BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to an electric motor controller
for controlling an electric motor that drives an opening/closing member for a vehicle,
for example.
2. Background Art
For example, a vehicle is provided with opening/closing
members such as door windows, a sun roof, slide doors, etc., and electric motors
for driving these opening/closing members, and electric motor controllers for controlling
the electric motors. In these electric motor controllers, a controller for controlling
an electric motor for opening/closing a window is called as a power window device
(or window opening/closing controller). The power window device generally rotates
a motor serving as an electric motor forwardly or reversely upon operation of a
switch to upwardly or downwardly move the window glass of a door, thereby opening/closing
the window.
Fig. 1 is a block diagram showing the electrical construction
of the power window device. 1 represents an operation switch for opening/closing
a window, 2 represents a motor driving circuit for driving a motor 3, 4 represents
a rotary encoder for outputting pulses synchronous with the rotation of the motor
3, 5 represents a pulse detecting circuit for detecting pulses output from the rotary
encoder 4, 6 represents a memory constructed by ROM, RAM or the like, and 8 represents
a controller constructed by CPU for controlling the opening/closing operation of
the window and a memory.
Upon operating the operation switch 1, a window opening/closing
instruction is given to the controller 8, and the motor 3 is forwardly or reversely
rotated by the motor driving circuit 2. By the rotation of the motor 3, a window
opening/closing mechanism interlocked with the motor 3 is actuated to open/close
the window. The pulse detecting circuit 5 detects pulses output from the rotary
encoder 4, and the controller 8 calculates the open/close amount of the window and
the rotational speed of the motor on the basis of the detection result and controls
the rotation of the motor 3 through the motor driving circuit 2.
Fig. 2 is a diagram showing the construction of an sample
of the operation switch 1. The operation switch 1 comprises an operation knob 11
that is rotatable around the axis Q in the direction of ab, a rod 12 provided integrally
with the operation knob 11, and a well-known slide switch 13. 14 represents an actuator
of the slide switch 13, and 20 represents a cover of a switch unit in which the
operation switch 1 is installed. The lower end of the rod 12 is fitted to the actuator
14 of the slide switch 13. When the operation knob 11 is rotated in the direction
of ab, the actuator 14 is moved in a direction of cd through the rod 12, and the
contact point (not shown) of the slide switch 13 is switched in accordance with
the movement position of the actuator 14.
The operation knob 11 is switchable to each of an auto-close
AC position, a manual-close MC position, a neutral N position, a manual-open MO
position and an auto-open AO position. Fig. 2 shows a state where the operation
knob 11 is located at the neutral position N. When the operation knob 11 is rotated
from this position in the direction of a by a fixed amount and set to the manual-close
MC position, a manual-close operation under which the window is manually closed
is carried out. When the operation knob 11 is further rotated from the above position
in the direction of a and set to the auto-close AC position, an auto-close operation
under which the window is automatically closed is carried out. Furthermore, when
the operation knob 11 is rotated from the neutral N position in the direction of
b by a fixed amount and set to the manual-open MO position, a manual-open operation
under which the window is manually opened is carried out. When the operation knob
11 is further rotated from the above position in the direction of b and set to the
auto-open AO position, an auto-open operation under which the window is automatically
opened is carried out. The operation knob 11 is provided with a spring (not shown),
and when a hand is released from the rotated operation knob 11, the operation knob
11 is returned to the neutral N position by the force of the spring.
In the case of the manual operation, the window closing
or opening operation is carried out during only the time period when the operation
knob 11 is continued to be held at the manual-close MC or manual-open MO position
by a hand. When the hand is released from the knob 11 and thus the knob is returned
to the neutral position N, the window closing or opening operation is stopped. On
the other hand, in the case of the automatic operation, once the operation knob
11 is rotated to the auto-close AC or auto-open AO position, the window closing
or opening operation is subsequently continuously carried out even when the hand
is released from the operation knob 11 and thus the knob is returned to the neutral
N position.
Fig. 3 is a diagram showing an example of the window opening/closing
mechanism provided to each window of the vehicle. 100 represents a window, 101 represents
a window glass that opens/closes the window 100, 102 represents an X arm type window
opening/closing mechanism. The window glass 101 is upwardly and downwardly moved
by actuation of the window opening/closing mechanism 102. The upward movement of
the window glass 101 closes the window 100, and the downward movement of the window
glass 101 opens the window 100. In the window opening/closing mechanism 102, 103
represents a support member secured to the lower end of the window glass 101. 104
represents a first arm one end of which is fitted to a support member 103 and the
other end of which is rotatably supported by a bracket 106, and 105 represents a
second arm one end of which is fitted to the support member 103 and the other end
of which is fitted to a guide member 107. The first arm 104 and the second arm 105
are connected to each other at the intermediate portions thereof through a shaft.
3 represents the motor described above, and 4 represents the rotary encoder described
above. The rotary encoder 4 is connected to the rotational shaft of the motor 3,
and outputs pulses whose number is proportional to the rotation amount of the motor
3. The number of pulses output from the rotary encoder 4 within a predetermined
time is counted, whereby the rotational speed of the motor 3 can be detected. Furthermore,
the rotation amount of the motor 3 (the movement amount of the window glass 101)
can be calculated from the output of the rotary encoder 4.
109 represents a pinion rotated by the motor 3, and 110
represents a fan-shaped gear that is engaged with the pinion 109 and rotated. The
gear 110 is fixed to the first arm 104. The motor 3 is rotatable in forward and
reverse directions, and rotates the pinion 109 and the gear 110 by the rotation
thereof in the forward and reverse directions, so that the first arm 104 is rotated
in the forward and reverse directions. Following this rotation, the other end of
the second arm 105 is slid in the lateral direction along the groove of the guide
member 107, and the support member 103 is moved in the vertical direction to upwardly
and downwardly the window glass 101, so that the window 100 is opened and closed.
The power window device as described above has a function
of detecting sticking of an object when the auto-close operation is carried out
under the state that the operation knob 11 is located at the auto-close AC position
of Fig. 2 or when the manual-close operation is carried out under the state that
the operation knob 11 is located at the manual-close MC position. That is, as shown
in Fig. 4, when an object Z is stuck in a gap of the window glass 101 during the
closing operation of the window 100, the sticking is detected to stop the closing
operation of the window 100 or switch the closing operation to the opening operation.
Particularly, the window 100 is automatically closed during the auto-close operation,
and thus when a hand or a neck is erroneously stuck, it is necessary to prohibit
the closing operation and prevent a human body from being injured. Therefore, such
a sticking detecting function is provided. When sticking is detected, for example,
the rotational speed of the motor 3 which corresponds to the output of the pulse
detecting circuit 5 is read by the controller 8 as needed, the present rotational
speed and the previous rotational speed are compared with each other, and the presence
or absence of rotation abnormality of the motor 3 is judged on the basis of the
comparison result, thereby judging the presence or absence of the sticking from
the judging result. Specifically, when the object Z is stuck in the window 100,
there occurs such abnormality that the load of the motor 3 is rapidly increased
and the rotational speed is rapidly reduced, and the difference between the present
rotational speed and the previous rotational speed is increased. Therefore, when
the difference exceeds a threshold value, it is judged that the rotation abnormality
of the motor 3 and sticking occur. Furthermore, even when the rotational speed of
the motor 3 is pulsated (varies upwardly and downwardly) due to disturbance such
as vibration or the like when the vehicle runs on a bad road, in order to make no
erroneous judgment as to sticking and also reduce the sticking detection load and
thus deaden a pain when stuck, the difference between the present rotational speed
and each of plural different past rotational speeds is calculated, and when all
the differences exceed a threshold value, occurrence of sticking is judged (see
Patent
No. 3, 553, 276
(Patent Document 1), for example).
If it is judged that rotation abnormality of the motor
3 occurs when all the differences of the present rotational speed and the plural
past rotational speeds exceed the threshold value as in the case of the related
art, the erroneous detection of the rotation abnormality due to the effect of disturbance
can be reduced. However, when rotation abnormality of the motor 3 due to sticking
of the object Z in the window 100 occurs, it takes much time to detect the rotation
abnormality concerned because the processing waits until all the differences exceed
the threshold value. When the detection of the rotation abnormality of the motor
3 due to sticking is late, the stop of the motor 3 or the control of the reverse
rotation is delayed, so that the closing operation of the window 100 is not prohibited
and thus the probability that a human body is injured is increased.
SUMMARY OF THE INVENTION
Therefore, the present invention has an object to provide
an electric motor controller that can accurately and rapidly detect rotation abnormality
of an electric motor.
In order to solve the above problem, an electric motor
controller according to a first invention comprises: detecting means for detecting
the rotational speed of an electric motor; storage means for storing the rotational
speed detected by the detecting means; calculating means for calculating the difference
between the present rotational speed output from the detecting means and plural
past rotational speeds stored in the storage means; first judging means for judging
whether the difference between the present rotational speed and the most past rotational
speed that is calculated by the calculating means is larger than a first threshold
value; second judging means for judging whether at least one of plural differences
calculated by the calculating means is larger than a second threshold value; third
judging means for judging on the basis of the judgment results of the first judging
means and the second judging means whether rotation abnormality occurs in the electric
motor; and control means for controlling the electric motor in accordance with the
judgment result of the third judging means, wherein the first threshold value and
the second threshold value are values for detecting a deceleration trend of the
rotational speed of the electric motor, the first threshold value is set to be smaller
than the second threshold value, and when both the first judging means and the second
judging means make positive judgments, the third judging means judges that rotation
abnormality occurs in the electric motor.
