Technical Field
The present invention relates to a combination weigher
which feeds objects to be weighed to a packaging machine.
Background Art
Objects to be weighed, such as detergents and confectionary,
which are weighed by a combination weigher to have a predetermined weight, are generally
packaged by a packaging machine. A structural outline of a conventional combination
weigher which measures objects to be weighed is shown in Fig. 12. Moreover, the
structural outline of a packaging machine placed below the combination weigher is
shown in Fig. 13.
The combination weigher shown in Fig. 12, whose operation
is entirely controlled by a control unit 20, is provided with a dispersion feeder
1 at the center of an upper part of the apparatus, the dispersion feeder 1 having
conical shape and radially dispersing objects to be weighed supplied from an external
feeding device by vibration. Around the dispersion feeder 1, linear feeders 2 are
provided for transferring the objects to be weighed sent from the dispersion feeder
1 into each of feeding hoppers 3 by vibration. A plurality of feeding hoppers 3
and weighing hoppers 4 are disposed below the linear feeders 2 and are arranged
circularly in such a manner that each feeding hopper 3 and each weighing hopper
4 correspond to the associated one of the linear hopper 2. The feeding hoppers 3
receive the objects to be weighed transferred from the linear feeders 2 and open
gates thereof when the weighing hoppers 4 disposed therebelow become empty to feed
the objects to be weighed to the weighing hoppers 4. Weight sensors 41 such as load
cells are attached to the weighing hoppers 4, and the weight of the objects to be
weighed inside the weighing hoppers 4 is measured by these weight sensors 41. A
combination of hoppers to discharge the objects to be weighed therefrom is selected
from the plurality of weighing hoppers 4 by combination calculation by the control
unit 20, and the objects to be weighed are discharged into the collecting chute
6 from the weighing hoppers 4 corresponding to the combination. The collecting chute
6 is provided below the weighing hoppers 4. The objects to be weighed discharged
from the weighing hoppers 4 slide down on the collecting chute 6, and is sent out
from an outlet provided in a lower portion thereof to the packaging machine (vertical
pillow packaging machine) shown in Fig. 13.
In the packaging machine, bags are produced and simultaneously
the objects to be weighed discharged from the combination weigher are charged into
the bags and packaged. In this packaging machine, a sheet of wrapping material 50
withdrawn from a roll of a wrapping material is caused to surround a tube 51 by
a former 52 to form cylindrical shape, is suctioned by a pulldown belt 53 to be
transferred downwardly, and the superposed vertical edges of the cylindrically formed
wrapping material 50 are sealed (by fusion adhesion) by a vertical sealing machine
54. The weighed objects to be weighed are then charged into the cylindrical wrapping
material 50 through the tube 51, and a horizontal sealing machine 55 disposed below
the tube 51 seals horizontally across the upper end of a preceding bag and the lower
end of the following bag in the transverse direction (by fusion adhesion). By this
horizontal sealing, the preceding bag is completed with its upper and lower ends
sealed since the lower end of the preceding bag is sealed by the previous horizontal
sealing. The center of the horizontal sealed portion is then cut by a cutter built
in the horizontal sealing machine 55 so that the preceding bag and the following
bag are separated.
Patent document 1:
Japanese Unexamined Patent Publication No. S60-161530
Patent document 2:
Japanese Examined Patent Publication H8-1395
Disclosure of the Invention
Problems to be Solved by the Invention
In such a conventional combination weigher, in order to
be adapted to a high-speed packaging machine, the discharge time interval (interval
of the timing of the start of discharging) needs to be shortened. Heretofore, the
number of the weighing hoppers is therefore increased to a certain number to constitute
so-called double shift or triple shift rather than single shift. By doing so, the
discharge time interval is shortened to 1/2 or 1/3 of single shift to be adapted
to such a packaging machine. Although this constitution enables shortening of the
discharge time interval, it does not shorten the length from the upper end to the
lower end of the batch of the objects to be weighed discharged from the collecting
chute 6, nor shorten the time taken to accommodate all of the objects to be weighed
discharged from the combination weigher into a bag (a bag of the packaging machine).
In the high-speed packaging machine, the cycle time from one sealing by the horizontal
sealing machine 55 to another is short. For this reason, if horizontal sealing is
carried out before all of the objects to be weighed discharged from the combination
weigher is accommodated into the bag, the objects to be weighed are disadvantageously
stuck in the sealed portion.
The present invention has been made to solve the problems
mentioned above, and its object is to provide a combination weigher which can prevent
the objects to be weighed from being stuck inside the packaging machine and can
be adapted to a high-speed packaging machine.
Means for Solving the Problems
To achieve the above-mentioned objects, the combination
weigher of the present invention is so configured as to comprise N (N is a plural
number) groups of combination hoppers which are N hopper lines of arcuate sections
composing a line of combination hoppers including a plurality of circularly arranged
combination hoppers for receiving objects to be weighed; N collecting chutes disposed
below the groups of combination hoppers to respectively correspond to the groups
of combination hoppers for collecting the objects to be weighed discharged from
the combination hoppers of the corresponding groups of combination hoppers and discharging
the same from an outlet provided in a lower portion thereof; N collecting hoppers
provided at the outlets of the collecting chutes to respectively correspond to the
groups of combination hoppers and the collecting chutes, for temporarily retaining
the objects to be weighed discharged from the outlets of the collecting chutes,
and then discharging the objects to be weighed into an inlet of the packaging machine;
and a control means for repeatedly carrying out, with respect to the groups of combination
hoppers and the corresponding collecting hoppers, a series of processes including
a combination process for performing a combination calculation on a basis of the
weight of the objects to be weighed fed into each combination hopper of the groups
of combination hoppers and determining a single combination of the combination hoppers
which causes the total weight of the fed objects to be weighed falls within a predetermined
weight range, a discharge preparation process for discharging the objects to be
weighed from the combination hoppers forming the combination determined by the combination
process, and a discharge process for discharging from the collecting hoppers the
objects to be weighed, discharged from the combination hoppers and retained in the
collecting hoppers, the control means carrying out the combination process and the
discharge preparation process with respect to each of the groups of combination
hoppers sequentially with a time difference 1/N of one operation cycle time, and
carrying out the discharge process with respect to each of the collecting hoppers
sequentially with a time difference of 1/N of the one operation cycle time, the
one operation cycle time being the time taken from the start of discharging of the
objects to be weighed from the combination hoppers forming the combination determined
by the combination process, followed by feeding of the objects to be weighed into
the combination hoppers forming the combination and subsequently performing a combination
calculation in a next combination process at least by using the weight of the objects
to be weighed in the combination hoppers forming the combination, until immediately
before the start of discharging of the objects to be weighed from the combination
hoppers forming the combination determined in the next combination process (this
is referred to as a first constitution).
According to this constitution, a plurality of the groups
of combination hoppers, the corresponding collecting chutes and the corresponding
collecting hoppers are provided, and each operates as a combination weigher and
sequentially discharges the objects to be weighed from the collecting hoppers to
the packaging machine. Therefore, the time interval for discharging from each collecting
hopper can be shortened, and the combination weigher can be adapted to a high-speed
packaging machine. In addition, the objects to be weighed discharged from the combination
hoppers of each group of combination hoppers are temporarily accumulated in each
collecting hopper after passing through each collecting chute, and the objects to
be weighed is discharged from the collecting hopper in a state that the objects
to be weighed gather together well. Hence, the batch length of the objects to be
weighed discharged from each collecting hopper is shortened and a single discharge
time is shortened, and the objects to be weighed can be prevented from getting stuck
inside the packaging machine.
Another possible constitution is such that the number of the groups of combination
hoppers, the collecting chutes and the collecting hoppers (these are collectively
referred to as a measuring section) is two (N=2). Thus, by providing a constitution
in which two measuring sections are provided and each measuring section is caused
to perform a so-called single shift operation, in contrast to a constitution of
a double shift operation, the one entire operation cycle time can be used as the
time taken for allowing the objects to be weighed discharged from the combination
hoppers to gather together as a chunk in each measuring section and discharging
the objects into the collecting hoppers. Therefore, there is time sufficient to
allow the objects to be weighed to gather together and to discharge the same, regardless
of the type of the objects to be weighed, and the combination weigher can be adapted
to packaging machines operated at a high speed for almost every kind of objects
to be weighed. Moreover, the constitution made to perform a single shift operation
can obtain a similar weighing accuracy with a more compact constitution in contrast
to the constitution made to perform a double shift operation. Therefore, the weigher
can be adapted to a packaging machine operated at a high speed with a more compact
constitution and a reduced size regardless of the type of the objects to be weighed
as described above.
The control means preferably has a constitution in which
the control means performs the discharge process according to a preset order of
the collecting hoppers for carrying out the discharge process, and in carrying out
the discharge process with respect to an arbitrary collecting hoppers, when the
discharge preparation process has not been carried out with respect to the groups
of combination hoppers corresponding to the arbitrary collecting hoppers prior to
carrying out the discharge process, does not perform the discharge process with
respect to the arbitrary collecting hoppers once, and then carries out the discharge
process with respect to the next collecting hoppers to be processed subsequently
to the arbitrary collecting hoppers, skipping the arbitrary collecting hoppers.
When there is no combination that falls within the predetermined weight range in
a certain group of combination hoppers (in case of combination failure), the discharge
preparation process is not carried out with respect to the group of combination
hoppers (the objects to be weighed are not fed to the collecting hoppers), the combination
process is carried out again after additional feeding or the like of the objects
to be weighed. Therefore, if an attempt is made to precisely keep the predetermined
discharging order of the collecting hoppers, the packaging machine enters a standby
state during the above mentioned one operation cycle time, thereby N times (operations
for N package bags) of packaging operations are not performed. Thus, in such a case,
as mentioned above, this collecting hopper is skipped and a discharge process is
carried out with respect to the next collecting hopper. As a result, only one omission
of the packaging operation performed by the packaging machine is satisfactory, and
a decrease in the rate at which the packaging machine is working can be minimized.
