Technical Field
The present invention relates to a waste paper fiber utilization system
for disintegrating waste paper into fibers and recycling the fibers to a variety
of products, and more particularly to a waste paper disintegration device for disintegrating
waste paper so as to recycle waste paper, such as secret documents, newspapers,
magazines and the like, discharged from factories and the like, without waste.
Background Art
Generally, waste paper discharged from factories, the home and the
like (such as used copied paper, newspapers, magazines, used corrugated cardboard,
laminated paper and the like) are firstly collected in a collecting place called
a ragmen's agent by a waste paper collector (such as a newspaper depot, a garbage
collector, a neighborhood self-governing body or the like) using a bicycle-drawn
cart, a mini-car or the like. Then, collected waste paper is sorted, packed in a
predetermined size and transported to a waste wholesale dealer called a paper material
dealer by a middle-sized truck or the like. Then, the waste paper stored at the
paper material dealer is transported to the store or the like of a paper manufacturing
company by a large-sized truck or the like, as requested by the paper manufacturing
company.
In the plant or the like of the paper manufacturing company, waste
paper is disintegrated into fibers by a pulper (device for stirring up waste paper
with water, eliminating ink from it and adding a chemical to bleach it) and eliminating
extra dust, such as hardware, plastic and the like, from the fibers by a cleaner
or a screen (device for eliminating substances heavier than a fiber by centrifugal
force). Then, ink is eliminated from the fibers by a floatater (device for pouring
air into liquefied fiber, floating ink together with bubbles and separating ink
from the fiber). Then, water is removed by a thickener (device for dehydrating a
fiber by applying pressure to it) . Traditionally, fibers have been obtained from
waste paper by such a process.
Then, for example, as disclosed by Japanese Patent Application No.
H9-38629, the fibers is recycled to paper or the like.
For example, as disclosed by Japanese Patent Application Nos. 2002-125456,
2001-140180, 2000-1801, H8-284100, H8-19769, H7-82686, H7-16810, H6-313299, H5-246465
and H9-271663, decorative objects, horticultural soil, railway sleepers, heat insulating
materials, incombustible materials, culture media for plants, cushions, oil absorbents
and the like have been produced by mixing the fibers with a predetermined additive.
For example, as disclosed by Japanese Patent Application Nos. H8-215595,
H7-26483, H6-292837, H6-154636, H6-134332 and H6-134331, for a method for disintegrating
waste paper, a dry method of adding no water and a moist method of adding water
are used.
According to the dry waste paper disintegration method, since dust
and static electricity occur when disintegrating waste paper, the method is unsanitary,
which is a sanitary problem. According to the method, since a device for disintegrating
waste paper is excessively loaded, it is difficult to efficiently disintegrate waste
paper, which is another problem.
However, according to the moist waste paper disintegration method,
since waste paper is disintegrated while adding water, neither dust nor static electricity
occurs. According to the method, since the load of a device for disintegrating waste
paper is reduced, waste paper can be efficiently disintegrated.
For example, as disclosed by Japanese Patent Application No. H11-169738,
in the traditional waste paper disintegration method, waste paper is also cut into
fine paper pieces by a shredder or the like beforehand, and the paper pieces are
also disintegrated.
For example, traditionally, a vehicle mounting a device for cutting
waste paper, such as a shredder or the like, visits a factory or the like, packs
the cut waste paper after finely cutting secret documents discharged from the plant
by a shredder or the like and transports them to a recycled paper mill or the like.
However, such a process (pulper process) of disintegrating waste paper
into fibers, a process (floatater process) of eliminating ink from the fibers and
a process (thickener process) of dehydrating the fibers as described above need
a large amount of water (for example, the amount of water is about 100 times as
much as wasted paper to be used), and also a large amount of waste liquid occurs.
Facilities for purifying such a large amount of water require an enormous cost,
which is another problem.
In the traditional moist waste paper disintegration method, since
each device used for each process, such as a pulper, a floatater and the like, has
a complex structure and a large size, a wide area is needed when installing it,
which is another problem.
Since sometimes a part of the fibers flows out together with the waste
liquid when dehydrating the fibers, it is difficult to recycle the entire waste
paper to paper or products, which is another problem. Generally, only 70% of waste
paper is recycled to paper and products, and the remaining 30% of it flows out as
waste liquid, which cannot be used.
Since trade secrets contained in waste paper discharged from a factory,
a public office, a university and the like, such as used computer paper, used copied
paper and the like, must be prevented from leaking, the waste paper is finely cut
by a shredder or the like in such a way that the trade secret cannot be read, or
it is burnt without being cut. Such waste paper cut by a shredder or the like is
also transported to a paper mill or a recycling plant and is recycled. However,
in this case, since the length of a fiber is cut shorter and waste paper floats
on water, it is difficult to recycle it or the quality of a recycled paper and a
recycled product is not so good, which is another problem.
Furthermore, it takes a transportation cost to collect or transport
waste paper. It also takes many personnel expenses and equipment costs to cut a
large amount of waste paper discharged in a day. Therefore, the cost of recycling
the fibers to paper or products becomes about 30% higher than that of producing
paper or pulp products from ordinary wood or the like, which is another problem.
Thus, it is an object of the present invention to provide a waste
paper fiber utilization system and a waste paper disintegration device which reduce
the cost of disintegrating waste paper and cause no waste liquid, in order to solve
the above-mentioned problems.
Disclosure of Invention
In order to solve the above-mentioned problems, the present invention
adopts the following configuration.
Specifically, the waste paper fiber utilization system of the present
invention comprises a disintegration unit for disintegrating waste paper into fibers
and a recycling unit for recycling the fibers to products. The disintegration unit
disintegrates waste paper into fibers using an amount of water such that no waste
liquid may be caused even when compressing the disintegrated fibers.
Thus, an amount of used water can be remarkably reduced. Good recycled
paper or recycled products can be produced at low cost.
Alternatively, the waste paper fiber utilization system can disintegrate
waste paper into fibers at a yield of 100% using an amount of water such that a
ratio in weight of waste paper to be disintegrated to water is 1 to 0.6~1.0.
Since by traditionally disintegrating copied paper discharged from
a plant or the like, using an amount of water such that a ratio in weight of waste
paper to water is 1 to 0.6~1.0, disintegrated waste paper can be directly recycled
to paper or a product without cutting it by a shredder or the like, a process of
recycling the waste paper to the paper or a product can be simplified. Thus, the
used amount of water can be remarkably reduced. Good recycled paper or recycled
products can be produced at low costs.
The recycling unit of the waste paper fiber utilization system can
also mix the above-mentioned fibers with a predetermined additive (such as a mixture
of one or more of plaster, rubber, paste, fillings, ceramic powder, carbon powder,
copper wires, iron wires, cement, inorganic powder and zeolite) and can produce
a substance with a specific characteristic. Alternatively, the fibers can be colored
in a predetermined color.
Thus, a variety of products, such as cardboard, decorative objects,
horticultural soil, railway sleepers, heat insulation materials, incombustible materials,
culture media for plants, cushions, smoke filters, waste oil filters, oil absorbents
and the like can be produced.
The waste paper fiber disintegration device disintegrates waste paper
into fibers. The waste paper fiber integration device comprises a rotary feather
with a plurality of feathers extending from its center, a storage unit provided
with the rotary feathers inside it, for storing the waste paper, a pouring unit
for pouring an amount of water such that capable of disintegrating waste paper into
fibers and no waste liquid may be caused even when compressing the disintegrated
fibers, into the storage unit and a control unit for controlling the rotation speed
of the rotary feather, based on the type, combination and weight of waste paper
to be stored in the storage unit.
The pouring unit of the waste paper disintegration device can also
pour an amount of water such that a ratio in weight of waste paper to water is 1
to 0.6~1.0 when disintegrating the waste paper.
Thus, since by traditionally disintegrating copied paper discharged
from a plant or the like, using an amount of water such that a ratio in weight of
waste paper to water is 1 to 0.6~1.0, disintegrated waste paper can be directly
recycled to paper or a product without cutting it by a shredder or the like, good
recycled paper or products can be easily produced.
In the waste paper disintegration device, the control unit can also
control a rotation time and the amount of water, based on the type, combination
and weight of waste paper stored in the storage unit.
Thus, waste paper can be more efficiently disintegrated.
Alternatively, the waste paper disintegration device can be provided
with a projection of a predetermined length on the inner side of the storage unit.
Thus, the idle rotation of the rotary feather due to the floating
of waste paper can be prevented, and waste paper can be efficiently disintegrated.
Alternatively, the waste paper disintegration device can be provided
with a bowl-shaped or conic member on the inner side of the storage unit.
Thus, the idle rotation of the rotary feather due to the floating
of waste paper can be prevented, and waste paper can be efficiently disintegrated.
In the waste paper disintegration device, the cover of the storage
unit can also be provided with one or more holes.
Thus, the status of the storage unit can be observed without opening
the cover. Since a bar can be inserted through the hole from the outside, for example,
waste paper can be pushed down using the bar when waste paper rises inside the storage
unit and accumulates one-sidedly about the cover. Thus, waste paper can be efficiently
disintegrated.
Alternatively, a mechanism for pushing down waste paper to the back
of the cover can be used.
Thus, the idle rotation of the rotary feather due to the floating
of waste paper can be prevented, and waste paper can be efficiently disintegrated.
Alternatively, the waste paper disintegration device can be provided
with a projection of a predetermined length on the inner side of the bowl-shaped
or conic member.
Thus, the idle rotation of the rotary feather due to the floating
of waste paper can be prevented, and waste paper can be efficiently disintegrated.
The rotary feather of the waste paper disintegration device can also
be formed in such a way that a space of a predetermined size can be secured between
the inside of the storage unit and the tip of the plurality of rotary feathers.
Thus, since the amount of waste paper clinging to the rotary feather
can be reduced, the load of the rotary feather can be reduced and accordingly, the
life of the rotary feather can be extended.
In the waste paper disintegration device, the plurality of rotary
feathers can also be extended more as it goes farther away from its center of the
rotary feather.
Thus, waste paper accumulating near the inner side of the storage
unit due to the rotating operation of the rotary feather can be efficiently crushed.
The storage unit can also be provided with two or more rotary feathers
of the waste paper disintegration device.
Thus, since the load of each rotary feather can be reduced, the life
of the rotary feather can be extended.
Alternatively, the waste paper fiber disintegration unit can be provided
with one or more rotary feathers on the inner side of the cover of the storage unit.
Thus, waste paper can be more efficiently disintegrated, compared
with a case where a rotary feather is provided only on the inner side of the storage
unit.
Alternatively, the waste paper disintegration device can be provided
with one or more rotary feathers on the inner side of the storage unit.
Thus, waste paper got together near the inner side of the storage
unit due to the rotating operation of the rotary feather can be efficiently disintegrated
(crushed).
The waste paper disintegration device can also further comprise a
display unit, provided for the storage unit, capable of observing the status inside
the storage unit from the outside.
Thus, waste paper can be disintegrated into desired fibers.
The waste paper disintegration device can also further comprise an
illumination unit for illuminating the inside of the storage unit.
Thus, the status of the storage unit can be more clearly checked.
The storage unit of the waste paper disintegration device can also
be inclined at a predetermined angle formed between a shaft connecting its center
point of the base of the storage unit with its center point of the opening part
of the storage unit and a shaft perpendicular to the ground.
Thus, since waste paper collectively gets together at the bottom of
the storage unit, the waste paper can be more efficiently disintegrated.
Alternatively, the storage unit of the waste paper disintegration
device can be composed of a plurality of storage units. In this case, of the plurality
of storage units, a predetermined storage unit disintegrates waste paper into fibers
and another storage unit can further disintegrate the waste paper disintegrated
by the predetermined storage unit into fibers.
Thus, since the entire load of the rotary feathers can be distributed,
the load of each rotary feather can be reduced, and accordingly, the life of each
rotary feather can be extended.
Another waste paper disintegration device of the present invention
also disintegrates waste paper into fibers. The waste paper disintegration device
comprises a storage unit which stores the waste paper and whose side rotates at
a predetermined speed, one or more projection members provided inside the storage
unit, a pouring unit for pouring an amount of water such that capable of disintegrating
waste paper into fibers and no waste liquid may be caused even when compressing
the disintegrated fibers, into the storage unit and a control unit for controlling
the rotation speed of the side of the storage unit, based on the type, combination
and weight of the waste paper to be stored in the storage unit.
In such a configuration, waste paper can also be disintegrated into
desired fibers, as in the waste paper disintegration device for disintegrating waste
paper into fibers by rotating a rotary feather.