Accordingly, the difference between the present rotational
speed and each of the plural past rotational speeds is varied in accordance with
the variation of the rotational speed of the electric motor, and the reaction of
the difference concerned to the variation of the rotational speed is later as the
past rotational speed is older. That is, the reaction of the difference between
the present rotational speed and the most past rotational speed is latest. Therefore,
when the rotational speed of the electric motor is temporarily decelerated due to
the effect of disturbance, the respective differences vary so as to approach to
the first threshold value and the second threshold value while displaced from one
another and then immediately separate from them. Therefore, there does not occur
any case where the difference between the present rotational speed and the most
past rotational speed is larger than the first threshold value and at least one
of the differences is larger than the second threshold value, so that the erroneous
detection of the rotation abnormality of the electric motor can be prevented. Furthermore,
when the rotational speed of the electric motor is continuously decelerated without
any effect of disturbance, the respective differences are continuously vary so as
to approach to the first threshold value and the second threshold value while displaced
from one another. Therefore, the difference between the present rotational speed
and the most past rotational speed is larger than the first threshold value, and
at least one of the differences is larger than the second threshold value, so that
the rotation abnormality of the electric motor can be surely detected. Furthermore,
two different threshold values are provided to detect the deceleration trend of
the rotational speed of the electric motor, and it is judged that rotation abnormality
occurs in the electric motor when the difference between the present rotational
speed having late reaction and the most past rotational speed is larger than the
smaller first threshold value, and also at least one of the differences is larger
than the larger second threshold value. Therefore, the rotation abnormality of the
electric motor can be more rapidly detected as compared with the case where occurrence
of rotation abnormality is judged when all the differences exceed the threshold
value as in the case of the related art.
Furthermore, an electric controller according to a second
invention comprises: detecting means for detecting the rotational speed of an electric
motor; storage means for storing the rotational speed detected by the detecting
means; calculating means for calculating the difference between the present rotational
speed output from the detecting means and plural past rotational speeds stored in
the storage means; first judging means for judging whether each of the plural differences
calculated by the calculating means is larger than a first threshold value; second
judging means for judging whether at least one of the plural differences calculated
by the calculating means is larger than a second threshold value; third judging
means for judging on the basis of the judgment results of the first judging means
and the second judging means whether rotation abnormality occurs in the electric
motor; and control means for controlling the electric motor in accordance with the
judgment result of the third judging means, wherein the first threshold value and
the second threshold value are values for detecting a deceleration trend of the
rotational speed of the electric motor, the first threshold value is set to be smaller
than the second threshold value, and when both the first judging means and the second
judging means make positive judgments, the third judging means judges that rotation
abnormality occurs in the electric motor.
Accordingly, when the rotational speed of the electric
motor is temporarily decelerated by the effect of disturbance, the respective differences
vary so as to approach to the first threshold value and the second threshold value
while displaced from one another and then immediately separate from them, and there
does not occur any case where all the differences are larger than the first threshold
value and also at least one of the differences is larger than the second threshold
value. Therefore, erroneous detection of rotation abnormality of the electric motor
can be prevented. Furthermore, when the rotational speed of the electric motor is
continued to be decelerated without the effect of disturbance, the respective differences
continuously vary so as to approach to the first threshold value and the second
threshold value while displaced from one another, so that all the differences are
larger than the first threshold value and also at least one of the differences is
larger than the second threshold value. Therefore, the rotation abnormality of the
electric motor can be surely detected. Still furthermore, when all the differences
are larger than the smaller first threshold value and also at least one of the differences
is larger than the larger second threshold value, it is judged that rotation abnormality
occurs in the electric motor. Therefore, the rotation abnormality of the electric
motor can be more rapidly detected as compared with a case where occurrence of rotation
abnormality is judged when all the differences exceed a threshold value as in the
case of the related art.
An electric motor controller according to a third invention
comprises: detecting means for detecting the rotational speed of an electric motor;
storage means for storing the rotational speed detected by the detecting means;
first calculating means for calculating the difference between a first past rotational
speed stored in the storage means and a second past rotational speed newer than
the first past rotational speed; second calculating means for calculating the difference
between the first past rotational speed and a present rotational speed output from
the detecting means; first judging means for judging whether the difference calculated
by the firstcalculating means is larger than a first threshold value; second judging
means for judging whether at least one of the differences calculated by the first
calculating means and the second calculating means is larger than a second threshold
value; third judging means for judging on the basis of the judgment results of the
firsts judging means and the second judging means whether rotation abnormality occurs
in the electric motor; and control means for controlling the electric motor in accordance
with the judgment result of the third judging means, wherein the first threshold
value and the second threshold value are values for detecting a deceleration trend
of the rotational speed of the electric motor, the first threshold value is set
to be smaller than the second threshold value, and when both the first judging means
and the second judging means make positive judgments, the third judging means judges
that rotation abnormality occurs in the electric motor.
As described above, the difference between the first past
rotational speed and the second past rotational speed newer than the first past
rotational speed and the difference between the first past rotational speed and
the present rotational speed vary respectively in accordance with the variation
of the rotational speed of the electric motor, and the difference between the past
rotational speeds has a later reaction to the variation of the rotational speed
than the other difference. Furthermore, the reaction of the difference between the
past rotational speeds is later as the past rotational speed is older. Therefore,
when the rotational speed of the electric motor is temporarily decelerated by the
effect of disturbance, the respective differences vary so as to approach to the
first threshold value and the second threshold value while displaced from one another
and then immediately separate from them. Accordingly, there does not occur any case
where the difference between the past rotational speeds is larger than the first
threshold value and also at least one of the differences is larger than the second
threshold value, so that erroneous detection of rotation abnormality of the electric
motor can be prevented. Still furthermore, when the rotational speed of the electric
motor is continuously decelerated without the effect of disturbance, the respective
differences continuously vary so as to approach to the first threshold value and
the second threshold value while displaced from one another, so that the differences
between the past rotational speeds is larger than the first threshold value and
also at least one of the differences is larger the second threshold value. Therefore,
the rotation abnormality of the electric motor can be surely detected. Still furthermore,
the two different threshold values are provided to detect the deceleration trend
of the rotational speed of the electric motor, and occurrence of rotation abnormality
in the electric motor is judged when the differences between the past rotational
speeds having later reaction is larger than the smaller first threshold value and
also at least one of the differences is larger than the larger second threshold
value. Therefore, the rotation abnormality of the electric motor can be more rapidly
detected as compared with the case where all the differences exceed a threshold
value as in the case of the related art.
An electric motor controller according to a fourth invention
comprises: detecting means for detecting the rotational speed of an electric motor;
storage means for storing the rotational speed detected by the detecting means;
first calculatingmeans for calculating the difference between a first past rotational
speed stored in the storage means and a second past rotational speed newer than
the first past rotational speed; second calculating means for calculating the difference
between the first past rotational speed and a present rotational speed output from
the detecting means; first judging means for judging whether each of the differences
calculated by the first calculating means and the second calculating means is larger
than a first threshold value; second judging means for judging whether at least
one of the differences calculated by the first calculating means and the second
calculating means is larger than a second threshold value; third judging means for
judging on the basis of the judgment results of the first judging means and the
second judging means whether rotation abnormality occurs in the electric motor;
and control means for controlling the electric motor in accordance with the judgment
result of the third judging means, wherein the first threshold value and the second
threshold value are values for detecting a deceleration trend of the rotational
speed of the electric motor, the first threshold value is set to be smaller than
the second threshold value, and when both the first judging means and the second
judging means make positive judgments, the third judging means judges that rotation
abnormality occurs in the electric motor.
Accordingly, when the rotational speed of the electric
motor is temporarily decelerated by the effect of disturbance, the respective differences
vary so as to approach to the first threshold value and the second threshold value
while displaced from one another and then immediately separate from each other.
Therefore, there does not occur any case where both the differences are larger than
the first threshold value and also at least one of the differences is larger than
the second threshold value, so that erroneous detection of rotation abnormality
of the electric motor can be prevented. Furthermore, when the rotational speed of
the electric motor is continuously decelerated without the effect of disturbance,
the respective differences continuously vary so as to approach to the first threshold
value and the second threshold value while displaced from each other. Therefore,
both the differences are larger than the first threshold value and also at least
one of the differences is larger than the second threshold value, so that rotation
abnormality of the electricmotor can be surely detected. Furthermore, when both
the differences are larger than the smaller first threshold value and also at least
one of the differences is larger than the larger second threshold value, occurrence
of rotation abnormality in the electric motor is judged. Therefore, the rotation
abnormality of the electric motor can be more rapidly detected as compared with
the case where occurrence of rotation abnormality is judged when all the differences
exceed a threshold value as in the case of the
related art.
According to the present invention, the two different threshold
values for detecting the deceleration trend of the rotational speed of the electric
motor are provided, the differences of the plural rotational speeds are calculated,
and when one or all of the differences are larger than the first threshold value
and also at least one difference is larger than the second threshold value, occurrence
of rotation abnormality of the electric motor is judged. Therefore, the rotation
abnormality of the electric motor which is not caused by the effect of disturbance
can be surely and rapidly detected with preventing erroneous detection of rotation
abnormality of the electric motor which is caused by the effect of disturbance.
