BACKGROUND OF THE INVENTION1. FIELD OF THE INENTION
The present invention relates to permanent magnet type magnetic field
generating apparatuses.
2. DESCRIPTION OF RELATED ART
As will be explained in detail below, generally, a dipole ring magnetic
field generating apparatus comprises a plurality of permanent magnets disposed in
a ring shape such that the magnetization direction of the permanent magnet pieces
undergoes one rotation over a half-circumference of the ring, and generates a substantially
unidirectional magnetic field in a space within the ring, and have permanent magnet
pieces whose magnetic strength is the same. Such dipole ring magnetic field generating
apparatuses are utilized widely as uniform magnetic field generating means, for
example, in magnetic resonance imaging (MRI) devices, semiconductor element manufacturing
processes and in fundamental research. (See Halbach, K. Design of permanent magnet
multipole magnets with oriented rare earth cobalt material, Nuclear instruments
and Methods, vol. 169, 1980, pp 1-10, which is herein incorporated by reference.)
Conventionally, magnets such as normal electromagnets and super-conducting electromagnets
have been used as means for generating a magnetic field that is uniaxially uniform,
however with recent developments of high performance rare earth permanent magnets,
it has become commonplace to use rare earth permanent magnets (referred to below
simply as "permanent magnets") as uniform magnetic field generating apparatuses
for low magnetic fields, such as less than 1 T (Tesla: kg · s-2 · A-1)
.
Conventional dipole ring magnetic field generating apparatuses and
the permanent magnet pieces used therein and others are described with reference
to FIG. 8. FIG. 8 is a schematic, cross-sectional view of a conventional dipole
ring magnetic field generating apparatus on a plane perpendicular to its center
axis. As shown in the diagram, a dipole ring magnetic field generating apparatus
1 includes a plurality of permanent magnet pieces 101 to 124 disposed in a ring
shape, and preferably is encompassed by a perimeter yoke 2 on its outer side.
The permanent magnet pieces 101 to 124 that form the constituent magnet
of the dipole ring magnetic field generating apparatus have substantially the same
magnetic strength, and the permanent magnet pieces are magnetized in a predetermined
orientation with respect to the radial direction respectively, such that when the
permanent magnet pieces are disposed in a ring shape, the magnetization direction
of the permanent magnet pieces undergoes one rotation over a half-circumference
of the ring. Thus, the permanent magnet pieces are magnetized so that permanent
magnet pieces that are directly opposite when viewed from the center axis of the
ring that constitutes the magnetic field generating apparatus (for example permanent
magnet pieces 101 and 113) have a difference in magnetization direction of 180 degrees.
More specifically, it is preferable that the permanent magnet pieces are magnetized
at the angular shown in formulas (1) and (2) below. However, in accordance with
such factors as conditions of use and optimization, it is also possible to arrange
and adjust the magnetization direction within a range of, for example, ± about 5°.
&thetas;n=-360 / (N).n (n = 1, 2,
... , N/2)
N: number of divisions of the constituent magnet (natural number).
n: permanent magnet piece number (natural number).
&thetas;n: magnetizing direction of the nth permanent magnet piece.
By such a configuration, a magnetic field (main magnetic field component)
that is substantially unidirectional, and that is of substantially uniform strength
is generated in the space inside the ring of the dipole ring magnetic field generating
apparatus 1. In the following, the Z-axis is defined as a center axis of the ring
that constitutes the dipole ring magnetic field generating apparatus, the Y-axis
(the NS magnetic field direction in FIG. 8) is defined as an axis that passes through
the center of the ring and that is parallel to the unidirectional magnetic field
and the X-axis (the EW magnetic field direction in FIG. 8) is defined as an axis
that passes through the center of the ring and that is perpendicular to the Z-axis
and the Y-axis. Here, the center of the ring that constitutes the magnetic field
generating apparatus is on the center axis of the ring, and the mid point in the
center axis direction.
