TECHNICAL FIELD
The present invention relates to an apparatus for processing a photosensitive
material (hereinafter referred to as "photo-processing apparatus"). More particularly,
it relates to a photo-processing apparatus equipped with a rack part which guides
and transfers a photosensitive material (hereinafter referred to as "photographic
paper") in the development part of the photo-processing apparatus.
BACKGROUND ART
A conventional photo-processing apparatus comprises, as shown in Fig.
3, a printing part 103 for printing images of a developed photo film F by an exposure
mechanism 102 after pulling out the photographic paper S wound around a magazine
101 in the form of a roll, a developing part 104 for passing the photographic paper
S printed by the printing part 103 in various processing tanks for development,
a drying part 105 for drying the developed photographic paper S by the developing
part 104, and a print-cutting part 106 for separating the photo print P of the photographic
paper S dried by the drying part for each image. To the developing part 104 and
the drying part 105, a submerged rack part 107 for guiding and transferring the
photographic paper S and a drying rack part 108 are mounted. To each of the rack
parts 107 and 108, a guide width changing mechanism is equipped for adjusting, for
example, the spacing between a pair of guides for guiding both side edges of the
photographic paper S with a feed screw shaft in which threads of opposite direction
to each other are formed.
A conveyor drive of the photographic paper S in the developing part
104 is operated by a photographic paper detection sensor using a photo sensor or
a limit switch just before the photographic paper S enters the submerged rack part
107 and is stopped after the photographic paper S is sent out to the drying part
105 via each processing tank and the last photo print P is cut off at the print-cutting
part 106. If the conveyor drive is desired to be operated in other occasions such
as at the time of inspection of the conveyor mechanism, the conveyor drive is forcibly
operated by a key operation on the control panel. In addition, when maintenance
is carried out for a guide in width change of the submerged rack part 107 or drying
rack part 108, a forced conveyor drive is carried out.
However, because a guide width changing mechanism is equipped to the
submerged rack part 107 and the drying rack part 108, respectively, the number of
parts such as driving motors increases, giving rise to a problem of high equipment
costs. The feed screw shaft must be rotated and the width of a pair of guides must
be adjusted (set) individually in accordance with the width size of the photographic
paper S.
As a result, there are problems that maintenance and inspection works
are troublesome, and an error is likely to occur in the setting of the submerged
rack part 107 and the drying rack part 108. Thus, for example, if the guide width
is narrower than the normal setting in the drying rack part 108, the photographic
paper S is unable to be transferred from the submerged rack part 107 to the drying
rack part 108 and the photographic paper S is jammed.
If the photographic paper S is jammed in the rack part in the photo-processing
apparatus, the rack part is detached, the portion at which the photographic paper
S is jammed is confirmed, and the jammed photographic paper is removed. However,
the rack part is, in general, mounted in several pieces, and photographic paper
is sometimes failed to be removed and remains in the rack part. However, the submerged
rack part and the drying rack part of the conventional photo-processing apparatus
have no function of detecting the paper (photographic paper).
Consequently, changing the width in the direction to narrow the guide
width without knowing the condition that the photographic paper remains in the rack
part causes the knob felt heavy in the case of the manual width changing mechanism
and the presence of the remaining of the photographic paper is known, but in the
case of the automatic width changing mechanism, the presence of the remaining photographic
paper is unable to be detected, and the width changing mechanism is locked by the
remaining photographic paper, causing a problem of the secondary trouble such as
breakage of peripheral parts (missing teeth of the submerged rack part etc.).
If the width is changed to extend the guide width, the photographic
paper comes off from the rack part.
In addition, in the photo-processing apparatus, carrying out a developing
operation without operating the guide width changing mechanism for a long time at
the submerged rack part causes impurities such as a crystal substance of the treating
liquid to adhere to the surface of the feed screw shaft support or feed screw shaft
or inner surface of the nut, and the guide will not move even when the guide width
is tried to be changed. Consequently, the submerged rack part must be periodically
cleaned, causing a problem of extremely troublesome maintenance. A friction unit
is installed to the driving motor to prevent damage of parts caused by the overload,
but there is a problem that because the travelling torque of the guide becomes heavy
in the same manner due to impurities such as a crystal substance, the slip function
of the friction unit works to prevent changing of the guide width.
Examples of conventional photo-processing apparatuses are disclosed
in JP-A-01 205 165, JP-A-01 201 662, JP-A-03 267 935.
Under these circumstances, an object of the present invention is to
provide a photo-processing apparatus as defined in claim 1 which can precisely set
the guide width of the rack for guiding conveyance of the photographic paper and
which is easy to maintain and at the
A further object of the present invention is to provide a photo-processing
apparatus as defined in claim 1 which can precisely discharge the photograhic paper
remaining inside the rack (hereinafter referred to "initial drive") and can carry
out a stable width changing operation.
DISCLOSURE OF THE INVENTION
The photo-processing apparatus according to the present invention
is defined in the claim.