BRIEF DESCRIPTION OF THE DRAWINGS
- Fig. 1 is a block diagram showing the electrical construction of a power window
device according to an embodiment of the present invention.
- Fig. 2 is a diagram showing the construction of an embodiment of an operation
switch.
- Fig. 3 is a diagram showing an example of a window opening/closing mechanism.
- Fig. 4 is a diagram showing a state where an object is stuck in a window.
- Fig. 5 is a diagram showing rotation abnormality detecting blocks according
to a first embodiment of the present invention.
- Fig. 6 is a flowchart showing the basic operation of a power window device;
- Fig. 7 is a flowchart showing the detailed procedure of manual-close processing.
- Fig. 8 is a flowchart showing the detailed procedure of auto-close processing.
- Fig. 9 is a flowchart showing the detailed procedure of manual-open processing.
- Fig. 10 is a flowchart showing the detailed procedure of auto-open processing.
- Fig. 11 is a diagram showing a part of a storage area for storing rotational
speeds of a motor.
- Fig. 12 is a flowchart showing the detailed procedure of rotation abnormality
detecting processing of the motor according to the first embodiment of the present
invention.
- Fig. 13 is a diagram showing variation states of the rotation speed of the motor
and the difference of rotational speeds according to the first embodiment of the
present invention.
- Fig. 14 is a flowchart showing the detailed procedure of the rotation abnormality
detecting processing of the motor according to a second embodiment of the present
invention.
- Fig. 15 is a diagram showing the variation states of the rotational speed of
the motor and the difference of rotational speeds according to the second embodiment
of the present invention.
- Fig. 16 is a diagram showing rotation abnormality detecting blocks according
to a third embodiment of the present invention.
- Fig. 17 is a flowchart showing the detailed procedure of the rotation abnormality
detecting processing of the motor according to the third embodiment of the present
invention.
- Fig. 18 is a diagram showing the variation states of the rotational speed of
the motor and the difference of rotational speeds according to the third embodiment
of the present invention.
- Fig. 19 is a diagram showing rotation abnormality detecting blocks according
to a fourth embodiment of the present invention.
- Fig. 20 is a flowchart showing the detailed procedure of the rotation abnormality
detecting processing of the motor according to the fourth embodiment of the present
invention.
- Fig. 21 is a diagram showing the variation states of the rotational speed of
the motor and the difference of rotational speeds according to the fourth embodiment
of the present invention.
DESCRIPTION OF PREFERRED EMBODIMENTS
Embodiments of the present invention will be described
hereunder with reference to the drawings. In the following description, Figs. 1
to 4 described in "Background Art" are cited as embodiments of the present invention.
Fig. 1 is a block diagram showing the electrical construction of a power window
device according to an embodiment of the present invention. The power window device
is an opening/closing controller for controlling the opening/closing operation of
a window of a vehicle, and it constitutes an embodiment of an electric motor controller
of the present invention. A motor 3 constitutes an embodiment of the electric motor
of the present invention. A controller 8 constitutes an embodiment of control means
of the present invention. Fig. 2 is a schematic diagram showing the construction
of an embodiment of an operation switch. Fig. 3 is a diagram showing an example
of a window opening/closing mechanism provided to each window of the vehicle. Fig.
4 is a diagram showing a state where an object is stuck in the window in Fig. 3.
These figures have been already described, and thus the duplicative description
is omitted.
Fig. 5 is a diagram showing rotation abnormality detecting
blocks of a first embodiment of the present invention. The rotation abnormality
detecting blocks are equipped to the controller 8. In this case, it is illustrated
as a hardware circuit for convenience, however, the function of each circuit is
actually implemented by software. Of course, the rotation abnormality detecting
blocks may be constructed by a hardware circuit. The same is applied to the other
embodiments.
In Fig. 5, the rotational speed detector 81 counts the
number of pulses output from the pulse detecting circuit 5 of Fig. 1 to detect the
rotational speed of the motor 3 at a predetermined period. A rotational speed memory
82 successively stores the rotational speed detected by the rotational speed detector
81. A plural difference calculator 83 calculates the difference between the present
rotational speed output from the rotational speed detector 81 and each of plural
past rotational speeds stored in the rotational speed memory 82. A first threshold/difference
comparing and judging portion 84 compares each difference calculated in the plural
difference calculator 83 with a first threshold value, and judges whether the difference
concerned is larger than the first threshold value. A second threshold value/difference
comparing and judging portion 85 compares each difference calculated in the plural
difference calculating portion 83 with a second threshold value and judges whether
the difference concerned is larger than the second threshold value. The first threshold
value and the second threshold value will be described later. On the basis of the
judgment results of the first threshold value/difference comparing and judging portion
84 and the second threshold value/difference comparing and judging portion 85, the
rotation abnormality judging portion 86 judges whether rotation abnormality of the
motor 3 occurs because an object Z is stuck in the window 100 as shown in Fig. 4,
and outputs a control signal corresponding to the judgment result to the motor driving
circuit 2 of Fig. 1.
The rotational speed detector 81 constitutes an embodiment
of the detecting means of the present invention. The rotational speed memory 82
constitutes an embodiment of the storage means of the present invention. The plural
difference calculator 83 constitutes an embodiment of the calculating means of the
present invention. The first threshold value/difference comparing and judging portion
84 constitutes an embodiment of the first judging means of the present invention.
The second threshold value/difference comparing and judging portion 85 constitutes
an embodiment of the second judging means. The rotation abnormality judging portion
86 constitutes an embodiment of the third judging means of the present invention.
Fig. 6 is a flowchart showing the basic operation of the
power window device. If the operation switch 1 of Fig. 2 is set to the manual-close
MC position in step S1, the processing of the manual-close operation is carried
out (step S2). If the operation switch 1 is set to the auto-close AC position in
step S3, the processing of the auto-close operation is carried out (step S4). If
the operation switch 1 is set to the manual-open MO position in step S5, the processing
of the manual-open operation is carried out (step S6). If the operation switch 1
is set to the auto-open AO position in step S7, the processing of the auto-open
operation is carried out (step S8) . Furthermore, if the operation switch 1 is not
set to the auto-open AO position in step S7, the operation switch 1 is set to the
neutral N position, and no processing is carried out. The details of the steps S2,
S4, S6, S8 will be described step by step.
Fig. 7 is a flowchart showing the detailed procedure of
the manual-close operation in the step S2 of Fig. 6, and step S58 of Fig. 9 and
step S65 of Fig. 10 which will be described later. Each step is executed by CPU
constituting the controller 8. The same is applied to the flowcharts described later.
First, it is judged on the output of the rotary encoder 4 whether the window 100
is completely closed by the manual-close operation (step S11) . If the window 100
is completely closed (step S11: YES), the processing is finished. If the window
100 is not completely closed (step S11: NO), a forward rotation signal is output
from the motor driving circuit 2 to rotate the motor 3 forwardly, and the window
100 is closed (step S12). Subsequently, it is judged whether the window 100 is completely
closed (step S13). If the window 100 is completely closed (step S13: YES), the processing
is finished. On the other hand, if the window 100 is not completely closed (step
S13: NO), the rotation abnormality detecting processing of the motor 3 is executed
(step S14). The details of this processing will be described later.
If a result of the processing of step S14 indicates occurrence
of rotation abnormality of the motor 3 (step S15: YES), it is judged that an object
Z is stuck in the window 100 as shown in Fig. 4 (step S16). Then, a reverse rotation
signal is output from the motor driving circuit 2 to rotate the motor 3 reversely
and open the window 100 (step S17), whereby the sticking is released. Then, it is
judged whether the window 100 is completely opened (step S18). If the window 100
is completely opened (step S18: YES), the processing is finished. If the window
100 is not completely opened (step S18: NO), the processing returns to the step
S17 to continue the reverse rotation of the motor 3.
If a result of the processing of step S14 indicates no
occurrence of rotation abnormality of the motor 3 (step S15: NO), the object Z is
not stuck in the window 100, and thus it is judged whether the operation switch
1 is set to the manual-close MC position in step S19. If the operation switch 1
is set to the manual-close MC position (step S19: YES), the processing returns to
step S12 to continue the forward rotation of the motor 3. On the other hand, if
the operation switch 1 is not set to the manual-close MC position (step S19: NO),
it is judged whether the operation switch 1 is set to the auto-close AC position
(step S20). If the operation switch 1 is set to the auto-close AC position (step
S20: YES), the processing is shifted to auto-close processing described later (step
S21). If the operation switch 1 is not set to the auto-close AC position (step S20:
NO), it is judged whether the operation switch 1 is set to the manual-open MO position
(step S22) . If the operation switch 1 is set to the manual-open MO position, (step
S22: YES), the processing shifts to the manual-open processing described later (step
S23). On the other hand, if the operation switch 1 is not set to the manual-open
MO position (step S22: NO), it is judged whether the operation switch 1 is set to
the auto-open AO position (step S24). If the operation switch 1 is set to the auto-open
AO position (step S24 : YES), the processing is shifted to the auto-open processing
described later (step S25), and if the operation switch 1 is not set to the auto-open
AO position (step S24: NO), no action is taken and the processing is finished.