As explained above, one of the characteristics of the dipole ring
magnetic field generating apparatus is that the magnetic field of substantially
a single direction can be formed in the inner space of the magnetic field generating
apparatus. When the NS direction (the Y-axis direction) of the magnetic field generated
in the inner space of the dipole ring magnetic field generating apparatus is 0°,
the angle of the magnetic field vector at points in the inner space (referred to
below as "skew angle") is substantially 0° in the vicinity of the center axis of
the ring, but due to the properties of the magnetic field generating apparatus,
it tends to deteriorate, namely become large, as it approaches the inside wall of
the magnetic field generating apparatus.
During use of the ordinary ring magnetic field generating apparatuses,
the magnetic field components in which this skew angle is large are generally seen
as impurities, that is to say, as noise. Particularly the skew angle component in
the XY-plane of the inner space of a magnetic field generating apparatus such as
shown in FIG. 8 may have a large influence on the performance of elements manufactured
in the manufacturing process of, for example, substrates for semiconductors, and
there is a need to make the skew as small as possible.
Furthermore, as noted above, another characteristic of a dipole ring
magnetic field generating apparatus is that the magnetic field of substantially
uniform strength can be formed in the inner space of the magnetic field generating
apparatus, that is to say that the uniformity of the magnetic field is favorable.
These two characteristics, as well as the quality of the magnetic efficiency, are
the biggest advantages of this magnetic field generating apparatus, and they are
the reason for the wide industrial utilization of dipole ring magnetic field generating
apparatuses. However, improving the skew angle and improving the uniformity of the
magnetic field cannot always be achieved at the same time, but rather there is the
risk that if one is optimized, characteristics of the other may be lost.
SUMMARY OF THE INVENTION
Consequently, it is an object of the present invention to achieve
a magnetic field with high uniformity and low skew angle in a dipole ring magnetic
field generating apparatus.
In one aspect of the present invention, there is provided a permanent
magnet type magnetic field generating apparatus comprising: a plurality of permanent
magnet pieces disposed in a ring shape so that a substantially unidirectional magnetic
field is generated in a space within the ring, the permanent magnet pieces having
the magnetization direction undergoing one rotation over a half-circumference of
the ring, the permanent magnet pieces having substantially the same magnetic strength,
and the permanent magnet pieces being disposed so as to form indentations and protrusions
toward a center axis of the ring, or having a shape having indentations and protrusions
facing the center axis. Preferably, when the Z-axis is defined as a center axis,
the Y-axis is defined as an axis that passes through a center of the ring and that
is parallel to the unidirectional magnetic field, and the X-axis is defined as an
axis that passes through the center and that is perpendicular to the Z-axis and
the Y-axis, the indentations and protrusions are symmetrical with respect to at
least one of an XY-plane, a YZ-plane and a ZX-plane.
In addition, preferably, the permanent magnet type magnetic field
generating apparatus according to the present invention, further comprises a magnetic
field adjustment mechanism in an indentation of the indentations and protrusions.
Preferably, the magnetic field adjustment mechanism is a ferromagnet or a magnet.
The inventors of the present invention, having an aim to optimize
the arrangement of permanent magnet pieces in a dipole ring magnetic field generating
apparatus, and preferably, by optimizing the radial thickness of the magnets such
that there is mirror symmetry with respect to the reference planes: the XY-plane,
the YZ-plane and the ZX-plane, and by disposing magnetic field adjustment mechanisms
of a ferromagnet or a magnet, in space portions created by the optimization, discerned
a high magnetic uniformity with low skew angle, and thus achieved the present invention.
As will be described in detail below, according to the present invention,
particularly by optimizing the radial dimension of the permanent magnet pieces,
and by providing a magnetic field adjustment mechanism that utilizes the gap created
by the optimization, it is possible to simultaneously achieve a high magnetic field
uniformity and low skew angle.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a schematic, cross-sectional view of a dipole ring magnetic field
generating apparatus according to the first embodiment of the present invention
taken along a plane perpendicular to the center axis.