Alternatively, the control means preferably has a constitution
in which the control means sequentially selects from all of the collecting hoppers
corresponding to the groups of combination hoppers with respect to which the discharge
preparation process is carried out, and performs the discharge process with respect
to the selected collecting hoppers. In this case, the discharging order of the collecting
hoppers is not predetermined, the collecting hoppers, corresponding to the groups
of combination hoppers with respect to which the discharge preparation process has
been carried out, are sequentially selected and discharged. Hence, when there is
no combination that falls within the predetermined weight range in a certain group
of combination hoppers, as described above, only one omission of the packaging operation
performed by the packaging machine is satisfactory, and a decrease in the rate at
which the packaging machine is working can be minimized.
As already stated, in a case where the objects to be weighed
cannot be successively discharged from the collecting hoppers of the same group
of combination hoppers due to the occurrence of a series of combination failures
or other problems in this group of combination hoppers, under the condition in which
the discharging order of the collecting hoppers is predetermined and the turn of
the collecting hopper is skipped if the discharge preparation process is not carried
out due to a combination failure or the like in a certain group of combination hoppers,
or under the condition in which the discharging order of the collecting hoppers
is not predetermined and discharging is executed according to the order of the collecting
hoppers corresponding to the groups of combination hoppers with respect to which
a discharge preparation process has been carried out, the packaging machine does
not perform an operation once in every twice in a combination weigher comprising
two groups of combination hoppers and collecting hoppers. In a combination weigher
comprising three groups of combination hoppers and collecting hoppers, the packaging
machine does not perform an operation once in every three times, and in a combination
weigher comprising four groups of combination hoppers and collecting hoppers, the
packaging machine does not perform an operation once in every four times. Accordingly,
a constitution in which the number of the groups of combination hoppers, the collecting
chutes and the collecting hoppers is three or more (N≥3) is preferred.
To adapt the combination weigher to the packaging machine
which is operated at a speed that requires that the next discharge preparation process
is started before the discharge process is started with respect to the corresponding
groups of combination hoppers and the corresponding collecting hoppers if the number
of the groups of combination hoppers, the collecting chutes and the collecting hoppers
is two, the combination weigher is preferably constituted so that the number of
the groups of combination hoppers, the collecting chutes and the collecting hoppers
is three or more (N≥3). Because of this constitution, the combination weigher
is configured so that, in a group of combination hoppers and a collecting hopper,
the next discharge preparation process with respect to the group of combination
hoppers is not started at a time of starting the discharge process with respect
to the collecting hoppers, and when the packaging machine is stopped, accumulation
of two discharge batches of the objects to be weighed in the collecting hoppers
can be prevented, thereby enabling it to make the packaging machine produce its
maximum ability (maximum speed).
The collecting chutes are preferably so constituted that
the time taken for all of the objects to be weighed discharged to pass through the
collecting chutes and be fed into the collecting hoppers from the start of discharging
of the objects to be weighed from the combination hoppers forming the combination
determined by the combination process (hereinafter referred to as the transport
time) falls within the range of 0.9 time to 1.1 times as long as the one operation
cycle time. Thus, in order to prolong the transport time to be substantially equal
to one operation cycle time, the combination weigher may be constituted so that
the inclination of the slope of the collecting chute over which the objects to be
weighed slide down is decreased. The height of the collecting chute can be reduced
by decreasing the inclination of the collecting chute in such a manner, whereby
the height of the entire combination weigher can be also reduced. Moreover, decreasing
the inclination of the collecting chutes can make the objects to be weighed slide
down on the collecting chute more slowly. It can reduce the impact of collision
between the objects to be weighed when they slide down on the collecting chute and
the impact of collision between the objects to be weighed or the impact of collision
between the objects to be weighed and the collecting hoppers when the objects to
be weighed are fed into the collecting chute. This effectively prevents the objects
to be weighed from being damaged.
The combination weigher of the present invention comprises
N (N is a plural number) groups of combination hoppers which are N hopper lines
of arcuate sections composing a line of combination hoppers including a plurality
of circularly arranged combination hoppers for receiving objects to be weighed;
N collecting chutes disposed below the groups of combination hoppers to respectively
correspond to the groups of combination hoppers, for collecting the objects to be
weighed discharged from the combination hoppers of the corresponding groups of combination
hoppers and discharging the same from an outlet provided in a lower portion thereof;
N collecting hoppers provided at the outlets of the collecting chutes to respectively
correspond to the groups of combination hoppers and the collecting chutes, for temporarily
retaining the objects to be weighed discharged from the outlets of the collecting
chutes, and then discharging the objects to be weighed into an inlet of the packaging
machine; and a control means for repeatedly carrying out, with respect to each weighing
unit including the groups of combination hoppers and the corresponding collecting
hoppers, a series of processes including a combination process for performing a
combination calculation on a basis of the weight of the objects to be weighed in
an arbitrary number of combination hoppers of all the combination hoppers constituting
the groups of combination hoppers and determining a single combination of the combination
hoppers which causes the total weight of the fed objects to be weighed fall within
a predetermined weight range, a discharge preparation process for discharging the
objects to be weighed from the combination hoppers forming the combination determined
by the combination process, and a discharge process for discharging from the collecting
hoppers the objects to be weighed, discharged from the combination hoppers and retained
in the collecting hoppers, the control means carrying out the series of processes
with respect to each weighing unit once in every 1/k (k is an integer of 2 or more)
of one operation cycle time, and carrying out the series of processes with a time
difference of 1/(kxN) of the one operation cycle time according to a series of the
weighing units, the one operation cycle time being the time taken from the start
of discharging of the objects to be weighed from the combination hoppers forming
the combination determined by the combination process, followed by feeding of the
objects to be weighed into the combination hoppers forming the combination and subsequently
performing a combination calculation in a next combination process at least by using
the weight of the objects to be weighed in the combination hoppers forming the combination,
until immediately before the start of discharging of the objects to be weighed from
the combination hoppers forming the combination determined in the next combination
process (this is referred to as the second constitution).
According to this constitution, a plurality of the groups
of combination hoppers, the corresponding collecting chutes and the corresponding
collecting hoppers are provided, and each operates as a combination weigher and
sequentially discharges the objects to be weighed from the collecting hoppers to
the packaging machine. Therefore, the time interval for discharging from each collecting
hopper can be shortened, and the combination weigher can be adapted to a high-speed
packaging machine. In addition, the objects to be weighed discharged from the combination
hoppers of each group of combination hoppers are temporarily accumulated in each
collecting hopper after passing through each collecting chute, and the objects to
be weighed are discharged from the collecting hopper in a state that the objects
to be weighed gather together well. Hence, the batch length of the objects to be
weighed discharged from each collecting hopper is shortened and a single discharge
time is shortened, and the objects to be weighed can be prevented from getting stuck
inside the packaging machine. Moreover, the series of processes is carried out with
respect to each weighing unit once in every 1/k time of one operation cycle time,
and the series of processes is carried out with a time difference of 1/(kxN) time
of one operation cycle time among the weighing units, whereby the interval of the
discharge time for the objects to be weighed fed to the packaging machine can be
further shortened and the combination weigher can be adapted to packaging machines
operated at a high speed.
The control means preferably has a constitution in which
the control means performs the discharge process according to a preset order of
the collecting hoppers for carrying out the discharge process, and in carrying out
the discharge process with respect to an arbitrary collecting hoppers, when the
discharge preparation process has not been carried out with respect to the groups
of combination hoppers corresponding to the arbitrary collecting hoppers prior to
carrying out the discharge process, does not perform the discharge process with
respect to the arbitrary collecting hoppers once, and then carries out the discharge
process with respect to the next collecting hoppers to be processed subsequently
to the arbitrary collecting hoppers, skipping the arbitrary collecting hoppers.
When there is no combination that falls within the predetermined weight range in
a certain group of combination hoppers, the discharge preparation process is not
carried out with respect to the group of combination hoppers (the objects to be
weighed are not fed to the collecting hoppers), the combination process is carried
out again after additional feeding or the like of the objects to be weighed. Therefore,
if an attempt is made to precisely keep the predetermined discharging order of the
collecting hoppers, the packaging machine enters a standby state during the above
mentioned one operation cycle time, thereby N times (operations for N package bags)
of packaging operations are not performed. Thus, in such a case, as mentioned above,
this collecting hopper is skipped and a discharge process is carried out with respect
to the next collecting hopper. As a result, only one omission of the packaging operation
performed by the packaging machine is satisfactory, and a decrease in the rate at
which the packaging machine is working can be minimized.
Alternatively, the control means preferably has a constitution
in which the control means sequentially selects from all of the collecting hoppers
corresponding to the groups of combination hoppers with respect to which the discharge
preparation process is carried out, and performs the discharge process with respect
to the selected collecting hoppers. In this case, the discharging order of the collecting
hoppers is not predetermined, the collecting hoppers corresponding to the groups
of combination hoppers with respect to which the discharge preparation process has
been carried out are sequentially selected and discharged. Hence, when there is
no combination that falls within the predetermined weight range in a certain group
of combination hoppers, as described above, only one omission of the packaging operation
performed by the packaging machine is satisfactory, and a decrease in the rate at
which the packaging machine is working can be minimized.
The collecting chutes are preferably so constituted that
the time taken for all of the objects to be weighed discharged to pass through the
collecting chutes and be fed into the collecting hoppers from the start of discharging
of the objects to be weighed from the combination hoppers forming the combination
determined by the combination process (hereinafter referred to as transport time)
falls within the range of 0.9 time to 1.1 times as long as 1/k of the one operation
cycle time. Thus, in order to prolong the transport time to be substantially equal
to one operation cycle time, the combination weigher may be constituted so that
the inclination of the slope of the collecting chute over which the objects to be
weighed slide down is decreased. The height of the collecting chute can be reduced
by decreasing the inclination of the collecting chute in such a manner, whereby
the height of the entire combination weigher can be also reduced. Moreover, decreasing
the inclination of the collecting chutes can make the objects to be weighed slide
down on the collecting chute more slowly. It can also reduce the impact of collision
between the objects to be weighed when they slide down on the collecting chute and
the impact of collision between the objects to be weighed or the impact of collision
between the objects to be weighed and the collecting hoppers when the objects to
be weighed are fed into the collecting chute. This effectively prevents the objects
to be weighed from being damaged.