Fig. 8 is a flowchart showing the detailed procedure of
the auto-close operation in the step S4 of Fig. 6, the step S21 of Fig. 7 and a
step S60 of Fig. 9 and a step S67 of Fig. 10. First, it is judged on the basis of
the output of the rotary encoder 4 whether the window 100 is completely closed or
not through the auto-close operation (step S31). If the window 100 is completely
closed (step S31: YES), the processing is finished. If the window 100 is not completely
closed (step S31: NO), the forward rotation signal is output to the motor driving
circuit 2 to rotate the motor 3 forwardly and close the window 100 (step S32). Subsequently,
it is judged whether the window 100 is completely closed (step S33), and if the
window 100 is completely closed (step S33: YES), the processing is finished. On
the other hand, if the window 100 is not completely closed (step S33: NO), the processing
of detecting rotation abnormality of the motor 3 is executed (step S34). The details
of this processing will be also described later.
If a result of the processing of step S34 indicates occurrence
of rotation abnormality of the motor 3 (step S35: YES), it is judged that the object
Z is stuck in the window 100 (step S36). Then, the reverse rotation signal is output
from the motor driving circuit 2 to rotate the motor 3 reversely, and the window
100 is opened (step S37), whereby the sticking is released. Then, it is judged whether
the window 100 is completely opened (step S38) . If the window 100 is completely
opened (step S38: YES), the processing is finished. If the window 100 is not completely
opened (step S38: NO), the processing returns to step S37 to continue the reverse
rotation of the motor 3.
On the other hand, if a result of the processing of the
step S34 indicates no occurrence of rotation abnormality of the motor 3 (step S35:
NO), the object Z is not stuck in the window 100, and thus it is judged in step
S39 whether the operation switch 1 is set to the manual-open MO position. If the
operation switch 1 is set to the manual-open MO position (step S39: YES), the processing
shifts to the manual-open processing described later (step S40). If the operation
switch 1 is not set to the manual-open MO position (step S39: NO), it is judged
whether the operation switch 1 is set to the auto-open AO position (step S41). If
the operation switch 1 is set to the auto-open AO position (step S41: YES), the
processing shifts to the auto-open processing described later (step S42). If the
operation switch 1 is not set to the auto-open AO position (step S41: NO), the processing
returns to step S32 to continue the forward rotation of the motor 3.
Fig. 9 is a flowchart showing the detailed procedure of
the manual-open processing in the step S6 of Fig. 6, the step S23 of Fig. 7 and
a step S40 of Fig. 8. Fig. 9 is not the feature of the present invention, however,
a series of steps of Fig. 9 will be described. First, it is judged on the output
of the rotary encoder 4 whether the window 100 is completely opened through the
manual-open operation (step S51). If the window 100 is completely opened (step S51:
YES), the processing is finished. If the window 100 is not completely opened (step
S51: NO), the reverse rotation signal is output from the motor driving circuit 2
to rotate the motor 3 reversely and open the window 100 (step S52) . Subsequently,
it is judged whether the window 100 is completely opened (step S53) . If the window
100 is completely opened (step S53: YES), the processing is finished. If the window
100 is not completely opened (step S53: NO), it is judged whether the operation
switch I is set to the manual-open MO position (step S54). If the operation switch
1 is set to the manual-open MO position (step S54: YES), the processing returns
to step S52 to continue the reverse rotation of the motor 3. If the operation switch
1 is not set to the manual-open MO position (step S54: NO), it is judged whether
the operation switch 1 is set to the auto-open AO position (step S55). If the operation
switch 1 is set to the auto-open AO position (step S55: YES), the processing shifts
to the auto-open processing described later (step S56). If the operation switch
1 is not set to the auto-open AO position (step S55: NO), it is judged whether the
operation switch 1 is set to the manual-close MC position (step S57). If the operation
switch 1 is set to the manual-close MC position (step S57 : YES), the processing
shifts to the manual-close processing described above (step S58). If the operation
switch 1 is not set to the manual-close MC position (step S57: NO), it is judged
whether the operation switch 1 is set to the auto-close AC position (step S59).
If the operation switch 1 is set to the auto-close AC position (step S59: YES),
the processing shifts to the auto-close processing described above (step S60). If
the operation switch 1 is not set to the auto-close position AC (step S59: NO),
no action is taken and the processing is finished.
Fig. 10 is a flowchart showing the detailed procedure of
the auto-open processing in the step S8 of Fig. 6, the step S25 of Fig. 7, the step
S42 of Fig. 8 and the step S56 of Fig. 9. This figure is not the feature of the
present invention, however, a series of steps thereof will be described. First,
it is judged on the basis of the output of the rotary encoder 4 whether the window
100 is completely opened through the auto-open operation (step S61). If the window
100 is completely opened (step S61: YES), the processing is finished. If the window
100 is not completely opened (step S61: NO), the reverse rotation signal is output
from the motor driving circuit 2 to rotate the motor 3 reversely and open the window
100 (step S62). Subsequently, it is judged whether the window 100 is completely
opened or not (step S63). If the window 100 is completely opened (step S63: YES),
the processing is finished. If the window 100 is not completely opened (step S63:
NO), it is judged whether the operation switch 1 is set to the manual-close MC position
(step S64). If the operation switch 1 is set to the manual-close MC position (step
S64: YES), the processing shifts to the manual-close processing described above
(step S65). If the operation switch 1 is not set to the manual-close MC position
(step S64: NO), it is judged whether the operation switch 1 is set to the auto-close
AC position (stepS66). If the operation switch 1 is set to the auto-close AC position
(step S66: YES), the processing shifts to the auto-close processing described above
(step S67). If the operation switch 1 is not set to the auto-close AC position (step
S66: NO), the processing returns to the step S62 to continue the reverse rotation
of the motor 3.
Fig. 11 is a diagram showing a storage area (register)
that is provided to the controller 8 to store the rotational speed of the motor
3. The most past rotational speed v(1) is stored at the first address from the left
side, and the present rotational speed v(n) is stored at the first address from
the right side. Past rotational addresses v(2), ..., v(n-1) that are newer than
the most past rotational speed v(1) and older than the present rotational speed
v(n) are stored at plural addresses between the above two addresses so that the
past rotational speeds are gradually newer from the left to the right. The content
of each address, that is, the stored data of the rotational speed v(1), ..., v(n)
is renewed every time the rotational speed of the motor 3 is detected by the rotational
speed detector 81 of Fig. 5. The initial values of the rotational speeds v(1), ...,
v(n) are set to "0" .
Fig. 12 is a flowchart showing the detailed procedure of
the processing of detecting the rotation abnormality of the motor 3 in the step
S14 of Fig. 7 and the step S34 of Fig. 8. In Fig. 12, the present rotational speed
of the motor 3 is first detected by the rotational speed detector 81 of Fig. 5 (step
S71), and stored in the rotational speed memory 82. Subsequently, the contents of
the addresses for the rotational speeds in the storage area of the controller 8
are successively moved so that they are displaced to the past side one by one (step
S72). That is, the data stored at the respective addresses are successively shifted
to the adjacent left addresses like the data stored at the address of v(2) of Fig.
1 is moved to the address of v(1) . The present rotational speed is read out from
the rotational speed memory 82, and stored at the address of v(n) of Fig. 11 (step
S73 of Fig. 12). Subsequently, in the plural difference calculator 83 of Fig. 5,
the content of each address of Fig. 11 is read, and the difference y(1), ..., y
(n-1) between the present rotational speed v(n) and each of plural past rotational
speeds v(1), ..., v(n-1) is calculated (step S74). At this time, the present rotational
speed V(n) is subtracted from each past rotational speed v(1), ..., v(n-1) (y(1)
= v(1) - v(n), ..., y(n-1) = v(n-1) - v(n)). The number of the differences y(1),
..., y(n-1) may be plural, however, it is more preferable three or more.
Fig. 13 is a diagram showing the variation state of the
rotational speed of the motor 3 and the difference of the rotational speeds during
the closing operation of the window 100 according to the first embodiment. The ordinate
axis represents the motor rotational speed, that is, the frequency of pulses output
from the rotary encoder 4 of Fig. 1. The abscissa axis represents the movement amount
of the window glass 101, that is, the timing of the edges of the pulses. v indicated
by filled round marks at the upper side represents the live rotational speed of
the motor 3 which is detected by the rotational speed detector 81 and stored in
the rotational speed memory 82. y (n-8) indicated by filled square marks at the
lower side, y (n-13) indicated by filled triangular marks and y (n-18) indicated
by filled rhomboidal marks represent examples of the differences y calculated by
the plural difference calculator 83. Specifically, y(n-8) represents the difference
between the present rotational speed v (n) and the past rotational speed v (n-8)
eight times before the present rotational speed. y (n-13) represents the difference
between the present rotational speed v (n) and the past rotational speed v (n-13)
thirteen times before the present rotational speed. y(n-18) represents the difference
between the present rotational speed v (n) and the past rotational speed y (n-18)
eighteen times before the present rotational speed. The differences y(n-8), y(n-13),
y(n-18) are achieved by subtracting the present rotational speed v (n) from the
past rotational speeds v (n-8), v (n-13), v (n-18) respectively. The calculation
is carriedout as described above because the increase/decrease trend of each difference
y(n-8), y(n-13), y(n-18) with respect to the rotational speed v is set to the same
and the variation state of the rotational speed v is made easily comprehensible.
