The present finding concerns a burner particularly suitable for stoves
fired by pellets, woodchips, cereals and vegetable waste in general.
In stoves for heating of the pellet type, the fuel is contained in
a collection space, arranged outside or directly inside the stove body, from where,
through an Archimedean screw, it is taken to be gradually deposited in the burner.
The burner consists of a fuel collection tank, equipped with a perforated
bottom through which comburent air enters into the combustion chamber.
Usually, the fuel collection tank is square or rectangular shaped
and is equipped with vertical walls that define the brazier and have the task of
containing the ashes.
However, such an embodiment suffers from the drawback that, after
a certain period of operation of the stove, on the bottom and, in particular, at
the corners of the base, where the turbulence action caused by the air sucked in
is less strong, the ashes and the other products of the combustion accumulate, with
the consequence that a part of the air holes is blocked thus generating irregular
combustion.
Currently, such a drawback occurs with substantial intensity since,
with the rapid spread of pellet burners, the supply of this particular type of fuel
has consequently also increased, which creates a substantial amount of ash.
Such a need has led to the fact that the producers of pellets and
woodchips, to tackle the ever increasing demand, have been forced to use alternative
products to just wood, such as processing residues, coming from joineries and from
furniture industries, which also contain chemical, plastic and gluing substances
and, moreover, to cut costs, they have released different combustible products onto
the market, again as an alternative to wood, such as cereals and vegetable waste
in general.
These alternative fuels, during combustion, in addition to normal
ash, also produce substances that melt forming, when cooled down, a solid layer
on the base of the brazier; such a layer adds to the unburned products, such as
salts, silicon and other impurities, with this causing the blocking of the air holes
on the brazier, to such a point as to lead to the flame going out and therefore
drastically corrupting the thermal yield of the stove.
The purpose of the present finding is that of making a burner that
allows complete combustion to be obtained even using poor quality solid fuels.
Specifically, the purpose of the finding is that of making a burner
in which the through holes for the comburent air present on the base grid are never
blocked.
A further purpose of the finding is that of making a self-cleaning
burner, in which the ash and the other solid products of combustion are taken away
from the brazier automatically.
Such purposes are obtained by foreseeing that a device acts on the
plane of the brazier that continuously cleans the base grid, equipped with entry
holes for the comburent air.
Such a device consists of a scraping blade arranged above and in contact
with the grid, where said blade is moved with respect to said grid.
The finding foresees a first embodiment, where the blade is equipped
with alternative movement, substantially rectilinear or swinging and the grid remains
fixed, as well as a second embodiment, where the blade remains still whilst the
grid is equipped with alternative rectilinear movement and furthermore a third embodiment,
in which the blade and the grid are both equipped with opposite alternative movement.
With such constructive solutions the end effect is obtained that the
blade applies a scraping action on the surface of the grid, which allows a double
effect to be achieved: that of cleaning the base of the grid, at the air holes and
that of moving the combustion products sideways, on both sides.
The finding also foresees that the tank that define3s the brazier
is open on the two opposite side walls, which allows the lateral discharge of the
ashes and of the other combustion residues from the brazier itself.
In greater detail, at each alternative movement of the blade on the
grid the ashes are moved onto the two sides of the tank and, gradually accumulating,
they are pushed to the two open ends of the tank, until they spontaneously fall
into the ash-collection drawer below.
The finding shall be described hereafter in a possible embodiment
thereof, given as a non-limiting example, with the help of the attached tables of
drawings; where:
- fig. 1 (Table I) represents a front elevation section view of a pellet stove
equipped with the brazier according to the finding;
- fig. 2 represents a perspective detailed view of the brazier according to the
finding;
- figs. 3 to 5 (Table II) represent the working steps of a brazier according to
the finding, equipped with a mobile blade.
- figs. 6 to 8 represent the working steps of a brazier according to the finding,
equipped with a mobile grid.
As can be seen in fig. 1, the brazier, wholly indicated with reference
numeral 1, arranged inside the furnace 2, is supplied, through the Archimedean screw
3, with the fuel 4, contained in the accumulation space 5.
The brazier 1 comprises, in addition to the tank 6 for collecting
and containing the fuel and ashes, also a blade 7, arranged substantially in contact
with the perforated base 8 of the grid 9 of said brazier.
As can be seen in figure 2, the blade 7 is arranged vertically with
respect to the base 8 and is equipped with alternative angular motion or circular
motion, obtained withper se known mechanisms, for which in each step corresponding
to a swinging period or to a complete turn, the blade carries out a scraping action
and therefore continuously cleans the perforated base itself, onto which the pieces
of fuel fall and are deposited.
The finding foresees that the perforated base 8 is slightly concave
so as to ease the depositing of the pieces of fuel and to increase the contact surface
between the scraping wire and said surface during the angular movement of said blade.
As can easily be seen by observing the succession of steps according
to figs. 3 to 5, each alternative periodic angular movement of the blade 7 causes
a sideways movement of the ashes, which gradually accumulate on the two sides of
the tank. Said sides, being open, allow these ashes to fall freely, into a collector
10 below.
In the same way, as can be seen by observing the succession of steps
according to figs. 6 to 9, the continuous cleaning of the perforated grid and the
spontaneous discharge of the ashes is carried out by keeping the blade 7 fixed and
equipping the entire tank 6 of the brazier or just the perforated grid 9 with alternative
rectilinear movement.
That which has been described above allows it to be stated that, without
any constructive complication, the purposes set previously have been accomplished;
in particular, it is possible to always keep the combustion regular, with the stove
being able to be supplied by a regular flow of air (nominal flow); it is also possible
to continuously and automatically remove and discharge the ashes and the other combustion
products from the brazier.