The first constitution described above is a case where (the weight of the objects
to be weighed fed into an arbitrary number of combination hoppers) used in the combination
calculation carried out for each of the groups of combination hoppers in the second
constitution is replaced to (the weight of the objects to be weighed fed into all
the combination hoppers constituting the group of combination hoppers), and where
the above mentioned k is 1.
If one operation cycle time is made equal to one weighing cycle time, the discharge
preparation process can be advantageously carried out immediately after the combination
process is finished with no waiting time. Herein, one weighing cycle time is the
time taken from the start of discharging of the objects to be weighed from the combination
hoppers forming the combination determined by the combination process, then after
the objects to be weighed are fed into the combination hoppers forming the combination
to the completion of the next combination process carried out by using at least
the weight of the objects to be weighed fed into the combination hoppers forming
the previous combination.
A constitution in which the combination hoppers are weighing
hoppers which weigh the weight of the fed objects to be weighed is also possible.
Another possible constitution is such that two lines of
combination hoppers are arranged in a vertical order, the combination hoppers of
the upper line are weighing hoppers for weighing the weight of the fed objects to
be weighed, the combination hoppers of the lower line are memory hoppers which are
provided to respectively correspond to the weighing hoppers, the objects weighed
by the weighing hoppers being fed into the memory hoppers, and the weighing hoppers
are configured to discharge the objects to be weighed selectively to the corresponding
memory hoppers and the corresponding collecting chute.
Another possible constitution is such that a plurality
of weighing hoppers for weighing the weight of the fed objects to be weighed are
provided above the combination hoppers correspondingly to the combination hoppers,
respectively; the combination hoppers are memory hoppers each comprising two containing
chambers into which the objects weighed by the weighing hoppers is separately fed,
the memory hoppers being capable of independently discharging the objects to be
weighed fed into each of the containing chambers thereof; the weighing hoppers are
constituted in such a manner that the objects to be weighed can be selectively discharged
into the two containing chambers of the corresponding memory hoppers; and the control
means performing a combination calculation performed for each of the groups of combination
hoppers on a basis of the weight of the objects to be weighed fed into the containing
chambers of the memory hoppers, determining a combination of the containing chambers
of the memory hoppers whose total weight of the fed objects to be weighed falls
within a predetermined weight range, and discharging the objects to be weighed from
the containing chambers forming the determined combination.
The combination hoppers may be weighing hoppers each comprising
two weighing chambers, and each of the weighing hoppers is capable of weighing the
weight of the objects to be weighed fed into each of the weighing chambers and independently
discharging the objects to be weighed fed into each of the weighing chambers, the
control means performing a combination calculation performed for each of the groups
of combination hoppers on a basis of the weight of the objects to be weighed fed
into the weighing chambers of the weighing hoppers, determining a combination of
the weighing chambers of the weighing hoppers whose total weight of the fed objects
to be weighed falls within a predetermined weight range, and discharging the objects
to be weighed from the weighing chambers forming the determined combination.
Another possible constitution is such that a plurality
of weighing hoppers are provided above the combination hoppers corresponding to
the combination hoppers, respectively, the weighing hoppers each comprising two
weighing chambers, and each of the weighing hoppers is capable of weighing the weight
of the objects to be weighed fed into each of the weighing chambers and independently
discharging the objects to be weighed fed into each of the weighing chambers, the
combination hoppers are memory hoppers each comprising two containing chambers corresponding
to the weighing chambers of the corresponding weighing hoppers, respectively, the
objects to be weighed being separately fed into the containing chambers from the
corresponding weighing chambers of the corresponding weighing hoppers, the memory
hoppers being capable of independently discharging the objects to be weighed fed
into each of the containing chambers thereof, the control means performing a combination
calculation performed for each of the groups of combination hoppers on a basis of
the weight of the objects to be weighed fed into the containing chambers of the
memory hoppers, determining a combination of the containing chambers of the memory
hoppers whose total weight of the fed objects to be weighed falls within a predetermined
weight range, and discharging the objects to be weighed from the containing chambers
forming the determined combination.
Effect of the Invention
The present invention has the constitution described above,
and can advantageously provide a combination weigher which can be adapted to a high-speed
packaging machine without causing the objects to be weighed being stuck in the packaging
machine.
The objects, features and advantages of the present invention are clarified with
reference to accompanying drawings from the detailed description of the preferable
embodiments below.
Brief Description of Drawings
- [Fig. 1] Fig. 1 (a) is a schematic diagram of a cross section seen from laterally
of a combination weigher of an embodiment of the present invention, while Fig. 1(b)
is a schematic diagram of collecting chutes and collecting hoppers of a combination
weigher of an embodiment of the present invention seen from above.
- [Fig. 2] Fig. 2 is a simplified perspective view of the collecting hoppers shown
in Fig. 1.
- [Fig. 3] Fig. 3(a) is a timing chart of a single shift operation in a combination
weigher of an embodiment of the present invention, while Fig. 3(b) is a timing chart
showing the opening and closing operation of the gates of the weighing hoppers and
collecting hoppers in one combination weigher unit of combination weigher units
A-D and the time when the objects to be weighed slide down on the collecting chute
to be fed to the collecting hoppers.
- [Fig. 4] Fig. 4 is a timing chart of a double shift operation of a combination
weigher of an embodiment of the present invention.
- [Fig. 5] Fig. 5(a) is a schematic diagram of another example of collecting chute
and collecting hoppers in a combination weigher of an embodiment of the present
invention seen from laterally, while Fig. 5(b) is a schematic diagram of the collecting
chute and collecting hoppers of the example seen from above.
- [Fig. 6] Figs. 6(a)-6(d) are the drawings respectively showing examples of the
states of the objects to be weighed discharged from the combination weigher falling
inside the packaging machine.
- [Fig. 7] Figs. 7(a)-7(d) are drawings for explaining the advantages of a constitution
having three or more combination weigher units in this embodiment.
- [Fig. 8] Fig. 8 is a schematic diagram showing another example of hoppers for
use in a combination weigher of an embodiment of the present invention.
- [Fig. 9] Fig. 9 is a schematic diagram showing another example of hoppers for
use in a combination weigher of an embodiment of the present invention.
- [Fig. 10] Fig. 10 is a schematic diagram showing another example of hoppers
for use in a combination weigher of an embodiment of the present invention.
- [Fig. 11] Fig. 11 is a schematic diagram showing another example of hoppers
for use in a combination weigher of an embodiment of the present invention.
- [Fig. 12] Fig. 12 is a schematic diagram showing a constitution of a conventional
combination weigher.
- [Fig. 13] Fig. 13 is a schematic diagram showing a constitution of a packaging
machine placed below the combination weigher.
Description of the Numerals
- 1 Dispersion feeder
- 2 Linear feeder
- 3 Feeding hopper
- 4 Weighing hopper
- 5 Memory hopper
- 6A-6D Collecting chutes
- 7A-7D Collecting hoppers
- 7a-7d Collecting hoppers
- 21 Control unit
Best Mode for Carrying Out the Invention
Preferred embodiments of the present invention will be
described below with reference to the drawings.
(Embodiments)
Fig. 1(a) is a schematic diagram of a cross section seen from laterally of a combination
weigher of an embodiment of the present invention, while Fig. 1(b) is a schematic
diagram of collecting chutes and collecting hoppers of a combination weigher of
an embodiment of the present invention seen from above.
The combination weigher of this embodiment is provided
with a dispersion feeder 1 at the center of an upper part of the apparatus, the
dispersion feeder 1 having conical shape and radially dispersing objects to be weighed
supplied from an external feeding device by vibration. Linear feeders 2 are provided
around the dispersion feeder 1, the linear feeders 2 transferring the objects to
be weighed sent from the dispersion feeder 1 into each of feeding hoppers 3 by vibration.
A plurality of the feeding hoppers 3 and weighing hoppers 4 are disposed below the
linear feeders 2 and are arranged circularly in such a manner that each feeding
hopper 3 and each weighing hopper 4 correspond to the associated one of the linear
feeder 2. The feeding hoppers 3 receive the objects to be weighed transferred from
the linear feeders 2, and gates (not shown) are opened when the weighing hoppers
4 disposed below the feeding hoppers become empty to feed the objects to be weighed
to the weighing hoppers 4. Weight sensors 41 such as load cells are attached to
the weighing hoppers 4, and the weight of the objects to be weighed inside the weighing
hoppers 4 is measured by these weight sensors 41. The constitution described above
is the same as that of the prior art example shown in Fig. 12. In this embodiment,
collecting chutes 6A-6D which are four separate elements are provided below the
weighing hoppers 4, and collecting hoppers 7A-7D are provided at the outlets of
the collecting chutes 6A-6D, respectively. A chute 61 having a substantially inverted
conical shape is partitioned into four chutes by partition walls 62, forming the
collecting chutes 6A-6D. Moreover, these four collecting chutes 6A-6D are positioned
in correspondence with 1/4 in number of all the weighing hoppers 4 to receive the
objects to be weighed discharged from 1/4 in number of the weighing hoppers 4 of
all the circularly disposed weighing hoppers 4. The objects to be weighed discharged
from the weighing hoppers 4 slide down on the collecting chutes 6A-6D corresponding
to the weighing hoppers 4 to be temporarily accumulated in the collecting hoppers
7A-7D. A simplified perspective view of the collecting hoppers 7A-7D is shown in
Fig. 2. Each of the collecting hoppers 7A-7D constitutes a portion for containing
the objects to be weighed by a side plate 71, two partition plates 72 and a gate
73. Each of the partition plates 72 is shared by adjacent collecting hoppers, and
four collecting hoppers 7A-7D are integrally formed. The objects to be weighed in
each of the collecting hoppers 7A-7D are discharged by opening the gate 73 outwardly
(for example, the direction in which the gate 73 of the collecting hopper 7A is
opened is shown by an arrow 74). A control unit 21 controls the operation of the
entire combination weigher and also carries out combination calculation. For example,
a packaging machine (vertical pillow packaging machine) shown in Fig. 13 is placed
below this combination weigher, and the objects to be weighed discharged from each
of the collecting hoppers 7A-7D are fed into an inlet which is a widened upper part
of a cylindrical tube 51 of the packaging machine.