Accordingly, during the time period when the rotational speed v is a uniform velocity,
all the differences y(n-8), y(n-13), y(n-18) indicate "0". When the rotational speed
v is accelerated (increased), all the differences y(n-8), y(n-13), y(n-18) are increased
(shifted to "-" side), and when the rotational speed v is decelerated (reduced),
all the differences y(n-8), y(n-13), y(n-18) are reduced (shifted to "+" side).
Therefore, the acceleration/deceleration trend of the rotational speed v can be
detected by detecting the increasing/decreasing trend of the differences y(n-8),
y(n-13), y(n-18).
A indicated by a one-dotted chain line and B indicated
by a two-dotted chain line at the lower side represent a first threshold value and
a second threshold value to be compared with the differences y(y-8), y(n-13), y(n-18).
The first threshold value A and the second threshold value B are set so that they
are larger than "0" (values at the "+" side) and the first threshold value A is
smaller than the second threshold value B (0<A<B), and also they are stored
in a predetermined area of the memory 6 in advance. The reason why the above setting
is carried out resides in that the weak or strong decreasing trend of the differences
y(n-8), y (n-13) , y (n-18) is detected from the comparison result of the threshold
values A, B and the differences y(n-8), y(n-13), y(n-18), thereby detecting the
weak or strong deceleration trend of the rotational speed v. In this embodiment,
the first threshold value A is set to 2Hz, and the second threshold value B is set
to 5Hz.
Fig. 13 shows a state where an impact occurs and thus it
is input as disturbance during the closing operation of the window 100 because the
vehicle runs on a bad road, a door is drastically closed or the like, and then the
object Z is stuck in the window 100 as shown in Fig. 4. The same is applied to Figs.
15, 18 and 21 described later. Since the disturbance is input during the closing
operation of the window 100, the rotational speed v of the motor 3 is pulsated so
as to be accelerated (increased) and then decelerated (reduced) as shown at the
center of Fig. 13. Furthermore, in accordance with the variation of the rotational
speed v, the differences y(n-8), y (n-13), y(n-18) vary so as to increase from "0"
to "-" side, decrease to "+" side while being displaced from one another, and then
immediately increase to the "-" side. Thereafter, since the object Z is stuck in
the window 100 at a point P indicated by a broken line, the rotational speed v of
the motor 3 is continuously decelerated. Furthermore, in accordance with the variation
of the rotational speed v, the differences y(n-8), y(n-13), y(n-18) are continued
to be reduced to the "+" side while displaced form one another.
After the step S74 of Fig 12 is finished, it is judged
in the first threshold value/difference comparing and judging portion 84 of Fig.
5 whether the difference y (1) between the present rotational speed v (n) and the
most past rotational speed v (1) is larger than a first threshold value A (step
S75) . When the rotational speed v of a motor 3 is a uniform velocity or the rotational
speed v is pulsated by the effect of disturbance as indicated at the left side from
the P point of Fig. 13, the difference y(n-18) corresponding to the difference y(1)
between the present rotational speed v(n) and the most past rotational speed v(1)
in Fig. 13 is equal to or less than the first threshold value A. Accordingly, it
is judged in step S75 of Fig. 12 that the difference y (1) is not larger than the
first threshold value A (step S75: NO). The difference y(1) does not have the weak
decrease trend, the rotational speed v does not have the deceleration trend and
no rotation abnormality occurs in the motor 3. Therefore, the rotation abnormality
detecting processing is finished, and the processing shifts to the step S15 of Fig.
7 or the step S35 of Fig. 8. Thereafter, no rotation abnormality of the motor 3
occurs (step S15: NO or step S35: NO), and thus it is judged whether the operation
switch 1 is set to the manual-close MC position or not (step S19 or step S39) .
If the operation switch 1 is not set to the manual-close MC position (step S19:
NO or step S39: NO), the processing of S20 to S25 is executed as described above.
Furthermore, if the operation switch 1 is set to the manual-close MC position (step
S19: YES or step S39: YES), the forward rotation of the motor 3 is continued (step
S12 or step S32) . If the window 100 has not yet been completely closed (step S13:
NO or step S33: NO), the rotation abnormality detecting processing of the motor
3 is executed (step S14 or step S34).
Thereafter, when the object Z is stuck in the window 100
at the P point of Fig. 13 and thus the rotational speed v of the motor 3 continues
to decelerate, the difference y(n-18) becomes larger than the first threshold value
A as indicated by Q point. In this case, it is judged in step S75 of Fig. 12 that
the difference y(1) is larger than the first threshold value A (step S75: YES),
and it is found that the difference y(1) has at least a weak decrease trend. Subsequently,
"0" is input to the counter m provided to the controller 8 in order to compare the
differences y(1), ..., y(n-1) with the second threshold value B in the detecting
order of the past rotational speeds v (1) ..., v (n-1) used to calculate the differences
y (1), ..., y(n-1). Subsequently, it is judged whether the counter m is smaller
than the number [n-1] of the differences y(1), ..., y(n-1) (step S77). For example,
the counter m is set to "0" at the initial stage, and there are plural differences
y(1) ... y (n-1) . Therefore, it is judged that the counter m is smaller than [n-1]
(step S77: YES). Then, it is judged in the second threshold value/difference comparing
and judging portion 85 whether the difference y (1+m) is larger than the second
threshold value B (step S78). For example, since the counter m is set to "0" at
the initial stage, the difference y (1) is compared with the second threshold value
B. Here, if it is judged that the difference y (1+m) is not larger than the second
threshold value B (step S78: NO), the difference y(1+m) does not have the strong
decrease trend, and thus [m+1] is input to the counter m (step S79) . Then, the
processing shifts to step S77 to judge whether the counter m is smaller than the
number [n-1].
If the difference y(n-8) becomes larger than the second
threshold value B as indicated by the Q point of Fig. 13, it is judged in step S78
of Fig. 12 that the difference y(1+m) is larger than the second threshold value
B (step S78: YES). Accordingly, the difference y (1+m) has a strong decrease trend
and the present rotational speed v has a strong deceleration trend, so that it is
judged in the rotation abnormality judging portion 86 of Fig. 5 that rotation abnormality
of the motor 3 occurs (step S80). The rotation abnormality detecting processing
is finished, and the processing shifts to the step S15 of Fig. 7 and the step S35
of Fig. 8 Thereafter, since rotation abnormality of the motor 3 occurs (step S15:
YES or step S35: YES), it is judged that the object Z is stuck in the window 100
(step S16 or step S36) . Then, the motor 3 is reversely rotated to open the window
100 (step S17 or step S37), and the subsequent processing is executed as described
above.
The number of past differences y(1+m) which are judgment
targets in step S78 of Fig. 12 may be set to a fixed value. For example, the difference
from the past rotational speed eighteen times before at maximum may be calculated
as the difference as a judgment target of the step S78. Very old past differences
may be deleted from the memory 6 periodically. Accordingly, the use amount of the
memory 6 can be reduced. Furthermore, a judgment based on old past differences can
be avoided. That is, disturbance occurring due to very old past differences can
be avoided.
In the step S78 of Fig. 12, the difference y(1+m) is not
larger than the second threshold value B (step 578: NO). After the step S79, if
the counter m is equal to [n-1] or more in step S77 (step S77: NO), the comparison
of all the differences y(1), ..., y (n-1) with the second threshold value B is finished
without detecting occurrence of any rotation abnormality of the motor 3, so that
the rotation abnormality detecting processing is finished and then the processing
shifts to the step S15 of Fig. 7 or the step S35 of Fig. 8. Thereafter, since no
rotation abnormality of the motor 3 occurs (step S15: NO or step S35: NO), it is
judged whether the operation switch 1 is set to the manual-close MC position (step
S19 or the step S39), and the subsequent processing is executed as described above.
According to the first embodiment, the difference y(1),...,y(n-1)
between the present rotational speed v(n) and each of the plural past rotational
speeds v(1), ..., v(n-1) varies in accordance with the variation of the rotational
speed v of the motor 3, and the reaction of the difference y(1), ..., y(n-1) to
the variation of the rotational speed v is later as the past rotational speed v(1),
..., v(n-1) is older. That is, the reaction of the difference y(1) between the present
rotational speed v(n) and the most past rotational speed v(1) is latest. Therefore,
when the rotational speed v of the motor 3 is temporarily decelerated by the effect
of disturbance, the respective differences y(1), ..., y (n-1) vary so as to approach
to the first threshold value A and the second threshold value B while displaced
from one another and then immediately separate from them, so that there is no case
where the difference y(1) is larger than the first threshold value A and also at
least one of the differences y(1), ..., y(n-1) is larger than the second threshold
value B. Therefore, erroneous detection of rotation abnormality of the motor 3 can
be prevented.