FIG. 2 is a schematic, cross-sectional view of a dipole ring magnetic field
generating apparatus according to another embodiment of the present invention taking
along a plane perpendicular to the center axis.
FIG. 3 is a schematic, cross-sectional view of a dipole ring magnetic field
generating apparatus according to the present invention, taken along planes parallel
to the center axis (ZX-plane).
FIG. 4 is a schematic, cross-sectional view of a dipole ring magnetic field
generating apparatus according to the present invention, taken along planes parallel
to the center axis (YZ-plane).
FIG. 5 is a schematic, cross-sectional view of a dipole ring magnetic field
generating apparatus according to the present invention, provided with magnetic
field adjustment mechanisms, taking along a plane perpendicular to the center axis.
FIG. 6 is a schematic, cross-sectional view of a plasma processing device that
utilizes the magnetic field generating apparatus according to the present invention,
taking along a plane parallel to the center axis.
FIG. 7 is a schematic, cross-sectional view of a dipole ring magnetic field
generating apparatus according to the present invention, taking along a plane perpendicular
to the center axis.
FIG. 8 is a schematic, cross-sectional view of a conventional dipole ring magnetic
field generating apparatus on a plane perpendicular to its center axis.
DEATILED DESCRIPTION OF PREFERRED EMBODIMENTS
Embodiments of the present invention are described below with reference
to the attached drawings. The embodiments described below do not limit the present
invention.
As described above, according to the present invention there is provided
a permanent magnet type magnetic field generating apparatus comprising: a plurality
of permanent magnet pieces disposed in a ring shape so that a substantially unidirectional
magnetic field is generated in a space within the ring, the permanent magnet pieces
having the magnetization direction undergoing one rotation over a half-circumference
of the ring, the permanent magnet pieces having substantially the same magnetic
strength, and the permanent magnet pieces being disposed so as to form indentations
and protrusions toward a center axis of the ring, or having a shape having indentations
and protrusions facing the center axis. The basic structure and principle of the
present invention are in accordance with the conventional dipole ring magnetic field
generating apparatus illustrated in FIG. 8.
That is to say, the magnetic field generating apparatus according
to the present invention includes a plurality of permanent magnets disposed in a
ring shape, and preferably is encompassed on its outer side by a ring-shaped perimeter
yoke. For the permanent magnet, Nd-Fe-B-based, Sm-Co-based and Sm-N-Fe-based rare
earth permanent magnets can be usually used. Nonexclusively, it is preferable to
use Nd-Fe-B-based permanent magnets that are relatively inexpensive and have a high
energy product. Furthermore, generally, for a perimeter yoke, ring-shaped ferromagnetic
material or nonmagnetic material is used, and there is slightly better increase
in magnetic efficiency when a ferromagnetic material is used for the perimeter yoke
than when a non-magnetic material is used. Furthermore, the shape of the permanent
magnet pieces may be, but not limited to, substantially trapezoidal or substantially
sectoral (herein, the shape having the cross-sectional shape enclosed by two co-axial
circular arcs and two radii which pass through the end points of the arcs), for
example. Furthermore, the number of partitions of the magnets that constitute the
magnetic field generating apparatus can be, but not limited to, from 4 divisions
to about 60 divisions. In particular, in view of magnetic efficiency and ease of
circuit fabrication, it is preferable that the number of constituent magnets is
set in a range of about 12 to 36 divisions.