The operation of the combination weigher of this embodiment
will be described now. In this embodiment, four collecting chutes 6A-6D are provided,
and each set of a linear feeder 2, feeding hoppers 3, weighing hoppers 4 and a collecting
hopper (7A-7D) respectively provided in correspondence with each of the collecting
chutes, operates as a single combination weigher. The collecting chute 6A and the
corresponding portions which operate as a single combination weigher are referred
to as a combination weigher unit A. Similarly, the collecting chute 6B and the corresponding
portions are referred to as a combination weigher unit B; the collecting chute 6C
and the corresponding portions are referred to as a combination weigher unit C;
and the collecting chute 6D and the corresponding portions are referred to as a
combination weigher unit D in the description below. Each of the combination weigher
units A, B, C and D has the same number of the weighing hoppers 4.
The control unit 21 carries out combination calculation
on a basis of a weighed value obtained by a weight sensor 41 for each of the combination
weigher units A, B, C and D, and determines a combination of hoppers for discharge
(hereinafter referred to discharge hopper) from a plurality of weighing hoppers
4 in each combination weigher unit. For example, when ten weighing hoppers 4 are
provided in correspondence with each of the collecting chutes 6A-6D and four hoppers
are selected as the discharge hoppers, a combination of four hoppers selected from
ten weighing hoppers 4 such that the total weight of the objects to be weight therein
falls within a permissible range (predetermined weight range) relative to the target
weight that is determined by the combination calculation. When there are more than
one combination that fall within the permissible range relative to the target weight,
for example, the combination which has the weight closest to the target weight (combination
which has the exact target weight, if any) is selected. The objects to be weighed
are discharged into the collecting chutes and are accumulated in the collecting
hoppers by opening and closing the gates (not shown) of the weighing hoppers 4 corresponding
to the determined combination. Moreover, the control unit 21 opens the gate of one
of the collecting hoppers 7A-7D in response to a feed command signal from the packaging
machine, and the objects to be weighed are fed from the collecting hopper whose
gate is opened into the cylindrical tube 51 of the packaging machine.
Fig. 3(a) is a timing chart of operation in each of the
combination weigher units A-D. In this Fig. 3(a), the timing of only a single weighing
cycle in each of the combination weigher units A-D is shown, but this weighing cycle
is repeated in succession in each of the combination weigher units A-D.
One weighing cycle (T) of each of the combination weigher
units A-D consists of a discharge time t1, a stabilization time t2 and a combination
time t3. The discharge time t1 is a time taken to open and close the gates of the
discharge hoppers which are operated to feed the objects to be weighed to the collecting
hoppers and to open and close the gates of the feeding hoppers which are operated
to feed the objects to be weighed to the discharge hoppers. The stabilization time
t2 is a stabilization time of the weight sensor 41 attached to the discharge hoppers.
The combination time t3 is a time taken to perform combination calculation and a
process for determining the next combination of the discharge hoppers. In this examples
of Fig. 3(a), a period for discharging the objects to be weighed to the packaging
machine by opening and closing the gates of the collecting hoppers in response to
a feed command signal from the packaging machine is within the discharge time t1.
Controlling the timing of opening and closing the gates of the collecting hoppers,
weighing hoppers (discharge hoppers) and feeding hoppers by the control unit 21
may be so adapted that, for example, the timing of opening and closing the gates
of the collecting hoppers is controlled on a basis of a feed command signal from
the packaging machine and the timing of opening and closing the gates of the weighing
hoppers and feeding hoppers is controlled on a basis of the timing of opening and
closing the gates of the collecting hoppers. This allows the timings of opening
and closing the gates of the collecting hoppers, weighing hoppers and feeding hoppers
to be different. The time T of one weighing cycle is a time which can be determined
uniquely depending on the properties of the objects to be weighed or the like.
In the case of Fig. 3(a), discharging of the objects to
be weighed from the combination weigher unit A to the packaging machine is carried
out based on a feed command signal indicating the timing a output from the packaging
machine; discharging from the combination weigher unit B to the packaging machine
is carried out based on a feed command signal of the timing b; discharging from
the combination weigher unit C to the packaging machine is carried out based on
a feed command signal of the timing c; and discharging from the combination weigher
unit D to the packaging machine is carried out based on a feed command signal of
the timing d. In such a manner, by operating each of the combination weigher units
A-D with a time difference of T/4 time in a preset order, the discharges can be
performed four times faster than in a case where the entire device operates as a
single combination weigher thereby allowing the combination weigher to be adapted
to a packaging machine operated at a high speed. Moreover, the collecting chutes
6A-6D and collecting hoppers 7A-7D are respectively provided in correspondence with
each of combination weigher units, and the objects to be weighed discharged from
the weighing hoppers 4 of the combination weigher units are temporarily accumulated
in the corresponding collecting hoppers 7A-7D through the corresponding collecting
chutes 6A-6D and are discharged from the collecting hoppers 7A-7D in a state of
gathering together satisfactory. Therefore, the batch length of the objects to be
weighed discharged from each of the collecting hoppers 7A-7D is shortened and the
period of a single discharge time is shortened, and the objects to be weighed can
be also prevented from being stuck inside the packaging machine.
Fig. 3(b) is a timing chart showing the time taken for
an operation for opening and closing in gates of the weighing hoppers and the collecting
hoppers in a combination weigher unit of the combination weigher units A-D and the
time taken for the objects to be weighed to slide down on the collecting chute and
be fed into the collecting hoppers.
As shown in Fig. 3(b), when the gates of the weighing hoppers
4 is opened during a period ta (the period from when the gates of the weighing hoppers
4 start to open, and then keep an opened state, until they are closed), the objects
to be weighed discharged from the weighing hoppers 4 are fed to the collecting hoppers
during a period tb. In a period tc immediately after the time &agr; (hereinafter
referred to as transport time) that elapses from when the gates of the weighing
hoppers 4 starts to open until the last object to be weighed which reaches the collecting
hopper is fed to the collecting hoppers, the gates of the collecting hoppers are
opened in response to a feed command signal from the packaging machine and the objects
to be weighed are discharged. In this Example, the collecting chutes are so constituted
that the transport time &agr; becomes equal to the time T of one weighing cycle.
That is, when the inclination of the chute surfaces of the collecting chutes is
large, as shown by the broken line in Fig. 3(b), the objects to be weighed quickly
reach the collecting hoppers and the transport time becomes &bgr;, but the transport
time &agr; can be extended to be equal to the time T of one weighing cycle by
reducing the inclination of the chute surfaces of the collecting chutes. The height
of the collecting chutes can be reduced by reducing the inclination of the collecting
chutes in such a manner, whereby the height of the entire combination weigher can
be also advantageously reduced. In particular, as in this embodiment, when the total
number of the weighing hoppers 4 is increased, the outer periphery of the collecting
chutes 6A-6D (outer periphery of the chute 61 having a substantially inverted conical
shape) is enlarged, and its height is increased, by providing a plurality of combination
weigher units A-D, an increase in the height of the collecting chutes 6A-6D can
be prevented by reducing the inclination of the collecting chutes 6A-6D. This also
provides an advantage of keeping the height of the entire combination weigher low.
Moreover, even when the height of the entire combination weigher is increased in
the constitution in which the memory hoppers 5 are provided below the weighing hoppers
4 as shown in Figs 9 and 11 as described later, the height of the collecting chutes
6A-6D can be reduced by decreasing the inclination of the collecting chutes, thereby
preventing an increase in the height of the entire combination weigher. Moreover,
decreasing the inclination of the collecting chutes can make the objects to be weighed
slide down on the collecting chute more slowly. It can also reduce the impact of
collision between the objects to be weighed when they slide down on the collecting
chute and the impact of collision between the objects to be weighed or the impact
of collision between the objects to be weighed and the collecting hoppers when the
objects to be weighed are fed into the collecting chute. This effectively prevents
the objects to be weighed from being damaged.
In this Example, although the transport time &agr; is
made equal to the time T of one weighing cycle, they may be slightly different.
However, it is undesirable to set the transport time &agr; too much longer than
the time T of one weighing cycle. If so, two batches of the objects to be weighed,
discharged from the weighing hoppers 4, are likely to coexist on the collecting
chutes, thereby resulting in mixing of these objects. Moreover, whereas shortening
the transport time does not increase the weighing capacity, the above advantage
cannot be achieved if the transport time is shortened excessively. Therefore, it
is empirically preferred that the transport time &agr; ranges from 0.9 time to
1.1 times as long as the weighing cycle time T. Moreover, since a period tc for
discharging the objects to be weighed from the collecting hoppers is set to be immediately
after the lapse of the transport time &agr; in this Example, the collecting chutes
are constituted so that the time from the start of discharging of the objects to
be weighed from the weighing hoppers 4 until the time immediately before the discharged
objects to be weighed are fed to the collecting hoppers and starts to be discharged
from the collecting hopper is set to the time equal to the transport time &agr;
(time ranging from 0.9 time to 1.1 times as long as the weighing cycle time), and
feeding into the collecting hoppers of all the objects to be weighed discharged
from the weighing hoppers 4 is completed immediately before discharging from the
collecting hoppers is started. However, any other design is possible as long as
the period tc during which the objects to be weighed are discharged from the collecting
hoppers is set to be between immediately after the lapse of the transport time &agr;
and the time that the objects to be weighed discharged from the weighing hoppers
4 next reaches the collecting hoppers. Therefore, the period tc during which the
objects to be weighed are discharged from the collecting hoppers may be different
from the discharge time t1 in some cases.
