TECHNICAL FIELD
This invention relates to intermittent feed mechanisms and, more particularly,
to an intermittent feed mechanism which is to be efficiently assembled with deviation
in pawl tip position suppressed.
BACKGROUND OF THE INVENTION
Fig. 9 is a schematic top view showing a conventional intermittent
feed mechanism. In this intermittent feed mechanism 500, reference numeral 501 designates
a counting wheel. This counting wheel 501 has a counting second hand shaft 511 attached
with a minute feed pawl 512 acting parallel to the plane of the counting wheel 501.
The minute feed pawl 512 has an elongate spring portion 514 extending from a body
portion 513 and a pawl portion 515 formed at a tip of the spring portion.
This pawl portion 515, each time rotating by one turn, engages a gear
tooth of the minute counting intermediate wheel 502. In order to properly engage
the gear, highly accurate tip position is required for the pawl portion 515. The
tip position is adjusted by bending the spring portion 514 during assembling. Meanwhile,
a heart cam 516 is mounted on the counting second hand shaft 511. Reference numeral
517 is an eccentric pin that penetrates through the heart cam 516 and counting gear
518. Also, the minute feed pawl 512 is positioned by inserting the eccentric pin
517 in an opening 519 thereof.
Next, the operation of the intermittent feed mechanism 100 will be
explained. The rotation of a barrel complete is conveyed to the counting wheel 501
through a counting intermediate train wheel. The counting wheel 501 rotates one
turn in 60 seconds. Each time the counting wheel rotates by one turn, the pawl 515
of the minute feed pawl 512 engages the gear of the minute counting intermediate
wheel 502. The minute counting intermediate wheel 502 is intermittently moved at
one tooth of its gear, pushed by the pawl 515 in rotation. Actually, the rotation
of the minute counting intermediate wheel 502 is decelerated and conveyed to the
minute counting wheel (not shown).
Meanwhile, the heart cam 516 is rotated by the rotation of the counting
wheel 501. Upon zero returning, a hammer at a tip of a hand returning lever is pressed
on the heart cam 516 to thereby forcibly rotate the heart cam 516. Although there
is a possibility that the pawl portion 515 contacts the gear of the minute counting
intermediate wheel 502 due to rotation of the heart cam 516, the counting wheel
501 rotates without causing problem because the elasticity of the spring portion
514 releases the pawl portion 515.
However, in the conventional intermittent feed mechanism 500, the
minute feed pawl 512 is fabricated by press-blanking and thereafter subjected to
heat treatment. Thus, there has been a problem that the pawl portion 515 deviates
from the ideal tip position. The positional deviation in the pawl portion 515 tip
possibly causes such trouble as insufficient or excessive force fed to the counting
intermediate wheel. For such problems, in conventional devices the spring portion
514 is bent and adjusted during assembling. However, there has been a problem with
the time taken for adjustment due to problems such as springback of the spring portion
514, resulting in worsened assembling efficiency. Furthermore, there is another
problem that the assembling process steps are increased in number due to fine tip
position adjustment of the pawl portion 515 using the eccentric pin 517.
Document CH 9951/74 discloses an intermittent feed mechanism according
to the preamble of claim 1.
Therefore, this invention has been made in view of the above, and
it is an object to provide an intermittent feed mechanism which is to be assembled
with efficiency with deviation in pawl tip position suppressed.
DISCLOSURE OF THE INVENTION
In order to solve the above problem, an intermittent feed mechanism
according to claim 1 of this invention is characterized in that: a positioning portion
for positioning a feed pawl provided on a counting wheel is provided in part of
a structural member of the counting wheel.
If instead of adjustment by bending the spring portion, in this manner
a positioning portion for positioning a feed pawl is provided separately, the adjustment
by bending or fine adjustment with an eccentric pin is not required. Also, the position
deviation of the tip of the feed pawl is reduced.
Next, an intermittent feed mechanism according to claim 2 of this
invention is, in an intermittent feed mechanism where a feed pawl having a spring
portion is provided on a first counting wheel, the feed pawl rotates together with
a first counting wheel so that with every turn the feed pawl engages a gear of a
second counting wheel or a second counting intermediate wheel, thereby intermittently
feeding force to the second counting wheel or the second counting intermediate wheel,
characterized in that: a positioning portion is provided in part of the feed pawl,
and the feed pawl being positioned by urging the positioning portion on a predetermined
portion of the first counting wheel by a spring portion of the feed pawl.
That is, the positioning portion provided on the feed pawl is urged
on a predetermined portion of the first counting wheel by the spring portion possessed
by the feed pawl. This can generally determine, in the predetermined portion, the
tip position of the feed pawl. Accordingly, the feed pawl rarely deviates in its
feed pawl tip position. Also, the predetermined portion, if previously machined
with accuracy, makes unnecessary any adjustment through bending or the like. Fine
adjustment with the eccentric pin is also unnecessary.