Furthermore, when the rotational speed of the motor 3 is
continuously decelerated because the object Z is stuck in the window 100, the respective
differences y(1), ..., y(n-1) continuously vary so as to approach to the first threshold
value A and the second threshold value B while displaced from one another, so that
the difference y(1) is larger than the first threshold value A and also at least
one of the differences y(1), ..., y(n-1) is larger than the second threshold value
B. Therefore, rotation abnormality of the motor 3 can be surely detected.
Furthermore, the two different threshold values A, B are
provided to detect the deceleration trend of the rotational speed v of the motor
3, and occurrence of rotation abnormality of the motor 3 is judged when the difference
y(1) between the present rotational speed v (n) having late reaction and the most
past rotational speed v(1) is larger than the smaller first threshold value A and
also at least one of the differences y(1), ..., y(n-1) is larger than the larger
second threshold value B. Therefore, the judgment frequency is smaller and thus
the rotation abnormality of the motor 3 can be more rapidly detected as compared
with the case where occurrence of rotation abnormality is judgedwhen all the differences
exceed a threshold value as in the case of the related art. Particularly, with respect
to only the difference y(1), it is judged whether the difference y(1) is larger
than the first threshold value A. With respect to the other differences y(2), ...,
y(n-1), it is not judged whether they are larger than the first threshold value
A. Therefore, the rotation abnormality of the motor 3 can be further rapidly detected.
Fig. 14 is a flowchart showing the detailed procedure of
a part of the rotation abnormality detecting processing of the motor 3 according
to a second embodiment of the present invention. In Fig. 14, the same processing
as Fig. 12 is represented by the same reference numerals. The rotation abnormality
detecting blocks, the closing operation of the window 100 and the storage state
of the rotational speed of the motor 3 according to the second embodiment are the
same as Fig. 5, Fig. 7, Fig. 8 and Fig. 11, and thus these figures are cited as
the second embodiment.
In Fig. 14, after the steps S71 to S73 described above
are executed, the differences y(1), ..., y(n-1) between the present rotational speed
v (n) and the past rotational speeds v (1), ..., v (n-1) are calculated in step
S74. Fig. 15 shows the variation states of the rotational speed of the motor 3 and
the differences of the rotational speeds during the closing operation of the window
100 according to the second embodiment. The display style, detection method and
variation state of the rotational speed v of the motor 3 are the same as Fig. 13.
The displayed differences y(v-8), y(n-13), y(n-18), and the display style, calculation
method and variation states of these differences are the same as Fig. 13. The display
style of the threshold values A, B and the set values thereof are the same as Fig.
13.
After the step S74 of Fig. 14 is finished, the differences
y (1), ..., y(n-1) are compared with the first threshold value A in the detection
order of the past rotational speed v(1), ...., v(n-1) used to calculate the differences
y(1), ..., y(n-1), and thus "0" is input to the counter m (step S81) . Subsequently,
it is judged in the first threshold value/difference comparing and judging portion
84 whether the difference y(1+m) is larger than the first threshold value A (step
S82) . For example, at the initial stage, the counter m is equal to "0", and thus
the difference y (1) is compared with the first threshold value A. Here, if it is
judged that the difference y(1+m) is larger than the first threshold value A (step
S82: YES), [m+1] is input to the counter m (step S83). Then, it is judged whether
the counter m is equal to or larger than the number [n-1] of the differences y(1),
..., y (n-1) (step S84). For example, at the initial stage, the counter m is equal
to "1" and the number of the differences y(1), ..., y(n-1) is plural, and thus it
is judged that the counter m is not equal to [n-1] or more (step S84: NO). In this
case, the processing shifts to the step S82 to judge whether the next difference
y(1+m) is larger than the first threshold value A.
When the rotational speed v of the motor 3 is a uniform
velocity as indicated at the left side from the center of Fig. 15, all the differences
y(n-18), y(n-13), y(n-8) are equal to the first threshold value A or less. Furthermore,
when the rotational speed v of the motor 3 is pulsated by the effect of disturbance
as indicated at the center of Fig. 15, the differences y(n-8), y(n-13) are larger
than the first threshold value A, however, the difference y(n-18) is not larger
than the first threshold value A. In these cases, it is judged in the step S82 of
Fig. 14 that the difference y(1+m) is not larger than the first threshold value
A (step S82: NO). The difference y (1+m) does not have a weak decrease trend, the
rotational speed v does not have a deceleration trend, and no rotation abnormality
of the motor 3 occurs. Therefore, the rotation abnormality detecting processing
is finished, and the processing shifts to the step S15 of Fig. 7 or the step S35
of Fig. 8. Thereafter, since no rotation abnormality occurs in the motor 3 (step
S15: NO or step S35: NO), it is judged whether the operation switch 1 is set to
the manual-close MC position or not (step S19 or step S39), and the subsequent processing
is executed as described above.
Thereafter, when the object Z is stuck in the window 100
at the P point of Fig. 15 and thus the rotational speed v of the motor 3 is continued
to be decelerated, all the differences y(n-18), y(n-13), y (n-8) become larger than
the first threshold value A as indicated at the Q point. In this case, the difference
y(1+m) is judged to be larger than the first threshold value A in step S82 of Fig.
14 (step S82: YES). Furthermore, after the step S83, it is continued to be judged
that the difference y(1+m) is larger than the first threshold value A in step S82
(step S82: YES) during the time when the counter m is less than [n-1] in step S84
(step S84: NO). Then, if the counter m is equal to [n-1] or more in step S84 (step
S84: YES), it is found that all the differences y(1), ..., y(n-1) are larger than
the first threshold value A, and have at least weak decrease trend.
Subsequently, "0" is input to the counter m in order to
successively the differences y(1) , ..., y(n-1) with the second threshold value
B (step S76). Then, if the counter m is smaller than [n-1] (step S77: YES), it is
judged whether the difference y (1+m) is larger than the second threshold value
B (step S78). Here, if the difference y (1+m) is not larger than the second threshold
value B (step S78: NO), [m+1] is input to the counter m (step S79), and the processing
shifts to the step S77.
When the difference y(n-8) is larger than the second threshold
value B as indicated at the Q point of Fig. 15, it is judged in step S78 of Fig.
14 that the difference y(1+m) is larger than the second threshold value B (step
S78: YES). Since the difference y(1+m) has a strong decrease trend and the present
rotational speed v has a strong deceleration trend, occurrence of rotation abnormality
of the motor 3 is judged (step S80), the rotation abnormality detecting processing
is finished, and the processing shifts to the step S15 of Fig. 7 and the step S35
of Fig. 8. Thereafter, rotation abnormality of the motor 3 occurs (step S15: YES
or step S35: YES), and thus it is judged that the object Z is stuck in the window
100 (step S16 or step S36) . The motor 3 is reversely rotated, the window 100 is
opened (step S17 or step S37), and the subsequent processing is executed.
According to the second embodiment described above, when
the rotational speed v of the motor 3 is temporarily decelerated by the effect of
disturbance, the respective differences y(1), ..... , y(n-1) vary so as to approach
to the first threshold value A and the second threshold value B while displaced
from one another and then immediately separate from them, so that there occurs no
case where all the differences y (1), ..., y (n-1) are larger than the first threshold
value A and also at least one of the differences y(1), ..., y (n-1) is larger than
the second threshold value B. Therefore, erroneous detection of the rotation abnormality
of the motor 3 can be prevented.
When the rotational speed of the motor 3 is continuously
decelerated because the object Z is stuck in the window 100, the respective differences
y (1), ..., y (n-1) continuously vary so as to approach to the first threshold value
A and the second threshold value B while displaced from one another, so that all
the differences y (1), ..., y (n-1) are larger than the first threshold value A
and at least one of the differences y(1), ..., y(n-1) is larger than the second
threshold value B. Therefore, the rotation abnormality of the motor 3 can be surely
detected. Particularly, with respect to all the differences y(1), ..., y(n-1), it
is judged whether each difference is larger than the first threshold value A. Therefore,
it can be also surely detected that the rotational speed v of the motor 3 has at
least a weak deceleration trend, and the rotation abnormality of the motor 3 can
be further surely detected.
Furthermore, it is judged that rotation abnormality of
the motor 3 occurs when all the differences y(1), ..., y(n-1) are larger than the
smaller first threshold value A and at least one of the differences y(1), ..., y(n-1)
is larger than the second threshold value B. Accordingly, the rotation abnormality
of the motor 3 can be more rapidly detected as compared with the case where it is
judged that rotation abnormality occurs when all the differences exceed a threshold
value as in the case of the related art.
Fig. 16 is a diagram showing rotation abnormality detecting
blocks according to a third embodiment of the present invention. In Fig. 16, the
same portions as or the corresponding portions to those of Fig. 5 are represented
by the same reference numerals. In the third embodiment, a first difference calculator
91 and a second difference calculator 92 are provided in place of the plural difference
calculator 83 shown in Fig. 5. Furthermore, a first threshold value/difference comparing
and judging portion 93 and a second threshold value/difference comparing and judging
portion 94 are provided in place of the first threshold value/difference comparing
and judging portion 84 and the second threshold value/difference comparing and judging
portion 85 shown in Fig. 5. The first difference calculator 91 calculates the difference
between a first past rotational speed stored in the rotational speed memory 82 and
a second past rotational speed which is newer than the first past rotational speed.