Furthermore, as noted above, the permanent magnet pieces 101 to 124
that form the constituent magnet of the dipole ring magnetic field generating apparatus
have substantially the same magnetic strength, and the permanent magnet pieces are
magnetized in a predetermined orientation with respect to the radial direction respectively,
such that when the permanent magnet pieces are disposed in a ring shape, the magnetization
direction of the permanent magnet pieces undergoes one rotation over a half-circumference
of the ring. More specifically, it is preferable that the permanent magnet pieces
are magnetized at the angular shown in formula (1) and (2) above. By such a configuration,
a magnetic field is generated that is substantially unidirectional in the inner
space of the ring of the dipole ring magnetic field generating apparatus 1, and
that is of substantially uniform strength.
The permanent magnet pieces that constitute the dipole ring magnetic
field generating apparatus have conventionally been configured such that their distance
to the center axis, that is to say, their height of the inner radial side is the
same. The reason for this may be that, in the case of conventional dipole ring magnetic
field generating apparatuses, it was exceedingly difficult to fabricate magnetic
circuits in order to configure complex magnets, and consequently consideration could
not be given to proper design of the shape, or because conventionally there were
few industrial applications requiring highly uniform, low skew angle magnetic fields.
On the other hand, the magnetic field generating apparatus according to the present
invention has a shape in which the permanent magnet pieces are disposed so as to
form indentations and protrusions facing in the direction of the center axis of
the ring, or the permanent magnet pieces have a shape with indentations and protrusions
facing in the direction of the center axis. By providing indentations on the radially
inward side of the permanent magnet pieces of the magnetic field generating apparatus
as above, it is possible to achieve high magnetic field uniformity and low skew
angle. As noted above, although it has conventionally been desired to improve the
skew angle and increase the magnetic field uniformity, they have not necessarily
been achievable at the same time. However, the present inventors have found that
by providing indentations on the radially inward side of the magnetic field generating
apparatus, high magnetic field uniformity and low skew angle can be achieved at
the same time, leading to completion of the present invention.
Although there is no particular limitation to this, by adjusting the
distance of the permanent magnet pieces to the center axis, that is to say, by disposing
the permanent magnet pieces such that the distance of some permanent magnet pieces
to the center axis of the ring is further than the distance of other permanent magnet
pieces to the center axis of the ring, indentations and protrusions can be formed
facing the center axis of the ring. Moreover, by adjusting the length (height) of
the permanent magnet pieces in the radial direction, and by disposing the permanent
magnet pieces such that the distance from their radially outward side to the center
axis of the ring is the same, it is possible to adjust the distance of the permanent
magnet pieces and the center axis. In this case, design is facilitated, and the
magnetic field generating apparatus can be manufactured by disposing the permanent
magnet pieces along a ring-shaped perimeter yoke as in the conventional manner,
thus facilitating manufacture. Herein, the distance of the permanent magnet pieces
and the center axis can be a minimum distance between the center axis and the permanent
magnet pieces.
Furthermore, in order to determine the distance of the permanent magnet
pieces to the center axis, or the length of the permanent magnet pieces in the radial
direction, nonexclusively, it is preferable to use non-linear programming such as
the quasi Newton method or a search algorithm as the calculation method. More specifically,
taking as variables the distances of the permanent magnet pieces to the center axis,
or the length of the permanent magnet pieces in the radial direction, those variables
can be determined such that the skew angle (tan-1(By/Bx)) of the magnetic
field generating apparatus becomes a local minimum. In this case, for example, if
the constituent magnet is divided into 24, for example, then there are 24 variable.
Here, Bx and By indicate the X-axis direction magnetic field component and the Y-axis
direction magnetic field component of the magnetic field formed by the magnetic
field generating apparatus. Optimizing the values by using these calculation methods
is obvious to a person skilled in the art, and thus the description of these calculation
methods remains brief.
Furthermore, by using permanent magnet pieces having indentations
and protrusions facing the center axis, it is possible to provide indentations and
protrusions on the radially inward side of the magnetic field generating apparatus.
In this case also, the shape, arrangement and size of the indentations and protrusions
can be determined by non-linear programming such as the quasi Newton method or search
algorithms.