Another waste paper disintegration device of the present invention
also disintegrates waste paper into fibers. The waste paper disintegration device
comprises a storage unit whose cover rotates at predetermined speed, one or more
projection members provided on the inside of the cover of the storage unit, a pouring
unit for pouring an amount of water such that capable of disintegrating waste paper
fibers and no waste liquid may be caused even when compressing the disintegrated
fibers, into the storage unit and a control unit for controlling the rotation speed
of the cover of the storage unit, based on the type, combination and weight of the
waste paper to be stored in the storage unit.
In such a configuration, waste paper can also be disintegrated into
desired fibers, as in the waste paper disintegration device for disintegrating waste
paper into fibers by rotating a rotary feather.
Another waste paper fiber utilization system of the present invention
comprises a terminal device installed for a user, which is the renter of a waste
paper disintegration device for disintegrating waste paper into fibers, a recycling
unit for recycling the fibers to a product, a monitor unit for monitoring the disintegration
work of the waste paper in the waste paper disintegration device, a management unit
for receiving data indicating the monitored contents of the monitor unit from the
monitor unit via a network and recording it, and a transmitting unit for transmitting
the monitored data recorded in the management unit to the terminal device via the
network. The waste paper disintegration device can disintegrate the waste paper
into fibers, using an amount of water such that no waste liquid may be caused even
when compressing the disintegrated fibers.
Thus, a user can easily disintegrate waste paper, such as secret documents
and the like, even while doing routine work.
The waste paper disintegration device can also be provided with two
feathers each of which extends in the same linear direction from its center, and
each of the two feathers can also be provided with a collision plate which collides
with and crashes waste paper when the rotary feather rotates.
In such a configuration, waste paper can also be disintegrated into
desired fibers by rotating a rotary feather.
Alternatively, the collision plate of the waste paper disintegration
device can be vertically provided for each of the two feathers, disposed in the
direction orthogonal to the linear direction and also extended upward against the
two feathers.
In such a structure, waste paper can also be disintegrated into desired
fibers by rotating a rotary feather.
Alternatively, the rotary feather of the waste paper disintegration
device can be provided with a long and slender projection member in a position higher
than the collision plate provided on each of the two feathers.
In such a structure, waste paper can also be disintegrated into desired
fibers by rotating a rotary feather.
Alternatively, the rotary feather of the waste paper disintegration
device can rotate and also shift vertically against the storage unit.
Thus, waste paper, which rises due to the rotation of a rotary feather,
can also be disintegrated, and also the entire waste paper stored in the storage
unit can also be efficiently disintegrated.
Alternatively, the cover of the storage unit of the waste paper disintegration
device can be shifted vertically against the storage unit during the rotation of
the rotary feather.
Thus, waste paper, which rises due to the rotation of a rotary feather,
can also be disintegrated, and also the entire waste paper stored in the storage
unit can also be efficiently disintegrated.
The waste paper disintegration device can also further comprise a
heating unit provided on the outer circumference of the storage, for generating
heat with a predetermined temperature and an adjustment unit for adjusting the temperature
of heat generated by the heating unit.
Thus, waste paper can be satisfactorily disintegrated.
Another waste paper disintegration device of the present invention
disintegrates waste paper into fibers. The waste paper disintegration device comprises
a supply unit for supplying a predetermined amount of water to the entire waste
paper, a first storage unit with a rotary feather for disintegrating waste paper
containing the predetermined amount of water supplied by the supply unit, into fibers,
a control unit for controlling the rotating operation of the rotary feather, a second
storage unit provided beneath or side by side the first storage unit, for storing
the waste paper disintegrated by the rotary feather and holes with a size such that
the waste paper disintegrated by the rotary feather can pass through it, provided
on a wall for separating the first and second storage units from each other.
In this case, since the waste paper disintegrated by the first storage
unit can be stored in the second storage unit provided beneath the first storage
unit, the size of the entire device can be made smaller than that of the traditional
waste paper disintegration device in which waste paper disintegrated into fibers
is horizontally shifted.
Since the entire amount of waste paper can be made to contain a predetermined
amount of water, the entire amount of waste paper can be completely disintegrated,
and accordingly, security can be improved.
Since the entire amount of waste paper can be made to contain a predetermined
amount of water, paper dust, static electricity and noise traditionally caused by
disintegrating waste paper without water can be prevented from occurring.
The supply unit of the waste paper disintegration device can also
further comprise a first cylindrical member which touches on one surface of the
waste paper, for feeding the waste paper to the first storage when rotating the
cylindrical member in a predetermined direction, and a second cylindrical member
which touches on the other surface of the waste paper, for feeding the waste paper
to the first storage unit when rotating the cylindrical member in the direction
the reverse of the rotating direction of the first cylindrical member. The supply
unit can also supply the predetermined amount of water to at least one of the first
and second cylindrical members.
In such a configuration, the entire waste paper disintegration device
can be miniaturized. Simultaneously, security can be improved, and accordingly,
paper dust, static electricity and noise can be prevented from occurring when disintegrating
waste paper.
Alternatively, the supply unit of the waste paper disintegration device
can supply the predetermined amount of water to both the first and second cylindrical
members.
In such a structure, the entire waste paper disintegration device
can be miniaturized. Simultaneously, security can be improved, and accordingly,
paper dust, static electricity and noise can be prevented from occurring when disintegrating
waste paper.
The waste paper disintegration device can also further comprise an
opening/closing unit, provided on a wall for separating the first and second storage
units from each other in order to open/close the holes.
Thus, since waste paper can be stored until the entire amount of waste
paper is completely disintegrated into fibers, security can be further improved.
The waste paper disintegration device can also further comprise a
third storage unit for storing a plurality of pieces of waste paper before disintegration
and a feeding unit for feeding the waste paper from the third storage unit to the
supply unit at predetermined time intervals.
Thus, waste paper can be automatically fed to the supply unit.
The supply unit of the waste paper disintegration device can also
comprise a first cylindrical member which touches on one surface of the waste paper,
for feeding the waste paper to the first storage by rotating the cylindrical member
in a predetermined direction, a second cylindrical member which touches on the other
surface of the waste paper, for feeding the waste paper to the first storage unit
by rotating the cylindrical member in the direction the reversal of the rotation
direction of the first cylindrical member and a spraying unit for producing fog
from the predetermined amount of water and spraying it before the waste paper is
fed by the first and second cylindrical members.
In such a configuration, the entire waste paper disintegration device
can be miniaturized. Simultaneously, security can be improved, and accordingly,
paper dust, static electricity and noise can be prevented from occurring when disintegrating
waste paper.
The first storage unit of the waste paper disintegration device can
be inclined by a predetermined angle.
In such a configuration, the entire waste paper disintegration device
can be miniaturized. Simultaneously, security can be improved, and accordingly,
paper dust, static electricity and noise can be prevented from occurring when disintegrating
waste paper.
The rotary feather of the waste paper disintegration device can also
be provided on the side of the first storage unit.
In such a structure, the entire waste paper disintegration device
can be miniaturized. Simultaneously, security can be improved, and accordingly,
paper dust, static electricity and noise can be prevented from occurring when disintegrating
waste paper.
The waste paper disintegration device can also be provided with a
plurality of circular blades at equal intervals on the side of the first cylindrical
member, and be provided with a plurality of grooves corresponding to the plurality
of blades, on the side of the second cylindrical member.
In this case, since waste paper can be cut into pieces with a predetermined
size before the waste paper is stored in the second storage unit, the load of the
rotary feather can be reduced, and accordingly, the life of the rotary feather can
be extended.
Alternatively, the waste paper disintegration device can be provided
with a plurality of convex parts on the first cylindrical member, and be provided
with a plurality of concave parts corresponding to the plurality of convex parts,
on the side of the second cylindrical member.
In this case, since a plurality of holes can be opened on waste paper
before the waste paper is stored in the first storage unit, the waste paper can
be quickly disintegrated, and also the load of the rotary feather can be reduced,
the life of the rotary feather can be extended.
The control unit of the waste paper disintegration device can also
control the rotating operation of the plurality of rotary feathers provided on the
rotation shaft.
In this case, since waste paper can be more efficiently disintegrated
and also the load of each rotary feather can be reduced, the life of the rotary
feather can be extended.
The supply unit of the waste paper disintegration device can also
further comprise a third cylindrical member which touches on one surface of waste
paper, for feeding the waste paper to the first storage unit and a clumping plate
for clumping the other surface of the waste paper. In this case, the third cylindrical
member can also be provided with a plurality of spike-shape members on the side.
In this case, since a plurality of holes can be opened on waste paper
before the waste paper is stored in the first storage unit, the waste paper can
be quickly disintegrated. Simultaneously, since the load of the rotary feather can
be reduced, the life of the rotary feather can be extended.
The first storage unit of the waste paper disintegration device can
also be provided with one or more projections on its inner side.
Thus, waste paper containing water can be prevented from sticking
to the inside of the first storage unit.
The first storage unit of the waste paper disintegration device can
also be provided with a coiled groove on its inner side.
Thus, waste paper containing water can be prevented from sticking
to the inside of the first storage unit.
The first storage unit of the waste paper disintegration device can
also be provided with a vertical or horizontal groove on its inner side.
Thus, waste paper containing water can be prevented from sticking
to the inside of the first storage unit.
The storage unit of the waste paper disintegration device can also
further comprise a pole member with a side along each rotation orbit of the two
or more rotary feathers.
Thus, no non-disintegrated waste paper is left on the inner side of
the storage unit, and a large amount of waste paper can be efficiently disintegrated.
The rotary feather of the waste paper disintegration device can also
further comprise a cylindrical member on a rotation shaft and a bar member on the
side of the cylindrical member.
Thus, waste paper can be more efficiently disintegrated while suppressing
noise.
Alternatively, the rotary feather of the waste paper disintegration
device can also further comprise a cylindrical member on a rotation shaft and a
string member on the side of the cylindrical member.
Thus, waste paper can be more efficiently disintegrated while suppressing
noise.
The recycling unit of the waste paper fiber utilization system can
also put the fibers in a semi-cylinder, such as a half-cut green bamboo formed in
a predetermined shape, a semi-angular cylinder or another semi-cylinder, or in a
cylinder, such as a full green bamboo, an angular cylinder or another cylinder,
and the fibers are used as a culture medium in vertical afforestation, hanging afforestation
or other afforestation.
In this case, since by using the fibers as a culture medium, plants
can be planted without using real soil and also no culture medium drops from a cylinder
or the like, a roof-top garden, vertical affoerestation and hanging afforestation
can be realized at low costs.
Alternatively, the recycling unit of the waste paper fiber utilization
system can produce flame-resistant fibers by mixing the fibers with boron, anti-flame
materials, flame-resistant materials or another materials, fill the flame-resistant
fibers in a flame-resistant box, bag or another flame-resistant container to produce
a heat insulating material.
Thus, a light and inexpensive heat insulating material can be produced.
Alternatively, the recycling unit of the waste paper fiber utilization
system can produce a culture medium as a needle-point flower holder by making the
fibers contain water or fluid fertilizer.
Thus, a roof-top garden, vertical affoerestation and hanging afforestation
can be realized at low costs.
Another waste paper fiber utilization system of the present invention
can also comprise a disintegration unit for disintegrating the waste paper into
fibers, using an amount of water such that capable of disintegrating the waste paper
into fibers and no waste liquid may be caused even when compressing the disintegrated
fibers, a recycling unit for recycling the fibers to a product, according to the
instruction of a user, a monitor unit for monitoring and recording the disintegration
work of waste paper by the disintegration unit and the recycling work of a product
by the recycling unit and a feeding unit for transmitting the monitored contents
recorded by the monitor unit via a network to the terminal device of a user.
Thus, a user can easily recycle waste paper to a desired product.
Brief Description of Drawings
- The present invention will be more apparent when the detailed description, which
is described later, is referenced by the following attached drawings.
- Fig. 1 shows the basic configuration of the waste paper fiber utilization system
in the preferred embodiment of the present invention.
- Fig. 2 is a flowchart showing the process ranging from the collection of waste
paper to the recycling of paper or a product.
- Fig. 3A is the perspective illustration of the waste paper disintegration device.
- Fig. 3B is the section view of the waste paper disintegration device, viewed
from the direction of an arrow A.
- Fig. 4A is the perspective illustration of another inner cover.
- Fig. 4B is the view of another inner cover viewed from the bottom.
- Fig. 4C is the section view of the inner cover.
- Fig. 4D is the perspective illustration of another inner cover.
- Fig. 5A is the perspective illustration of another inner cover.
- Fig. 5B shows the inside of another inner cover.