Next, an intermittent feed mechanism according to claim 3 of this
invention is, in an intermittent feed mechanism where a feed pawl having a spring
portion is provided on a first counting wheel, the feed pawl rotates together with
a first counting wheel so that at every turn the feed pawl engages a gear tooth
of a second counting wheel or a second counting intermediate wheel thereby intermittently
feeding the second counting wheel or the second counting intermediate wheel, characterized
in that: a protrusion is provided on the feed pawl, a positioning hole is provided
in a structural member of the first counting wheel, the protrusion being inserted
in the positioning hole, and the protrusion being urged in the positioning hole
by a spring portion of the feed pawl thereby positioning the feed pawl.
A protrusion is provided on the feed pawl and a positioning hole is
provided in the first counting wheel. During assembling the protrusion is inserted
in the positioning hole and the protrusion is urged in the positioning hole by the
spring portion possessed by the feed pawl. This can generally determine, in the
predetermined portion, a tip position of the feed pawl. Accordingly, the feed pawl
rarely deviates in feed pawl tip position. Also, the above positioning hole, if
previously machined with accuracy, makes unnecessary any adjustment through bending
or the like. Furthermore, the eccentric pin can be omitted.
Next, an intermittent feed mechanism according to claim 4 of this
invention is characterized in that in the intermittent feed mechanism a protrusion
at the tip is made in a hook form.
If in this manner the protrusion is formed in a hook form at the tip,
when inserted in the positioning hole the protrusion and the positioning hole hardly
disengage only with difficulty.
Next, an intermittent feed mechanism according to claim 5 of this
invention is, in an intermittent feed mechanism where a feed pawl having a spring
portion is provided on a first counting wheel, the feed pawl rotating together with
a first counting wheel so that with every turn the feed pawl engages a gear tooth
of a second counting wheel or a second counting intermediate wheel, thereby intermittently
feeding force to the second counting wheel or the second counting intermediate wheel,
characterized in that: a protrusion is provided on a structural member of the first
counting wheel, a portion other than the portion to engage the gear of the feed
pawl being urged on the protrusion by the spring portion, thereby positioning the
feed pawl.
In this case, a protrusion is provided on the side of the counting
wheel with the structural member so that the feed pawl is urged on the protrusion.
This also can generally determine through the protrusion the feed pawl tip position.
Accordingly, the feed pawl hardly deviates in its tip position. Also, adjustment
by bending or the like is unnecessary and the eccentric pin can be omitted.
BRIEF DESCRIPTION OF THE DRAWINGS
- Fig. 1 is a structural view showing an intermittent feed mechanism of this invention;
- Fig. 2 is a sectional view of the intermittent feed mechanism shown in Fig.
1;
- Fig. 3 is a perspective view of a counting wheel shown in Fig. 1 and Fig. 2;
- Fig. 4 is a partly broken-away side view of a counting wheel shown in Fig. 1
and Fig. 2;
- Fig. 5 is a top view showing a heart cam balancer;
- Fig. 6 is a top view showing a minute feed pawl;
- Fig. 7 is a perspective view showing a modification of the counting wheel;
- Fig. 8 is a perspective view showing a modification of the counting wheel;
- Fig. 9 is s schematic top view showing a conventional intermittent feed mechanism.
BEST MODE FOR PRACTICING THE INVENTION
Hereunder, this invention will be explained in detail with reference
to the drawings. Note that the invention is never limited to by the embodiment.
Fig. 1 is a structural view showing an intermittent feed mechanism of the invention.
Fig. 2 is a sectional view of the intermittent feed mechanism shown in Fig. 1. The
intermittent feed mechanism 100 is made up of a counting wheel 1 and a minute counting
intermediate wheel 2. The minute counting intermediate wheel 2 is in mesh with a
counting intermediate wheel for indicating "minutes" which is herein omitted because
it does not aid the explanation. Also, illustration and explanation of a hand returning
lever and a counting intermediate train wheel are omitted o because they are well
known to a person skilled in the art and are not needed for explaining the invention.
The counting wheel 1 is rotatably supported at its shaft by a counting bridge 3.
The minute counting intermediate wheel 2 is rotatably supported at its shaft by
the counting bridge 3 and the third wheel bridge 4. Reference numeral 5 is an upper
hole jewel and reference numeral 6 a lower hole jewel.
Fig. 3 is a perspective view of the counting wheel shown in Fig. 1
and Fig. 2. (a) is a perspective view from below while (b) is a perspective view
from above. Fig. 4 is a partly broken-away side view of the counting wheel shown
in Fig. 1 and Fig. 2. The counting second hand shaft 12 has a heart cam 13 for zero
return mounted on an upper portion thereof with a counting gear 11 taken as a boundary.