Thus, when the X-axis, Y-axis and Z-axis are defined as above, then
it is preferable that the indentations and protrusions are symmetrical with respect
to at least one of, and preferably all of the XY-plane, YZ-plane and ZX-plane. This
is because the skew angle distribution, that is to say, the distribution of the
magnetic field component in the direction of the X-axis, is mirror symmetric with
respect to the reference planes described above.
A first embodiment of the present invention is described with reference
to FIG. 1. FIG. 1 is a schematic, cross-sectional view of a dipole ring magnetic
field generating apparatus according to the first embodiment of the present invention
taken along a plane perpendicular to the center axis. The dipole ring magnetic field
generating apparatus according to the present embodiment is constituted by 24 trapezoidal
permanent magnet pieces. In the present magnetic field generating apparatus, the
length of the permanent magnet pieces in the radial direction is adjusted such that
they are symmetrical with respect to the YZ-plane and the ZX-plane, and the permanent
magnet pieces are disposed such that the distance of the permanent magnet pieces
to the center axis is symmetrical with respect to these planes. That is to say,
indentations and protrusions are provided on the radially inward side of the permanent
magnet pieces such that they are mirror symmetric with respect to the reference
planes, the YZ-plane and the ZX-plane. It should be noted that although not shown
in FIG. 1, these permanent magnet pieces may also be symmetrical with respect to
the XY-plane.
FIG. 2 is a schematic, cross-sectional view of a dipole ring magnetic
field generating apparatus according to another embodiment of the present invention
taking along a plane perpendicular to the center axis. The dipole ring magnetic
field generating apparatus according to the present embodiment has four permanent
magnet pieces, and is constituted by pieces that are substantially sectoral (herein
the shape having the cross-sectional shape enclosed by two co-axial circular arcs
and two radii which pass through the end points of the arcs). Indentations are provided
on the radially inward side of the permanent magnet pieces such that they are mirror
symmetric with respect to the reference planes, the YZ-plane and the ZX-plane.
Furthermore, FIG. 3 and FIG. 4 are schematic, cross-sectional views
of a dipole ring magnetic field generating apparatus according to the present invention,
taken along planes parallel to the center axis (ZX-plane and YZ-plane). As shown
in FIG. 3 and FIG. 4, it is preferable that the permanent magnet pieces are arranged
so as to be symmetrical with respect to the YZ-plane and the ZX-plane. It should
be noted that as noted above, although it is possible to dispose the permanent magnet
pieces such that they are also symmetrical with respect to the XY-plane, it is also
possible to change the size of the gap portions by stepwise change of the length
of the permanent magnet pieces. In this case, there is the following advantage.
That is to say, because of the increase in the magnetic field uniformity in the
uniform space of the magnetic circuit, it is possible to utilize the magnetic field
more widely in the direction of the center axis. Consequently, optimization of the
height of the magnets in the axial direction has the effect of increasing the usage
efficiency of the magnetic circuit in industrial processes.
Thus, if the disposition and dimensions of the permanent magnet pieces
are controlled (optimized) with the aim of reducing in particular the Bx component,
then it is possible to dispose the permanent magnet pieces such that they are mirror
symmetric with respect to the reference planes. Although of course it depends on
the degree to which the Bx component is reduced, since the individual sizes of the
permanent magnet pieces differ, the shape of the magnet arrangement obtained by
this optimization is such that the shape is stepped.
Thus, by making the dipole ring of permanent magnet pieces having
appropriate dimensions obtained by the above-noted optimization calculation, reduction
of the skew angle, i.e. the Bx component, can be achieved. However, in the actual
manufacture, because of the influence of factors such as the uneven distribution
of the magnetic characteristics and dimensions of individual permanent magnet pieces,
and the accumulation of errors that accompany the assembly of the magnetic field
generating apparatus, the magnetic field uniformity and skew angle may be worse
than could be expected from the optimization calculations.
