water-solubilizing groups as are known in the art. Further details
of such materials are provided in Research Disclosure, publication 38957,
pages 592-639 (September 1996). Research Disclosure is a publication of Kenneth
Mason Publications Ltd., Dudley House, 12 North Street, Emsworth, Hampshire PO10
7DQ England (also available from Emsworth Design Inc., 121 West 19th Street, New
York, N.Y. 10011). This reference will be referred to hereinafter as "Research
Disclosure".
Preferred color developing agents include, but are not limited to,
N,N-diethyl p-phenylenediamine sulfate (KODAK Color Developing Agent CD-2),
4-amino-3-methyl-N-(2-methane sulfonamidoethyl)aniline sulfate, 4-(N-ethyl-N-β-hydroxyethylamino)-2-methylaniline
sulfate (KODAK Color Developing Agent CD-4), p-hydroxyethylethylaminoaniline
sulfate, 4-(N-ethyl-N-2-methanesulfonylaminoethyl)-2-methylphenylenediamine sesquisulfate
(KODAK Color Developing Agent CD-3), 4-(N-ethyl-N-2-methanesulfonylaminoethyl)-2-methylphenylenediamine
sesquisulfate, and others readily apparent to one skilled in the art.
In order to protect the color developing agents from oxidation, one
or more antioxidants are generally included in the color developing compositions.
Either inorganic or organic antioxidants can be used. Many classes of useful antioxidants
are known, including but not limited to, sulfites (such as sodium sulfite, potassium
sulfite, sodium bisulfite and potassium metabisulfite), hydroxylamine (and derivatives
thereof), hydrazines, hydrazides, amino acids, ascorbic acid (and derivatives thereof),
hydroxamic acids, aminoketones, mono-and polysaccharides, mono- and polyamines,
quaternary ammonium salts, nitroxy radicals, alcohols, and oximes. Also useful as
antioxidants are 1,4-cyclohexadiones. Mixtures of compounds from the same or different
classes of antioxidants can also be used if desired.
Especially useful antioxidants are hydroxylamine derivatives as described
for example, in US Patents 4,892,804; 4,876,174; 5,354,646; and 5,660,974, and US
5,646,327 (Burns et al). Many of these antioxidants are mono-and dialkylhydroxylamines
having one or more substituents on one or both alkyl groups. Particularly useful
alkyl substituents include sulfo, carboxy, amino, sulfonamido, carbonamido, hydroxy
and other solubilizing substituents.
More preferably, the noted hydroxylamine derivatives can be mono-
or dialkylhydroxylamines having one or more hydroxy substituents on the one or more
alkyl groups. Representative compounds of this type are described for example in
US Patent 5,709,982 (Marrese et al)as having the structure I:
wherein R is hydrogen, a substituted or unsubstituted alkyl group of 1 to 10 carbon
atoms, a substituted or unsubstituted hydroxyalkyl group of 1 to 10 carbon atoms,
a substituted or unsubstituted cycloalkyl group of 5 to 10 carbon atoms, or a substituted
or unsubstituted aryl group having 6 to 10 carbon atoms in the aromatic nucleus.
X1 is -CR2(OH)CHR1- and X2
is -CHR1CR2(OH)- wherein R1 and R2 are
independently hydrogen, hydroxy, a substituted or unsubstituted alkyl group or 1
or 2 carbon atoms, a substituted or unsubstituted hydroxyalkyl group of 1 or 2 carbon
atoms, or R1 and R2 together represent the carbon atoms necessary
to complete a substituted or unsubstituted 5- to 8-membered saturated or unsaturated
carbocyclic ring structure.
Y is a substituted or unsubstituted alkylene group having at least
4 carbon atoms, and has an even number of carbon atoms, or Y is a substituted or
unsubstituted divalent aliphatic group having an even total number of carbon and
oxygen atoms in the chain, provided that the aliphatic group has a least 4 atoms
in the chain.
Also in Structure I, m, n and p are independently 0 or 1. Preferably,
each of m and n is 1, and p is 0.
Specific di-substituted hydroxylamine antioxidants include, but are
not limited to: N,N-bis(2,3-dihydroxypropyl)hydroxylamine, N,N-bis(2-methyl-2,3-dihydroxypropyl)hydroxylamine
and N,N-bis(1-hydroxymethyl-2-hydroxy-3-phenylpropyl)hydroxylamine. The first compound
is preferred.
The colorants can be incorporated into the imaging element by direct
addition of the colorant to a coating melt by mixing the colorant with an aqueous
medium containing gelatin (or other hydrophilic colloid) at a temperature of 40°C
or higher. The colorant can also be mixed with an aqueous solution of a water-soluble
or water-dispersible surfactant or polymer, and passing the premix through a mill
until the desired particle size is obtained. The mill can be any high energy device
such as a colloid mill, high pressure homogenizer, or the like.
The preferred color of the pigment is blue as a blue pigment incorporated
into a gelatin layer offsets the native yellowness of the gelatin yielding a neutral
background for the image layers.