In the above, the case where the operation of one weighing
cycle (T) shown in Fig. 3(a) is repeated in succession in each of the combination
weigher units A-D is described, but the operation of one weighing cycle (T) is not
always repeated in succession. For example, in the combination weigher, the operation
time of the linear feeders 2 may be a bottleneck in some cases. When one operation
time (tf) of the linear feeders 2 for feeding the objects to be weighed to the feeding
hoppers 3 is longer than the time T of one weighing cycle, the operation time tf
of the linear feeders 2 becomes a bottleneck, generating a waiting time tw (=tf-T).
In such a case, the operation time tf of the linear feeders 2 (=T+tw) can be set
to one operation cycle time (Tm) so that the time T of one weighing cycle and waiting
time tw are repeated. In this case, each of the combination weigher units A-D can
be operated with a time difference of Tm/4 time. Moreover, as for the aforementioned
transport time a and the constitution of collecting chutes, the collecting chutes
may be so constituted that the transport time &agr; ranges from 0.9 time to 1.1
times as long as one operation cycle time Tm (in case where the transport time &agr;
is not a bottleneck).
The objects to be weighed of some types may not slide down
well on the collecting chutes, and therefore the aforementioned transport time (&agr;1
herein) is longer than the time T of one weighing cycle, creating a bottleneck.
In such a case, transport time &agr;1 can be one operation cycle time (Tm), and
each of the combination weigher units A-D can be operated with a time difference
of Tm/4 time. That is, each of the combination weigher units A-D can be operated
with a time difference of Tm/4 time by using the time which causes a bottleneck
as one operation cycle time Tm. When there exists a time which causes a bottleneck,
for example, an operation time (tg), which takes the next longest time to the bottleneck,
can be used to calculate tg/4 time and each of the combination weigher units A-D
can be operated with a time difference of (tg/4+x) time, in which x is an additional
extra time. In this case, Tm=tg+4x. In Fig. 3(a) above, the case where the time
T of one weighing cycle is equal to one operation cycle time Tm is shown.
In the above, a case where a single shift operation is
performed is described. A case where a double shift operation is performed will
be now described. A timing chart for a case in which a double shift operation is
performed is shown in Fig. 4. Fig. 4 is drawn in a manner similar to that of Fig.
3 (a). In double shift operation, in order to obtain a weighing accuracy similar
to that of single shift operation as shown in Fig 3 (a) described above in which
the total number of the weighing hoppers 4 in each of the combination weigher units
A-D is ten, and the number of the weighing hoppers selected by combination calculation
is four, the total number of the weighing hoppers 4 in each of the combination weigher
units A-D may be set to fourteen and the number of the weighing hoppers selected
by combination calculation may be set to four. In case of the double shift operation
in this combination weigher, operation is conducted so that discharging is carried
out once in every T/2 time in each of the combination weigher units A-D (double
shift operation) and each of the combination weigher units A-D is operated in a
preset order with a time difference of T/8 time, whereby discharging at a rate that
is twice faster than in the case of the single shift operation shown in Fig. 3 (a)
is achievable, allowing the combination weigher to be adapted to packaging machines
operated at a high speeds.
In the double shift operation in each of the combination
weigher units A-D, as in a double shift operation in a normal combination weigher,
discharging is carried out twice in one weighing cycle time T, by performing, in
succession, one weighing cycle consisting of a first combination discharging operation
for performing a combination calculation using an arbitrary number of weighed values
of the weighed values of all hoppers participating in the combination (weighing
hoppers 4 in this embodiment), thereby selecting such a combination of hoppers that
the sum of weighed values falls within a predetermined weight range, and discharging
the objects to be weighed in the hoppers forming the combination; and a second combination
discharging operation for performing a combination calculation using an arbitrary
number of weighed values of the weighed values of the hoppers which have not been
selected in the first combination discharging operation and thereby selecting such
a combination of hoppers that the sum of weighed values falls within a predetermined
weight range and discharging the objects to be weighed in the hoppers forming the
combination. In this embodiment, the objects to be weighed discharged from the weighing
hoppers are temporarily accumulated in the collecting hopper. Therefore, discharging
from the collecting hoppers is carried out in the next combination discharging operation.
Further, a triple shift operation can be also performed
in a similar manner. In this case, in order to obtain a weighing accuracy similar
to that of single shift operation as shown in Fig 3 (a) described above in which
the total number of the weighing hoppers 4 in each of the combination weigher units
A-D is ten, and the number of the weighing hoppers selected by combination calculation
is four, the total number of the weighing hoppers 4 in each of the combination weigher
units A-D may be set eighteen, and the number of the weighing hoppers 4 selected
by combination calculation may be set to four. Operation is conducted so that discharging
is carried out in each of the combination weigher units A-D once in every T/3 time
(triple shift operation), and each of the combination weigher units A-D is operated
in a preset order with a time difference of T/12 time, thereby discharging at a
rate that is three times faster than in the case of the single shift operation shown
in Fig. 3 (a) is achievable, allowing the combination weigher to be adapted to packaging
machines operated at higher speeds.
In the triple shift operation in each of the combination
weigher units A-D, as in a triple shift operation in a normal combination weigher,
discharging is carried out three times in one weighing cycle time T, by performing,
in succession, one weighing cycle consisting of a first combination discharging
operation for performing a combination calculation using an arbitrary number of
weighed values of the weighed values of all hoppers participating in the combination
(weighing hoppers 4 in this embodiment), thereby selecting such a combination of
hoppers that the sum of weighed values falls within a predetermined weight range,
and discharging the objects to be weighed in the hoppers forming the combination;
a second combination discharging operation for performing a combination calculation
using an arbitrary number of weighed values of the weighed values of the hoppers
which have not been selected in the first combination discharging operation, thereby
selecting such a combination of hoppers that the sum of weighed values falls within
a predetermined weight range and discharging the objects to be weighed in the hoppers
forming the combination; and a third combination discharging operation for performing
a combination calculation using an arbitrary number of weighed values of the weighed
values of the hoppers which have not been selected in the second combination discharging
operation, thereby selecting such a combination of hoppers that the sum of weighed
values falls within a predetermined weight range, and discharging the objects to
be weighed in the hoppers forming the combination. In this embodiment, the objects
to be weighed discharged from the weighing hoppers are temporarily accumulated in
the collecting hopper. Therefore, discharging from the collecting hoppers is carried
out in the next combination discharging operation.
As in the case where the collecting chutes are constituted
so that the transport time &agr; that elapses from when the gates of the weighing
hoppers 4 start to open, until the last object to be weighed which reaches the collecting
hopper is fed to the collecting hoppers ranges from 0.9 time to 1.1 times as long
as the weighing cycle time (T) as described above with reference to Fig 3 (b), a
similar advantages can be obtained by so constituting the collecting chutes that
the transport time &agr; ranges from 0.9 time to 1.1 times as long as T/2 time
in case where a double shift operation is performed, or that transport time &agr;
ranges from 0.9 time to 1.1 times as long as T/3 time in case where a triple shift
operation is performed.
When a double shift operation or a triple shift operation is performed as mentioned
above, the case where the operation of one weighing cycle (T) is repeated in succession,
that is, the case where the time T of one weighing cycle is equal to one operation
cycle time Tm in each of the combination weigher units A-D is described, but a time
associated with a bottleneck such as the operation time tf of the linear feeders
2, transport time &agr;1 and the like may exist in some cases, as already mentioned.
In such a case, when the time associated with the bottleneck is one operation cycle
time Tm, in double shift operation, operation can be such that discharging is carried
out once in every Tm/2 time in each of the combination weigher units A-D, and each
of the combination weigher units A-D can be operated with a time difference of Tm/8
time. Moreover, in triple shift operation, operation can be such that discharging
is carried out once in every Tm/3 time in each of the combination weigher units
A-D, and each of the combination weigher units A-D can be operated with a time difference
of Tm/12 time. In case where there exists the time which is a bottleneck, for example,
by using the operation time (tg) which requires the next longest time to the bottleneck,
when a double shift operation is performed, tg/2 time is calculated and operation
can be such that discharging is carried out once in every (tg/2+x1) time including
an additional extra time x1 in each of the combination weigher units A-D, and each
of the combination weigher units A-D is operated with a time difference of (tg/8+x1l4)
time. Moreover, when a triple shift operation is performed, tg/3 time is calculated
and operation can be such that discharging is carried out once in every (tg/3+x2)
time including an additional extra time x2 in each of the combination weigher units
A-D, and each of the combination weigher units A-D is operated with a time difference
of (tg/12+X1/4) time.
As for the transport time &agr; and the constitution of collecting chutes in the
case where an above-mentioned double shift operation is performed, the collecting
chutes may be so constituted that the transport time &agr; fall within the range
from 0.9 time to 1.1 times as long as Tm/2 time (when the transport time &agr;
is not a bottleneck). Similarly, as for the transport time &agr; and the constitution
of collecting chutes in the case where a triple shift operation is performed, the
collecting chutes may be so constituted that the transport time &agr; fall within
the range from 0.9 time to 1.1 times as long as the Tm/3 time (when the transport
time &agr; is not a bottleneck).
In this embodiment, in place of the collecting chutes and
collecting hoppers shown in Fig. 1, the collecting chutes and collecting hoppers
shown in Fig. 5 may be used. Fig. 5(a) is a schematic diagram of the collecting
chutes and collecting hoppers seen laterally used in place of the collecting chutes
and collecting hoppers shown in Fig. 1, and Fig. 5(b) is a schematic diagram of
the collecting chutes and collecting hoppers seen from above shown in Fig. 5(a).
In Fig. 1, integrally formed four collecting hoppers 7A-7D are provided in a central
lower part of the chute 61 having a substantially inverted conical shape. The constitution
in Fig. 5 is such that the outlets of the collecting chutes 6A-6D are provided apart
from each other in a lower part near the center of the chute 61 having a substantially
inverted conical shape, and the collecting hoppers 7a-7d are provided at their outlets,
respectively. The gates of the four collecting hoppers 7a-7d can be constituted
in a manner similar to the conventional feeding hoppers 3 or the like. Moreover,
the direction in which the collecting hoppers 7a-7d are disposed may be suitably
selected. For example, they may be so disposed that the gates of the collecting
hoppers 7a-7d open in the direction of a center S of the four collecting chutes
6A-6D. The constitution of Fig. 1 allows easier production of the collecting chutes,
but the constitution of Fig. 5 allows easier production of the collecting hoppers.
In this embodiment, a constitution in which the collecting
chute, which is conventionally a single piece, is divided into four pieces in the
circumferential direction and four combination weigher units A-D are correspondingly
provided is employed, but it is not limited to this constitution, and any constitution
may be employed as long as the collecting chute, which is conventionally a single
piece, is divided into N (N is a plural number)pieces in the circumferential direction,
and N combination weigher units are correspondingly provided. In a constitution
having N combination weigher units, in case where a single shift operation is performed,
each combination weigher unit is operated in a preset order with a time difference
of T/N time (T is a time for one weighing cycle), thereby allowing discharging at
a rate that is N times faster than in a case where the entire device operates as
a single combination weigher. Moreover, when a double shift operation is performed,
it is so operated that discharging is carried out once in every T/2 time in each
combination weigher unit (double shift operation) and each combination weigher unit
is operated in a preset order with a time difference of T/2N time, whereby allowing
discharging at a rate that is twice faster than in a case of a single shift operation.
Moreover, when a triple shift operation is performed, it is so operated that discharging
is carried out once in every T/3 time in each combination weigher unit (triple shift
operation) and each combination weigher unit is operated in a preset order with
a time difference of T/3N time, thereby allowing discharging at a rate that is three
times faster than in a case of a single shift operation. Although the case where
the time T of one weighing cycle is equal to one operation cycle time Tm is described
as an example herein, as already mentioned, when there exists the time which causes
a bottleneck longer than the time T of one weighing cycle, T in the above description
can be replaced by Tm with the time which causes a bottleneck as one operation cycle
time Tm.
In the case of the constitution in which two combination weigher units are provided
and a single shift operation is performed, in contrast to a constitution of a double
shift operation, in each combination weigher unit, the one entire operation cycle
time Tm (equal to one weighing cycle time T when there is no bottleneck mentioned
above) can be used as the time taken for allowing the objects to be weighed discharged
from the weighing hoppers to gather together in the collecting hoppers and discharged
as a chunk. Therefore, there is time sufficient to allow the objects to be weighed
to gather together and to discharge the same, regardless of the type of the objects
to be weighed, and the combination weigher can be adapted to packaging machines
operated at a high speed for almost every kind of the objects to be weighed. Moreover,
the constitution made to perform a single shift operation can obtain a similar weighing
accuracy with a more compact constitution in contrast to the constitution made to
perform a double shift operation. Therefore, the weigher can be adapted to a packaging
machine operated at a high speed with a more compact constitution and a reduced
size regardless of the type of the objects to be weighed as described above.
Subsequently, the advantages of a constitution of a combination
weigher comprising a plurality of combination weigher units each including separate
collecting chutes and collecting hoppers will be specifically described with reference
to Figs. 6(a)-(d). Figs. 6(a)-6(d) are the drawings respectively showing examples
of the state of falling of the objects to be weighed discharged from the combination
weigher inside the packaging machine. For example, they show the state of the objects
to be weighed which are fed through the opening portion of the tube 51 of the vertical
pillow packaging machine shown in Fig. 13 and falling inside the wrapping material
50 formed cylindrically and the horizontal sealing machine 55 which carries out
horizontal sealing of the bag. Horizontal sealing has been already carried out by
the horizontal sealing machine 55 at the lower end of the wrapping material 50,
which is not shown. The former 52, pulldown belt 53 and vertical sealing machine
54 shown in Fig. 13 are omitted and not illustrated. In Figs. 6(a)-6(d), one batch
of the discharge from the combination weigher is shown as a chunk of the objects
to be weighed.
Fig. 6(a) is a drawing showing an example of a state of
falling of the objects to be weighed fed from, for example, a conventional combination
weigher inside a packaging machine with no collecting hoppers provided as shown
in Fig. 12. For example, it is assumed that the objects to be weighed such as potato
chips (one chunk) falls down one after another with a falling pitch C1 of 1200 mm,
and the length P1 from the upper end to the lower end of a batch of the falling
objects to be weighed (hereinafter referred to as the batch length of the objects
to be weighed) is 1000 mm. At this time, the batch distance W1=C1-P1 of the objects
to be weighed which fall in succession is 200 mm. Herein, when the falling speed
of the objects to be weighed is, for example, 1400 mm/sec., the time interval at
which the objects to be weighed fall is 1200 mm+1400 mm/sec. =0.8571, and the measurement
speed of the combination weigher is 60 sec.+0.8571 sec./time =70 times/min. The
falling pitch is a distance from the lower end (or upper end) of a certain batch
of the objects to be weighed to the lower end (or upper end) of the next batch of
the objects to be weighed.
To carry out horizontal sealing by the packaging machine,
the horizontal sealing machine 55 needs to be operated so that the wrapping material
50 is sandwiched at the space between the batches of the objects to be weighed by
the horizontal sealing machine 55. Accordingly, if the batch distance (W1) of the
objects to be weighed is less than about 200 mm, the objects to be weighed may be
stuck within the sealed portion of the package bag. Therefore, if the measurement
speed of the combination weigher (discharging speed) is increased further from the
state shown in Fig. 6(a), the falling pitch (C1) is reduced but the batch length
(P1) of the objects to be weighed stays constant. Therefore, the batch distance
(W1=C1·P1) of the objects to be weighed is reduced, thereby causing the objects
to be weighed to be stuck within the sealed portion of the package bag. Therefore,
the speed cannot to be increased any more.
Fig. 6(b) is a drawing showing the state of the objects
to be weighed in which the speed at which it is fed is three times faster than in
the state shown in Fig. 6(a), that is, the state of falling of the objects to be
weighed when the measurement speed of the combination weigher is 210 times/min.
The Fig. 6(b) is not drawn as it is to facilitate explanation. The falling pitch
C2 of the batches of the objects to be weighed in this case is 400 mm, the batch
length P2 of the objects to be weighed is 1000 mm, as in the case of Fig. 6(a),
and the batch distance W2=C2-P2 of the objects to be weighed is -600 mm. Therefore,
the objects to be weighed which fall in succession overlap one above the other.
Consequently, the batches of the objects to be weighed, which are sequentially falling,
will be completely overlapped, and thus they fall without any space, and therefore
they will be stuck within the sealed portion of the package bag. In this case, the
speed of 210 times/min. can be realized by causing the conventional combination
weigher shown in Fig. 12 to perform a triple shift operation, but as mentioned above,
the objects to be weighed cannot be prevented from being stuck within the sealed
portion of the package bag.
For this reason, as in this embodiment, a constitution
of three combination weigher units comprising separate collecting chutes and collecting
hoppers is provided, whereby the objects to be weighed can be prevented from being
stuck in an end region of the package bag. This will be further described with reference
to Figs. 6(c) and 6(d).
Fig. 6(c) is a drawing showing, for example, the state
of falling of the objects to be weighed discharged from the collecting hopper in
the interior of the packaging machine, in which a collecting hopper is provided
at the outlet of the collecting chute 6 of a conventional combination weigher as
shown in Fig. 12 and the measurement speed is the same as in the case of Fig. 6(a).
In this case, although the falling pitch C3 of the batches of the objects to be
weighed is not changed from 1200 mm, the objects to be weighed is temporarily stored
in the collecting hoppers and then discharged. Therefore, the batch length P3 of
the objects to be weighed is reduced to 200 mm and the batch distance W3 of the
objects to be weighed falling sequentially is 1000 mm. Therefore, providing the
collecting hoppers increases the batch distance between the objects to be weighed,
thereby allowing horizontal sealing in the packaging machine at flexible timing.
Fig. 6(d) is a drawing which shows the state of falling
of the objects to be weighed in a case where, as in this embodiment, a constitution
which has three combination weigher units respectively including separate collecting
chutes and collecting hoppers is provided, and it is so operated that discharging
timing from the collecting hoppers of each combination weigher unit is carried out
with a time difference of T/3 time (T is one weighing cycle time of each combination
weigher unit). In this case, as in the case of Fig. 6(c), the batch length P4 of
the objects to be weighed discharged from the collecting hoppers is 200 mm. Therefore,
by setting the batch distance W4 of the objects to be weighed to a minimum value
which can prevent the objects to be weighed from being stuck within the sealed portion
of the package bag, i.e., 200 mm, the falling pitch C4 can be shortened to 400 mm.
At this time, the time intervals at which the batches of the objects to be weighed
fall is 400÷1400 mm/sec.=0.2857 sec., and the measurement speed is 60 sec.÷0.2857
sec./time =210 times/min. That is, it suffices that the measurement speed of each
combination weigher unit is 70 times/min.
