The invention relates to an apparatus for the traceability of meats
on a production line, in particular in butchering or meat-processing plants or in
sausage factories or other places.
In the field of meat traceability, identifying labels are known that
are applied to the part of the animal obtained by butchering, for example the shoulder,
the loin or the leg or other, in a separating line. On the label information on
the breeder and the butcher or one or more codes identifying this information, in
general in the form of a barcode is normally recorded.
A drawback of known traceability methods is that an operator has to
read the label in a defined phase of the manufacturing or treating process and record
the data in an appropriate archive, for example a computer, with the risk of possible
reading or recording errors that no longer enable the individual part to be identified.
If a barcode identifies the single piece, the code can be read by
an optical reading device. Nevertheless, the reading may not be correct, if the
label is not turned towards the reading device or has creased parts.
Furthermore, the label significantly limits the processability of
the meat, for example, if the meat has to be salted, the part of the peace of meat
with the label is not reached by the salt. Again, salt or preserving substances
may soil the label and make it illegible even for a reading device.
A further drawback of traceability by labels is that they can easily
become detached from the piece, thus no longer identifying the piece.
A further drawback is that it is not possible, unless manually, to
add information to the label, such as for example the weight of the piece obtained
after trimming processing, the label needs instead to be replaced by a new reprinted
label provided with the new information.
Applying one or more identifying codes of the processed part by means
of ink printing or by laser printing to an inedible part of the meat to be traced,
for example to a portion of rind, is also known.
Nevertheless, this solution is not applicable to a piece of meat that
is devoid of a portion to be discarded when it is consumed.
Similarly to the aforementioned label system, the code printed directly
on the piece may become discoloured or altered due to processing undergone by the
piece, and no longer be readable either by a reading device or directly by an operator.
An object of the present invention is to improve the known systems
for tracing meats.
Another object is to provide an apparatus that enables a piece to
be unambiguously identified in a meat production line.
A still further object is to provide an apparatus for traceability
of meats that enables information on a given piece to be added or removed without
having to replace identifying labels.
A still further object is to provide an apparatus for traceability
of meats that enables easy management and monitoring of the movements of the pieces
in the warehouse and during transit.
According to the invention, there is provided an apparatus comprising
identifying means for identifying a food product during processing from an animal
in a manufacturing process, characterised in that said identifying means is individually
associated with an inedible functional element associated with said product through
said processing.
Owing to the combination of the identifying means and the functional
element associated with the product piece, it is possible to identify the position
and the state of the product at every phase of the manufacturing process in which
the functional element is present.
In particular, the identifying means may comprise a programmable integrated
circuit that may be powered by a remote device by means of an antenna, also called
a "chip" or "chip-tag" or "tag".
The functional element may comprise holding means for each product
suitable for enabling the piece, during use, to be grasped and/or released to be
handled.
The functional element may also comprise marker means suitable for
visually indicating that a processing step on said product piece has been completed,
such as for example a quality seal.
The invention may be better understood and carried out with reference
to the attached drawings that illustrate some exemplifying and not limiting embodiments
thereof, in which:
- Figure 1 is a perspective view of an apparatus comprising identifying means
for identifying a piece being processed from an animal in a manufacturing process
of food products;
- Figure 2 is a view according direction A of Figure 1;
- Figure 3 is a perspective schematic view of the apparatus in Figure 1 during
a phase of the manufacturing process of meats;
- Figure 4 is a front view of a version of the apparatus in Figure 1;
- Figure 5 is an enlarged and partially sectioned detail of Figure 4;
- Figure 6 is a view according direction B of Figure 4.
With reference to Figure 1, there is shown an apparatus 1 for the
traceability of meats suitable for being associated with a food product on a production
line, in particular in butchering or meat-processing plants or in sausage factories
or other places. The food product may for example be a piece of meat obtained by
butchering or other processing, in particular ham, loin, throat, bacon, shoulder,
neck, shin, speck, cotechino, zampone, trotters, rind, tongue, bones, ribs, sausages,
liver, kidneys, spleen, heart, head, ears, cold sausage such as salami or mortadella
in particular.
The apparatus 1 may comprise a functional element, in particular a
holding element 2 suitable for enabling a piece of meat or a sausage product to
be grasped and/or released to be handled during use.
The holding element 2 comprises an eyelet 4 that extends for almost
the all main dimension of the holding element 2 defining an elongated ring, a stem
5 arranged at a first end 6 of the elongated ring and which is connected to a central
zone of a disk 7 arranged substantially transversely to the stem 5. From the stem
5 thorns 8 protrude, in particular two pairs of thorns 8 arranged in diametrically
opposed regions of the stem 5, having a securing function, as will be specified
below.