Suitable pigments used in this invention can be any inorganic or organic,
colored materials which are practically insoluble in the medium in which they are
incorporated. The preferred pigments are organic, and are those described in
Industrial Organic Pigments: Production, Properties, Applications by W. Herbst
and K. Hunger, 1993, Wiley Publishers. These include: Azo Pigments such as monoazo
yellow and orange, diazo, naphthol, naphthol reds, azo lakes, benzimidazolone, disazo
condensation, metal complex, isoindolinone and isoindoline, Polycyclic Pigments
such as phthalocyanine, quinacridone, perylene, perinone, diketopyrrolo pyrrole
and thioindigo, and Anthrquinone Pigments such as anthrapyrimidine, flavanthrone,
pyranthrone, anthanthrone, dioxazine, triarylcarbodium and quinophthalone.
The most preferred pigments are the anthraquinones such as Pigment
Blue 60, phthalocyanines such as Pigment Blue 15, 15:1, 15:3, 15:4 and 15:6, and
quinacridones such as Pigment Red 122 , as listed in NPIRI Raw Materials Data
Handbook, Vol. 4, Pigments, 1983, National Printing Research Institute. These
pigments have a dye hue sufficient to overcome the native yellowness of the gelatin
imaging layer and are easily dispersed in a aqueous solution.
An aqueous dispersion of the pigments is preferred because the preferred
pigments are insoluble in most, if not all, organic solvents, and therefore a high
quality dispersion is not likely in a solvent system. In fact, the only solvent
that will dissolve preferred pigments PR-122 and PB-15 is concentrated sulfuric
acid, which is not an organic solvent. Preferred pigments of the invention are by
nature, insoluble, crystalline solids, which is the most thermodynamically stable
form that they can assume. In an oil and water dispersion, they would be in the
form of an amorphous solid, which is thermodynamically unstable. Therefore, one
would have to worry about the pigment eventually converting to the crystalline form
with age. We might as well start with a crystalline solid and not worry about preventing
the phase transition. Another reason to avoid solvent pigment dispersions is that
the high boiling solvent is not removed with evaporation, and it could cause unwanted
interactions in the coating melt such as ripening of DOH dispersion particles, or
equilibration with other layers, if it was used in the coating. The use of solid
particle dispersion avoids organic solvents altogether.
In the preferred embodiment, the colorant is dispersed in the binder
in the form of a solid particle dispersion. Such dispersions are formed by first
mixing the colorant with an aqueous solution containing a water-soluble or water-dispersible
surfactant or polymer to form a coarse aqueous premix, and adding the premix to
a mill. The amount of water-soluble or water-dispersible surfactant or polymer can
vary over a wide range, but is generally in the range of 0.01% to 100% by weight
of polymer, preferably about 0.3% to about 60%, and more preferably 0.5% to 50%,
the percentages being by weight of polymer, based on the weight of the colorant
useful in imaging.
The mill can be for example, a ball mill, media mill, attritor mill,
vibratory mill or the like. The mill is charged with the appropriate milling media
such as, for example, beads of silica, silicon nitride, sand, zirconium oxide, yttria-stabilized
zirconium oxide, alumina, titanium, glass, polystyrene, etc. The bead sizes typically
range from 0.25 to 3.0 mm in diameter, but smaller media can be used if desired.
The premix is milled until the desired particle size range is reached.
The solid colorant particles are subjected to repeated collisions
with the milling media, resulting in crystal fracture, deagglomeration, and consequent
particle size reduction. The solid particle dispersions of the colorant should have
a final average particle size of less than 1 µm, preferably less than 0.1 µm, and
most preferably between 0.01 and 0.1 µm. Most preferably, the solid colorant particles
are of sub-micrometer average size. Solid particle size between 0.01 and 0.1 provides
the best pigment utilization and had a reduction in unwanted light absorption compared
to pigments with a particle size greater than 1.2 µm.
Surfactants, polymers, and other additional conventional addenda may
also be used in the dispersing process described herein in accordance with prior
art solid particle dispersing procedures. Such surfactants, polymers and other addenda
are disclosed in U.S. Patent Nos. 5,468,598; 5,300,394; 5,278,037; 4,006,025; 4,924,916;
4,294,917; 4,940,654; 4,950,586; 4,927,744; 5,279,931; 5,158,863; 5,135,844; 5,091,296;
5,089,380; 5,103,640; 4,990,431; 4,970,139; 5,256,527; 5,089,380; 5,103,640; 4,990,431;
4,970,139; 5,256,527; 5,015,564; 5,008,179; 4,957,857; and 2,870,012, British Patent
specifications 1,570,362 and 1,131,179.
Additional surfactants or other water soluble polymers may be added
after formation of the colorant dispersion, before or after subsequent addition
of the colorant dispersion to an aqueous coating medium for coating onto a polymer
base. The aqueous medium preferably contains other compounds such as stabilizers
and dispersants, for example, additional anionic, nonionic, zwitterionic, or cationic
surfactants, and water soluble binders such as gelatin as is well known in the imaging
art. The aqueous coating medium may further contain other dispersions or emulsions
of compounds useful in imaging.
The following examples illustrate the practice of this invention.
They are not intended to be exhaustive of all possible variations of the invention.