Meanwhile, the counting second hand shaft 12 has a heart cam balancer 14 shown in
Fig. 5.
The heart cam balancer 14 is attached with a minute feed pawl 15 shown
in Fig. 6. The minute feed pawl 15 has a spring portion 151 acting parallel to the
plane of the counting wheel 1 and, at its end, a pawl portion 152 to engage a gear
tooth of the minute counting intermediate wheel 2. These spring portion 151 and
pawl portion 152 are formed by bending. Meanwhile, the pawl portion 152 is positioned
precisely at the lower part of the heart cam balancer 14. Furthermore, the pawl
portion 152 is provided with a protrusion 153 for use in positioning. On the other
hand, the heart cam balancer 14 is opened with a hole 141 for use in positioning.
A pin 16 penetrates through the heart cam balancer 14, the minute feed pawl 15,
the counting gear 11 and the heart cam 13 thereby fixing them in position.
When assembling a counting wheel 1, the projection 153 provided on
the pawl portion 152 is inserted in the hole 141 provided in the heart cam balancer
14. Then, the protrusion 153 is urged on an edge of the hole 141 through a force
of the spring portion 151 (see (b) of Fig. 1). By doing so, the pawl portion 153
has its tip positional accuracy rendered dependent upon the positional accuracy
of the hole 141. The hole 141 can effectively suppress deviation in pawl tip position
because it is accurately formed by pressing. Also, because merely the protrusion
153 is inserted in the hole 141, there is no need of adjustment due to bending in
the spring portion (see Fig. 9) as is conventionally required, which correspondingly
enhances assembling efficiency.
Next, the operation of the intermittent feed mechanism 100 will be
explained. The rotation of a barrel complete is transmitted to the counting wheel
1 through the counting intermediate train wheel. The counting wheel rotates once
per 60 seconds. Each time the counting wheel 1 rotates once, the pawl portion 152
of the minute feed pawl 15 engages the gear teeth of the minute counting intermediate
wheel 2. The minute counting intermediate wheel 2 intermittently has force imparted
to one tooth of its gear by pushing of the rotating pawl portion 152. In reality,
the rotation of the minute counting intermediate wheel 2 is decelerated, and this
is transmitted to the minute counting wheel (not shown).
In zero return, a hammer at the tip of the hand returning lever is
pressed against the heart cam 13 to forcibly rotate the heart cam 13. There is a
possibility that the minute pawl 15 be contacted with the gear of the minute counting
intermediate wheel 2 due to rotation of the heart cam 13. The counting wheel 1 however
rotates without problem because the pawl portion 152 is released by an elastic force
of the spring portion 151. Incidentally, although the above was explained using
the example of the counting wheel 1 for indicating "second", the counting wheel
for indicating "minute" may be explained in the same way as the "second"-indicating
counting wheel. Meanwhile, the invention of this intermittent feed mechanism is
applicable directly or through modification to a part requiring intermittent feed.
Fig. 7 is a perspective view showing a modification to the counting
wheel 1. As shown in the figure, the tip shape of the protrusion 153 may be in a
hook form. When assembling a counting wheel 20, the protrusion 153 is in a state
inserted in the hole 141 and the hook 154 is opposed to a peripheral edge of the
hole 141 through a slight gap. Consequently, even if the protrusion 153 moves vertically,
the hook 154 engages the peripheral edge of the hole 141 and accordingly the protrusion
153 will not disengage from the hole 141. This improves reliability of the counting
wheel 1. Meanwhile, Fig. 8 is a perspective view showing another modification to
the counting wheel 1.
In this counting wheel 30, in place of providing a protrusion 153
on a side of the minute feed pawl 15 a protrusion 142 is provided on a side of the
heart cam balancer 14 as shown in the same figure. In this counting wheel 30, the
minute feed pawl 15 is urged on the protrusion 142 to position the minute feed pawl
15. In this case, because there is no necessity to provide a hole (at reference
numeral 141 in Fig. 3) in the heart cam balancer 14, the counting wheel 30 is simplified
in structure.
INDUSTRIAL APPLICABILITY
In an intermittent feed mechanism (claim 1), a protrusion is provided
and a positioning hole in a structural member for the first counting wheel. Then,
the protrusion is inserted in the positioning hole and the protrusion is urged in
the positioning hole by the spring portion possessed by the feed pawl. This can
generally determine a feed pawl tip position by the positioning hole hence reducing
deviation in feed pawl tip position. Also, the adjustment by bending is unnecessary
improves assembling efficiency.
Furthermore, because the fine adjustment by an eccentric pin becomes
unnecessary, it is possible to reduce the number of assembling processes and the
number of parts.
According to an intermittent feed mechanism (claim 2), because the
protrusion at a tip is made in a hook form, when inserted in the positioning hole,
the protrusion and the positioning hole are less liable to disengage. This increases
reliability of the counting wheel.