Therefore, as in this embodiment, a constitution which
has three combination weigher units each respectively including separate collecting
chutes and collecting hoppers is provided, and it is so operated that discharging
timing from the collecting hoppers of each combination weigher unit is carried out
with a time difference of T/3 time, whereby a measurement speed that is three times
faster can be achieved. In this example, the batch length (P4) of the objects to
be weighed which is discharged from the collecting hoppers and is falling inside
the packaging machine is 200 mm and the minimum value of the batch distance (W4)
between the objects to be weighed is 200 mm. However, this value varies depending
on the objects to be weighed and the performance of the packaging machine. Presently,
the upper limit of the performance of a vertical pillow packaging machine is about
210 times/min., but if the performance of the packaging machine is improved and
a faster vertical pillow packaging machine is developed, the performance of the
combination weigher can be easily matched to the ability of the packaging machine
by increasing the number of the combination weigher units N. Therefore, the higher
the ability of the packaging machine, the more noticeable the effect of the invention.
Further, it will be described with reference to Fig. 7
that providing a constitution having three or more combination weigher units provides
very high merit in this embodiment.
Fig. 7(a) is a drawing which shows the state of falling
of the objects to be weighed in the interior of the combination weigher and packaging
machine, the combination weigher including, for example, a collecting hopper provided
at the outlet of the collecting chute 6 of a conventional combination weigher as
shown in Fig. 12. Fig. 7(b) is a drawing which shows the state of falling of the
objects to be weighed in the interior of the combination weigher which have a constitution
in which two combination weigher units are provided in this embodiment and in the
interior of the packaging machine. Fig. 7(c) is a drawing which shows the state
of falling of the objects to be weighed in the interior of the combination weigher
which have a constitution in which three combination weigher units are provided
in this embodiment and in the interior of the packaging machine. In Figs. 7(a)-7(c),
the packaging machines are shown on the lower side as in Figs. 6(a)-6(d), and the
collecting chutes and collecting hoppers of the combination weigher are shown on
the upper side, which are not drawn as it is. Moreover, the objects to be weighed
are also shown as in Figs. 6(a)-6(d).
In the case of Fig. 7(a), the gate of the collecting hopper
7 provided at the outlet of the collecting chute 6 of the combination weigher is
opened and closed to discharge the objects to be weighed. In the case of Fig. 7(b),
collecting hoppers 7A, 7B are provided at the outlets of the collecting chutes 6A,
6B of two combination weigher units, respectively, and the gates of the collecting
hopper 7A and collecting hopper 7B are opened and closed at different times to discharge
the objects to be weighed. In the case of Fig. 7(c), collecting hoppers 7A, 7B,
7C are provided at the outlets of the collecting chutes 6A, 6B, 6C of three combination
weigher units, respectively, and the gates of the collecting hopper 7A, collecting
hopper 7B and collecting hopper 7C are opened and closed with a time difference
to discharge the objects to be weighed. In Figs. 7(a), 7(b) and 7(c), the objects
to be weighed discharged through the combination weighers are fed from the opening
portion of the tube 51 of the packaging machine and fall inside the wrapping material
50, and the horizontal sealing machine 55 is operated to carry out horizontal sealing
aiming at the space between the batches of the falling objects to be weighed. Therefore,
to prevent the objects to be weighed from being stuck within the sealed portion
of the package bag, the batch distance of the objects to be weighed which fall in
succession needs to be about 200 mm or more, as already mentioned. In all the combination
weighers of Figs. 7(a), 7(b) and 7(c), a collecting hopper is provided. Therefore,
as mentioned in the description of Fig. 6(d), the batch distance W4 between the
objects to be weighed in the packaging machine is achieved to be 200 mm. In addition,
since the objects to be weighed gather together in the collecting hoppers and then
are discharged to the packaging machine, the batch length P4 of the objects to be
weighed in the packaging machine is also 200 mm. This makes the falling pitch C4
400 mm, and thus operation at the measurement speed which corresponds to the present
maximum performance (maximum packaging speed) of vertical pillow packaging machines,
i.e., 210 times/min. is seemingly possible in any of three combination weighers
of Figs. 7(a), 7(b) and 7(c). However, as will be mentioned later, serious troubles
occur in actual operation in cases of the combination weighers of Figs. 7(a) and
7(b). The operation speed of the packaging machine is assumed to be maximum, i.e.
210 times/min., in the below.
In any cases of Figs. 7(a)-7(c), for example, the objects
to be weighed such as potato chips are discharged from the weighing hoppers, slide
down on the collecting chutes and are temporarily retained in the collecting hoppers.
This distance from the weighing hoppers to the collecting hoppers that the objects
to be weighed fall is set to, for example, 600 mm, and the falling speed of the
objects to be weighed is set to, for example, 1400 mm/sec. (they vary in actual
operation, but are assumed to be constant herein).
In the case of Fig. 7(a), since the operation speed of
the packaging machine is 210 times/min., the measurement speed of the combination
weigher is also 210 times/min. At this time, when the falling speed of the objects
to be weighed which falls into the collecting hoppers 7 is 1400 mm/sec. as mentioned
above, the falling pitch CS1 of the batches of the objects to be weighed is 1400
mm/sec. ×60 sec. +210 times/min. =400 mm, and batches of the objects to be
weighed fall at a pitch of 400 mm. When the batch length PS1 of the objects to be
weighed is 500 mm herein, the batch distance WS1=CS1-PS1 of the objects to be weighed
falling sequentially is -100 mm, which causes the objects to be weighed to overlap
by 100 mm.
Therefore in this case, irrespective of the timing at which
the gates of the collecting hoppers 7 are opened and closed, the objects to be weighed
are stuck in the gates. In addition, since one batch of the objects to be weighed
cannot be clearly distinguished from other batches, it is difficult to correctly
feed into a package bag one batch of the objects to be weighed, and the weight of
the objects to be weighed in the package bag contains great errors. Therefore, this
constitution is unsuitable for practical use.
In the case of Fig. 7(b), since the operation speed of
the packaging machine is 210 times/min., the measurement speed (discharging speed)
necessary for each of the two combination weigher units is 210 times/min. ÷2=105
times/min. Therefore, the falling pitch CS2 of the batches of the objects to be
weighed which fall into the collecting hoppers 7A, 7B is 800 mm. Because the batch
length PS2 of the objects to be weighed is 500 mm, the batch distance WS2 of the
consecutive objects to be weighed is 300 mm, and the causes of the collecting hoppers
getting stuck and causes of weight errors in a package bag, which are illustrated
in Fig. 7(a), are eliminated.
However, since the falling distance of the objects to be
weighed from the weighing hoppers to the collecting hoppers is 600 mm and the falling
pitch CS2 is as short as 800 mm, the batch distance WS2 of the objects to be weighed
is only 300 mm. Therefore, discharging from the weighing hoppers must be started
before the preceding objects to be weighed gather together in the collecting hoppers
and discharging from the collecting hoppers to the packaging machine therebelow
is started. This is not a problem when the packaging machine is operated without
stopping or any trouble, but serious problems occur when the packaging machine is
stopped, for example, when a package film of the packaging machine or a film for
printing date is used up. In the combination weigher of Fig. 7(b), since the objects
to be weighed need to be discharged from the weighing hoppers before the collecting
hoppers are opened on a basis of a feed command signal of the packaging machine,
two batches of the objects to be weighed are accumulated in the collecting hoppers
2 each time the packaging machine stops. If they are discharged into the packaging
machine, very large errors may occur in the weights in package bags. Therefore,
this constitution cannot be substantially put into practical use either. Of course,
it is possible to wait discharging from the weighing hoppers until the collecting
hoppers start to open by reducing the operation speed of the combination weigher,
but this creates a serious problem that the maximum performance of the packaging
machine cannot be achieved.
Hence, the following will describe that providing a constitution
having the three combination weigher units as shown in Fig. 7(c) can solve all of
these problems.
Since the operation speed of the packaging machine is 210
times/min., the measurement speed (discharging speed) necessary for each of the
three combination weigher units is 210 times/min.÷3=70 times/min. Therefore,
the falling pitch CS3 of the batches of the objects to be weighed which fall into
the collecting hoppers 7A, 7B is 1200 mm. Since the batch length PS3 of the objects
to be weighed is 500 mm, the batch distance WS3 of the objects to be weighed is
700 mm. Therefore, the causes of the collecting hoppers getting stuck and causes
of weight errors in package bags, which are illustrated in Fig. 7(a), are eliminated.
In Fig. 7(c), the objects to be weighed 10 indicated by
the broken line is virtually shown for the purpose of explanation, and it is in
reality kept in the weighing hoppers. This is because the distance which the objects
to be weighed fall from the weighing hoppers to the collecting hoppers is 600 mm,
and therefore the falling pitch CS3 is as long as 1200 mm and the batch distance
WS3 of the objects to be weighed is 700 mm. Accordingly, the preceding objects to
be weighed gather together in the collecting hoppers, and when the gate of the collecting
hopper 7A is opened on a basis of a feed command signal of the packaging machine,
the next objects to be weighed 10 is still in the weighing hoppers. Therefore, the
drawback of the case where there are two combination weigher units described with
reference to Fig. 7(b), i.e., the problem that two batches of the objects to be
weighed that are discharged are accumulated in the collecting hoppers when the packaging
machine stops is solved.
Thus, providing a constitution having three combination
weigher units in this embodiment can solve all of these problems. Moreover, the
measurement speed of 70 times/min. necessary for each combination weigher unit is
achievable by a single shift operation in each combination weigher unit, whereby
all the combination weigher units can have more compact constitutions.
Further, making the number of the combination weigher units
four facilitates an operation at 280 times/min. As the number of the combination
weigher units is increased in such a manner, the measurement speed of the entire
combination weigher can be faster. However, it also increases the size of the apparatus.
Considering this, the maximum number of the combination weigher units is desirably
about ten.
In this embodiment, the combination weigher units A-D are
operated in a preset order with a predetermined time difference (T/4 time in the
case of Fig. 3 (A), T/8 time in the case of Fig. 4), and discharging from each of
the collecting hoppers 7A-7D is also carried out in a preset order. However, due
to the shortage or maldistribution of the objects to be weighed on the dispersion
feeder 1, in one of the combination weigher units, there may be no such combinations
that the total weight of the objects to be weighed does not fall within a permissible
range (predetermined weight range). In this case, discharging from the weighing
hoppers 4 into the collecting hoppers is not carried out in the combination weigher
unit, and the objects to be weighed cannot be discharged from the collecting hoppers
(discharge from the collecting hoppers is not ready). When there are no combinations
which fall within a predetermined weight range, the combination calculation is carried
out again after the objects to be weighed is additionally fed or fed again into
the weighing hoppers 4 in the combination weigher unit. Therefore, if an attempt
is made to precisely keep the discharging order of the collecting hoppers, one weighing
cycle time is required until discharging in the combination weigher unit is ready
next. This is a problem peculiar to combination weighers. For example, in a constitution
having N combination weigher units, when the combination weigher units are at a
single shift operation and there is no combination that falls within a predetermined
weight range as a result of a combination calculation in one of the combination
weigher units (that is, in a case of combination failure), the packaging machine
enters a standby state during the above-mentioned one weighing cycle time to keep
the discharging order of the collecting hoppers, whereby N times (operations for
N package bags) of packaging operations are not performed. Thus, in such a case,
after discharging from the collecting hoppers of the combination weigher unit has
failed, that collecting hopper is skipped and the turn is given to the collecting
hoppers of the combination weigher unit to discharge next. For example, when the
discharging order of the collecting hoppers 7A-7D in Figs. 1 and 3 is predetermined
to the order of 7A, 7B, 7C, 7D and there are no combinations which fall within a
predetermined weight range as a result of a combination calculation carried out
in the combination weigher unit A, the discharging operation of the collecting hopper
7A based on a feed command signal a is not performed, and the collecting hopper
7A is skipped and the discharging operation of the collecting hopper 7B is performed
based on the next feed command signal b. Subsequently, the discharging operation
of the collecting hopper 7C next to the collecting hoppers 7B is performed. This
allows the packaging machine to miss the packaging operation only once, and a decrease
in the operating rate of the packaging machine can be minimized. Alternatively,
discharging may be started sequentially with the collecting hoppers which are ready
for discharging without predetermining the discharge order of the collecting hoppers.
Also in this case, a decrease in the operating rate of the packaging machine can
be minimized as in the above.
The following will discuss the case, as already stated,
where the objects to be weighed cannot be successively discharged from the collecting
hoppers of the same combination weigher unit due to the occurrence of a series of
combination failures or other problems in this combination weigher unit, under the
condition in which the discharging order of the collecting hoppers is predetermined
and the turn of the collecting hopper is skipped if discharging of the collecting
hoppers is not ready in one of the combination weigher units because of combination
failure or the like, or under the condition in which the discharging order of the
collecting hoppers is not predetermined and discharging is executed according to
the order in which the collecting hoppers become ready to discharge. In this case,
the packaging machine does not perform an operation once in every twice in a combination
weigher comprising two combination weigher units; skips an operation once in every
three times in a combination weigher comprising three combination weigher units;
and the packaging machine does not perform an operation once in every four times
in a combination weigher comprising four combination weigher units. Accordingly,
a constitution comprising three or more combination weigher units is preferred.
The case where the weighing hoppers 4 are the only participants
in the combination is described in this embodiment, but the memory hoppers 5 may
be provided obliquely below the corresponding weighing hoppers 4, respectively,
shown in Fig. 8 as participants in the combination. In this case, the weighing hoppers
4 is constituted so as to discharge the objects to be weighed selectively into the
collecting chute 6x (6A-6D) and memory hoppers 5. When the memory hoppers 5 become
empty, the objects to be weighed are fed from the weighing hoppers 4. In each combination
weigher unit, a combination calculation by the control unit 21 determines a combination
of hoppers (discharge hopper) to carry out discharging a plurality of the weighing
hoppers 4 and the memory hoppers 5) to carry out discharging among a plurality of
the weighing hoppers 4 and the memory hoppers 5, and the objects to be weighed are
discharged from the discharge hoppers corresponding to the combination into the
collecting chute 6x. The weight of the objects to be weighed in the memory hoppers
5 used in the combination calculation is that weighed in the weighing hoppers 4
provided above.
For example, in the constitution of Fig. 1, in order to
achieve a performance which is similar to that in the case where each of the combination
weigher units A-D is provided with ten weighing hoppers 4 and performs a single
shift operation as mentioned above, it suffices that each of the combination weigher
units A-D is provided with only five weighing hoppers 4 and five memory hoppers
5, thereby reducing the number of the expensive weight sensors 41 by half.
As shown in Fig. 9, each of the memory hoppers 5 may have
two containing chambers 5a, 5b. In this case, the weighing hoppers 4 are constituted
in such a manner that the objects to be weighed can be discharged selectively into
the containing chamber 5a and containing chamber 5b of the memory hopper 5, and
the objects are not discharged into the collecting chute 6x. The two containing
chambers 5a, 5b of the memory hopper 5 have such a constitution that they can independently
discharge the objects to be weighed. A combination calculation is carried out, for
example, by using the weight of the objects to be weighed in the containing chambers
5a, 5b of each of the memory hopper 5, and the containing chambers 5a, 5b participate
in the combination and the weighing hoppers 4 do not participate in the combination.
The weights weighed in the weighing hoppers4 disposed above the containing chambers
5a, 5b are used as the weights of the objects to be weighed in each of the containing
chambers 5a, 5b. The weighing hoppers 4 can also participate in the combination
on condition that a combination of any of the weighing hoppers 4 and either of the
containing chambers 5a, 5b of the memory hopper 5 corresponding to the weighing
hopper 4, which are selected together, is valid. For example, when the corresponding
weighing hoppers 4 and a containing chamber 5a of a memory hopper 5 are selected
together, the objects to be weighed in the weighing hoppers 4 pass through the containing
chamber 5a and are discharged into the collecting chute 6X.
As shown in Fig. 10, each of the weighing hoppers 4 may
have two weighing chambers 4a, 4b. In the constitution of this case, the feeding
hoppers 3 can selectively discharge the objects to be weighed into the weighing
chamber 4a and weighing chamber 4b of the weighing hoppers 4 and the two weighing
chambers 4a, 4b of the weighing hoppers 4 can independently discharge the objects
to be weighed. The combination calculation is carried out by using the weight of
the objects to be weighed in the weighing chambers 4a, 4b of the weighing hoppers
4, and the weighing chambers 4a, 4b participate in the combination. In each of the
weighing hoppers 4 having the two weighing chambers 4a, 4b, when the objects to
be weighed are provided only in one of the weighing chambers, for example the weighing
chamber 4a, the weight of the objects to be weighed in the weighing chamber 4a is
weighed by the weight sensor 41. When the objects to be weighed are provided in
the other weighing chamber 4b, the total weight of the objects to be weighed in
the two weighing chambers 4a, 4b is weighed by the weight sensor 41. In the control
unit 21 (refer to Fig. 1), the weight of the objects to be weighed in the weighing
chamber 4a are subtracted from the total weight of the objects to be weighed in
these two weighing chambers 4a, 4b, whereby the weight of the objects to be weighed
in the weighing chamber 4b is calculated to carry out a combination calculation.
As shown in Fig. 11, each of the weighing hoppers 4 may
have two weighing chambers 4a, 4b, and the memory hoppers 5 having the two containing
chambers 5a, 5b corresponding to the weighing chambers 4a, 4b of the weighing hoppers
4 may be further provided below the weighing hoppers 4, respectively. In the constitution
of this case, the feeding hoppers 3 can discharge the objects to be weighed selectively
into the weighing chamber 4a and weighing chamber 4b of the weighing hoppers 4.
The objects to be weighed in the weighing chamber 4a of the weighing hoppers 4 are
sent into the containing chamber 5a of the memory hoppers 5, and the objects to
be weighed in the weighing chamber 4b of the weighing hoppers 4 are sent into the
containing chamber 5b of the memory hoppers 5. The combination calculation is carried
out, for example, by using the weight of the objects to be weighed in the containing
chambers 5a, 5b of the memory hoppers 5. The containing chambers 5a, 5b participate
in the combination, while the weighing hoppers 4 do not participate in the combination.
The weights weighed and calculated in the weighing chambers 4a, 4b of the weighing
hoppers 4, disposed above the containing chambers 5a, 5b, are used as the weight
of the objects to be weighed in the containing chambers 5a, 5b. The weighing chambers
4a, 4b of the weighing hoppers 4 may also participate in the combination on condition
that only combination in which a weighing chamber 4a, 4b and a corresponding containing
chamber 5a, 5b, respectively, are selected together are valid. For example, when
the weighing chamber 4a and the corresponding containing chamber 5a are simultaneously
selected, the objects to be weighed in the weighing chamber 4a is discharged into
the collecting chute 6x through the containing chamber 5a.
When the hoppers shown in Figs. 8-11 are used, as already
state, their constitution is not limited to that for performing a single shift operation,
but also can be that for performing a double shift operation or a triple shift operation.
The combination weigher of this embodiment comprises the
dispersion feeder 1, linear feeders 2 and feeding hoppers 3, but their constitution
is not limited, and other constitutions may be used depending on the type of the
objects to be weighed (powders, chunks) or the like as long as a means for supplying
the objects to be weighed into the weighing hoppers 4 is provided. Moreover, the
control unit 21 is not limited to being configured as the single control apparatus,
but instead may be configured to include a plurality of control apparatuses disposed
in a distributed manner, and these components may be constituted in such a manner
that these components co-operate to control the operation of the combination weigher.
Many improvements and other embodiments of the present invention are obvious for
persons skilled in the art from the above description. Therefore, the above descriptions
should only be interpreted as examples, and are provided for the purpose of teaching
the best mode for carrying out the present invention to persons skilled in the art.
The details of constitution and/or functions can be substantially modified unless
the spirit of the present invention is departed from.
Industrial Applicability
The present invention is useful as a combination weigher
which can be adapted to a high-speed packaging machine.