According to the photo-processing apparatus of the present invention,
at the time of building up the power supply, the initial operation of the conveyor
mechanism takes place for a specified time after the operation of the guide width
changing mechanism is stopped by the restricting means. Consequently, because the
guide width is changed after the photographic paper remaining in a rack part, for
example in the submerged rack part or the drying rack part, was precisely sent out,
no damage of parts caused by the photographic paper occurs.
BRIEF DESCRIPTION OF THE DRAWINGS
- Fig. 1 is a schematic perspective view showing one embodiment of a photo-processing
apparatus according to the invention;
- Fig. 2 is an explanatory view showing the rack part of the photo-processing
apparatus of Fig. 1; and
- Fig. 3 is an explanatory view showing one example of the photo-processing apparatus.
BEST MODE FOR CARRYING OUT THE INVENTION
Referring now to the drawings, a photo-processing apparatus according
to the present invention will be described in detail hereinafter.
The photo-processing apparatus according to the embodiment of Fig.
1 comprises a developing part for passing a photographic paper printed with the
image recorded on the developed photographic film through various treating tanks
for development and a drying part for drying the photographic paper developed at
the developing part.
To the inside of each treating tank of the developing part and the
drying part, as shown in Fig. 1, a submerged rack part 1 for guiding and transferring
the photographic paper S and a drying rack part 21 are installed.
Further, to this submerged rack part 1, a guide width changing mechanism
A comprises a guide width changing means 3 located between a pair of side plates
2a, 2b mounted upright and a first slide connecting means 5 to be connected to the
guide width changing means 3 via a first transmission shaft 4 is equipped.
The guide width changing means 3 comprises a feed screw shaft 7 installed
to a pair of side plates 2a, 2b and with male threads 6a, 6b formed on both sides
in the direction reversal to each other, nuts 8a, 8b screw-fitted to the male threads
6a, 6b of the feed screw shaft 7, and a pair of guides 9a, 9b with a doglegged cross
section mounted to the nuts 8a, 8b. Rotating the feed screw shaft 7 in the normal
or reverse direction can widen or narrow the spacing (guide width) of the one pair
of guides 9a, 9b to adjust to the width size of the photographic paper S.
The first slide connecting means 5 comprises a rack gear 10.
The first transmission shaft 4 is built upright rotatably in the submerged
rack part 1, and to the lower part thereof, a bevel gear 12 engaged with the bevel
gear 11 which is formed on the feed screw shaft 7 is formed, while to the upper
part thereof, a pinion gear 13 engaged with the rack gear 10 is formed. With this
first transmission shaft 4, the horizontal movement of the first slide connection
means 5 can be transmitted to the guide width changing means 3 as a rotary movement.
On the other hand, to the drying rack part 21, a guide width changing
mechanism B comprising a guide width changing means 3 similar to the submerged rack
part 1 and the second slide connection means 25 connected to the guide width changing
means 3 via the second transmission shaft 24 are equipped.
The second slide connection means 25 comprises a slide rack gear 29
with a protruded piece 27 formed on one side and teeth 28 on the other side and
a rotating shaft 32 with a pinion gear 30 to be engaged with the teeth 28 formed
on one end and a bevel gear 31 on the other hand.
The second transmission shaft 24 is mounted upright rotatably in the
drying rack part 21, and to the lower part thereof, a bevel gear 33 engaged with
the bevel gear 11 formed on the feed screw shaft 7 is formed, and to the upper part
thereof, a bevel gear 34 engaged with the bevel gear 31 of the rotary shaft is formed.
Between the guide width changing mechanism A, B in the developing
part and drying part, a guide width synchronizing mechanism C is equipped to synchronize
the width-direction movement of a pair of guides 9a, 9b for guiding both side edges
of the photographic paper S by the guide width changing mechanisms A, B.
The guide width synchronizing mechanism C is connected to the first
slide connection means 5 and the second slide connection means 25, respectively,
in the guide width changing mechanisms A, B.
The guide width synchronizing mechanism C comprises a guide width
synchronizing means 43 and a driving means 44 for driving the means 43.
The guide width synchronizing means 43 comprises a pinion shaft 45
with two pieces of pinion gear 45a, 45b formed and width adjusting rack gears 46,
47 engaged with the pinion gears 45a, 45b, respectively.
The width adjusting rack gear 46 is connected to a slide plate 49
provided with a rectangular notch 48, to which the rack gear 10 is fitted, and at
the same time, is guided and supported slidably by a stationary member of the apparatus
body, such as that restricting the guide width. To an elongated hole groove 50 formed
at the upper end of the rack gear 46, a stopper pin 51 is fitted for preventing
the rack gear 46 from travelling outside the allowable range. On the other hand,
the rack gear 47 has a recess 52 formed for allowing the protruded piece 27 of the
slide rack gear 29 in the second slide connection means 25 to fit into it and at
the same time is slidably guided and supported by a stationary member in the manner
similar to that described before.