The second difference calculator 92 calculates the difference between the first
past rotational speed and the present rotational speed output from the rotational
speed detector 81. The first threshold value/difference comparing and judging portion
93 judges whether the difference calculated by the first difference calculator 91
is larger than the first threshold value. The second threshold value/difference
comparing and judging portion 94 judges whether at least one of the differences
calculated by the first difference calculator 91 and the second difference calculator
92 is larger than the second threshold value. On the basis of the judgment results
of the first threshold value/difference comparing and judging portion 93 and the
second threshold value/difference comparing and judging portion 94, the rotation
abnormality judging portion 86 judges whether rotation abnormality of the motor
3 occurs due to the sticking of the object Z in the window 100. The first difference
calculator 91 constitutes an embodiment of first calculating means of the present
invention. The second difference calculator 92 constitutes an embodiment of second
calculating means of the present invention. The first threshold value/difference
comparing and judging portion 93 constitutes an embodiment of first judging means
of the present invention. The second threshold value/difference comparing and judging
portion 94 constitutes an embodiment of second judging means of the present invention.
Fig. 17 is a flowchart showing the detailed procedure of
a part of the rotation abnormality detecting processing of the motor 3 according
to the third embodiment. In Fig. 17, the same steps as Fig. 12 are represented by
the same reference numerals. The closing operation of the window 100 and the storage
state of the rotational speed of the motor 3 according to the third embodiment are
the same as those of Figs. 7, 8 and 11, and thus they are cited as the third embodiment.
In Fig. 17, the steps S71 to S73 are executed as described
above to store the rotational speeds v (1) to v (n) in the storage area of the controller
8 as shown in Fig. 11. Subsequently, out of the rotational speeds v(1) to v(n),
the first past rotational speed v(i), a second past rotational speed v (j) newer
than the first past rotational speed v(i) and the present rotational speed v (n)
are respectively read out from the storage area of the controller 8 (1≤i<j<n),
the difference yij between the first past rotational speed v(i) and the second past
rotational speed v(j) is calculated in the first difference calculator 91 of Fig.
16, and the difference yin between the first past rotational speed v (i) and the
present rotational speed v(n) is calculated in the second difference calculator
92 (step S90 of Fig. 17) . At this time, the second past rotational speed v(j) is
subtracted from the first past rotational speed v(i) to calculate the difference
yij (yij=v (i) -v (j)), and the present rotational speed v(n) is subtracted from
the first past rotational speed v(i) to calculate the difference yin (yin=v(i)-v(n)).
Fig. 18 is a diagram showing the variation states of the
difference between the rotational speed of the motor 3 and the difference of the
rotational speeds during the closing operation of the window 100 in the third embodiment.
The display style, the detection method and the variation state of the rotational
speed v of the motor 3 are the same as those of Fig. 13. The display style and the
set values of the threshold values A and B are the same as those of Fig. 13. y(n-18)(n-8)
indicated by filled square marks at the lower side represent the difference between
the past rotational speed v(n-18) eighteen times before the present rotational speed
and the past rotational speed v(n-8) eight times before the present rotational speed.
y(n-18)n indicated by filled triangular marks represent the difference between the
past rotational speed v (n-18) eighteen times before the present rotational speed
and the present rotational speed v(n). As described above, the difference y(n-18)(n-8)
is calculated by subtracting the rotational speed v (n-8) from the rotational speed
v(n-18). The difference y(n-18)n is calculated by subtracting the rotational speed
v (n) from the rotational speed v(n-18). This calculation is made so that the increasing/decreasing
trends of the respective differences y (n-18) (n-8) and y (n-18) n with respect
to the rotational speed v are set to the same and the variation state of the rotational
speed v is made easily comprehensible.
After the step S90 of Fig. 17 is finished, it is judged
in the first threshold value/difference comparing and judging portion 93 of Fig.
16 whether the difference yij between the past rotational speeds v(i), v(j) is larger
than the first threshold value A (step S91) . When the rotational speed v of the
motor 3 is a uniform velocity or the rotational speed v is pulsated once by the
effect of disturbance as indicated at the left side from the center of Fig. 18,
the difference y(n-18)(n-8) corresponding to the difference yij between the past
rotational speeds v(i), v(j) in Fig. 18 is equal to the first threshold value A
or less. In this case, it is judged in step S91 of Fig. 17 that the difference yij
is not larger than the first threshold value A (step S91: NO). The difference yij
does not have a weak decreasing trend, the rotational speed v does not have a deceleration
trend and no rotation abnormality occurs in the motor 3, so that the rotation abnormality
detecting processing is finished, and the processing shifts to the step S15 of Fig.
7 and the step S35 of Fig. 8. Thereafter, since no rotation abnormality of the motor
3 occurs (step S15: NO or step S35: NO), it is judged whether the operation switch
1 is set to the manual-close MC position (step S19 or step S39), and the subsequent
processing is executed as described above.
Thereafter, when the rotational speed v of the motor 3
is pulsated at plural times by the effect of disturbance as indicated in front of
a P point of Fig. 18, the difference y(n-18) (n-8) becomes larger than the first
threshold value A. In this case, the difference yij is judged to be larger than
the first threshold value A in step S91 of Fig. 17 (step S91: YES), and it is found
that the difference yij has at least a weak decreasing trend. Subsequently, it is
judged in the second threshold value/difference comparing and judging portion 94
of Fig. 16 whether the difference yij is larger than the second threshold value
B (step S92). As indicated in front of the P point of Fig. 18, if the difference
y(n-18)(n-8) is equal to the second threshold value B or less, it is judged in step
S92 of Fig. 17 that the difference yij is not larger than the second threshold value
B (step S92: NO), and it is found that the difference yij does not have a strong
decreasing trend.
Subsequently, it is judged in the second threshold value/difference
comparing and judging portion 94 whether the difference yin between the past rotational
speed v (i) and the present rotational speed v (n) is larger than the second threshold
value B (step S93). As indicated in front of the P point of Fig. 18, if the difference
y(n-18)n corresponding to the difference yin between the past rotational speed V(i)
and the present rotational speed v(n) is equal to the second threshold value B or
less, it is judged in step S93 of Fig. 17 that the difference yin is not larger
than the second threshold value B (step S93: NO). Accordingly, the difference yin
does not have a strong decreasing trend, the rotational speed v does not have a
deceleration trend and no rotation abnormality of the motor 3 occurs. Therefore,
the rotation abnormality detecting processing is finished. Thereafter, the processing
shifts to the step S15 of Fig. 7 or the step S35 of Fig. 8. No rotation abnormality
of the motor 3 occurs (step S15: NO or step S35: NO), and thus it is judged whether
the operation switch 1 is set to the manual-close MC position (step S19 or step
S39), andthe subsequent processing is executed as described above.
Thereafter, when the object Z is stuck in the window 100
at the P point of Fig. 18 and thus the rotational speed v of the motor 3 is continued
to be decelerated, the difference y (n-18) (n-8) becomes not more than the second
threshold value B and larger than the first threshold value A and the difference
y(n-18)n becomes larger than the second threshold value B as indicated by an R point.
In this case, it is judged in step S91 of Fig. 17 that the difference yij is larger
than the first threshold value A (step S91: YES), it is also judged in step S92
that the difference yij is not larger than the second threshold value B (step S92:
NO), and it is also judged in step S93 that the difference yin is larger than the
second threshold value B (step S93: YES) . Accordingly, the difference yij has a
weak decreasing trend, the difference yin has a strong decreasing trend and the
present rotational speed v has a strong decreasing trend, so that occurrence of
rotation abnormality of the motor 3 is judged (step S80). Then, the rotation abnormality
detecting processing is finished, and the processing shifts to the step S15 of Fig.
7 or the step S35 of Fig. 8. Thereafter, the rotation abnormality of the motor 3
occurs (step S15: YES or step S35: YES), and thus it is judged that the object Z
is stuck in the window 100 (step S16 or step S36) . Then, the motor 3 is reversely
rotated to open the window 100 (step S17 or step S37), and the subsequent processing
is executed as described above.
On the other hand, if it is judged in step S92 of Fig.
17 whether the difference yij is larger than the second threshold value B (step
S92: YES), the difference yij has a strong decreasing trend, and the present rotational
speed v has a strong decreasing trend, so that it is judged that rotation abnormality
of the motor 3 occurs (step S80) and thus the rotation abnormality detecting processing
is finished. Thereafter, the processing shifts to the step S15 of Fig. 7 or the
step S35 of Fig. 8, and rotation abnormality of the motor 3 occurs (step S15: YES
or step S35: YES), and thus it is judged that the object Z is stuck in the window
100 (step S16 or step S36). Therefore, the subsequent processing is executed as
described above.
According to the third embodiment described above, the
difference yij between the first past rotational speed v(i) and the second past
rotational speed v (j) newer than the first past rotational speed v (i) and the
difference yin between the first past rotational speed v(i) and the present rotational
speed v (n) vary in accordance with the variation of the rotational speed v of the
motor 3, and the reaction of one difference yij between the past rotational speeds
v (i) and v (j) to the variation of the rotational speed v is later than the other
difference yin. Furthermore, the reaction of the difference yij between the past
rotational speeds v (i) and v (j) is later as the past rotational speeds v(i), v
(j) are older. Therefore, when the rotational speed v of the motor 3 is temporarily
decelerated by the effect of disturbance, the respective differences yij, yin vary
so as to approach to the first threshold value A and the second threshold value
B while displaced from one another, and then immediately separate from the threshold
values A and B. Therefore, there occurs no case where the difference yij is larger
than the first threshold value A and also at least one of the differences yij, yin
is larger than the second threshold value B, so that erroneous detection of rotation
abnormality of the motor 3 can be prevented.
