The present invention refers to a system for the extraction of the
liquid component from drupes, in accordance with the preamble of claim 1, suitable
for being entirely housed on a trailer that hooks onto a motor vehicle.
Plants, known as oil mills, for producing olive oil through their
milling are known.
Nowadays, the production of oil from olives is carried out with continuous
plants in which the olives, after washing in a washer, are stoned in a stoner with
rotating paddle wheels that takes care of separating the paste from the stone.
As an alternative to the use of the stoner, a cylinder oil mill can
be used and it is not excluded to use a stoner and a cylinder oil mill in parallel.
Thereafter, the paste is pushed to the kneader and from here to a
horizontal centrifuge, known as a decanter, which extracts the oil from the olive
paste.
Lastly, the liquid component coming out from the decanter and known
as oily must is sent towards a vertical centrifuge for the separation of oil and
water.
In oil extraction systems of the prior art, to increase the ability
of the oil production plant measures have been taken to arrange a plurality of mullers
arranged in series with each other and extending vertically.
In practice, the olive paste passes from one muller to the next by
falling from the one arranged highest up.
These systems, with a plurality of mullers in series arranged vertically
of the prior art, have some drawbacks and disadvantages, not least of which is the
impossibility of arranging them on a trailer to be able to transport them and use
them in the surrounding areas of the olive collection sites.
This difficulty derives from the excessive bulk above all in the direction
of travel, which makes it difficult to manoeuvre the means.
Therefore, there is a strong requirement to have a system for the
extraction of the liquid component from drupes that can be positioned on the surface
of a trailer and has a limited bulk above all in the direction of travel, conserving
the high production capacities typical of fixed plants.
The purpose of the present invention is that of providing a system
for the extraction of the liquid component from drupes having structural and functional
characteristics such as to satisfy the aforementioned requirements and at the same
time to avoid the aforementioned drawbacks with reference to the prior art.
Such a purpose is accomplished through a system for the extraction
of the liquid component from drupes in accordance with claim 1.
The dependent claims outline preferred and particularly advantageous
embodiments of the system according to the invention.
Further characteristics and advantages of the invention shall become
clear from reading the following description provided as an example and not for
limiting purposes, with the help of the figures illustrated in the attached tables,
in which:
- figure 1 shows a schematic view from above of a system for the extraction of
the liquid component from drupes in accordance with the present invention;
- figure 2 shows a schematic side view of the system of figure 1;
- figure 3 shows a schematic view from above of a cylinder oil mill for the system
of figure 1;
- figure 4 shows the section IV-IV of the cylinder oil mill of figure 3.
With reference to the aforementioned figures, a system for the extraction
of the liquid component from drupes in accordance with the present invention is
globally indicated with 1.
In the rest of the present description explicit reference shall be
made to olives as an example but not for limiting purposes.
In a preferred embodiment of the present invention the system 1 comprising
a cylinder oil mill 2 of olives to obtain an olive paste from them, a plurality
of mullers 3, in the illustrated example four in number, 3a, 3b, 3c, 3d, and a decanter
4.
Each component shall be described in greater detail hereafter.
Advantageously, said mullers 3 are arranged in parallel, i.e. so as
to be able to individually receive the paste coming from the cylinder oil mill 2.
By paste, in the following invention, we mean any pulp that can be
obtained from the mechanical crushing of drupes comprising both the liquid and solid
part, in particular olive paste.
Operatively, the olives, after having been collected, defoliated and
cleaned of the branches, are fed into a delivery hopper 6 at the outlet from which
departs a first transporter, for example an elevator with a conveyor belt 7, preferably
made from anti-acid rubber.
In the illustrated example, the elevator with conveyor belt 7 is mobile
between a use position and a transportation position, the passage from one position
to the other and vice-versa is allowed, for example, by hinging the elevator 7 to
the rear end of a trolley, in the example a trailer 100.
In practice, the elevator 7 is completely raised from the ground during
transportation.
In addition, the configuration of the hopper 6 is such as to occupy
the minimum bulk during transportation with a vehicle, above all at corners and
during manoeuvring.
For such a purpose the hopper 6, according to the finding, takes up
a substantial pyramid shape.
The conveyor belt 7 conveys the olives from the hopper 6 to a washer
8, preferably a hydropneumatic washer, where the olives undergo a delicate wash
generally with water at room temperature.
Of course, this washing operation is not totally necessary, however,
it contributes to improving the quality of the olives and therefore of the oil.
After washing in the washer 8, the washed olives are transferred to
a second transporter, for example a tubular Archimedean screw elevator 10, which
takes them to a machine with rotating paddle wheels, known as a stoner 9, which
compress the olives against a generally cylindrical fixed grid with a predetermined
diameter of the holes, separating the paste from the stone that is recovered integral.