- Fig. 5C shows the inside of another inner cover.
- Fig. 6A is the top view of a rotary feather.
- Fig. 6B is the side view of the rotary feather.
- Fig. 7A is the top view of a rotary feather in another shape.
- Fig. 7B is the side view of the rotary feather in another shape.
- Fig. 8A is the top view of a rotary feather in another shape.
- Fig. 8B is the side view of the rotary feather in another shape.
- Fig. 9A is the top view of a rotary feather in another shape.
- Fig. 9B is the side view of the rotary feather in another shape.
- Fig. 10A is the top view of a rotary feather in another shape.
- Fig. 10B is the side view of the rotary feather in another shape.
- Fig. 11A is the perspective illustration of a tank.
- Fig. 11B is the top view of the tank.
- Figs. 12A~F show the structures of other tanks.
- Fig. 13 is a flowchart showing the operation of the waste paper disintegration
device.
- Figs. 14A~H show the structures of other waste paper disintegration devices
in the preferred embodiments of the present invention.
- Fig. 15 shows another configuration of the waste paper fiber utilization system
in the preferred embodiment of the present invention.
- Fig. 16A is the top view of a rotary feather in another shape.
- Fig. 16B is the side view of the rotary feather in another shape.
- Fig. 16C is the view of the rotary feather in another shape, viewed from the
direction of an arrow B.
- Fig. 17A is the top view of a rotary feather in another shape.
- Fig. 17B is the side view of the rotary feather in another shape.
- Fig. 17C is the view of the rotary feather in another shape, viewed from the
direction of an arrow C.
- Fig. 18A shows the structure of the waste paper disintegration device on another
preferred embodiment of the present invention.
- Fig. 18B shows a cylindrical member.
- Fig. 18C shows the structure of the waste paper disintegration device on another
preferred embodiment of the present invention.
- Fig. 18D shows another cylindrical member.
- Fig. 19A shows the structure of the waste paper disintegration device on another
preferred embodiment of the present invention.
- Fig. 19B shows the structure of the waste paper disintegration device on another
preferred embodiment of the present invention.
- Fig. 20A shows the structure of the waste paper disintegration device on another
preferred embodiment of the present invention.
- Fig. 20B shows the structure of the waste paper disintegration device on another
preferred embodiment of the present invention.
- Fig. 21A shows the structure of the waste paper disintegration device on another
preferred embodiment of the present invention.
- Fig. 21B shows the structure of the waste paper disintegration device on another
preferred embodiment of the present invention.
- Fig. 22 shows the structure of the waste paper disintegration device on another
preferred embodiment of the present invention.
- Fig. 23 A shows the structure of a hole opening device.
- Fig. 23B is the side view of the hole opening device.
- Fig. 23C~H show spike-shape members.
- Fig. 24A~D show examples of a storage unit.
- Fig. 25A shows the structure of another tank.
- Fig. 25B is the top view of another tank.
- Fig. 26A is the top view of a rotary feather in another shape.
- Fig. 26B is the side view of the rotary feather in another shape.
- Fig. 27A is the top view of a rotary feather in another shape.
- Fig. 27B is the side view of the rotary feather in another shape.
- Fig. 28A~E show the examples in use of waste paper disintegrated by the waste
paper disintegration device in the preferred embodiment, as cultural soil.
- Fig. 29A~G show the examples in use of waste paper disintegrated by the waste
paper disintegration device in the preferred embodiment, as cultural soil.
- Fig. 30A~D show the examples in use of waste paper disintegrated by the waste
paper disintegration device in the preferred embodiment, as cultural soil.
- Fig. 31A~D show the examples in use of waste paper disintegrated by the waste
paper disintegration device in the preferred embodiment, as a heat insulating material.
- Fig. 32A~D show the examples in use of waste paper disintegrated by the waste
paper disintegration device in the preferred embodiment, as a heat insulating material.
- Fig. 33A~C shows the structures of the waste paper disintegration device in
other preferred embodiments of the present invention.
- Fig. 34A~F show the examples in use of waste paper disintegrated by the waste
paper disintegration device in the preferred embodiment, as cultural soil.
- Fig. 35A~J show the examples in use of waste paper disintegrated by the waste
paper disintegration device in the preferred embodiment, as cultural soil.
- Fig. 36 shows the examples in use of waste paper disintegrated by the waste
paper disintegration device in the preferred embodiment, as cultural soil.
- Fig. 37 shows another configuration of the waste paper fiber utilization system
in the preferred embodiment of the present invention.
Best Mode for Carrying Out the Invention
The preferred embodiments of the present invention are described below
with reference to the drawings.
Fig. 1 shows the basic configuration of the waste paper fiber utilization
system in the preferred embodiment of the present invention.
A waste paper fiber utilization system 10 shown in Fig. 1 comprises
a plurality of factories 12 (12-1, 12-2, 12-3, ...), a waste paper disintegration
device 13 for disintegrating waste paper 11-1, such as used computer paper, copied
paper, facsimile paper, newspapers, leaflets, pamphlets, magazines, cardboard, corrugated
cardboard and the like, discharged from the factory 12 into fibers 11-2, a device
center 14 for performing the sales, rental, maintenance and the like, of the waste
paper disintegration device 13, a paper mill 15 for recycling the fibers 11-2 to
paper 11-3 and a recycling plant 16 for recycling the fibers 11-2 to products 11-4,
such as heat insulating materials, cushions and the like. In the waste paper fiber
utilization system 10, the device center 14 can also transport the fibers 11-2 to
the paper mill 15, the recycling plant 16 and the like. Alternatively, a transportation
company, which is not shown in Fig. 1, can transport the fibers 11-2 to the paper
mill 15, the recycling plant 16 and the like. The fibers 11-2 shown in Fig. 1 are
packed in a predetermined packing case or bag.
Next, the process of recycling waste paper 11-1 to paper 11-3 or a
product 11-4 is described.
Fig. 2 is a flowchart showing the process of recycling waste paper
11-1 to paper 11-3 or a product 11-4.
Firstly, in step S~1, the factory 12 purchases or rents the waste
paper disintegration device 13 from device center 14 beforehand. In this case, the
maintenance personnel of the device center 14 regularly visits each factory 12 to
provide the maintenance service of the waste paper disintegration device 13. The
person in charge of transportation of the device center 14 provides the transportation
service of the fibers 11-2 and the like. It is preferable for the selling price
or rental fee of the waste paper disintegration device 13 to be determined based
on expenses incurred when each factory 12 disposes waste paper.
Then, in step S2, the factory 12 collects waste paper 11-1 discharged
from each floor, each section or the like in a predetermined collecting place. In
this case, for example, in the factory 12, a working area for disintegrating waste
paper 11-1 only can also be provided beforehand, the waste paper disintegration
device 13 can also be installed in the working area beforehand, and the waste paper
11-1, such as used copied paper, newspapers and the like, collected from each floor,
each section or the like, can also be transported to the working area.
Then, in step S3, the waste paper disintegration device 13 disintegrates
the collected waste paper 11-1 into fibers 11-2.
Then, in step S4, the fibers 11-2 are packed in a predetermined carton
box, a bag or the like, and are transported to the paper mill 15 or recycling plant
16 by the device center 14 or a transportation company.
Then, in step S5, the paper mill 15 recycles the fibers 11-2 to paper
11-3, such as cardboard, copied paper, notebooks, report paper, toilet paper, paper
diapers, tissue-paper and the like. The recycling plant 16 recycles the mixture
of the fibers 11-2 and the predetermined additive to products 11-4, such as decorative
objects, horticultural soil, railway sleepers, heat insulating materials, incombustible
materials, culture media for plants, smoke filters, waste liquid filters, oil absorbents
and the like. The fibers 11-2 can also be used as cushions without any further process.
When recycling the fibers 11-2 to paper 11-3, it is preferable to provide a process
of decolorizing or bleaching the fibers 11-2 or the like. If the mixture of ink
or the like in the fibers 11-2 is allowed when recycling the fibers 11-2 to a product
11-4, only a process of mixing the fibers 11-2 with an additive is needed.
Specifically, for example, by mixing the fibers 11-2 with cement and
plaster, wall materials for buildings, decorative objects, containers, picture frames,
artificial marble, sound-proof materials, culture media for plants and the like
can be produced. When recycling the fibers 11-2 to a culture medium for plants,
the fibers 11-2 can also be put in the flower-pot or the like without any further
process and be used instead of soil, without mixing the fibers 11-2 with cement
and plaster. In this case, by mixing it with fertilizer or the like, the fibers
11-2 can promote the growth of plants.
As described above, when recycling the fibers 11-2 to a culture medium
for plants, the culture medium for plants can be made lighter, keep water longer
and be made more air-permeable than soil generally used as a culture medium for
plants. Since in a culture medium for plants produced from the fibers 11-2, the
fibers intertwine with each other, and neither flow out of the flower-pot or the
like, unlike soil, even if water is poured nor are scattered in the wind. Therefore,
a culture medium for plants produced from the fibers 11-2 can also be used even
in special places, such as a roof-top, veranda and the like of a building in an
area where houses stand closely together, without bothering its neighborhood.
By mixing the fibers 11-2 with rubber, cushions can also be produced.
By mixing the fibers 11-2 with paste, fillings, ceramic powder, carbon
powder, improved materials of sandy soil or the like, horticultural soil can also
be produced.
By mixing the fibers 11-2 with copper wires, iron wires, cement and
the like, railway sleepers can also be produced.
By mixing the fibers 11-2 with inorganic powder (flame-resistant materials,
such as plaster, calcium carbonate, boron, magnesium carbonate, silica, alumina,
zeolite and the like), heat insulating materials, incombustible materials, deodorants,
preservatives and anti-rot materials can also be produced.
The fibers 11-2 can also be mixed with a humidity adjusting material.
Even if no additive is mixed with the fibers 11-2, cushions, the fibers
11-2 can be used as filters for eliminating waste oil, smoke, vapor, the particle
substance of a diesel and the like, oil absorbents or carbonizing materials. When
using the fibers 11-2 without any additive, the fibers 11-2 can be efficiently hardened
tightly by applying pressure to them while rubbing them. When using the fibers 11-2
without any additive, the fibers 11-2 can also be used as filters for eliminating
impurity contained in liquid or gas. When using the fibers 11-2 as a filter, the
fibers 11-2 can also be mixed with grain husks, such as buckwheat husks, peanut
husks or chaff, or paraffin. In this case, by mixing the fibers 11-2 with grain
husks or paraffin, the grain husks or paraffin can prevent the fibers 11-2 from
being condensed, and transmits only water while absorbing oil. By utilizing such
a filter using the fibers 11-2 as a filter for a sewer, no sewer is blocked, and
waste of oil or the like can be separated from sewage.
By mixing the fibers 11-2 with vegetable fibers, such as grass, cedar
bark or the like, and also with boric acid, zeolite or the like, heat insulating
materials, sound absorbing materials or anti-flame materials as building material
can also be produced.
The fibers 11-2 can also be grained by a grainer.
By mixing the fibers 11-2 with a pigment of a predetermine color,
the fibers 11-2 can be colored in a variety of colors.
By mixing the fibers 11-2 with an additive other than the above-mentioned
or with the combination of the above-mentioned additives, a variety of recycled
products 11-4 can be produced.
Next, the structure of the waste paper disintegration device 13 is
described.
Fig. 3 shows the structure of the waste paper disintegration device
13. Figs. 3A and 3B are the appearance perspective illustration and the section
view viewed from the direction of an arrow A, respectively, of the waste paper disintegration
device 13.
In Fig. 3A, the waste paper disintegration device 13 comprises a main
body 13-1, an outer cover 13-2, a power switch 13-3 and a start switch 13-4.
In Fig. 3B, the main body 13-1 comprises a tank 13-5 for storing waste
paper 11-1, an inner cover 13-6 provided between the outer cover 13-2 and the tank
13-5, a rotary feather 13-7 provided with four feathers extending from its center,
for colliding with the waste paper 11-1 by the four rotating feathers, a sensor
13-8, provided in the lower part of the tank 13-5, for measuring the weight of the
waste paper 11-1 put to the tank 13-5, a water pouring unit 13-9 for pouring a predetermined
weight of water into the tank 13-5, based on the measurement result of the sensor
13-8, a motor 13-11 for rotating the rotary feather 13-7 via a belt 13-10, a control
unit 13-12 for controlling the rotation speed of the motor 13-11 and a projection
13-13 of a predetermined length (for example, approximately 5cm) provided on the
inside of the inner cover 13-6.
The outer cover 13-2 can move in the direction of an arrow, and the
inner cover 13-6 is of a built-in type. Even if the waste paper 11-1 is lifted by
rotating the rotary feather 13-7, the projection 13-13 drops the waste paper 11-1
to efficiently disintegrate the waste paper 11-1.
The control unit 13-12 can also control rotation speed, rotation time
and the amount of poured water, based on the type, combination and weight of the
waste paper 11-1. In this case, the operator of the waste paper disintegration device
13 puts the type and combination of the waste paper 11-1 in the control unit 13-12
beforehand using an input unit, which is not shown in Fig. 3, and the control unit
13-12 controls rotation speed or rotation time, based on the input result.
The water pouring unit 13-9 can also jet water into the tank 13-5.
As shown in Fig. 4A, the inner cover 13-6 can also be provided with
a bowl-shaped member 13-14 beneath it.
Fig. 4B is the view of the inner cover 13-16 with the bowl-shaped
member 13-14, viewed from the bottom. Fig. 4C is its side view.
The bowl-shaped member 13-14 can be welded or bolted to the inner
cover 13-6.
As shown in Figs. 4B and 4C, the inner cover 13-6 can also be provided
with two holes 13-15 of a diameter of 15~25&phis;. The number of holes 13-15 is
not limited. By providing the inner cover 13-6 with the holes 13-15, the status
of the storage unit can be seen without opening the cover. A bar or the like can
also be inserted in the storage unit through the holes 13-15 from the outside. Therefore,
for example, if in the storage unit, the waste paper 11-1 rises and does not touch
the rotary feather 13-7, the waste paper 11-1 can be pushed down to be efficiently
disintegrated.
Alternatively, the inner cover 13-6 can also be provided structure
that push down automatically the rising waste paper 11-1.
AS shown in Fig. 4D, the inner cover 13-6 can also be provided with
a conic member 13-16 beneath it. In this case, it is preferable to provide such
holes 13-15 in the respective predetermined positions of the inner cover 13-6 and
conic member 13-16.
Alternatively, only the bowl-shaped member 13-14 or the conic member
13-16 can be used as the inner cover of the tank 13-5.
Alternatively, a mechanism for automatically moving the bowl-shaped
member 13-14 or the conic member 13-16 vertically can be provided, and the waste
paper 11-1 can be pushed down.
Figs. 5A, 5B and 5C show the conic members 13-16 in shapes different
from that of the conic member 13-16 shown in Fig. 4.
Firstly, the conic member 13-16 shown in Fig. 5A is extended outward
from its center as it goes downward (downward in Fig. 5), and its side surface is
gently curved.
The conic member 13-16 shown in Fig. 5B has one or more projections
on its inner side. In this case, if the waste paper collides with these projections
13-17 when the waste paper disintegration device 13 is driven, the rising waste
paper can be pushed down (downward in Fig. 5).
The conic member 13-16 shown in Fig. 5C has projections 13-18 on the
inner top surface. In this case, if the waste paper 11-1 collides with these projections
13-18 when the waste paper disintegration device 13 is driven, the rising waste
paper can be pushed down (downward in Fig. 5).
Although in the above-mentioned waste paper disintegration device
13, the holes 13-15 through which the status of the tank 13-5 can be checked from
the outside is provided for the inner cover 13-6, the holes 13-15 can be provided
in any place of the waste paper disintegration device 13 (tank 13-5) as long as
the status of the tank 13-5 can be checked from the outside of the waste paper disintegration
device 13 (tank 13-5).
The holes 13-15 can also be provided with a transparent plate, such
as a glass pane or the like in order to prevent the waste paper being disintegrated
from going out of the holes 13-5.
Alternatively, the waste paper disintegration device 13 can be provided
with a camera device (such as a video camera or the like) in order to check the
status of the tank 13-5 of the waste paper disintegration device 13 from the outside.
If the waste paper disintegration device 13 is provided with holes
or a camera device in order to check the status of the tank 13-5, an illumination
device can also be further provided in the tank 13-5 in order to clearly check the
status of the tank 13-5.
Thus, by providing the waste paper disintegration device 13 (tank
13-5) with a observation unit, such as the holes 13-5, a camera device or the like,
to observe the inside of the tank 13-5, the waste paper can be disintegrated into
desired fibers.
Figs. 6A and 6B are the top and side views, respectively, of the rotary
feather 13-7.
Each of the rotary feathers 13-7 shown in Figs. 6A and 6B is provided
with four feathers 13-7a~13-7d. By rotating the rotary feather 13-7, the waste paper
11-1 collides with the top or bottom of these four feathers 13-7a~13-7d to disintegrate
the waste paper 11-1 into fibers. The material of the rotary feather 13-7 is not
especially limited and iron, stainless steel, aluminum and other alloy can be used
for it. The number of feathers of the rotary feather 13-7 is not limited as long
as it is two or more.
The top near its center (a portion B shown in Fig. 6B) of each of
the feathers 13-7a~13-7d is inclined at the angle of 60 degrees against the horizontal
plane (the direction parallel to a paper surface shown in Fig. 6). The outer side
(a portion C shown in Fig. 6B) of each of the feathers 13-7a~13-7d is inclined at
the angle of 15 degrees against the vertical plane (the direction perpendicular
to a paper surface shown in Fig. 6) . The inclination angles 60 and 15 degrees provided
for each of the feathers 13-7a~13-7d are just examples, and the inclination angles
are not limited as long as they are set in such a way that the feather can rotate
smoothly without being clung to by the waste paper and also the waste paper is sufficiently
integrated.
Thus, since the top near its center of each of the feathers 13-7a~13-7d
is cut at a predetermined angle, no waste paper 11-1 clings to the portion even
if the waste paper 11-1 rotates, and is pulled outward by centrifugal force generated
by the rotation. Therefore, the waste paper 11-1 can be efficiently disintegrated.
The outer side of each of the feathers 13-7a~13-7d is cut at a predetermined angle,
the rotary feather 13-7 can rotate smoothly even if the waste paper 11-1 is inserted
between each of the feathers 13-7a~13-7d and the side of the tank 13-5.
Figs. 7A and 7B are the top and side views, respectively, of the rotary
feather 13-7 in another shape.
Each of the rotary feathers 13-7 shown in Figs. 7A and 7B is provided
with four feathers 13-7e~13-7h. By rotating the rotary feather 13-7, the waste paper
11-1 collides with these four feathers 13-7e~13-7h to disintegrate the waste paper
11-1 into fibers. The material of the rotary feather 13-7 is not especially limited,
and iron, stainless steel, aluminum and other alloy can be used for it. The number
of feathers of the rotary feather 13-7 is not limited as long as it is two or more.
The top near its center (a portion D shown in Fig. 7B) of each of
the feathers 13-7e~13-7h is inclined at the angle of 60 degrees against the horizontal
plane. The outer side (a portion E shown in Fig. 7B) of each of the feathers 13-7e~13-7h
is inclined at the angle of 15 degrees against the vertical plane. The inclination
angles 60 and 15 degrees provided for each of the feathers 13-7e~13-7h are just
examples, and the inclination angles are not limited as long as they are set in
such a way that the feather can rotate smoothly without being clung to by the waste
paper and also the waste paper is sufficiently integrated. If the top near its center
and outer side of each of the feathers 13-7e~13-7h are kept at an angle of 60 degrees
against the horizontal plane and at an angle of 15 degrees against the vertical
plane, respectively, the size (height) of each of the feathers 13-7e~13-7h is not
limited.
Thus, since the top near its center of each of the feathers 13-7e~13-7h
is cut at a predetermined angle, no waste paper 11-1 clings to the portion even
if the waste paper 11-1 rotates and is pulled outward by centrifugal force generated
by the rotation. Therefore, the waste paper 11-1 can be efficiently disintegrated.
The outer side of each of the feathers 13-7e~13-7h is cut at a predetermined angle,
the rotary feather 13-7 can rotate smoothly even if the waste paper 11-1 is inserted
between each of the feathers 13-7e~13-7h and the side of the tank 13-5.
Figs. 8A and 8B are the top and side views, respectively, of the rotary
feather 13-7 in another shape.
Each of the rotary feathers 13-7 shown in Figs. 8A and 8B is provided
with four feathers 13-7i~13-71. By rotating the rotary feather 13-7, the waste paper
11-1 collides with these four feathers 13-7i~13-71 to disintegrate the waste paper
11-1 into fibers. The material of the rotary feather 13-7 is not especially limited,
and iron, stainless steel, aluminum and another alloy can be used for it. The number
of feathers of the rotary feather 13-7 is not limited as long as it is two or more.
The top near its center (a portion F shown in Fig. 8B) of each of
the feathers 13-7i~13-71 is inclined at the angle of 60 degrees against the horizontal
plane in a shape of almost a curve. The outer side (a portion G shown in Fig. 8B)
of each of the feathers 13-7i~13-71 is inclined at the angle of 15 degrees against
the vertical plane. The inclination angles 60 and 10 degrees provided for each of
the feathers 13-7i~13-71 are just examples, and the inclination angles are not limited
as long as they are set in such a way that the feather can rotate smoothly without
being clung to by the waste paper and also the waste paper is sufficiently integrated.
If the top near its center and outer side of each of the feathers 13-7i~13-71 are
kept at an angle of 60 degrees against the horizontal plane and at an angle of 10
degrees against the vertical plane, respectively, the size (height) of each of the
feathers 13-7i~13-71 is not especially limited.
The end of each of the feathers 13-7i~13-71 is cut at an angle of
15 degrees as shown in Fig. 8A.
Thus, since the top near the center of each of the feathers 13-7i~13-71
is cut at a predetermined angle in a shape of almost a curve, no waste paper 11-1
clings to the portion even if the waste paper 11-1 rotates and is pulled outward
by centrifugal force generated by the rotation. Therefore, the waste paper 11-1
can be efficiently disintegrated. The outer side of each of the feathers 13-7i~13-71
is cut at a predetermined angle, the rotary feather 13-7 can rotate smoothly even
if the waste paper 11-1 is inserted between each of the feathers 13-7i~13-71 and
the side of the tank 13-5. Since each of the feathers 13-7i~13-71 is extended outward
as it goes away from its center of the rotary feather 13-7, waste paper 11-1 collected
around the inner side of the storage unit can be efficiently crushed by the rotating
operation of the rotary feather 13-7.
Figs. 9A and 9B are the top and side views, respectively, of the rotary
feather 13-7 in another shape.
Each of the rotary feathers 13-7 shown in Figs. 9A and 9B is provided
with four feathers 13-7m~13-7p. By rotating the rotary feather 13-7, the waste paper
11-1 collides with these four feathers 13-7m~13-7p to disintegrate the waste paper
11-1 into fibers. The material of the rotary feather 13-7 is not especially limited,
and iron, stainless steel, aluminum and other alloy can be used for it. The number
of feathers of the rotary feather 13-7 is not limited as long as it is two or more.
The top near its center (a portion H shown in Fig. 9B) of each of
the feathers 13-7m~13-7p is inclined at the angle of 60 degrees against the horizontal
plane in a shape of almost a curve. The outer side (a portion I shown in Fig. 9B)
of each of the feathers 13-7m~13-7p is inclined at the angle of 15 degrees against
the vertical plane. The inclination angles 60 and 15 degrees provided for each of
the feathers 13-7m~13-7p are just examples, and the inclination angles are not limited
as long as they are set in such a way that the feather can rotate smoothly without
being clung to by the waste paper and also the waste paper is sufficiently integrated.
If the top near its center and outer side of each of the feathers 13-7m~13-7p are
kept at an angle of 60 degrees against the horizontal plane and at an angle of 15
degrees against the vertical plane, respectively, the size (height) of each of the
feathers 13-7m~13-7p is not limited.
The end of each of the feathers 13-7m~13-7p is cut at an angle of
15 degrees as shown in Fig. 9A.
The outer side (portion I shown in Fig. 9B) of each of the feathers
13-7m~13-7p is cut in a V-character shape against the inner side of the tank 13-5.
Thus, since the outer side of each of the feathers 13-7m~13-7p is
cut in a V-character shape, the waste paper 11-1 hardly clings to the outer side
of each of the feathers 13-7m~13-7p and accordingly, the load of the rotary feather
13-7 can be reduced. Namely, since the amount of waste paper clinging to the rotary
feather can be reduced, the load of the rotary feather can be reduced. Since the
load of the rotary feather can be reduced, the life of the rotary feather can be
extended.
It is preferable to install the rotary feather 13-7 with the feathers
13-7m~13-7p in the base of the tank 13-5 in such a way that the distance between
the top end of each of the feathers 13-7m~13-7p and the inner side of the tank 13-5
and the distance between bottom end of each of the feathers 13-7m~13-7p and the
inner side of the tank 13-5 may be approximately 25mm and 15mm, respectively.
Thus, since the top near its center of each of the feathers 13-7m~13-7p
is cut at a predetermined angle, no waste paper 11-1 clings to the portion even
if the waste paper 11-1 rotates and is pulled outward by its centrifugal force.
Therefore, the waste paper 11-1 can be efficiently disintegrated. The outer side
of each of the feathers 13-7m~13-7p is cut at a predetermined angle, the rotary
feather 13-7 can rotate smoothly even if the waste paper 11-1 collects between each
of the feathers 13-7m~13-7p and the side of the tank 13-5. Since each of the feathers
13-7m~13-7p is extended outward as it goes away from its center of the rotary feather
13-7, the waste paper collecting around the inner side of the storage unit can be
efficiently crashed by the rotating operation of the rotary feather 13-7.
Figs. 10A and 10B are the top and side views, respectively, of the
rotary feather 13-7 in another shape.
Each of the rotary feathers 13-7 shown in Figs. 10A and 10B is provided
with four feathers 13-7q~13-7t. By rotating the rotary feather 13-7, the waste paper
11-1 collides with these four feathers 13-7q~13-7t to disintegrate the waste paper
11-1 into fibers. The material of the rotary feather 13-7 is not especially limited,
and iron, stainless steel, aluminum and another alloy can be used for it. The number
of feathers of the rotary feather 13-7 is not limited as long as it is two or more.
The top near its center (a portion J shown in Fig. 10B) of each of
the feathers 13-7q~13-7t is inclined at the angle of 60 degrees against the horizontal
plane. The outer side (a portion K shown in Fig. 10B) of each of the feathers 13-7q~13-7t
is inclined at the angle of 15 degrees against the vertical plane. The inclination
angles 60 and 15 degrees provided for each of the feathers 13-7q~13-7t are just
examples, and the inclination angles are not limited as long as they are set in
such a way that the feather can rotate smoothly without being clung to by the waste
paper and also the waste paper is sufficiently integrated. If the top near its center
and outer side of each of the feathers 13-7q~13-7t are kept at an angle of 60 degrees
against the horizontal plane and at an angle of 15 degrees against the vertical
plane, respectively, the size (height) of each of the feathers 13-7q~13-7t is not
especially limited.
The end of each of the feathers 13-7q~13-7t is cut at an angle of
15 degrees as shown in Fig. 10A.
The outer side (portion J shown in Fig. 10B) of each of the feathers
13-7q~13-7t is cut in a V-character shape against the inner side of the tank 13-5.
Thus, since the outer side of each of the feathers 13-7q~13-7t is
cut in a V-character shape, the waste paper hardly clings to the outer side of each
of the feathers 13-7q~13-7t and accordingly, the load of the rotary feather 13-7
can be reduced. Namely, since the amount of waste paper clinging to the rotary feather
can be reduced, the load of the rotary feather can be reduced. Since the load of
the rotary feather can be reduced, the life of the rotary feather can be extended.
It is preferable to install the rotary feather 13-7 with the feathers
13-7q~13-7t in the base of the tank 13-5 in such a way that the distance between
the top end of each of the feathers 13-7q~13-7t and the inner side of the tank 13-5
and the distance between the bottom end of each of the feathers 13-7q~13-7t and
the inner side of the tank 13-5 may be approximately 25mm and 15mm, respectively.
Thus, since the top near its center of each of the feathers 13-7q~13-7t
is cut at a predetermined angle, no waste paper 11-1 clings to the portion even
if the waste paper 11-1 rotates and is pulled outward by its centrifugal force.
Therefore, the waste paper 11-1 can be efficiently disintegrated. The outer side
of each of the feathers 13-7q~13-7t is cut at a predetermined angle, the rotary
feather 13-7 can rotate smoothly even if the waste paper 11-1 collects between each
of the feathers 13-7q~13-7t and the side of the tank 13-5. Since each of the feathers
13-7q~13-7t is extended outward as it goes away from its center of the rotary feather
13-7, the waste paper collected around the inner side of the storage unit can be
efficiently crashed by the rotating operation of the rotary feather 13-7.
Next, the waste paper disintegration device 13 provided with a plurality
of rotary feathers 13-7 is described.
Fig. 11A and 11B shows the structure of the tank 13-5 of the waste
paper disintegration device 13 provided with three rotary feathers 13-7. Figs. 11A
and 11B is the perspective illustration and top view, respectively, of the tank
13-5. The arrow M shown in Fig. 11B indicates the flow of the waste paper when rotating
each rotary feather 13-7.
As shown in Figs. 11A and 11B, three rotary feathers 13-7 are installed
in the inner base of the tank 13-5 of the waste paper disintegration device 13 at
predetermined intervals. For example, if the diameter of the base of the tank 13-5
and the diameter of each rotary feather 13-7 are 80cm and 32cm, respectively, it
is preferable to set the difference between the end of the rotary feather 13-7 and
the inner side of the tank 13-5, and the distance between the rotary feathers 13-7
to approximately 15mm and 5cm, respectively. Thus, each rotary feather 13-7 can
rotate smoothly without being clung to by the waste paper.
Each of these three rotary feathers 13-7 can be rotated at the same
or different rotation speed. The three rotary feathers 13-7 can be rotated in the
same direction (clockwise or counter-clockwise) or in different directions.
Thus, since by providing a plurality of rotary feathers 13-7 in the
inner base of the tank 13-5 of the waste paper disintegration device 13, the load
of each rotary feather 13-7 is reduced to approximately a third, the load of the
motor 13-11 for driving the rotary feather 13-4 can be reduced. Accordingly, the
life of the motor 13-11 can be extended.
Since the driving load of the rotary feather 13-7 and motor 13-11
can be reduced, a large-sized waste paper disintegration device 13 capable of disintegrating,
for example, several tens or several hundreds of kg of waste paper can be manufactured.
Each of the three rotary feathers 13-7 can also be driven and controlled
respectively by three motors. The three rotary feathers 13-7 can also be installed
on the inner side of the tank 13-5 at predetermined intervals. Alternatively, the
three rotary feathers 13-7 can be installed below the inner cover 13-6.
Figs. 12A~12F show the tank 13-5 and rotary feather 13-7 in other
configurations and are the respective top views of the tanks 13-5.
Firstly, Fig. 12A shows two rotary feathers 13-7 installed in the
circular base of the tank 13-5. The two rotary feathers 13-7 shown in Fig. 12A can
be driven by one motor 13-11. Alternatively, two motors 13-11 can be provided, and
each motor 13-11 can drive and control each rotary feather 13-7 separately.
Fig. 12B shows two rotary feathers 13-7 installed in the elliptic
(or almost rectangular) base of the tank 13-5. In this case, the two rotary feathers
13-7 shown in Fig. 12B can also be driven by one motor 13-11 as in Fig. 12A. Alternatively,
two motors 13-11 can be provided, and each motor 13-11 can drive and control each
rotary feather 13-7 separately.
Thus, if two rotary feathers 13-7 are installed in the base of the
tank 13-5, the area of the base can be made smaller than that of the tank 13-5 shown
in Fig. 12A by using an elliptic (or almost rectangular) base. Thus, the size of
the waste paper disintegration device 13 can be reduced.
Fig. 12C shows three rotary feathers 13-7 installed at the almost
triangular base on the tank 13-5. In this case, the three rotary feathers 13-7 can
be driven by one motor 13-11. Alternatively, three motors 13-11 can be provided,
and each motor 13-11 can drive and control each rotary feather 13-7 separately.
Thus, if three rotary feathers 13-7 are installed in the base of the
tank 13-5, the area of the base can be made smaller than that of the tank 13-5 shown
in Fig. 11 by using an almost triangular base. Thus, the size of the waste paper
disintegration device 13 can be reduced.
Fig. 12D shows four rotary feathers 13-7 installed in the almost square
base of the cylindrical tank 13-5. In this case, the four rotary feathers 13-7 shown
in Fig. 12D can be driven by one motor 13-11. Alternatively, four motors 13-11 can
be provided, and each motor 13-11 can drive and control each rotary feather 13-7
separately.
Fig. 12E shows five rotary feathers 13-7
installed in the circular base of the cylindrical tank 13-5. In this
case, the five rotary feathers 13-7 shown in Fig. 12E can be driven by one motor
13-11. Alternatively, five motors 13-11 can be provided, and each motor 13-11 can
drive and control each rotary feather 13-7 separately.
Fig. 12F shows six rotary feathers 13-7 installed in the circular
base of the cylindrical tank 13-5. In this case, the six rotary feathers 13-7 shown
in Fig.12F can be driven by one motor 13-11. Alternatively, six motors 13-11 can
be provided, and each motor 13-11 can drive and control each rotary feather 13-7
separately.
The shape of the tank 13-5 is not limited to those shown in Fig. 12,
and the tank 13-5 can take a variety of shapes. Similarly, the number of the rotary
feathers 13-7 is not limited to those shown in Fig. 12, and seven or more rotary
feathers 13-7 can also be installed.
Next, the operation of the waste paper disintegration device 13 is
described.
Fig. 13 is a flowchart showing the operation of the waste paper disintegration
device 13.
Firstly, in step ST1, when the operator of the waste paper disintegration
device 13 turns the power switch 13-3 on and puts waste paper 11-1 in the tank 13-5,
the sensor 13-8 measures the weight of the waste paper 11-1.
Then, in step ST2, a predetermined amount of water corresponding to
the weight of the waste paper 11-1 is poured into the tank 13-5. In this case, the
water is poured in such a way that the waste paper 11-1 can be easily disintegrated,
and the amount (weight) of water must be such that no water can be caused from the
fibers 11-2 even when compressing the disintegrated fibers 11-2. Thus, by adding
a suitable amount (weight) of water to the waste paper 11-1, the waste paper 11-1
can be disintegrated without any waste liquid. In other words, the waste paper 11-1
can be disintegrated at a yield of 100%. Dust and static electricity can be prevented
from occurring when disintegrating the waste paper 11-1.
Then, in step ST3, the operator of the waste paper disintegration
device 13 closes the inner cover 13-6 (only the bowl-shaped member 13-14 or conic
member 13-16 also passable) and the outer cover 13-2, and turns the start switch
13-3 on, the rotary feather 13-7 rotates at a predetermined speed. In this case,
the rotation speed of the rotary feather 13-7, for example, gradually increases
as time elapses, and after a predetermined time elapses, the rotary feather 13-7
rotates at specific speed. In this case, when the operator closes the outer cover
13-2, the rotary feather 13-7 can automatically rotate at predetermined speed. The
rotation speed of the rotary feather 13-7 can also be increased or decreased. The
rotating direction of the rotary feather 13-7 can also be modified (reversed).
Then, in step ST4, after a driving time predetermined by the operator
elapses, the rotation of the rotary feather 13-7 is suspended.
Table 1 shows the relationship between the weight of poured water
and the weight of waste paper 11-1. Disintegration is actually performed in each
case where the amount (weight) of poured water is 0, 0.2. 0.3, 0.5. 0. 6, 0. 65,
0.7, 0. 8, 1 or 1.3 against 1kg of waste paper 11-1, and Table 1 shows the disintegration
status of the waste paper 11-1 in each case. The 1kg of waste paper 11-1 used for
this experiment is composed of 250g of used copied paper (for example, 58 pieces
of A4 copied paper), 250g of newspapers, 250g of leaflets and 250g of magazines
(paste- and staple-bound ones also passable) . The rotation time of the rotary feather
13-7 is 3~6 minutes.
Amount of added water against 1kg of waste paper (kg)
Disintegration status
0
Not disintegrable
Much dust
0.2
Difficult to disintegrate
Roughly integrated
0.3
Difficult to disintegrate
Roughly integrated
Partially feather-like
0.5
Disintegrable
Feather-like
0.6
Disintegrable
Disintegrated into fibers
0.65
Disintegrable
Satisfactorily disintegrated into fibers
0.7
Disintegrable
Satisfactorily disintegrated into fibers
0.8
Disintegrable
Disintegrated into fibers
1
Disintegrable
Dumpling-like
1.3
Disintegrable
Dumpling-like
Watery
As clear from Table 1, when the amount of added water is 0.6~1.0kg
against 1kg of waste paper 11-1, the waste paper 11-1 can be disintegrated, and
more particularly when the amount of added water is 0.65kg, the waste paper 11-1
can be most satisfactorily disintegrated into fibers.
If the amount of added water is insufficient (0~0.3 kg of water),
sometimes dust and static electricity occurs, sometimes waste paper 11-1 cannot
be disintegrated into fibers and sometimes fibers are still too rough. Conversely,
if the amount of added water is too much (1 kg or more of water), the waste paper
becomes dumpling-like, can be disintegrated, but cannot be disintegrated into fibers.
If waste paper is disintegrated for three minutes, the waste paper
cannot be read, and information can be prevented from leaking. If waste paper is
disintegrated for six minutes, the waste paper can be disintegrated into fibers.
If waste paper is disintegrated for ten minutes, the waste paper can be disintegrated
into cellulose.
Table 2 shows the amount (weight) of added water in the case where
each of 1 kg of used copied paper, 1 kg of newspapers, 1 kg of leaflets and 1 kg
of magazines is most satisfactorily disintegrated by rotating the rotary feather
13-7 for six minutes.
Type of waste paper
Amount of added water in the most satisfactory disintegration status (kg)
Used copied paper
0.6
Newspapers
0.8
Leaflet
0.65
Magazine
0.65
As described above, although the amount of water contained in the
waste paper 11-1 somewhat varies depending on the type of waste paper 11-1, it is
preferable for the amount of added water equivalent to 60~100 percent of the weight
of the waste paper 11-1 to be disintegrated. More particularly, when disintegrating
a plurality of types of waste paper, it is preferable for the amount of added water
equivalent of 65% of the weight of the waste paper to be disintegrated. Specifically,
for example, if waste paper 11-1 is put in the tank 13-5 in the waste paper disintegration
device 13 and the sensor 13-8 measures its weight to be 1kg, it is preferable for
the water pouring unit 13-9 to pour 600~1,000g of water into the tank 13-5.
As shown in Table 2, if only newspapers are disintegrated or if the
ratio of newspapers is large, little bit more water must be added.
For example, if one waste paper disintegration device 13 disintegrates
1 kg of A4 copied paper (specifically 232 pieces of A4 copied paper) for three minutes,
it takes 0.39 seconds for the waste paper disintegration device 13 to disintegrate
one piece of A4 copied paper.
Ten waste paper disintegration devices 13 can disintegrate 200 kg
of A4 copied paper in one hour.
As described above, since according to the waste paper fiber utilization
system 10 of this preferred embodiment, in each factory 12, the waste paper disintegration
device 13 provided by the device center 14 can disintegrate a large amount of discharged
waste paper 11-1 into raw materials for recycled paper or recycled products without
using a shredder, the secret information described in the waste paper 11-1 can be
prevented from leaking, and the waste paper 11-1 can be utilized as resource materials
at low cost.
Since according to the waste paper fiber utilization system 10, the
disintegration process of waste paper 11-1, traditionally performed in the paper
mill 15 or recycling plant 16 can be performed in the factory 12, the process ranging
from the collection of waste paper 11-1 to the recycling of paper 11-3 or products
11-4 can be simplified.
Specifically, for example, if the fibers 11-2 are recycled to a recycled
product 11-4 without decolorizing the ink or the like of the disintegrated fibers
11-2, the fibers 11-2 disintegrated by the waste paper disintegration device 13
can be directly recycled to the recycled product 11-4. Therefore, the process ranging
from the collection of the waste paper 11-1 to the recycling of the recycled product
11-4 can be simplified.
Since the waste paper disintegration device 13 in this preferred embodiment
makes the waste paper contain water corresponding to 60~100% of the waste paper
in weight and disintegrates the water-containing waste paper 11-1 by rotating the
rotary feather 13-7 provided with a plurality of feathers, the waste paper can be
completely disintegrated without using a large amount of water unlike the traditional
moisture type waste paper disintegration method. Thus, the occurrence of waste liquid
(dirt mud) can be prevented. According to the result of the experiment, waste paper
11-1 can be satisfactorily disintegrated by making the waste paper contain water
equivalent of 60~100% of the waste paper 11-1 in weight and disintegrating the water-containing
waste paper 11-1.
For example, 1 kg of waste paper 11-1 can be disintegrated in a short
time of 3~6 minutes. Since the above-mentioned waste paper disintegration device
13 is neither complex nor large like the traditional waste paper disintegration
device, the installation space can be saved.
Since a large amount of secret documents discharged from factories,
public offices or universities can be disintegrated at one time, information leak
can be prevented more easily than the traditional method of cutting waste paper
11-1 piece by piece by a shredder or the like.
The type of waste paper 11-1 disintegrated by the waste paper disintegration
device 13 is not limited to the above-mentioned waste paper 11-1, such as newspapers,
used copied paper and the like, and the waste paper disintegration device 13 can
also be applied to waste paper other than the above.
Although in the waste paper disintegration device 13 of the above-mentioned
preferred embodiment, the sensor 13-9 measures the amount (weight) of waste paper
11-1 inputted to the tank 13-5 and a predetermined amount (weight) of water is poured
into the tank 13-5, based on the amount of the waste paper 11-1, the operator of
the device 10 can also pour the predetermined amount of water. In that case, the
operator can also measure the weight of the waste paper 11-1 and prepare water based
on the measured weight of the waste paper 11-1.
Although in the waste paper disintegration device 13 of the above-mentioned
preferred embodiment, firstly a specified amount (60~100%) of water is poured at
one time, at first a specific amount (such as the minimum specified amount of 60%)
of water is poured and the remaining amount can also be gradually poured while rotating
the rotary feather 13-7.
Alternatively, a vehicle mounting the above-mentioned waste paper
disintegration device 13 is dispatched to a factory, a public office or a university,
and a system for disintegrating waste paper can be built on the spot. In this case,
its fee can vary depending on a processing time needed to disintegrate the waste
paper. Thus, since the waste paper can be made unreadable in the presence of the
operator, the reliability of the system can be improved.
<Other preferred embodiments>
The present invention is not limited to the above-mentioned preferred
embodiment, and variations and modifications are possible in the range set forth
in each claim. For example, the following variations and modifications are possible.
(1) By installing the above-mentioned waste paper disintegration device
13 in a school, secret documents (such as test paper, etc.), newspapers, magazines,
copied paper, post cards, envelopes, carton boxes and other waste paper discharged
from the school can be disintegrated. Making school students or the like disintegrate
such secret documents or other waste paper using the waste paper disintegration
device 13 can be used as a part of education for environmental problems. Disintegrated
waste paper cellulose can also be used as raw materials when recycling products
as a part of lessons.
(2) By installing the waste paper disintegration device 13 in a shopping
mall, secret documents and other waste paper (such as old newspaper, copied paper
and the like) discharged from each store of the shopping mall and each home around
the shopping mall can be disintegrated. Specifically, the secret documents and other
waste paper can be disintegrated using the waste paper disintegration device 13,
and waste paper cellulose can be obtained. By processing the waste paper cellulose,
the fibers can be recycled to products. Alternatively, the waste paper cellulose
can be exchanged with recycled products produced by the recycling plant or the like.
Thus, the local environment of the shopping mall provided with the waste paper disintegration
device 13 can be improved.
(3) By installing the waste paper disintegration device 13 in a complex
office building which a plurality of enterprises and the like occupies or the like,
secret documents and other waste paper (such as old newspaper, copied paper and
the like) discharged from each enterprise can be disintegrated. If waste paper cellulose
is obtained by disintegrating the secret documents and other waste paper using the
waste paper disintegration device 13, the waste paper cellulose can be exchanged
with recycled products.
(4) As recycled products produced using waste paper cellulose disintegrated
by a school, a shopping mall or a complex office building, there are, for example,
materials for stuck paintings, color wrapping materials, frying oil absorbents,
flower-pots, materials mixed with plaster or cement, brick blocks, building blocks,
bronze, cardboard and the like.
(5) The waste paper disintegration device 13 of the above-mentioned
preferred embodiments is provided with one or more rotary feathers 13-7 in the base
of the tank 13-5, and waste paper is disintegrated by rotating the rotary feathers
13-7. However, as shown in Fig. 14A, one or more projections can also be provided
on the inner side of the tank 13-5, and waste paper can also be disintegrated by
rotating the side of the tank 13-5 and making waste paper collide with each other.
(6) Alternatively, as shown in Fig. 14B, the waste paper disintegration
device 13 can disintegrate waste paper by rotating the side of the tank 13-5 provided
with one or more projections on the inner side and also rotating the rotary feathers
13-7 installed in the base of the tank 13-5.
(7) Alternatively, as shown in Fig. 14C, the waste paper disintegration
device 13 can be provided with projections on the inside of the inner cover 13-6
of the tank 13-5, and can also disintegrate waste paper by rotating the inner cover
13-6.
(8) Alternatively, as shown in Fig. 14D, the waste paper disintegration
device 13 can be provided with one or more rotary feathers 13-7 on the inner side
of the tank 13-5 to disintegrate waste paper. Thus, waste paper is collected around
the inner side of the storage unit due to the rotation of the rotary feathers. Waste
paper can be efficiently disintegration.
(9) Alternatively, as shown in Fig. 14E, the waste paper disintegration
device 13 can be provided with one or more rotary feathers 13-7 below the inner
cover 13-6 of the tank 13-5, and can disintegrate waste paper by the rotary feathers
13-7.
(10) Alternatively, as shown in Fig. 14F, the waste paper disintegration
device 13 is provided with the rotary feathers 13-7 on the inner side and below
the inner cover 13-6, of the tank 13-5, can disintegrate waste paper by the rotary
feathers 13-7. Thus, compared with a case where the rotary feathers are provided
only on the inner side of the storage unit, the waste paper can be more efficiently
disintegrated.
(11) Alternatively, as shown in Fig. 14G, the tank 13-5 and rotary
feathers 13-7 are inclined in such a way that an angle &thetas; formed by a center
shaft connecting its center point of the base of the tank 13-5 with its center point
of the opening, and a shaft perpendicular to the ground can become a predetermined
value. Thus, since waste paper is concentratedly collected in the lower part of
the tank 13-5, waste paper can be efficiently disintegrated.
(12) Alternatively, as shown in Fig. 14H, the waste paper disintegration
device 13 can be provided with a plurality of the tanks 13-5. In the waste paper
disintegration device 13 shown in Fig. 14H, one tank 13-5 (for example, tank 13-5(a))
is positioned higher than the other tank 13-5 (for example, tank 13-5 (b)), and
a pipe 13-19 is provided between the lower part of the tank 13-5 (a) and the upper
part of the tank 13-5 (b) to pass waste paper. For example, in the waste paper disintegration
device 13 shown in Fig. 14H, firstly the tank 13-5 (a) roughly disintegrates waste
paper, and then the tank 15-5(b) disintegrates the roughly disintegrated waste paper
into desired fibers. Thus, since the entire load of the rotary feathers 13-7 can
be distributed to each rotary feather, the load of each rotary feather 13-7 can
be reduced, and accordingly, the life of each rotary feather 13-7 can be extended.
The number of tanks 13-5 provided for the waste paper disintegration device 13 can
be three or more. By using different types of rotary feathers 13-7 provided for
each tank 13-5, waste paper can be efficiently disintegrated.
(13) The waste paper fiber utilization system 150 shown in Fig. 15
can also be used.
As shown in Fig. 15, in the waste paper fiber utilization system 150,
the waste paper disintegration device 13 is rented to a public office, a financial
institute, a school, a hospital or the like, which are its users, for a specific
period together with an operator skilled in the operation of the waste paper disintegration
device 13, and a rental fee is collected from the public office, financial institute,
school, hospital or the like.
A management center 151 receives video data from a video camera 154
(which can convert a picture into digital data and transmit it) or a cellular phone
with a camera 155 installed near a floor-mounted waste paper disintegration device
152 that is always installed in a public office, a financial institute, a school,
a hospital or the like, which are its users, or a portable waste paper disintegration
device 153 mounted in vehicle or the like to monitor the disintegration work of
waste paper in the floor-mounted disintegration device 152 or portable disintegration
device 153 via the Internet 156. Then, the management center 151 transmits the video
data to the terminal device (computer or the like) of the user via the Internet
156.
The management center 151 also receives fiber data indicating the
status of fibers 157 disintegrated by the floor-mounted disintegration device 152
or portable disintegration device 153 (the amount, quality and the like of fibers
157 that are collected from a public office, a financial institute, a school, a
hospital or the like and stored in a stockyard 158), from a terminal device installed
in the stockyard 158 via the Internet 156.
The management center 151 also transmits data that instructs the transportation
of the fibers 157 to a paper mill 15 or a recycling plant 16 by a truck or the like
to the computer, which is not shown in Fig. 15, of a distribution center in the
stockyard 158 via the Internet 156, based on the fiber data transmitted from the
terminal device of the stockyard 158.
The management center 151 also receives video data transmitted from
another user' s video camera 154 or the like and fiber data transmitted from another
stockyard 158, from a satellite 159 via the Internet 156.
The fibers 157 transported to the paper mill 15 or recycling plant
16 can be recycled to the recycled paper 11-3 and the recycled products 11-4, such
as toilet paper, tissue paper, copy paper, smoke filters, waste liquid filters,
construction materials, sound-proof materials, odor-proof materials, cardboard,
flower-pots, tiles, bricks as in the above-mentioned waste paper fiber utilization
system 10. Since the respective recycling methods of the recycled paper 11-3 and
the recycled product 11-4 are the same as those described above, their descriptions
are omitted here. In the waste paper fiber utilization system 150, the management
center 151 can also purchase the fibers 157 disintegrated by the floor-mounted disintegration
device 152 or portable disintegration device 153 of a user. Alternatively, the fibers
157 can be exchanged with a variety of discount coupons, a variety of coupon tickets,
or a waste paper recycled product coupon.
The management center 151 is not limited to the above-mentioned preferred
embodiments, and can be any stand-alone device, any system or integrated device
composed of a plurality of devices or any system processing data via network, such
as a LAN, a WAN or the like.
The management center 151 can also realized by a system composed of
a central processing unit (CPU), memory, such as read-only memory (ROM), random-access
memory (RAM), etc., an input device, an output device, an external storage device,
a medium driving device, a portable storage device and a network connecting device
which are connected to each other by a bus is provided to the management center
151. Specifically, memory, such as ROM, RAM, etc., an external storage device or
a portable storage medium on which is recorded the program code of software for
realizing the system of the above-mentioned preferred embodiment, which are connected
to each other by a bus is provided to the management center 151, and the computer
of the management center 151 can also read and execute the program code.
In this case, the program code read from such a storage medium realizes
the new function of the present invention, and the portable storage medium or the
like on which is recorded the program code constitutes the present invention.
For the portable storage medium for providing such a program code,
a flexible disk, a hard disk, an optical disk, a magneto-optical disk, compact disk
(CD)-ROM, a CD-recordable(R), digital versatile disk (DVD)-ROM, DVD-RAM, A magnetic
tape, a non-volatile memory card, a ROM card, a variety of storage media recording
data via a network connecting device for electronic mail, personal communication
or the like (that is, a communication circuit) can be used.
A computer can realize the function of the above-mentioned preferred
embodiment by executing the program code read into memory. Alternatively, an operation
system (OS) operating on the computer or the like can realize the function of the
above-mentioned preferred embodiment by performing a part of the actual process
or the entire process.
Furthermore, after the program code read from the portable storage
medium is written onto memory provided in a function extension board inserted in
the computer or a function extension unit connected to the computer, a CPU or the
like provided for the function extension board or unit can realize the function
of the above-mentioned preferred embodiment by performing a part of the actual process
or the entire process based on the instruction of the program code.
Next, the respective examples of the actual working hours, fee and
disintegration capacity of the portable waste paper disintegration device 152 and
the rental period, rental fee and disintegration capacity of the floor-mounted waste
paper disintegration device 153 are described.
The actual working hours of the portable waste paper disintegration
device 153 are classified, for example, into three periods of an "AM/PM period (half-day
period) ", an "AP period (one-day period) " and a "two-day period".
In the "AM/PM period", for example, the actual working hours of a
dispatched operator is set to less than 2.5 hours in the morning or afternoon.
In the "AP period", for example, the actual working hours of a dispatched
operator is set to less than 5 hours in the morning and afternoon.
In the "two-day period", for example, the actual working hours of
a dispatched operator is set to 11 hours between 10 am of the first day until pm
4 of the second day.
The rental period of the floor-mounted waste paper disintegration
device 152 is classified for example, into three periods of a "one-week period",
a "two-week period" and a "three-week period".
In the "one-week period", for example, it is set that the actual working
hours of a dispatched operator are from 10 am until 4 pm in the first through fifth
days, and that the transportation of the fibers 157 starts from 4 pm.
In the "two-week period", for example, it is set that the actual working
hours of a dispatched operator are from 10 am until 4 pm in the first through tenth
days, and that the transportation of the fibers 157 starts from 4 pm.
In the "three-week period", for example, it is set that the actual
working hours of a dispatched operator are from 10 am until 4 pm in the first through
fifteenth days, and that the transportation of the fibers 157 starts from 4 pm.
Furthermore, a "four-week period", an "eight week period", a "12-week
period" and a "24-week period" can also be set.
The fees of the portable waste paper disintegration device 153 can
be, for example, set as follows. For example, in the case of one dispatched operator,
the "AM/PM period", "AP period" and "two-day period" can be set to 50, 000 yen,
80, 000 yen and 150, 000 yen, respectively, for the first set. In the case of two
sets (if one of the two sets is alternatively operated), the fee of the portable
waste paper disintegration device 153 of the second set can also be 60% of the fee
of the first set.
The rental fees of the floor-mounted waste paper disintegration device
152, for example, in the case of one dispatched operator, the "one-week period",
"two-week period", "three-week period", "four-week period", "eight-week period",
"12-week period" and "24-week period" can be set to 250, 000 yen, 380, 000 yen,
500,000 yen, 600,000 yen, 1,140,000 yen, 1,710,000 yen and 3,240,000 yen, respectively,
for the first set. The rental fee of periods of 24 weeks or more can be set to an
amount obtained by subtracting 40,000 yen from the above-mentioned fee corresponding
to hours in excess of 24 weeks. In the case of two sets (if one of the two sets
is alternatively operated), the fee of the floor-mounted waste paper disintegration
device 152 of the second set can also be 60% of the fee of the first set.
The disintegration capacity of the portable waste paper disintegration
device 153 and that of the floor-mounted one 152 are the same. The disintegration
capacity of the first waste paper disintegration device is as follows. In the case
of the "AP/PM period", "AP period" and "two-day period", 50kg/11,600 pieces, 100kg/23,
200 pieces and 220kg/51, 040 pieces of A4 copied paper can be disintegrated. In
the case of "one-week period", 360kg of A4 copied paper for six hours per day for
three days and 200kg for five hours per day for the remaining two days, 560kg/129,920
pieces in total of A4 copied paper can be disintegrated. In other words, 20kg/4,640
pieces of A4 copied paper can be disintegrated per hour (in the case where 1kg of
A4 copied paper is disintegrated for three minutes, which is repeated 20 times).
In the case of two waste paper disintegration devices, the disintegration
capacity of each of the floor-mounted waste paper disintegration device 152 and
portable waste paper disintegration device 153 for the second set becomes 180% of
that of the first set.
The above-mentioned actual working hours, fee and disintegration capacity
of the portable waste paper disintegration device 152 and the rental period, rental
fee and disintegration capacity of the floor-mounted waste paper disintegration
device 153 in the waste paper fiber utilization system 150 are just examples, and
can be variably modified depending on an object, a configuration or the like.
Thus, since a user can take a picture of all the operations of the
waste paper disintegration device 13 and all the operations of an operator by the
video camera 154 or cellular phone with a camera 155 and monitor the status of the
waste paper disintegration work of video data transmitted from the video camera
154 or cellular phone with a camera 155 via Internet 156, there is no need to attend
the waste paper disintegration work on site, and accordingly, the user can monitor
the status of the waste paper disintegration work while doing routine work.
(14) Freshness keeping materials or odor-proof materials can also
be produced by mixing the fibers 11-2 disintegrated by the waste paper disintegration
device 13 with zeolite and putting the mixture in an air permeable bag or container
made of a natural material (such as one obtained by opening holes in Japanese paper
or craft paper, a bag made of cotton or the like, etc.). Traditionally, in order
to keep the fibers fresh, tourmaline, zeolite, alumina, titanium oxide, calcium
oxide or the like is directly coated on the inside of a container or silica gel
carbon powder or the like is directly put in a bag.
A mixture of the fibers 11-2 and zeolite absorbs gas components, such
as ethylene, aldehyde, alcohol and the like that are discharged from vegetables
and fruits, seeds, processed food, fish, meat and the like.
Thus, since the mixture of the fibers 11-2 and zeolite suppresses
overheat, prevents quality degradation, prevents odor and so on, a bag or a container
including the mixture of the fibers 11-2 and zeolite can keep vegetables and fruits,
fish, meat and the like fresh at low cost and environment ally-friendly when they
are put in the bag or container.
For example, zeolite can also be coated on one surface of a piece
of cloth made of non-woven fabric, cotton or the like using adhesives or the like,
and the fibers 11-2 can also be put in a bag made of the piece of cloth with the
surface on which zeolite is coated inside. Thus, by putting vegetables and fruits,
fish and the fibers 11-2 in a bag on the inside of which zeolite is coated, the
vegetables and fruits and fish can be kept fresh. Furthermore, odor discharged from
the vegetables and fruits and fish can be absorbed by the zeolite and fibers 11-2.
(15) Fig. 16 shows another structure of the rotary feather 13-7. Figs.
16A, 16B and 16C is the top view, the side view and the view viewed from the direction
of an arrow B, respectively, of the rotary feather 13-7.
The rotary feather 13-7 shown in Figs. 16A through 16C is provided
with two feathers 13-7u and 13-7v each extending from its center. As shown in Figs.
16A through 16C, each of the feathers 13-7u and 13-7v is provided with three collision
plates 13-7w for colliding with the waste paper 11-1 and colliding with it, on it.
The collision plates 13-7w are provided perpendicular to the feathers 13-7u and
13-7v. When the rotary feather 13-7 rotates, the waste paper 11-1 collides with
these two feathers 13-7u and 13-7v and the collision plates 13-7w and is disintegrated
into fibers. The material of the rotary feather 13-7 is not especially limited to
iron, stainless steel, aluminum, another alloy, resin or the like. The number of
the collision plates 13-7w provided on the feathers 13-7x and 13-7y is not limited
to three.
(16) Fig. 17 shows another structure of the rotary feather 13-7. Figs.
17A, 17B and 17C are the top view, the side view and the view viewed from the direction
of an arrow C, respectively, of the rotary feather 13-7.
The rotary feather 13-7 shown in Figs. 16A through 16C is provided
with two feathers 13-7x and 13-7y each extending from its center. As shown in Figs.
17A through 17C, each of the feathers 13-7x and 13-7y is provided with one collision
plate 13-7w for colliding with the waste paper 11-1 and colliding with it, on it.
The collision plates 13-7w are provided perpendicular to the feathers 13-7x and
13-7y. A long and slender projection member 13-7z which is higher than the collision
plate 13-7w is provided on each of the feathers 13-7x and 13-7y. When the rotary
feather 13-7 rotates, the waste paper 11-1 collides with these two feathers 13-7x
and 13-7y, the collision plates 13-7w and the projection member 13-7z and is disintegrated
into fibers. The material of the rotary feather 13-7 is not especially limited to
iron, stainless steel, aluminum, another alloy, resin or the like. The number of
the projection members 13-7z provided on the feathers 13-7x and 13-7y is not especially
limited.
(17) In the waste paper disintegration device 13, only the rotary
feather 13-7 can also be vertically shifted without changing the installed position
of the tank 13-5 while rotating the rotary feather 13-7. Specifically, for example,
a motor for driving the rotary feather 13-7 can also be provided below the rotary
feather 13-7, and the rotary feather 13-7 can also be vertically shifted by another
motor for each motor for driving the rotary feather 13-7.
Thus, since by vertically shifting the rotary feather 13-7, waste
paper 11-1 lifted by the rotation of the rotary feather 13-7 can also be disintegrated,
the entire waste paper 11-1 inputted to the tank 13-7 can be efficiently disintegrated.
(18) Alternatively, in the waste paper disintegration device 13, only
the inner cover 13-6 can be vertically shifted without changing the installed position
of the tank 13-5 while rotating the rotary feather 13-7.
Thus, since by vertically shifting the inner cover 13-6, waste paper
11-1 lifted by the rotation of the rotary feather 13-7 can also be disintegrated,
the entire waste paper 11-1 inputted to the tank 13-7 can be efficiently disintegrated.
(19) Alternatively, the waste paper disintegration device 13 comprises
a heating unit, such as a Nichrome wire or the like in the outer circumstance of
the tank 13-5, and an adjustment unit for adjusting the temperature in the tank
13-5 by adjusting the amount of current flowing in the heating unit. When the tank
13-5 is heated thus, as a result of an experiment, it is preferable to keep the
temperature in the tank 13-5 between 40 and 70 degrees.
Thus, heating the tank 13-5, waste paper 11-1 can be satisfactorily
disintegrated.
(20) Fig. 18A shows the structures of the waste paper disintegration
device 180 in other preferred embodiments of the present invention, and is the inner
side view of the waste paper disintegration device 180.
As shown in Fig. 18A, the waste paper disintegration device 180 comprises
a supply unit 181 with a mechanism for feeding waste paper 11 to a predetermined
place, for supplying the entire waste paper 11 with a predetermined amount of water,
a storage unit (first storage unit) 183 with a rotary feather 182 for disintegrating
the waste paper 11 into fibers, for storing the waste paper 11 fed from the supply
unit 181, a control unit 184 for controlling the rotating operation of the rotary
feather 182, a storage unit (second storage unit) 185 disposed under the storage
unit 183, for storing the waste paper 11 disintegrated into fibers by the rotary
feather 182 and holes 186 provided on a wall separating the storage units 183 and
185, through which the waste paper 11 disintegrated into fibers by the rotary feather
182 passes.
The supply unit 181 comprises a cylindrical member 187 (first cylindrical
member) touching one surface of the waste paper 11, for feeding the waste paper
11 to the storage unit 183 by rotating in a predetermined direction, a cylindrical
member 188 (second cylindrical member) touching the other surface of the waste paper
11, for feeding the waste paper 11 to the storage unit 183 by rotating in a direction
the reversal of the rotating direction of the cylindrical member 187 and a tank
189 for supplying the cylindrical member 188 with water.
Fig. 18B shows that the cylindrical members 187 and 188 feed waste
paper 11 to the storage unit 183, which is not shown in Fig. 18B. As shown in Fig.
18B, waste paper 11 is taken in from upward pinched by a pair of the cylindrical
members 187 and 188 and is fed to the storage unit 183 disposed below the cylindrical
members 187 and 188.
The longitudinal length of the side of each of the cylindrical members
187 and 188 is not especially limited. For example, by forming it longer than the
vertical or horizontal length of A4-size waste paper 11, the A4-size waste paper
11 can be also fed to the storage unit 183.
The material of the cylindrical member 187 is not especially limited.
For example, a material such that waste paper 11 may not slip when the side of the
cylindrical member 187 touches one surface of the waste paper 11 can also be used.
The material of the cylindrical member 188 is not especially limited.
For example, a material such that waste paper 11 may not slip when the side of the
cylindrical member 188 touches one surface of the waste paper 11 and that the entire
one surface of the waste paper 11 can contain a predetermined amount of water, such
as sponge or the like, can also be used.
As shown in Fig. 18A, the top of the tank 189 is opened so that a
part of the cylindrical member 188 can be dipped into the water of the tank 189.
The entire side of the cylindrical member 188 can touch the water of the tank 189
by rotating.
One more tank 189 can also be provided below the cylindrical member
187, and water can also be supplied to both of the cylindrical members 187 and 188.
It is preferable for the amount of water supplied to the entire waste
paper 11 by the supply unit 181 to be such that no water is caused even when compressing
the waste paper 11 disintegrated into fibers. For example, the amount of water to
be supplied to the entire waste paper 11 can also be adjusted by adjusting the amount
of water in the tank 189, the degree of sinking of the cylindrical member 188 into
the tank 189, the degree of water absorbability of the cylindrical member 188 or
the feeding speed of waste paper 11 by the cylindrical members 187 and 188 or the
like.
Water supplied to the entire waste paper 11 by the supply unit 181
can also be warm water.
The number of feathers of the rotary feather 182 is not especially
limited.
The control unit 184 controls the rotating operation of the rotary
feather 182, and is, for example, composed of a control device including a motor
and the like.
A plurality of the holes 186 can also be provided on a wall for separating
the storage units 183 and 185 from each other, and it is preferable for the size
of each hole 186 to be such that the waste paper 11 disintegrated into fibers can
pass through it.
By such a structure, waste paper 11 can be fast disintegrated.
Since the supply unit 181 enables the entire waste paper 11 to contain
a predetermined amount of water, the entire waste paper 11 can be disintegrated
into fibers and accordingly, security can be improved.
Since the supply unit 181 enables the entire waste paper 11 to contain
a predetermined amount of water, paper powder, static electricity and noise which
are traditionally caused by disintegration without water can be prevented from occurring.
(21) Fig. 18C shows the structure of the waste paper disintegration
device 190 in another preferred embodiment of the present invention, and is the
inner side view of the waste paper disintegration device 190. The same reference
numerals are attached to the same components as those of the waste paper disintegration
device 10, and their descriptions are omitted here. Fig. 18D shows that the cylindrical
members 192 and 194 feed waste paper 11 to the storage unit 183, which is not shown
in Fig. 18D.
As shown in Figs. 18C and 18D, the feature of the waste paper disintegration
device 190 is that the supply unit 181 comprises a cylindrical member 192 provided
with a plurality of circular cutter units 191 on its side at equal intervals and
a cylindrical member 194 provided with a plurality of grooves 193 corresponding
to the cutter units 191 of the cylindrical member 192 on its side.
As shown in Fig. 18D, waste paper 11 is held by the cylindrical members
192 and 194, is cut into a predetermined size and is fed to the storage unit 183
disposed below the cylindrical members 192 and 194.
The longitudinal length of the side of each of the cylindrical members
192 and 194 is not especially limited like the cylindrical members 187 and 188.
For example, by forming it longer than the vertical or horizontal length of A4-size
waste paper 11, the A4-size waste paper 11 can also be fed to the storage unit 183.
The material of the cylindrical member 192 is not especially limited
like the cylindrical member 187. For example, a material such that waste paper 11
may not slip when it touches one surface of the waste paper 11 can also be used.
The material of the cylindrical member 194 is not especially limited
like the cylindrical member 188. For example, a material such that waste paper 11
may not slip when the side of the cylindrical member 194 touches one surface of
the waste paper 11 and that the entire one surface of the waste paper 11 can contain
a predetermined amount of water, such as sponge or the like, can also be used.
Thus, since the cylindrical members 192 and 194 can cut the waste
paper 11 into a predetermined size before the waste paper 11 is stored in the storage
unit 183, the load of the rotary feather 182 can be reduced when disintegrating
the waste paper 11, and accordingly, the life of the rotary feather 182 can be extended.
Another feature of the waste paper disintegration device 190 is an
opening/closing unit 195 provided on a wall for separating the storage units 183
and 185 from each other, for opening/closing the holes 186.
The opening/closing unit 195 can also be a bothway-sliding (rotary)
shutter for opening the holes 186 when holes provided in the opening/closing unit
195 with the same intervals as those between the holes 186 overlaps the holes 186
by sliding (rotating) the holes.
The holes 186 of the opening/closing unit 195 can also be manually
opened/closed. Alternatively, the holes 186 can be automatically opened/closed after
a predetermined time elapses.
Thus, the storage unit 183 can store the waste paper 11 until the
entire wastepaper 11 is completely disintegrated into fibers, security can be further
improved.
(22) Fig. 19A shows the structure of the waste paper disintegration
device 196 in another preferred embodiment of the present invention, and is the
inner side view of the waste paper disintegration device 196. The same reference
numerals are attached to the same components as those of the waste paper disintegration
devices 180 or 190, and their descriptions are omitted here.
As shown in Fig. 19A, the feature of the waste paper disintegration
device 196 is the provision of a storage unit (third storage unit) 197 for temporarily
storing a plurality of pieces of waste paper 11 before disintegration and a feeding
unit 198 for feeding waste paper 11 from the storage unit 197 to the supply unit
181 at predetermined intervals.
The combination of the storage unit 197 and feeding unit 198 is a
so-called auto-feeder, which feeds waste paper 11 to the cylindrical members 187
and 188 by two rollers.
Thus, a process of feeding waste paper 11 to the supply unit 181 can
be automated. (23) Fig. 19B shows the structure of the waste paper disintegration
device 199 in another preferred embodiment of the present invention, and is the
inner side view of the waste paper disintegration device 199. The same reference
numerals are attached to the same components as those of the waste paper disintegration
device 180, 190 or 196 and their descriptions are omitted here.
As shown in Fig. 19B, the feature of the waste paper disintegration
device 199 is the provision of a plurality of rotary feathers 200 (200-1, 200-2,
200-3 and 200-4).
In the example shown in Fig. 19B, four rotary feathers 200-1 ~200-4
are mounted on one shaft extending from the control unit 184 to the ceiling of the
storage unit 183 at predetermined intervals. The largest rotary feather 200-1 is
mounted in the lowest position, the second largest rotary feathers 200-2~4 is mounted
in the second higher position and so on. The number of rotary feathers 200 should
be two or more and is not limited to four.
Thus, since by providing a plurality of rotary feathers 200, waste
paper 11 can be further efficiently and quickly disintegrated and also the load
of each rotary feather 200 can be reduced, the life of the rotary feather 200 can
be extended.
(24) Fig. 20A shows the structure of the waste paper disintegration
device 201 in another preferred embodiment of the present invention, and is the
inner side view of the waste paper disintegration device 201. The same reference
numerals are attached to the same components as those of the waste paper disintegration
device 180 or 190, and their descriptions are omitted here.
As shown in Fig. 20A, the feature of the waste paper disintegration
device 201 is the provision of a spraying unit 202 capable of spraying a predetermined
amount of water on cut waste paper 11 fed by the cylindrical members 192 and 194.
The spraying unit 202 can comprise, for example, a water tank unit, a spraying outlet,
a water supplying pump and the like, and can spray by applying pressure to water
stored in the water tank by the water supplying pump and supplying it to the spraying
outlet.
As shown in Fig. 20A, it is preferable for the spraying unit 202 to
be able to comprise two supply units 181, and to simultaneously supply water to
each surface of the cut waste paper 11 by the cylindrical members 192 and 194.
Even by such a structure, waste paper 11 can be quickly disintegrated,
also security can be improved and paper powder, static electricity and noise caused
by disintegration can be prevented from occurring.
(25) Fig. 20B shows the structure of the waste paper disintegration
device 203 in another preferred embodiment of the present invention, and is the
inner side view of the waste paper disintegration device 203. The same reference
numerals are attached to the same components as those of the waste paper disintegration
device 180, 190 or 199, and their descriptions are omitted here.
As shown in Fig. 20B, the feature of the waste paper disintegration
device 203 is the provision of the cylindrical members 192 and 194 and a plurality
of rotary feathers 200 (200-1, 200-2 and 200-3). The number of the rotary feathers
200 can be two or more.
Since by such a structure, waste paper 11 can be quickly disintegrated
and also the load of each rotary feather 200 can be more reduced than that in the
waste paper disintegration device 180, 190 or 199, the life of the rotary feather
can be extended.
(26) Fig. 21A shows the structure of the waste paper disintegration
device 204 in another preferred embodiment of the present invention, and is the
inner side view of the waste paper disintegration device 204. The same reference
numerals are attached to the same components as those of the waste paper disintegration
device 190 and their descriptions are omitted here.
As shown in Fig. 21A, the feature of the waste paper disintegration
device 204 is that the storage units 183 is inclined at a predetermined angle. The
inclination angle of the storage unit 183 is not especially limited.
Since by such a structure, waste paper 11 can be collected in a part
of the base of the storage unit 183, the waste paper 11 can be efficiently disintegrated
by the rotary feather 182.
(27) Fig. 21B shows the structure of the waste paper disintegration
device 205 in another preferred embodiment of the present invention, and is the
inner side view of the waste paper disintegration device 205. The same reference
numerals are attached to the same components as those of the waste paper disintegration
device 190, 199 or 204, and their descriptions are omitted here.
As shown in Fig. 21B, the feature of the waste paper disintegration
device 205 is that the storage unit 183 is inclined at a predetermined angle and
that a plurality of rotary feathers 200 (200-1, 200-2 and 200-3) are provided. The
number of the rotary feathers 200 can be two or more.
Thus, waste paper 11 can be efficiently and quickly disintegrated,
and the life of the rotary feather 200 can be extended.
(28) Fig. 22 shows the structure of the waste paper disintegration
device 206 in another preferred embodiment of the present invention, and is the
inner side view of the waste paper disintegration device 206. The same reference
numerals are attached to the same components as those of the waste paper disintegration
device 191, and their descriptions are omitted here.
As shown in Fig. 22, the feature of the waste paper disintegration
device 206 is that rotary feathers 207 (207-1 an 207-2) are provided on the shafts
of each side of the storage unit 183 face to face.
Even by such a structure, wastepaper 11 can be quickly disintegrated,
also security can be improved and