It seems that these non-uniformities occur because the magnetic field
uniformity and skew angle after completion is difficult to completely predict beforehand.
It is therefore preferable to provide in advance a magnetic field adjustment mechanism
(referred to below as "shim"). Particularly, it is preferable that the magnetic
field generating apparatus according to the present invention further comprises
the magnetic field adjustment mechanism on the indentations, that is to say, on
the radially inward side of those permanent magnets whose distance to the center
axis is far. That is to say, in the present invention, while low skew angle and
high uniformity are achieved through the shape and arrangement of permanent magnet
pieces obtained by optimization calculations, in order to handle non-uniform magnetic
fields caused by errors in assembling the magnetic field generating apparatus, the
magnetic field adjustment mechanism may be inserted, utilizing the radially inward
space (the indentations) of the permanent magnet pieces created by arrangement of
the permanent magnet pieces. Thus, it is particularly preferable that the magnetic
field adjustment mechanism is provided on the indentations rather than on the radially
inward protrusions of the permanent magnet pieces. This is because equipment such
as vacuum chambers is often inserted in the inner space of the magnetic circuit,
and in this case, in order to make effective use of the inner space, it is preferable
that the inner portion has as few protruding portions as possible.
Nonexclusively, it is preferable that the magnetic field adjustment
mechanism is a ferromagnet or magnet, and more specifically, provided that it is
a material that is capable of altering the magnetic field of the space, any material
may be used, such as ferromagnet like iron or nickel, for example, in addition to
ferrite, or rare earth magnets and also sintered magnets or bonded magnets. Particularly,
iron or sintered magnets such as rare earth magnets are preferred because they can
generate a large change in the magnetic field in the space, and furthermore it is
preferable that the maximum energy is at least 35 MG Oe (278 kJ/m3).
Furthermore, as a ferromagnet, use of a material whose saturation magnetization
is at least 0.7 T is effective for magnetic field adjustment.
FIG. 5 is a schematic, cross-sectional view of a dipole ring magnetic
field generating apparatus according to the present invention, provided with magnetic
field adjustment mechanisms 204 and 206, taking along a plane perpendicular to the
center axis. Although the shape of the magnetic field adjustment mechanism may be
any shape, it is preferable that it is matched to the shape of the permanent magnet
and the indentation. That is to say, it can be provided with, but not limited to,
a trapezoidal shape, for example, as shown in FIG. 5 . Furthermore, since there
is a risk of damaging the inner wall portion of the permanent magnet pieces, in
certain cases it may also be effective to make adjustments such as molding the vicinity
of the magnetic field adjustment mechanism with a non-magnetic body, for example,
such as resins such as epoxy resin and polyvinyl chloride, and A1, to prevent damage
when inserting the magnetic field adjustment mechanism.
It should be noted that the positions, number and the like of the
magnetic field adjustment mechanisms are preferably analyzed by an optimization
calculation. It is because that since the contribution of the magnetic field adjustment
mechanism to a uniform space is very large even with a magnetic field adjustment
mechanism in a single place or on a single side, it is laboring to improve the magnetic
field by hand while carrying out measurements. Nonexclusively, a non-linear program
such as the quasi Newton method or search algorithms can be used as the calculation
method. By inserting a magnetic field adjustment mechanism whose position number
and the like are determined in this manner, into the indentations on the inside
of the permanent magnet piece, the magnetic field adjustment mechanism alters the
magnetic field, and can further improve the magnetic field uniformity and skew angle
of the magnetic field generating apparatus. Particularly, it is preferable that
the position number and the like of the magnetic field adjustment mechanisms are
symmetrical with respect to at least one of, and preferably all of the XY-plane,
YZ-plane and ZX-plane, in a similar manner to the arrangement of the permanent magnet
pieces in the foregoing description. This is because the skew angle distribution,
that is, the distribution of the magnetic component in the direction of the x-axis,
is mirror symmetric with respect to the reference planes described above. It should
be noted that the magnetic field adjustment mechanism may be arranged after assembly
of the permanent magnet pieces. Nonexclusively, methods such as fastening using
adhesive, and mechanically fastening with bolts, for example, may be given as the
method for installing the magnetic field adjustment mechanism.