A third transporter 11, for example a further tubular Archimedean
screw elevator, transports the washed olives from the washer 8 to the cylinder oil
mill 2 or, alternatively, according to what is desired, picks up the olives from
the stoner 9.
The olives coming from the stoner 9 are not generally subjected to
crushing, but are sent directly to any of the four mullers 3a, 3b, 3c, 3d.
However, we do not exclude the possibility of sending the stoned olives
to the cylinder oil mill 2 or tipping the stoned olives into more than one muller
3 with or without olives subjected to crushing.
Substantially, the stoner 9 can work in parallel or in series with
the cylinder oil mill 2 or can be totally absent.
The cylinder oil mill 2, schematically illustrated in figures 3 and
4, consists of a container that is generally cylinder-shaped, in which the olives
are crushed by suitable mechanical elements that move at high speeds, about 3000
revolutions per minute (power of 18 HP).
The cylinder oil mill 2 can, for example, be with hammers, with toothed
discs or else a muller.
Advantageously, below the cylinder oil mill 2 there is a mobile pourer
5 equipped with a shutter that pours the crushed olives in the form of a paste,
generally not totally homogeneous, in one of the mullers 3.
The pourer 5 is rotatable around a vertical rotation axis X-X, to
be able to direct the product to the desired muller 3.
In order to optimise the use of the four mullers 3a, 3b, 3c, 3d, the
pourer 5 discharges the paste coming out from the same batch of olives selectively
even in many mullers 3 according to needs.
Since the time of permanence of the olives in the cylinder oil mill
2 is about one third the time of permanence of the paste in each muller 3, thanks
to the mobile pourer 5 it is possible to use a single cylinder oil mill 2 to crush
olives of distinct batches sending the olive paste of each batch to different mullers
3, avoiding them being mixed.
This allows optimal and versatile use of the system in accordance
with the invention.
The mullers 3a, 3b, 3c, 3d, schematically illustrated in the drawings,
comprise an inlet opening 13 where the paste crushed by the cylinder oil mill 2
is poured, a homogenisation tank with rotating paddle wheels of a suitable shape
actuated by a motor. Moreover, they are equipped with a pump, generally having a
single screw with variable speed, for transferring the paste to the decanter 4.
In order to ease the emptying of the mullers 3 it is possible to foresee
the possibility of varying the slope of the trailer 100, for example by varying
the height of the point of anchorage of the vehicle, as shown with a broken line
in figure 2.
Substantially, the slope eases the sliding of the olive paste towards
the outlet of the muller 3 for the transfer to the decanter 4.
The inlet openings 13a, 13b, 13c, 13d of the mullers 3a, 3b, 3c, 3d
are arranged below the mobile pourer 5 so as to selectively receive the crushed
olive paste by falling.
In practice, the pourer 5, rotating, goes above the opening 13 of
the desired muller 3.
The decanter 4 is a centrifugal separator with a horizontal axis that
allows the separation of the three phases present in the paste: oil, water and olive
residue, having a different specific weight by means of centrifugal force.
In practice, the decanter 4 is a machine that has an Archimedean worm
screw inside it actuated by a motor. Example orders of magnitude can be a power
of 40 kW and 3000 rpm.
The decanter 4 can be with three outlets or with two outlets and generally
foresees the addition of water during operation.
In the decanter 4 with three outlets, two of which being liquid outlets,
i.e. for oil and vegetable water, these are pumped to two centrifugal separators
12, as can be seen in figure 1.
In the decanter 4 with two outlets, with just one liquid phase, i.e.
oily must, this is pumped to a single centrifugal separator 12.
The centrifugal separator 12, generally with a vertical axis, allows
the oil to be separated from the water on the principle of separation of different
substances by specific weight, in a field of centrifugal forces.
The system 1 can be controlled by an automatic control system in order
to optimise the processing steps without the help of an expert operator.
In addition, the system 1 is transportable, and it is possible to
use the motor vehicle to provide the necessary energy for the operation of the motors
present in the system.
As can be appreciated from that which has been described above, the
system for the extraction of the liquid component from drupes according to the present
invention allows the requirements to be satisfied and the drawbacks mentioned in
the introductory part of the present description to be overcome.
Indeed, the system according to the present invention is easily transportable
on board a trailer and therefore can be transported directly from the site where
the olives are collected.
Of course, a man skilled in the art can bring numerous modifications
and variants in order to satisfy contingent and specific requirements, all of which
are covered by the scope of protection of the invention, as defined by the following
claims.