Parts and percentages are by weight unless otherwise indicated.
EXAMPLESExample 1
In this example a reflective two-sided silver halide image was created
by coating light sensitive silver halide imaging layers on a flexible, transparent
polyester base that contained an integral polyethylene layer used to promote silver
halide emulsion to the flexible, transparent polymer base. After processing the
image, the developed silver halide images were folded around a reflective polymer
planer partitioning member. The developed silver halide images were adhered to the
planer partitioning member utilizing an acrylic based pressure sensitive adhesive.
This example will demonstrate a superior two-sided image compared to prior art methods
of post process adhesion of two photographs together. Further, this example will
show that by printing and developing the silver halide images on a transparent sheet,
improvements in image sharpness, image durability and processing efficiency will
be obvious.
Flexible, transparent polyester base:
A oriented polyethylene terephthalate transparent sheet with a thickness
of 37 micrometers. The polyethylene terephthalate base had a stiffness of 15 millinewtons
in the machine direction and 20 millinewtons in the cross direction. The polyester
sheet had an optical transmission of 96%. The transparent polyester sheet had a
integral emulsion adhesion layer comprising a low density polyethylene (d=0.910
g/cc) skin layer one each side that was 1 micrometer thick. The polyethylene skin
layers were treated with a corona discharge prior to silver halide coating.
Polymer planer partitioning member :
A oriented three layer composite sheet polyolefin sheet (56 micrometers
thick) (d = 0.68 g/cc) consisting of a microvoided and oriented polypropylene core
(approximately 30% of the total sheet thickness), with a homopolymer non-microvoided
oriented polypropylene layer on each side of the voided layer; the void initiating
material used was poly(butylene terephthalate). The polypropylene layers adjacent
the voided layers contained TiO2, optical brightener and blue tint to
offset the native yellowness of the gelatin used in the silver halide imaging layers.
Pressure sensitive adhesive:Permanent water based acrylic adhesive 12 micrometers thick
Silver chloride emulsions were chemically and spectrally sensitized
as described below. A biocide comprising a mixture of N-methyl-isothiazolone and
N-methyl-5-chloro-isthiazolone was added after sensitization.
Blue Sensitive Emulsion (Blue EM-1).
A high chloride silver halide emulsion is precipitated by adding approximately
equimolar silver nitrate and sodium chloride solutions into a well stirred reactor
containing glutaryldiaminophenyldisulfide, gelatin peptizer and thioether ripener.
Cesium pentachloronitrosylosmate(II) dopant is added during the silver halide grain
formation for most of the precipitation, followed by the addition of potassium hexacyanoruthenate(II),
potassium (5-methylthiazole)-pentachloroiridate, a small amount of KI solution,
and shelling without any dopant. The resultant emulsion contains cubic shaped grains
having edge length of 0.6 µm. The emulsion is optimally sensitized by the addition
of a colloidal suspension of aurous sulfide and heat ramped to 60°C during which
time blue sensitizing dye BSD-4, potassium hexchloroiridate, Lippmann bromide and
1-(3-acetamidophenyl)-5-mercaptotetrazole were added.
Green Sensitive Emulsion (Green EM-1):
A high chloride silver halide emulsion is precipitated by adding approximately
equimolar silver nitrate and sodium chloride solutions into a well stirred reactor
containing, gelatin peptizer and thioether ripener. Cesium pentachloronitrosylosmate(II)
dopant is added during the silver halide grain formation for most of the precipitation,
followed by the addition of potassium (5-methylthiazole)-pentachloroiridate. The
resultant emulsion contains cubic shaped grains of 0.3µm in edgelength size. The
emulsion is optimally sensitized by the addition of glutaryldiaminophenyldisulfide,
a colloidal suspension of aurous sulfide and heat ramped to 55°C during which time
potassium hexachloroiridate doped Lippmann bromide, a liquid crystalline suspension
of green sensitizing dye GSD-1, and 1-(3-acetamidophenyl)-5-mercaptotetrazole were
added.
Red Sensitive Emulsion (Red EM-1):
A high chloride silver halide emulsion is precipitated by adding approximately
equimolar silver nitrate and sodium chloride solutions into a well stirred reactor
containing gelatin peptizer and thioether ripener. During the silver halide grain
formation, potassium hexacyanoruthenate(II) and potassium (5-methylthiazole)-pentachloroiridate
are added. The resultant emulsion contains cubic shaped grains of 0.4 µm in edge
length size. The emulsion is optimally sensitized by the addition of glutaryldiaminophenyldisulfide,
sodium thiosulfate, tripotassium bis{2-[3-(2-sulfobenzamido)phenyl]-mercaptotetrazole}
gold(I) and heat ramped to 64°C during which time 1-(3-acetamidophenyl)-5-mercaptotetrazole,
potassium hexachloroiridate, and potassium bromide are added. The emulsion is then
cooled to 40°C, pH adjusted to 6.0 and red sensitizing dye RSD-1 is added.
The following light sensitive silver halide imaging layers were utilized
to prepare photographic label utilizing the invention label support material. The
following imaging layers were coated utilizing curtain coating: