Technical Field
The present invention relates to a liquid supply device
such as, for example, a pen (writing instrument), stamp and cosmetic that accommodates
various types of liquids to supply to an application portion.
Background Art
As the liquid supply device as described above, for example,
Patent Document 1 discloses a writing instrument that stores liquid ink. In the
writing instrument, a main body is provided with a partition, and the partition
divides between an ink storage chamber that stores the ink and a reservoir chamber
communicated with the atmosphere. A through hole is formed in the partition to insert
a rod-shaped ink supply material (relay core) made of a porous material, and a gap
to hold the ink by capillary force is formed between the outer periphery of the
ink supply material and an inner wall of the through hole.
The ink membrane held in the through hole breaks due to
an increase or decrease in the pressure inside the ink storage chamber, and the
so-called gas-liquid exchange action is obtained such that the ink flows into the
reservoir chamber, the air flows into the ink storage chamber, and the like. Such
gas-liquid exchange action is a preferable structure to compensate for changes in
the ambient temperature and changes in the pressure inside the ink storage chamber.
Further, when, the ink is consumed by the writing instrument, the ink in a portion
where the ink is held by capillary force is sucked out, the gas-liquid exchange
action is performed in the portion, the sensitivity of ink supply to a pen material
becomes excellent, and the writing instrument thus has a structure where light and
shade is hard to occur in writing.
The publication further discloses a structure where the
reservoir chamber is provided with a porous ink holding material made of cotton
or the like, or with a feeder mechanism such that a number of gaps are formed continuously
along the axis direction so as to hold the ink flowing out of the ink storage chamber
due to changes in temperature and the like. By providing such an ink holding material
or feeding mechanism, it is intended to effectively prevent the ink from leaking
from the atmosphere communication hole to the outside and the like. The publication
also discloses a structure for dividing the ink storage chamber by a plurality of
partitions to reduce a drain of the ink to the reservoir chamber.
In relation to the writing instrument as disclosed in above-mentioned
Patent Document 1, Patent Document 2 discloses a structure for increasing a return
rate of ink flowing into the reservoir chamber. More specifically, the reservoir
chamber is provided with an ink drain preventing member that divides the reservoir
chamber while causing an ink supply material to be inserted into the preventing
member with a predetermined gap, and thus is configured to return the ink flowing
into the reservoir chamber on the pen side to the ink supply material.
In the above-mentioned well-known writing instrument, since
the ink supply material is disposed in the center portion and the gas-liquid exchange
is performed around the ink supply material (the gas-liquid exchange is not performed
inside the ink supply material), the sensitivity of the gas-liquid exchange is improved,
and it is possible to supply the ink inside the ink storage chamber to the pen side
(application side) promptly. The ink is thereby supplied with high sensitivity even
in writing at high speed, and advantages are obtained of enabling resolution of
troubles such that a thin spot occurs, writing becomes impossible and the like.
However, there is a problem that the ink inside the ink
storage chamber tends to flow into the reservoir chamber side due to the head pressure
acting on a gap portion formed in the partition, changes in temperature, and particularly,
changes in pressure by increases in temperature. In other words, the above-mentioned
writing instrument is used under various circumstances that the temperature is varied,
its position is varied and the like, and for example, when the temperature increases
and the pressure inside the ink storage chamber increases, the ink flows out of
the gap formed in the partition into the reservoir chamber. In this case, as disclosed
in Patent Document 1, by providing the reservoir chamber with a porous ink holding
material, it is possible to absorb the flowing-out ink and suppress leakage of the
ink to the outside and the like. Alternately, also in the structure as disclosed
in Patent Document 2, it is possible to prevent the ink from leaking to the outside,
and to bring the ink flowing out of the ink storage chamber into contact with the
ink supply material to return thereto.
Further, in the above-mentioned writing instrument, it
is desirable in the appearance that the ink stored in the ink storage chamber in
each writing instrument is maintained at a certain amount when a number of writing
instruments are arranged to sell, for example. In other words, when the amount of
the ink in the ink storage chamber is different between writing instruments of the
same type, the sale is affected (a writing instrument with a small amount of ink
in the ink storage chamber cannot be sold, or some store refuses to display such
a writing instrument, and the like.)
Generally, in the above-mentioned writing instruments,
a lapse of time differs (the season also differs) before the instrument is placed
for sale in a retail store through the manufacturing process and shipment process,
and the apparent ink storage amount may differ largely for each writing instrument
by the ink flowing into the reservoir chamber due to various factors such as changes
in temperature, changes in position and the like during the lapse of time.
Meanwhile, in the writing instrument such that the ink
storage chamber is divided by a plurality of partitions, since each chamber stores
the ink, it is possible to prevent the apparent ink storage amount from differing
largely. However, dividing the ink storage chamber into a plurality of chambers
increases the number of parts, makes the assembly process complicated, and increases
the cost. Further, when a pigment-based liquid (mixture of solvent and pigment)
is used, the need arises of storing a spindle for mixing in the chamber, and storage
of the spindle in not preferable in terms of the cost. Furthermore, since a plurality
of storage chambers is formed along the axis direction, it is difficult to perform
the operation for refilling the liquid.
Accordingly, in the writing instrument (liquid storing
device) with the above-mentioned structure, it is desirable that such changes in
the ink storage amount are reduced as much as possible in a simple structure, while
the above-mentioned advantages are maintained (such that the sensitivity of ink
supply to a pen material is excellent, light and shade is hard to occur in writing,
and the like.)
- Patent Document 1:
JP 2001-315483
- Patent Document 2:
JP 2004-50694
Disclosure of Invention
Problems to be Solved by the Invention
The problems to be solved are that in a liquid supply device
provided with a liquid storage chamber and reservoir chamber, the gas-liquid exchange
sensitivity is made excellent to supply the liquid to a liquid applying portion
stably, while a change in the liquid storage amount in the liquid storage portion
is reduced even when the temperature varies, the position is varied and the like.
Means for Solving the Problem
A liquid supply device of the invention is characterized
by a structure where the liquid is hard to flow from the liquid storage chamber
storing the liquid into a reservoir chamber. Further, the liquid supply device of
the invention is characterized by a structure where an ink absorbing material is
provided in the reservoir chamber, a seal by ink membrane is thereby formed in the
reservoir chamber, and by the seal effect, a large amount of ink is hard to flow
into the reservoir chamber.
Advantageous Effect of the Invention
According to the liquid supply device of the invention,
it is possible to reduce a change in the liquid storage amount in a liquid storage
chamber even when the temperature varies, the position is varied and the like, while
making the gas-liquid exchange sensitivity excellent to supply the liquid stably
to a liquid applying portion.
Brief Description of Drawings
- FIG.1 is a view showing Embodiment 1 of the invention;
- FIG.2 is a view showing the writing instrument in a horizontal position of Embodiment
1 of the invention;
- FIG.3 is a view showing Embodiment 2 of the invention;
- FIG.4 is a view showing Embodiment 3 of the invention;
- FIG.5 is a view showing Embodiment 4 of the invention;
- FIG.6 is a view showing Embodiment 5 of the invention;
- FIG.7(a) is a view showing Embodiment 6 of the invention;
- FIG. 7 (b) is a cross-sectional view taken along line A-A of FIG.7(a);
- FIG.8 is a view showing Embodiment 7 of the invention;
- FIG.9 is a view showing Embodiment 8 of the invention;
- FIG.10 is a view showing Embodiment 9 of the invention;
- FIG.11 is a view showing Embodiment 10 of the invention;
- FIG.12(a) is a view showing Embodiment 11 of the invention;
- FIGs.12(b) and 12(c) are cross-sectional views each taken along line I-I of
FIG.12(a);
- FIGs.13(a) and 13(b) are views each showing Embodiment 12 of the invention;
- FIGs.14(a) and 14(b) are views each showing Embodiment 13 of the invention;
- FIG.15 is a view showing Embodiment 14 of the invention;
- FIG.16 is a view showing Modification 1 of the above-mentioned Embodiment;
- FIG.17 is a view showing Modification 2 of the above-mentioned Embodiment;
- FIG.18 is a view showing Modification 3 of the above-mentioned Embodiment; and
- FIG.19 is a view showing Modification 4 of the above-mentioned Embodiment.
Brief description of symbols
- 1
- Main body
- 2
- Partition
- 2b
- Partition extending portion
- 3
- Ink storage chamber (Liquid storage chamber)
- 5
- Tail plug
- 8
- Application material
- 10
- Relay core
- 12, 40
- Ink absorbing material
- 15
- Holding material
- 30
- Partition
- 60
- Brush (Application material)
- 70, 80
- Rubber member (Application material)
- G, G'
- Gap
Best Mode for Carrying Out the Invention
Embodiments of the invention will specifically be described
below with reference to accompanying drawings.
FIGs.1 and 2 are views showing Embodiment 1 of the invention.
A liquid supply device of this Embodiment is configured as a writing instrument,
and has a cylindrical barrel (main body) 1 with a hollow portion. The hollow portion
of the main body 1 is divided into an ink storage chamber 3 that stores a liquid
(ink), and a reservoir chamber 4 that receives the ink flowing out of the ink storage
chamber 3 by a partition 2 disposed in the direction perpendicular to the axis direction.
Further, to the tail side of the main body 1 is attached a cap-shaped tail plug
5 detachable to the main body 1, a tip piece 7 with an opening 7a is formed on the
tip side, and an application material 8 is attached to the tip piece via an atmosphere
communication hole 7b open to the reservoir chamber 4.
The partition 2 is obtained by press-fitting a disk-shaped
member with an inner periphery of the main body 1, and a through hole 2a is formed
in the center portion of the partition 2. A slender relay core 10 is inserted into
the through hole 2a with a predetermined gap G (a gap of the extent to which the
ink can be held by caterpillar force). In this case, the relay core 10 is obtained
by collecting and compressing a number of fibers parallel with the axis direction,
thus is formed as a porous rod-shaped member, and enables the ink to flow into and
out of the rear end face and outer periphery thereof. Further, the relay core 10
is formed so that the pore rate is as low as possible not to exchange the gas and
liquid therein (not to form an air passage) so as to supply the ink stored in the
ink storage chamber 3 to the application material with high sensitivity by capillary
force.
The partition 2 is provided with a partition extending
portion 2b which extends to the liquid storage chamber 3 side along the relay core
10, while having a gap G' to maintain the predetermined gap G toward the tail plug
5 side. In this Embodiment, the liquid is held over the entire area of the gap G
to gap G' by capillary force. In this case, the partition extending portion 2b may
be integrally formed with the same material as that of the partition, or may be
integrally formed with a different member. Accordingly, the ink inside the ink storage
chamber 3 is stored by the outer surface of the partition extending portion 2b and
the bottom of the partition 2, and does not leak to the reservoir chamber.
The relay core 10 is coupled at its tip to the application
material 8, and protrudes at its rear end side inside the ink storage chamber 3
(protrudes inside the tail plug 5) from the rear opening of the partition extending
portion 2b. By this means, the ink stored in the liquid storage chamber 3 flows
into the application material 8 from the outer periphery and rear end face of the
relay core 10, and thus is capable of being supplied to the application material
8. In addition, the relay core 10 is preferably configured to be positioned and
held at a predetermined portion in the axis direction, for example, by forming positioning
portions (for example, rib-shaped members coming into contact with the outer periphery
of the relay core 10) at predetermined intervals in the axis direction inside the
partition extending portion 2b. Alternately, the relay core 10 may be positioned
by forming the partition extending portion 2b of cross section in the shape of an
ellipse or polygon, and inserting the relay core 10 of circular cross section into
the portion 2b.
The partition extending portion 2b is formed to be higher
than a liquid surface H of the ink stored in the ink storage chamber 3 when the
application material 8 is pointed downward. In other words, the ink stored in the
ink storage chamber 3 is set to be in a position lower than the rear end opening
of the partition extending portion 2b when the application material 8 is pointed
downward. That is, when a large amount of ink is stored and the liquid surface H
is in a position higher than the rear end opening of the partition extending portion
2b, in the case where the temperature increases with the application material 8
pointed downward and the like, the ink held by the gaps G and G' and the ink existing
above the partition extending portion 2b all flows into the reservoir chamber 4
with ease. Therefore, for example, when a number of writing instruments are placed
in over-the-counter sales and the like, the ink storage amount may differ for each
writing instrument.
However, as described above, when the liquid surface H
is in a position lower than the rear end opening of the partition extending portion
2b, even when the temperature increases with the application material pointed downward,
only the ink held by the gaps G and G7' flows into the reservoir chamber 4, and
the ink beforehand stored in the ink storage chamber 3 is confined by the bottom
of the partition 2, and does not flow into the reservoir chamber 4. Accordingly,
the occurrence of a large change in the ink storage amount is suppressed in each
writing instrument.
In addition, the above-mentioned writing instrument is
considered actually undergoing various changes in its position for a period during
which the instrument is manufactured and placed for over-the-counter sales, and
not always in the position that the application material 8 side is pointed downward.
Among positions, the case that the ink inside the ink storage chamber 3 flows into
the reservoir chamber 4 most is that the writing instrument is laid over a horizontal
plane P as shown in FIG.2. Accordingly, an amount of ink stored in the ink storage
chamber 3 is adjusted to be less than a line H' passing through the lowest inner
periphery portion defining the gap G' of the partition extending portion 2b with
the main body 1 placed in a horizontal position. By this means, the ink does not
flow into the reservoir chamber 4 even when the temperature increases, and it is
possible to maintain the ink storage amount of each writing instrument substantially
constant.
Further, as shown in the figure, inside the reservoir chamber
4 is preferably provided an ink absorbing material 12 that comes into contact with
the outer periphery of the relay core 10 and that is able to contain and hold the
liquid. Such an ink absorbing material 12 is configured using a porous material
(cotton and the like) such as a fiber material and the like, for example. By providing
such an ink absorbing material 12 in the reservoir chamber 4, it is possible to
hold the ink flowing out of the gaps G and G' to prevent the ink from leaking from
the atmosphere communication hole 7b, while returning the absorbed ink to the relay
core 10 (to reuse in writing). As a matter of course, a structure without proving
such an ink absorbing material 12 may be applied.
In addition, the ink absorbing material 12 as shown in
the figure is provided to cause a gap with the inner periphery of the main body
1, and the atmosphere flows into the gaps G and G' through the gap. Accordingly,
the ink absorbing material 12 with such a structure does not have the gas-liquid
exchange action.
The writing instrument with the above-mentioned structure
is in a state where an ink membrane (seal) is formed by capillary force in the gap
G between the inner periphery wall of the through hole 2a formed in the partition
2 and the outer periphery of the relay core 10 impregnated with the ink, and in
the gap G' between the inner periphery wall of the partition extending portion 2b
and the outer periphery of the relay core 10. The ink membrane breaks due to an
increase or decrease in the pressure inside the ink storage chamber 3, and the so-called
gas-liquid exchange action is obtained such that the ink flows into the reservoir
chamber 4, the air flows into the ink storage chamber 3 via the reservoir chamber
4 communicated with the atmosphere, and the like. Further, when the ink is consumed
by writing, the ink held by capillary force is sucked and supplied to the application
material 8.
More specifically, when writing is performed using the
application material 8, the ink impregnated in the relay core 10 is consumed, while
the ink is consumed that is held in the gaps G and G' between the outer periphery
of the relay core 10 and the inner periphery wall of each of the through hole formed
in the partition 2 and the partition extending portion 2b continuing from the partition
2. Then, when the ink held by the gaps G and G' is consumed, since the gas corresponding
to the consumed ink flows into the gaps for gas-liquid exchange, the sensitivity
of gas-liquid exchange becomes excellent, and it is possible to perform stable writing
continuously without the occurrence of a thin spot and the like. Accordingly, for
example, as compared with a structure where a relay core is fitted with a through
hole formed in a partition without a gap to perform gas-liquid exchange inside the
relay core, or to perform gas-liquid exchange in a position spaced apart from the
relay core, the gas-liquid exchange sensitivity becomes excellent, and it is possible
to perform stable application work continuously. In addition, generally, since sufficient
writing can be performed only by the ink impregnated in the relay core 10, a case
is rare that the ink held by the gaps G and G' is consumed. Particularly, in a writing
instrument such as a board marker, since writing is performed with the rear end
side pointed downward and the ink is always brought into contact with the relay
core 10, the ink impregnated in the relay core 10 is consumed.
Further, the ink stored in the ink storage chamber 3 is
spaced apart from a portion where gas-liquid exchange is performed by the partition
2 and partition extending portion 2b, it is thereby possible to eliminate the effects
of changes in temperature (changes in pressure) and head pressure, and the ink can
be discharged stably.
Then, in actually performing writing, as described above,
the ink held in the relay core 10, and gaps G and G' is consumed, and when the ink
of these portions is all consumed, there is no ink to supply to the relay core 10.
In this case, by changing the position of the writing instrument, for example, pointing
the tail plug 5 side downward once and the like, the ink stored in the ink storage
chamber 3 is allowed to be held again in the gaps G and G'.
Further, in the writing instrument with the above-mentioned
structure, the ink storage chamber 3 is not divided into a plurality of small chambers
as disclosed in the above-mentioned Patent Document, but comprised of a single chamber,
and the effects are obtained as described below.
For example, when pigment-based ink (mixture of solvent
and pigment) is used as the ink, since the solvent and pigment are apt to separate,
it is necessary to store a spindle and the like for mixing in the ink storage chamber.
In this Embodiment, since the ink storage chamber is not divided into a plurality
of chambers, only one spindle needs to be stored, and it is possible to reduce the
cost. Further, since the need is eliminated of providing partitions to divide the
ink storage chamber into a plurality of chambers, and another need is also eliminated
of providing a plurality of gas-liquid exchange portions, the number of parts decreases,
the assembly is easy, the cost is reduced, and dimensional control is not complicated.
FIG.3 is a view showing Embodiment 2 of the invention.
In this Embodiment, in the structure of the above-mentioned Embodiment, a porous
holding material 15 to hold the ink inside the ink storage chamber 3 is provided
on the rear end side of the relay core 10. In this case, the rear end face of the
relay core 10 is positioned inside the holding material 15, and the ink is capable
of mainly flowing into the core 10 from the rear end face.
According to such a structure, even when the ink held by
the above-mentioned gaps G and G' is consumed by writing, the relay core 10 is capable
of supplying the ink held in the holding material 15 to the application material
8. Accordingly, as compared with the structure where the holding material 15 is
not provided, without frequently changing the position as described above, it is
possible to perform continuous writing.
FIG.4 is a view showing Embodiment 3 of the invention.
In this Embodiment, the rear end side of the relay core 10 is inserted into the
holding material 15, while the rear end face is brought into contact with the inner
surface of the tail plug 5, and blockage processing is thereby performed on the
rear end portion.
The relay core 10 is obtained by collecting fibers in the
vertical direction as described above, and thus has characteristics that the ink
is easy to flow in the vertical direction, but hard to flow into the core 10 from
the diameter direction. As described above, by performing the blockage processing
on the portion through which the ink is easy to flow, the ink held by the holding
material 15 flows from the diameter direction. Accordingly, when the ink of the
ink holding material 15 is saturated, it is possible to suppress an amount of ink
flowing inside the relay core 10, and to decrease an amount of ink flowing into
the application material 8 (an ink-rich state is suppressed in the application material
8.)
In addition, whether or to perform the blockage processing
on the rear end portion (including the rear end face) of the relay core 10 is determined
corresponding to the type of ink to use and the like. Further, also in this Embodiment,
as in the above-mentioned Embodiment, the ink absorbing material 12 may be disposed
in the reservoir chamber 4.
FIG.5 is a view showing Embodiment 4 of the invention.
In this Embodiment, a concave portion 5a is formed in a
center portion of the tail plug 5, the rear end portion of the relay core 10 is
fitted with the concave portion 5a, and the blockage processing is thereby performed
on the rear end portion of the relay core 10. Thus, the method of performing the
blockage processing on the rear end portion of the relay core 10 is capable of being
modified as appropriate, and as well as the above-mentioned structure, it is possible
to block the portion by coating a resin on the rear end face of the relay core 10,
melting the rear end face and the like.
Further, in this Embodiment, the application material 8
and relay core 10 are formed integrally. By thus forming integrally the application
material 8 and relay core 10 that are members which the ink flows into, it is possible
to decrease the number of parts, and to reduce the cost. In addition, the ink absorbing
material 12 and holding material 15 may be formed integrally with the relay core
10.
FIG. 6 is a view showing Embodiment 5 of the invention.
In this Embodiment, the above-mentioned relay core 10 is
divided into two or more (two, in this Embodiment) cores in the axis direction,
and the divided cores are disposed on the same axis, respectively referred to as
a storage-chamber side relay core 10a and application material side relay core 10b,
and connected to a relay absorbing material 10c capable of containing and holding
the ink. The application material side relay core 10b is provided with, for example,
a ball chip, connected to an application material 8a having a valve function, and
exerts a predetermined head pressure (about 20mm) on the application material 8a.
Generally, such an application material provided with the
ball chip makes the diameter of the relay core small, and it becomes difficult to
position and insert the relay core accurately in the main body to incorporate. Therefore,
with respect to the structure of the relay core, as in this Embodiment, the relay
core may be divided in the axis direction to be incorporated into the main body
1, and when the core is divided, by connecting divided cores via an absorbing material
that holds the ink, it is possible to perform dimensional control easily.
In addition, as shown in this Embodiment, as long as the
atmosphere communication hole 7b is opened inside the reservoir chamber 4, the position
thereof is capable of being changed as appropriate. Further, as in the above-mentioned
Embodiment, the ink absorbing material 12 may be disposed in the reservoir chamber
4.
FIG.7 is a view showing Embodiment 6 of the invention.
In this Embodiment, contact portions 2d are formed inside the partition extending
portion 2b to be brought into contact with the outer periphery of the inserted relay
core 10 at two or more portions. The contact portions of this Embodiment are formed
in the shape of ribs, come into contact with the outer periphery of the relay core
10 at four portions spaced substantially 90° from one another, and are configured
to determine the position of the relay core 10, while causing the ink to be hard
to flow into the gaps G and G' when the position is changed.
As described above, the ink inside the gaps G and G' is
held by relatively weak caterpillar force (weaker than the caterpillar force inside
the holding material 15), and consumed by writing of the application material 8.
In this case, when the temperature increases (the pressure increases), the held
ink easily flows into the reservoir chamber 4 although the amount is very small
(without making the application material 8 ink-rich). Therefore, considering that
the ink held in the holding material 15 can be supplied to the application material
8 by writing, it is desirable that the ink held in the holding material 15 is mainly
used to supply the ink to the application material 8 so as to reduce the flow (flow
of the ink held in the gaps G and G') to the reservoir chamber 4 as much as possible.
As described above, by forming the contact portions 2d
inside the partition extending portion 2b, since the ink becomes hard to flow into
the gaps G and G' even when the position is changed, it is possible to reduce an
amount of ink flowing into the reservoir chamber 4 as much as possible when the
temperature increases (the pressure increases).
In addition, such contact portions are simply required
to come into contact with the outer periphery of the relay core at two or more portions
for positioning of the relay core 10, and are preferably in a shape of causing the
ink to be hard to flow into the gaps G and G'.
FIG.8 is a view showing Embodiment 7 of the invention.
In this Embodiment, a secondpartition 30 is disposed inside the reservoir chamber
40. In the center portion of the partition 30 is formed a through hole 30a into
which the relay core is inserted. As in the partition 2, the partition 30 is configured
to form a similar gap G1 with the outer periphery of the inserted relay core 10
to generate a seal membrane by ink in the gap.
Thus, by providing the second partition 30 in the reservoir
chamber 4, the portion of the gap G1 is always sealed by the ink membrane, and it
is thereby possible to prevent the ink in the gaps G and G' from shifting to the
reservoir chamber 4 in changing the position and the like. Further, when the ink
in the gaps G and G' flows into the reservoir chamber 4 due to an increase in temperature
with the writing instrument laid horizontally, the flowing ink is held in a newly
formed reservoir chamber 4a (space between the second partition 30 and partition
2). Then, the ink held therein is capable of coming into contact with the relay
core 10 inside the narrow space, and thus consumed reliably by writing of the application
material 8. Inversely, in a structure without such a second partition 30, the ink
flowing into the reservoir chamber 4 is used hardly in application, and left in
the reservoir chamber 4. Alternately, even when the ink absorbing material 12 is
provided in the reservoir chamber 4, the ink absorbed by the ink absorbing material
12 is held by capillary force, and is difficult to be used completely in application.
In addition, in such a structure with the second partition
30 provided, the ink absorbing material 12 may be further disposed between the second
partition 30 and application material 8. In other words, when the ink flows out
of the gap G1 portion of the second partition 30 due to an increase in temperature
and the like, it is possible to hold the ink.
FIG.9 is a view showing Embodiment 8 of the invention.
In this Embodiment, an ink absorbing material 40 is disposed in the reservoir chamber
4, and it is configured that the pore rate of the ink absorbing material 40 differs
in the axis direction.
More specifically, a tube-shaped ink absorbing material
40 made of a single material is fitted with a holder 45 fastened to the inner surface
of the main body 1, while the holder 45 is provided with a small diameter portion
45a and a large diameter portion 45b, it is thus configured that the pore rate of
the ink absorbing material 40 is varied with a simple structure, and the small diameter
portion 45a (with strong compression force and the low pore rate of the ink absorbing
material 40; a region shown by symbol Y) is disposed on the partition 2 side, while
the large diameter portion 45b (with weak compression force and the high pore rate
of the ink absorbing material 40; a region shown by symbol X) is disposed on the
application material 8 side. Then, in such a structure, the relationship of the
pore rate between the ink absorbing material and relay core 10 (including the application
material 8) passed through the ink absorbing material 40 is set that the pore rate
of the application material 8 < the pore rate of the relay core 10 < the pore
rate of the region Y < the pore rate of the region x (as the pore rate is higher,
more air passages are contained and the capillary force is weaker.)
The reason why the pore rates of the application material
8 and relay core 10 are set lower than the pore rate of the absorbing material 40
is not to pass the air through the inside so as to supply the ink on the ink storage
chamber side promptly to the application material. Then, the following phenomenon
is obtained by forming the regions X and Y with different pore rates along the axis
direction, as described above, in the ink absorbing material 40 with the pore rate
higher than the pore rates of the application material 8 and relay core 10.
When the ink in the gaps G and G' and ink in the ink storage
chamber flows into the reservoir chamber 4 by an increase in temperature and the
like, the ink is held in the region Y with the low pore rate (strong capillary force).
In this case, even when the temperature increases continuously for a long time,
an amount of ink shifting from the region Y to region X is small because the capillary
force is weaker in the region X than in the region Y (while the ink shifts to a
region with the locally high capillary force in the region X). Then, in the region
Y, the ink is saturated and a seal state by the ink is formed. In other words, when
a holing amount of the ink is saturated in the region Y, the ink further trying
to flow into is not absorbed by the region Y, and the ink more than such an amount
is hard to flow out of the ink storage chamber (a space portion between the ink
absorbing material 40 and partition 2 functions as a dumper). In addition, the ink
trying to flow out tends to flow into the space portion between the ink absorbing
material 40 and partition 2, and the portion with the strong capillary force in
the region X. An amount of such ink is very small, and when the portion of the region
Y is saturated with the ink, the ink does not flow any more from the ink storage
chamber 3 side to the reservoir chamber side (if the ink flows, an amount of the
ink is very small) even when the temperature increases or the position is changed.
Accordingly, in filling the ink storage chamber 3 with
the ink in an earlier stage, by containing the ink in the region Y with the low
pore rate of the ink absorbing material 40 to be saturated, the ink does not flow
from the ink storage chamber 3 side to the reservoir chamber 4 in subsequent stages
even when the temperature increases or the position is changed, and it is thereby
possible to suppress reliably the occurrence of changes in ink storage amount for
each writing instrument.
As a result, even when the writing instrument undergoes
changes in temperature and/or various changes in position for a period during which
the instrument is manufactured and sold in over-the-counter sales, since the portion
of the region Y is beforehand saturated with the ink, the portion is in a state
where the seal is formed by the ink, and the ink in the ink storage chamber 3 does
not flow into the reservoir chamber 4 and maintained at a predetermined level. Accordingly,
when a long time has elapsed since the manufacturing, for all the writing instruments,
the apparent ink storage amount accommodated in the ink storage chamber 3 is kept
constant, and trouble does not occur, for example, such that the ink amount inside
the ink storage chamber is different from one another.
Then, when the applicationmaterial 8 is actually used to
write, consumed is not only the ink held in the gaps G and G' , but also the ink
held in the region Y of the ink absorbing material 40, the ink existing between
the ink absorbing material 40 and partition 2, or the ink held in the holding material
15. More specifically, when the ink is contained in the region X, the gas-liquid
exchange action is carried out such that the ink in the region X is consumed while
the air flows into, the ink in the region Y is next consumed while the air flows
into, the ink between the ink absorbing material 40 and partition 2 is next consumed
while the air flows into, and that the ink held in the gaps G and G' is next consumed
while the air flows into. In other words, the ink in the portions as well as the
gaps G and G' is effectively used in application, and therefore, as compared with
Embodiment 1 as described above, it is possible to further decrease the frequency
of position change to resolve the ink-poor state of the application material 8 in
writing (it is possible to increase the distance enabling writing without changing
the position.) In addition, the region X of the ink absorbing material 40 exhibits
the effect of holding the ink flowing onto the surface portion of the relay core
10, or absorbing part of the ink saturated in the region Y, i.e. the so-called "containing"
effect during application of the application material 8, and also has the function
of effectively suppressing the ink-rich state of the application material 8.
Further, as described above, in the structure that the
ink absorbing material 40 is separated into the region with the strong capillary
force and the region with the weak capillary force, the predetermined gaps G and
G' may be set at a volume to the extent of not holding the ink by capillary force.
In other words, also in a structure where the ink in the ink storage chamber 3 freely
flows into the reservoir chamber 4 without being held in the predetermined gaps
G and G' by capillary force, it is possible to suppress variations in the amount
of ink in the ink storage chamber 3 by the seal effect in the region Y.
FIG.10 is a view showing Embodiment 9 of the invention.
In this Embodiment, the holder 45 in above-mentioned Embodiment 8 is formed integrally
with the partition 2, and the ink absorbing material 40 with the low pore rate in
the small diameter portion 45a is directly brought into contact with the gap G.
Further, the inner surface of the holder 45 holding the ink absorbing material 40
is tapered in the small diameter portion 45a and large diameter portion 45b for
changing the pore rate, and it is thus configured to change the pore rate of the
ink absorbing material 40 continuously in the axis direction.
Also in such a structure, in the region Y where the pore
rate of the ink absorbing material 40 is relatively low, it is possible to exhibit
the seal effect by ink as described above, and in the saturated state, it is possible
to prevent the ink from flowing from the ink storage chamber 3 to reservoir chamber
4.
In addition, it is possible to modify as appropriate the
structure of the holder 45 to change the pore rate of the ink absorbing material
40 of a single structure as described above. For example, as in Embodiment 10 shown
in FIG.11, the structure may be obtained by forming the material 40 integrally with
the partition 2 and changing the inner diameter of the holder in stages. Alternately,
without using the ink absorbing material of a single structure as in the above-mentioned
Embodiment, a plurality of ink absorbing materials with different pore rates may
be disposed adjacent to one another in the axis direction.
FIG.12 (a) is a view showing Embodiment 11 of the invention.
In this Embodiment, as means for changing the pore rate of the ink absorbing material
40 of a single structure as descried above, small diameter portions 45a are formed
in opposite end portions in the axis direction of the holder 45. In other words,
each of the small diameter portions 45a has a higher pressing force toward the center
direction than that in the other portion, and thus is a region where the pore rate
is low along the diameter direction. The region except the portions 45a is a region
where the pore rate is high along the diameter direction.
Thus, by providing the region where the pore rate is low
along the diameter direction in at least two or more portions in the axis direction,
it is possible to further increase the seal effect by the ink membrane, and to more
effectively suppress ink leakage to the application material 8. In other words,
in the Embodiment as shown in FIG.9, when a large amount of ink flows into the ink
absorbingmaterial 40 by rapid increases in temperature and the like, the ink flows
into the region X with the high pore rate, and it is considered that the entire
ink absorbing material 40 is saturated later. In contrast thereto, by providing
the region where the pore rate is low along the diameter direction in at least two
or more portions in the axis direction, when the ink flows into the reservoir chamber,
the ink first flows into each of the regions with the low pore rate (region with
the strong capillary force) to form the seal by the ink membrane, and becomes hard
to flow into the region with the high pore rate that is a middle portion between
the regions by the seal effects formed on the opposite sides, and the entire ink
absorbing material 40 becomes hard to be saturated.
In addition, in the above-mentioned structure, the small
diameter portion 45a to decrease the pore rate may be configured as a rib extending
toward the center portion over the circumference direction as shown in FIG.12(b).
Alternately, as shown in FIG.12(c), the portion 45a can be configured by forming
a plurality of ribs extending toward the center portion at predetermined intervals
to decrease the pore rate along the diameter direction.
FIGs.13(a) and 13 (b) are views showing Embodiment 12 of
the invention.
In this Embodiment, inversely to the Embodiments as shown in FIGs.9 to 11 as described
above, the ink absorbing material 40 is set so that the pore rate is low on the
application material 8 side. In other words, by forming the small diameter portion
45a on the application material 8 side of the holder 45 (FIG. 13(a)), or forming
a tapered portion 45a reducing the diameter gradually on the application material
8 side (FIG. 13 (b)), the pore rate on the application material 8 side is set to
be low in the ink absorbing material 40.
By configuring in such a way, as well as obtaining the
same effects as in the Embodiments shown in FIGs.9 to 11, following action and effects
are obtained. Since a large amount of ink is stored in a position near the application
material 8, even when quick writing is performed with the application material 8,
the ink-poor state is hard to occur in the application material portion, and supply
of ink to the application material can be followed even in quick writing, hardly
causing a thin spot and the like. Further, since the seal by the ink membrane is
formed on the application material 8 side, the ink in the application material 8
portion is hard to shift to the ink storage chamber 3 side even when the pressure
on the ink storage chamber 3 side is reduced, and the ink-poor state is effectively
avoided in the application material 8. This action is particularly effective when
a pen material having a ball chip is used as an application material. In other words,
the ink in a gap between the ball chip and the holder (chip holder) holding the
chip becomes hard to shit to the ink storage chamber 3 side by the formed seal membrane,
and it is made possible to effectively avoid trouble such that writing is disabled.
In addition, in such a structure using the pen material having a ball chip, it is
preferable that the chip holder and ink absorbing material are brought into contact
with each other, and a portion with the pore rate set low is provided in the contact
portion.
FIGs. 14(a) and 14 (b) are views showing Embodiment 13
of the invention.
As shown in the figures, such a structure may be provided where the liquid is not
held over the entire longitudinal direction of the partition extending portion between
the relay core 10 and partition extending portion 2b. In other words, the liquid
cannot flow into the reservoir chamber 4 originally by the partition 2 and partition
extending portion 2b as described above, the head pressure does not act on the application
material 8, and therefore, the seal by capillary force needs to be formed only in
part of the partition extending portion 2b.
In addition, as in the structure shown in FIG. 14(a), the
inner surface of the partition extending portion 2b is tapered not to hold the ink,
while as shown in FIG. 7(b), the contact portion 2d is formed inside the tip, and
the gap G' where the capillary force acts is formed in the end portion. In such
a structure, as described above, since the ink is hard to flow into the gap G' even
in changing the position, the ink is hard to flow into the reservoir chamber 4 when
the temperature increases (the pressure increases). Further, in the structure as
shown in FIG.14(b), the inner surface of the partition extending portion 2b is formed
in stages not to hold the ink, while the gap G' where the capillary force acts is
formed on the end side, and the contact portion 2d as shown in FIG. 7 (b) is formed
in the tip portion. Also in such a structure, the ink is hard to flow into the gap
G', and since the distance of the gap G' is longer than that in the structure as
shown in FIG. 14(a), it is possible to increase the distance enabling writing without
changing the posture.
FIG.15 is a view showing Embodiment 14 of the invention.
In this Embodiment, application materials 8 are inserted in opposite end portions
of the axis barrel (main body) 1. In this case, the ink storage chamber provided
in the axis barrel 1 may be formed corresponding to each of opposite application
materials 8, but as shown in the figure, by providing a single ink storage chamber
3, it is possible to make timing substantially the same at which the ink cannot
be applied by each of the opposite application materials 8.
Further, in such a structure, the partition extending portion
2b is set to be higher than the liquid surface H of the ink when pointing any one
of the application materials 8 downward, and it is configured that the application
material 8 portion is not acted upon by the head pressure of the ink stored in the
ink storage chamber 3 when writing is performed using any one of the application
materials 8. Further, each reservoir chamber 4 is provided with the ink absorbing
material 40 that absorbs the ink as in the above-mentioned Embodiment.
In addition, in the above-mentioned both-head type of writing
instrument, it is preferable that the length L1 of one partition extending portion
2b is longer than the length L2 of another partition extending portion 2b'. By providing
such a structure, in first filling the ink storage chamber 3 with the ink, by filling
the ink corresponding to the length L1, it is possible to secure a maximum ink storage
amount. In other words, when the ink is stored in the amount corresponding to the
length L1, the ink inside the ink storage chamber 3 decreases until each relay core
10 is impregnated with the ink subsequently and the seal of ink is formed in the
ink absorbing material 40, and it is possible to finally set the liquid surface
H corresponding to the partition extending portion 2b' short in the length.
Various modifications of the above-mentioned Embodiments
will be described below.
As described above, for the ink absorbing material 12 (for example, see FIG.3) disposed
in the reservoir chamber 4, as well as the porous soft member comprised of a fiber
material such as cotton and the like, for example, as shown in FIG.16, the material
12 may be configured using a well-known hard ink holding material (feeder mechanism)
50 capable of holding the ink in gaps between members obtained by providing a plurality
of disk-shaped members adjacent to one another along the axis direction. In this
case, the ink flowing out is held successively in holding portions 50a, 50b, 50c,...
becoming broader starting with the upper portion with a narrow gap.
Thus, it is possible to modify the structure of the ink
absorbing material provided in the reservoir chamber 4 as appropriate.
Further, each of the above-mentioned Embodiments describes
about the writing instrument as an example of the liquid supply device, but as shown
in FIG.17, a cosmetic device may be configured by holding a brush (application material)
60 coupled to the relay core 10 in the tip portion of the main body 1 to apply a
cosmetic liquid (perfume, lotion and the like). Alternately, as shown in FIG. 18,
a pen-type stamp device may be configured that a rubber member 70 (application material)
for stamp coupled to the relay core 10 is provided in the tip portion of the main
body 1. Further, as shown in FIG.19, a stamp device may be configured that the main
body 1 is made wide in diameter and short in length, and that a rubber member 80
(application material) for stamp coupled to the relay core 10 is provided in the
tip portion of the main body 1.
In the foregoing, the Embodiments of the invention are
described, but the invention is not limited to the above-mentioned Embodiments,
and is capable of being carried into practice with various modifications thereof.
The above-mentioned Embodiments describe about the writing
instrument beforehand storing the ink (liquid) as an example of the liquid supply
device, but the liquid supply device may be configured as a simple container that
does not store a liquid. In other words, the device may be configured as a container
that a user who purchases the container stores any one of various kinds of liquids
in the liquid storage chamber 3 corresponding to each of various usage modes, and
applies the liquid using the application material 8. In such a structure, as well
as obtaining the action and effects obtained in each of the above-mentioned Embodiments,
it is possible to fill the liquid storage chamber 3 with the liquid with ease simply
by removing the tail plug 5. Naturally, when the device is used as the writing instrument
as described above, a cap may be mounted on the application material 8 side or the
tail plug 5 may be configured not to be removed.
Further, structural members in each of the above-mentioned
Embodiments are capable of being applied to another Embodiment as appropriate corresponding
to the usage mode, type of liquid to store and the like. Furthermore, corresponding
to the liquid to use, for example, a structural member may be added optionally,
such that a spindle for mixing is sealed in the liquid storage chamber 3, and the
like.
Moreover, the relay core 10 may be configured so that the
rear end portion thereof is terminated in the middle portion of the partition extending
portion 2b.
Industrial Applicability
The present invention is applicable to each of various
devices that supplies a liquid to an application material from a liquid storage
chamber storing the liquid via a relay core coupled to the application material
that applies the liquid.