The driving means 44 comprises a width changing motor 53, a friction
unit 54 for preventing damage to each part by overload, a detector 56 comprising
a detection plate 56a connected to an output shaft 55 which is an extension of the
pinion shaft 45, and a sensor 56b, and a worm 57 and worm wheel 58 for connecting
the friction unit 54 and the output shaft 55. The friction unit 54 prevents parts
from being damaged by the overload applied when the rack gears 46, 47 try to travel
outside the allowable range due to a detection error of the detector 56 and the
like.
Consequently, when the spacing between a pair of guides 9a, 9b of
the guide width changing means A, B in the submerged rack part 1 and the drying
rack part 21 is extended to a specified dimensional width, the output shaft 55 and
the pinion shaft 45 are rotated in the direction a shown in Fig. 1 by the
rotation of the width changing motor 53. With this operation, the rotary movement
of the motor 53 is converted to a linear movement of slide plate 49 and the rack
gear 10 by the pinion gear 45a and the rack gear 46. In the submerged rack part
1, this linear movement is converted to the rotary movement again by the first transmission
shaft 4 to rotate and drive the feed screw shaft 7 and expands a pair of guides
9a, 9b in the direction b shown in Fig. 1.
On the other hand, in the drying rack part 21, the rotary movement
of the motor 53 is converted to a linear movement of the second slide connection
means 25 by the pinion gear 45b and the rack gear 47. This linear movement is converted
again to the rotary movement by the second transmission shaft 24, rotates and drives
the feed screw shaft 7 to expand a pair of guides 9a, 9b in the direction
b shown in Fig. 1. As a result, the photographic paper S transferred from
the submerged rack part 1 is not only precisely transferred but also guided by guides
9a, 9b of the drying rack part 21.
The photo-processing apparatus shown in Fig. 1 is equipped with an
initial driving means 61 for driving a conveyor mechanism 60 for transferring the
photographic paper S only for a specified time and a restricting means 62 for stopping
the operation of the guide width changing mechanisms A, B while the initial driving
mechanism 61 is being driven.
The conveyor mechanism 60 comprises a pair of rollers 63a, 63b installed
between a pair of side plates 2a, 2b, a sprocket 64 mounted at the shaft end of
the roller 63a, and a chain 65 wrapped around the sprocket 64. The chain 65 is connected
to a driving motor not illustrated, and the photographic paper S held between a
pair of rollers 63a, 63b by the driving motor is sent along the pair of guides 9a,
9b. In this embodiment, the conveyor mechanism 60 employing a pair of rollers 63a,
63b is adopted, but this invention should not be limited to this, but can be applied
to the conveyor mechanism in which rollers are arranged in a zigzag pattern.
For the initial driving means 61, there can be used a timer circuit
which is connected to the driving motor and drives a driving motor for a specified
time as the power supply is turned on.
For the restricting means 62, an electromagnetic relay or an electronic
switch which operates with the output signal of the initial driving timer circuit
can be used for turning off the power supply of the width changing motor 53 of the
driving means 44.
If a CPU is used for controlling the photo-processing apparatus, the
software built in the CPU is partly modified so that it outputs the driving motor
driving signal for a specified time and at the same time outputs the inhibit signal
for inhibiting the drive of the width change motor when the power supply turn-on
signal is inputted to the CPU at the time of turning up of the power supply.
Furthermore, in the photo-processing apparatus of this embodiment,
the guide width synchronizing mechanism C and the guide width changing mechanism
A in the submerged rack part 1 are protrusion-recess-connected using the rectangular
notch 48 of the slide plate 49 and the rack gear 10. Similarly, the guide width
synchronizing mechanism C and the guide width changing mechanism B in the drying
rack part 21 are protrusion-recess-connected using a recess 52 of the rack gear
47 and a protruded piece 27 of the second slide connection means 25. Consequently,
because the submerged rack part 1 and the drying rack part 21 can be connected to
the guide width synchronizing mechanism C equipped in advance only by loading them
to the developing part and the drying part of the apparatus, respectively, it is
possible to accurately synchronize the width of a pair of guides to the setting
of the photographic paper being transferred. After the loading, the submerged rack
part 1 or the drying rack part 21 can be easily detached for cleaning or inspection,
which is very convenient.
According to the photo-processing apparatus of the present invention,
even if the photographic paper remains in the rack part after any trouble such as
a clogging which was sorted out the paper is discharged at the time of building-up
the power supply, and no secondary trouble caused by breakage of parts occurs at
the time of changing the guide width.
INDUSTRIAL APPLICABILITY
The photo-processing apparatus according to the present invention
can prevent troubles such as jamming or dislocation of the photographic paper and
can stably transfer the photographic paper, and even if the photographic paper remains
in the rack part, it is discharged at the start-up of the power supply so that secondary
troubles caused by breakage of parts does not occur when the guide width is changed.