The holding element 2 furthermore comprises, at a second end 9 opposite
the first end 6, a loop zone 10 tilted with respect of the main extension direction
of the holding element 2.
As shown in Figure 2, the apparatus 1 comprises identifying means
of the product associated with the inedible functional element associated with said
product through said processing.
In particular, the holding element 2 is provided with an identification
device 3 comprising a programmable integrated circuit, also known as a "chip" or
"chip-tag" or "tag", which may be supplied by a remote appliance by means of an
antenna.
The identification device 3 may be included in a central region of
the disk 7.
The identification device 3 may be of the type programmable only once
and operate solely as a reading device after it has been programmed. During programming,
the user may store the identifying code of the product to enable unique identification
of the product and of its source of production by means of a programmer that may
also operate without electric contacts, for example by means of low-frequency electromagnetic
waves - radio waves.
The memory of the integrated circuit may on the other hand be of the
reprogrammable type and therefore also comprise in addition to a non-rewritable
part which stores the unique product identification code, also a rewritable part
in which other information can be stored.
In the case of an integrated circuit with a non-rewritable memory,
a predisposed electronic management programme associates with the identification
code of the single product all the desired information and which refers to definite
processing steps performed on the product. Inputting data about the product being
processed into the management programme can be done by an operator or by means of
the remote appliances located in strategic positions of the product flow line.
Also in the case of the integrated circuit with a rewritable memory,
a preset management programme coordinates the information on the single products,
which can be stored directly on each "chip". Also in this case there can be provided
suitable reading and writing appliances of the data in preset positions of the production
line.
In the version in Figure 1, the holding element 2 performs the function
of a hanging element.
In fact, as shown in Figure 3, the eyelet 4 is suitable for receiving
a suspension pin 11 arranged on a suitable support structure 12 for a product 13
that can be suspended to be conveyed with other similar products to define a batch,
or to undergo particular processing, such as maturing, in which the products must
remain in given environmental conditions for a certain time.
The loop 10 rests on a portion of the support structure 12, enabling
the product 13 to remain suspended in a substantially vertical position.
The apparatus 1 is associated with the product 13 by inserting first
the loop 10, in manual or automated mode, through a through cavity present or obtained
in the product 13, then passing the entire holding element 2 through the cavity
until the disk 7 interacts with walls of the through cavity. The diameter of the
disk 7 is greater than the dimension of the through cavity in such a way that the
disk 7 interacts with the walls of the cavity as an abutment in such a way as to
"hook up" the product 13.
The thorns 8, by interacting with the product 13, limit sliding between
the apparatus 1 and the product 13, and the possibility that the disk 7 may leave
the prodoct.
In the case of the production of hams, the through cavity may be obtained
between two tendons of a leg of pork and the apparatus 1 may be used as an alternative
to a known hanging cord generally inserted by an operator manually or semiautomatically
in order to hang the ham.
The apparatus 1, being able to be for example made of plastic or of
metal, in addition to enable tracing of a product, in particular to be hung, has
the great advantage, compared with the aforementioned hanging cord, of being extremely
hygienic, having greater durability as it is not subject to decay, and of being
capable of being reused, in particular if the integrated circuit of the identification
device is reprogrammable.
In a version of the apparatus 1, the eyelet 4 can also be devoid of
the loop 10, as shown in Figure 4.
With reference to Figures 5 and 6, there is illustrated a version
of the apparatus 1 in which the identification device 3, having for example a shape
such as a circular shape, is housed in a cavity 14, in particular also of circular
shape obtained inside a body 15 of the disk 7. The disk 7 furthermore comprises
a lid 17, connected to the body 15 through a connecting strip 16. The lid 17 is
fixed to the body 15 along an edge zone 18 of the cavity 14 in such a way that the
identification device 3 is internally retained on the cavity 14. In particular,
the lid 16 can be sealed using highfrequency electromagnetic waves, for example
ultrasound, or by means of other known techniques.
In a version that is not shown the apparatus 1 can be configured as
a hook and the identification device 3 can be inserted in a suitable housing arranged
on the hook. The position of the identification device 3 on the hook version can
be the desired one.
In a further version that is not shown, the functional element may
comprise quality indicators, in particular a quality seal, suitable for visually
indicating the completion of a product processing or checking step. In this version,
the identification device 3 is included in the quality seal.