It should be noted that, as mentioned above, the magnetic field generating
apparatus according to the present invention may be utilized as uniform magnetic
field generating means in magnetic resonance imaging (MRI) devices, in semiconductor
element manufacturing processes and in fundamental research. As an example, FIG.
6 is a schematic, cross-sectional view of a plasma processing device that utilizes
the magnetic field generating apparatus according to the present invention, taking
along a plane parallel to the center axis. Specifically, when the magnetic field
generating apparatus according to the present invention is utilized in a plasma
processing device, which is configured so as to perform a predetermined treatment
on the surface of a substrate to be treated, such as a semiconductor wafer, it is
possible to provide a processing chamber (not illustrated) in the space inside the
ring of the constituent magnets of the magnetic field generating apparatus 1, and
further provide the electrodes 301 and 302, and the power sources 303 and 304 for
supplying electrical power at a predetermined frequency and voltage. Thus, as shown
in FIG. 6, a substantially parallel magnetic field can be formed in the plane that
includes a wafer W.
EXAMPLES
Embodiments of the present invention are described below with reference
to the attached drawings. The embodiments described below do not limit the present
invention.
FIG. 7 is a schematic, cross-sectional view of a dipole ring magnetic
field generating apparatus according to the present invention, taking along a plane
perpendicular to the center axis. The dipole ring magnetic field generating apparatus
according to working example 1 is a dipole ring magnetic field generating apparatus
of the shape shown schematically in FIG. 7, and the height of the permanent magnet
pieces corresponding to the numbers shown in FIG. 1 are optimized as in Table 1,
and it is fabricated based on the results of these calculations. Specifically, in
the dipole ring magnetic field generating apparatus 1, 24 substantially trapezoidal
permanent magnets 101 to 124 are disposed so as to form a ring shape, and these
are encompassed by a perimeter yoke 2 on their outer side. Each permanent magnet
piece 101 to 124 is magnetized in the direction given by the foregoing formulas
(1) and (2). It should be noted that the outside diameter of the dipole ring magnetic
field generating apparatus, including the perimeter yoke 2, is 350 mm, and the depth
of the magnetic field generating apparatus is 300 mm. It should be noted that because
the height in the radial direction of the permanent magnet pieces is as shown in
Table 1, the internal diameter of the inner space is approximately 100 mm. Furthermore,
a magnetic field evaluation space 3 has a cylindrical shape having a diameter of
50 mm and a depth of 100 mm, whose principal axis is the center axis of the ring,
and the center of the ring and the center of the uniform space are the same. This
is a regular design for a space when using a standard dipole ring magnetic field
generating apparatus. It should be noted that the configured magnet was a neodymium-based
rare earth sintered magnet (Grade N45M manufactured by Shin-Etsu Chemicals Co. Ltd.,
magnetic strength 1.35 T), and carbon steel was used for the perimeter yoke 2.
Moreover, a dipole ring magnetic field generating apparatus according
to a working example 2 was provided by inserting magnetic field adjustment mechanisms
(shim) to the dipole ring magnetic field generating apparatus according to working
example 1. The shims were made of a ferromagnet (nickel plated carbon steel), and
inserted into the inner concave portions of the magnets 2, 4 and 6. For the shims,
a material coated in a PVC resin manufactured by Shin-Etsu Chemicals Co. Ltd. was
used, for preventing damage to the interior surface of the permanent magnet pieces
caused by insertion of the shims onto the indentations of the permanent magnet pieces.