Furthermore, when the rotational speed of the motor 3 is
continuously decelerated due to sticking of the object Z into the window 100, the
respective differences yij, yin continuously vary so as to approach to the first
threshold value A and the second threshold value B and the difference yij becomes
larger than the first threshold value and also at least one of the differences yij,
yin is larger than the second threshold value B. Therefore, rotation abnormality
of the motor 3 can be surely detected.
Furthermore, the two difference threshold values A and
B are provided to detect the deceleration trend of the rotational speed v of the
motor 3, and occurrence of rotation abnormality of the motor 3 is judged when the
difference yij between the rotational speeds v(i) and v(j) which has a late reaction
is larger than the smaller first threshold value A and also at least one of the
differences yij, yin is larger than the larger second threshold value B. Therefore,
as compared with the case where occurrence of rotation abnormality is judged when
all the differences exceed a threshold value as in the case of the related art,
the judgment frequency is smaller and also the rotation abnormality of the motor
3 can be more rapidly detected. Particularly, with respect to one difference yij,
it is judged whether the difference yij is larger than the first threshold value
A, and with respect to the other difference yin, it is not judged whether the difference
yin is not larger than the first threshold value A. Therefore, the rotation abnormality
of the motor 3 can be further rapidly detected.
Fig. 19 is a diagram of rotation abnormality detecting
blocks according to a fourth embodiment of the present invention. In Fig. 19, the
same portions as or corresponding portions to those of Fig. 16 are represented by
the same reference numerals. In the fourth embodiment, a first threshold value/difference
comparing and judging portion 95 is provided in place of the first threshold value/difference
comparing and judging portion 93 shown in Fig. 16. The first threshold value/difference
comparing and judging portion 95 judges that all the differences calculated by the
first difference calculator 91 and the second difference calculator 92 are larger
than the first threshold value. The rotation abnormality judging portion 86 judges
on the basis of the judgment results of the first threshold value/difference comparing
and judging portion 95 and the second threshold value/difference comparing and judging
portion 94 whether rotation abnormality of the motor 3 occurs due to the sticking
of the object Z in the window 100. The first threshold value/difference comparing
and judging portion 95 constitutes an embodiment of the first judging means of the
present invention.
Fig. 20 is a flowchart showing the detailed procedure of
a part of the rotation abnormality detecting processing of the motor 3 according
to the fourth embodiment. In Fig. 20, the same steps as Fig. 12 and Fig. 17 are
represented by the same reference numerals. The closing operation of the window
100 and the storage state of the rotational speed of the motor 3 according to the
fourth embodiment are the same as the Fig. 7, Fig. 8 and Fig. 11, and thus these
figures are cited as the fourth embodiment.
In Fig. 20, the steps S71 to S73 as described above are
executed, and the rotational speeds v(1) to v(n) are stored in the storage area
of the controller 8 as shown in Fig. 11. Subsequently, the step S90 as described
above is executed to calculate the difference yij between the first past rotational
speed v(i) and the second past rotational speed v(j) and the difference yin between
the first past rotational speed v(i) and the present rotational speed v(n). Fig.
21 is a diagram showing the variation states of the rotational speed of the motor
3 and the difference of the rotational speeds during the closing operation of the
window 100 in the fourth embodiment. The display style of the rotational speed v
of the motor 3, the detection method and the variation states are the same as those
of Fig. 13. The displayed differences y(n-18)(n-8), y(n-18)n, the display style
thereof, the calculation method and the variation states are the same as those of
Fig. 18. The display style and set values of the threshold values A and B are the
same as those of Fig. 13.
After the step S90 of Fig. 20 is finished, it is judged
in the first threshold value/difference comparing and judging portion 95 whether
the difference yij between the past rotational speeds v(i) and v(j) is larger than
the first threshold value A (step S91). When the rotational speed v of the motor
3 is a uniform velocity or the rotational speed v is pulsated by the effect of disturbance
as indicated at the left side from thePpointofFig. 21, thedifferencey(n-18) (n-8)
corresponding to the difference yij between the past rotational speeds v (i) and
v(j) is equal to the first threshold value A or less in Fig. 21. In this case, it
is judged in step S91 of Fig. 20 whether the difference yij is not larger than the
first threshold value A (step S91: NO). Furthermore, the difference yij does not
have a weak decreasing trend, the rotational speed v does not have a deceleration
trend and also no rotation abnormality of the motor 3 occurs, so that the rotation
abnormality detecting processing is finished. Thereafter, the processing shifts
to the step S15 of Fig. 7 or the step S35 of Fig. 8. Since no rotation abnormality
of the motor 3 occurs (step S15: NO or step S35 : NO), it is judged whether the
operation switch 1 is set to the manual-close MC position (step S19 or step S39),
and the subsequent processing is executed as described above.
Thereafter, when the rotational speed v of the motor 3
is pulsated at plural times by the effect of disturbance as indicated in front of
the P point of Fig. 21, the difference y (n-18) (n-8) becomes larger than the first
threshold value A. In this case, it is judged in step S91 of Fig. 20 that the difference
yij is larger than the first threshold value A (step S91: YES) . Subsequently, it
is judged in the first threshold value/difference comparing and judging portion
95 whether the difference yin between the first past rotational speed v(i) and the
present rotational speed v (n) is larger than the first threshold value A (step
S100). If the difference y (n-18) n is equal to the first threshold value A or less
as indicated in front of the P point of Fig. 21, it is judged in step S100 of Fig.
20 that the difference yin is not larger than the first threshold value A (step
S100: NO). Since the difference yin does not have a weak decreasing trend, the rotational
speed v does not have a deceleration trend and no rotation abnormality of the motor
3 occurs, the rotation abnormality detecting processing is finished. Thereafter,
the processing shifts to the step S15 of Fig. 7 or the step S35 of Fig. 8. Since
no rotation abnormality of the motor 3 occurs (step S15: NO or step S35: NO), it
is judged whether the operation switch 1 is set to the manual-close MC position
(step S19 or the step S39), and the subsequent processing is executed as described
above.
Thereafter, when the object Z is stuck in the window 100
at the P point of Fig. 20 and thus the rotational speed v of the motor 3 is continued
to be decelerated, the difference y(n-18) (n-8) is not more than the second threshold
value B and is larger than the first threshold value A as indicated by an R point,
and the difference y(n-18)n is larger than the second threshold value B. In this
case, it is judged in step S91 of Fig. 20 that the difference yij is larger than
the first threshold value A (step S91: YES), and it is also judged in step S100
that the difference yin is larger than the first threshold value A (step S100: YES)
. Furthermore, it is judged in step S92 that the difference yij is not larger than
the second threshold value B (step S91: YES), and it is judged in step S93 that
the difference yin is larger than the second threshold value B (step S93 : YES).
Accordingly, the difference yij has a weak decreasing trend, the difference yin
has a strong decreasing trend and the present rotational speed v has a strong deceleration
trend, so that it is judged that rotation abnormality of the motor 3 occurs (step
S80). Then, the rotation abnormality detecting processing is finished, and the processing
shifts to the step S15 of Fig. 7 or the step S35 of Fig. 8. Thereafter, rotation
abnormality of the motor 3 occurs (step S15 : YES or step S35:YES), and thus it
is judged that the object Z is stuck in the window 100 (step S16 or step S36). Then,
the motor 3 is reversely rotated to open the window 100 (step S17 or step S37),
and the subsequent processing is executed as described above.
According to the fourth embodiment, when the rotational
speed v of the motor 3 is temporarily decelerated by the effect of disturbance,
the respective differences yij, yin vary so as to approach to the first threshold
value A and the second threshold value B while displaced from each other and then
immediately separate from them. Therefore, there is no case where the differences
yij and yin are larger than the first threshold value A and also at least one of
the differences yij, yin is larger than the second threshold value B, and thus erroneous
detection of the rotation abnormality of the motor 3 can be prevented.
When the rotational speed of the motor 3 is continued to
be decelerated because the object Z is stuck in the window 100, the respective differences
yij, yin continuously vary so as to approach to the first threshold value A and
the second threshold value B while displaced from each other, and thus both the
differences yij, yin are larger than the first threshold value A and at least one
of the differences yij, yin is larger than the second threshold value B, so that
the rotation abnormality of the motor 3 can be surely detected. Particularly, with
respect to both the differences yij, yin, it is judged whether they are larger than
the first threshold value A. Therefore, it can be surely detected that the rotational
speed of the motor 3 has a weak decelerating trend, and the rotation abnormality
of the motor 3 can be more surely detected.
Furthermore, when both the differences yij, yin are larger
than the smaller first threshold value A and also at least one of the differences
yij, yin is larger than the larger second threshold value B, occurrence of rotation
abnormality of the motor 3 is judged. Therefore, the rotation abnormality of the
motor 3 can be more rapidly detected as compared with the case where occurrence
of rotation abnormality is judged when all the differences exceed a threshold value
as in the case of the related art.
As described above, according to this embodiment, the foregoing
description is made to case where the present invention is applied to the device
for controlling the opening/closing operation of a window of a door of a vehicle.
However, the present invention may be applied to devices for controlling the opening/closing
operation of various kinds of opening/closing members such as a sun roof of the
ceiling of the vehicle, a rear door of the vehicle, a window of a building, a gate,
a door or the like of a building, etc.