It should be noted that there is no particular limitation to the shape and dimensions
of the shims, but because generally a very strong magnetic field is generated on
the radially inward side of magnetic circuits, there are cases in which it is difficult
to insert large magnets or ferromagnets such as iron, and at this time, adjustment
was performed by inserting iron pieces approximately 20 mm square by 5 mm thick.
Magnet No.Dimension in radial direction (mm)1019910297103100104901051001069810790
It should be noted that the shape of the optimized permanent magnet
pieces, and the position and amount of the applied shim was symmetrical with respect
to the XY-plane, the YZ-plane and the ZX-plane. Thus, the height of the permanent
magnet pieces with magnet numbers 101 to 107 can be applied to the height of the
permanent magnet pieces on the entire circumference of the dipole ring magnetic
field generating apparatus. That is to say, by arranging the entire circumference
of the magnetic field generating apparatus to be symmetric as if a mirror was placed
on the X-axis and Y-axis shown in FIG. 5, it is possible to favorably improve the
magnetic field uniformity and reduce the skew angle and the like of the entire inner
region of the circuit.
Moreover, the dipole ring magnetic field generating apparatus according
to a comparative example was provided by arranging a dipole ring magnetic field
generating apparatus of working example 1 so as not to have indentations on the
radially inward side of the magnets.
The results of the comparison of magnetic field uniformity and skew
angle between the magnetic field generating apparatus of working example 1 (before
magnetic field adjustment), working example 2 (after magnetic field adjustment)
and comparative example 1, are shown in Table 2. Magnetic field uniformity and skew
angle were determined as follows.
1) Degree of magnetic field uniformity = (maximum magnetic field - minimum magnetic
field, within the uniform space) / value of the average magnetic field of the uniform
space X 100 [%].
2) Skew angle = tan-1 (magnetic field component by-product (X-axis
direction) / main magnetic field component (Y-axis direction).
Working example 1Working example 2Comparative exampleDegree of magnetic field uniformity within the space [%]4.24.04.2Skew angle [deg]1.10.41.5
As above, in accordance with the present invention, by providing an
indentation on the inside of the permanent magnet pieces, high magnetic field uniformity
and low skew angle are achieved, and also, by a series of magnetic field adjustments
using magnetic field adjustment mechanisms, the skew angle was improved to half
that value or less, and the magnetic field uniformity was also further improved.
Thus, according to the present invention, not only are there improvements to the
magnetic field characteristics of the dipole ring magnetic field generating apparatus,
whose magnetic field had been difficult to adjust, but by providing magnetic field
adjustment mechanisms for further improving the characteristics, it is possible
to achieve a magnetic field with a low skew angle and high uniformity.
Anspruch[en]
A permanent magnet type magnetic field generating apparatus comprising:
a plurality of permanent magnet pieces disposed in a ring shape so that a substantially
unidirectional magnetic field is generated in a space within the ring,
the permanent magnet pieces having the magnetization direction undergoing one
rotation over a half-circumference of the ring,
the permanent magnet pieces having substantially the same magnetic strength,
and
the permanent magnet pieces being disposed so as to form indentations and protrusions
toward a center axis of the ring, or having a shape having indentations and protrusions
facing the center axis.
The permanent magnet type magnetic field generating apparatus according to claim
1, wherein when the Z-axis is defined as a center axis, the Y-axis is defined as
an axis that passes through a center of the ring and that is parallel to the unidirectional
magnetic field, and the X-axis is defined as an axis that passes through the center
and that is perpendicular to the Z-axis and the Y-axis, the indentations and protrusions
are symmetrical with respect to at least one of an XY-plane, a YZ-plane and a ZX-plane.
The permanent magnet type magnetic field generating apparatus according to claim
1 or 2, further comprising a magnetic field adjustment mechanism in an indentation
of the indentations and protrusions.
The permanent magnet type magnetic field generating apparatus according to claim
3, wherein the magnetic field adjustment mechanism is a ferromagnet or a magnet.