The present invention relates to a liquid container having
a liquid reservoir for temporarily storing liquid.
Conventional liquid containers of this kind involve a problem
that the expansion of air due to the pressure difference between the external atmosphere
and the inside among other factors causes the stored liquid to drop from the liquid
supply outlet, and there are known many different liquid containers each provided
with a liquid reservoir to avoid this problem (as disclosed in, for instance, the
Japanese Utility Model Laid-Open No. 5-2989
and the
International Publication No. WO97/12765
).
The liquid reservoir has a reservoir tank consisting of
grooves formed like combs, and the reservoir tank is arranged outside the guiding
portion in the direction of its outer diameter separated from the guiding portion,
the guiding portion connecting a main tank and the supply outlet. The rear end of
the liquid reservoir has a liquid flow port communicating with the main tank, while
the fore end of the liquid reservoir has an air flow port communicating with the
outside.
In the liquid container described above, the liquid having
overflowed the main tank as a result of a rise in internal air pressure passes the
liquid flow port, settles in the reservoir tank consisting of comb-like grooves
and, when the air pressure returns to its previous level, returns from the reservoir
tank into the main tank via the liquid flow port. However, the whole quantity of
the liquid having overflowed the main tank cannot return to the main tank, and there
always remains in the reservoir tank the part of the liquid that does not return
to the main tank, resulting in a problem that the part of the liquid that remains
in the reservoir tank cannot be used.
In view of the foregoing and other drawbacks, disadvantages
and problems of the conventional methods and structures, a first object of the present
invention is to provide a liquid container which can temporarily store liquid having
overflowed as a result of a variation in air pressure and thereby prevent liquid
leaks and, at the same time, allows the use of the whole quantity of the liquid
that has temporarily stored.
EP-A-0256615
,
US-A-4556336
and
US-A-3442597
all disclose liquid containers with a body with a main tank, associated
supply outlet and guiding portion to guide liquid from the main tank to the supply
outlet.
In order to achieve the object stated above, according
to the invention there is provided a liquid container comprising: a body having
a main tank in which liquid is stored; a supply outlet positioned at the tip of
the body for supplying the liquid; a guiding portion connecting the main tank and
the supply outlet to guide the liquid from the main tank to the supply outlet; a
liquid reservoir having an air flow port communicating with the outside, a liquid
flow port communicating with one of the main tank and the guiding portion, and a
reservoir tank for accumulating the liquid overflowing the main tank, wherein:
- said reservoir tank stores the liquid on a side farther away from the supply
outlet than said liquid flow port, and characterised in that the reservoir tank
of said liquid reservoir is arranged outside in the radial direction of the main
tank.
When the pressure in the main tank rises, the liquid having
overflowed the main tank moves from the liquid flow port of the liquid reservoir
to the reservoir tank and is stored therein. As this causes the liquid having overflowed
the main tank to be shunted into the reservoir tank, the liquid is prevented from
flowing out to the supply outlet, and its dropping from the supply outlet can be
avoided.
When the pressure in the main tank returns to its previous
level, the liquid having stored in the reservoir tank is caused by the pressure
of the external atmosphere let in through the air flow port to return from the reservoir
tank to the main tank via the liquid flow port. When the supply outlet is directed
downward to use the liquid container, the liquid having stored in the reservoir
tank is moved toward the liquid flow port by gravity and the pressure of the external
atmosphere let in through the air flow port, and is supplied to the supply outlet
via the guiding portion. As the reservoir tank stores the liquid on the side farther
away from the supply outlet than the liquid flow port, the whole quantity of the
liquid having stored in the reservoir tank is directed by gravity toward the liquid
flow port. Thus it is made possible to fully use the liquid having stored in the
reservoir tank.
In an example, not according to the invention, the reservoir
tank may be arranged outside in the radial direction of the guiding portion, and
the air flow port may be arranged on the side farther away from the supply outlet
than the liquid flow port, and this configuration makes it possible to store the
liquid on the side farther away from the supply outlet than the liquid flow port.
The liquid flow port of the liquid reservoir can be arranged
on a side of the supply outlet before the connecting point between the main tank
and the guiding portion, and this enables the air-tightness within the main tank
to be secured by the liquid in the main tank. This configuration serves to prevent
air from infiltrating into the main tank and the liquid from dropping from the supply
outlet.
Preferably, the main tank should communicate with the external
atmosphere only via the air flow port, the reservoir tank and the liquid flow port
of the liquid reservoir. This configuration enables the liquid in the reservoir
tank, pulled by gravity and placed under the pressure of the external atmosphere
all the time, to be supplied to the supply outlet before that in the main tank is
supplied to the supply outlet because, when there is liquid in the reservoir tank,
the main tank is in a sealed state, isolated from the exterior. flow port to the
air flow port. This configuration enables, in a state in which liquid is stored
in the reservoir tank, the main tank to be securely kept in a sealed state. The
passage can be provided in a shape of spiral or in a shape of proceeding in the
axial direction while reciprocating in circumferential directions. It enables the
reservoir tank to secure a sufficient capacity.
In an example not according to the invention the liquid
flow port can be arranged near the tip of the guiding portion. Further in the guiding
portion, a liquid flow path, extending from the main tank to the liquid flow port,
for letting a surplus quantity of liquid from the main tank flow can be formed.
Also, it is preferable for the air flow port to communicate
with the exterior via an air passage and through an opening provided adjacent to
the supply outlet. The air passage can be arranged further outside the reservoir
tank in the radial direction.
Further, the body may have an outer cylinder and an inner
cylinder concentrically arranged within the outer cylinder, and a groove formed
on the outer circumferential face of the inner cylinder may constitute the reservoir
tank. This makes it possible to store the liquid on the side farther away from the
supply outlet than the liquid flow port. Preferably the body further has an intermediate
cylinder concentrically arranged between the outer cylinder and the inner cylinder,
and a gap formed between the outer circumferential face of the intermediate cylinder
and the inner circumferential face of the outer cylinder constitutes an air passage
connecting the air flow port and the exterior, thereby enabling an air passage to
be secured. Alternatively, a groove formed on the outer circumferential face of
the inner cylinder not crossing the groove to be constituted the reservoir tank
may constitute an air passage connecting the air flow port and the exterior, and
the air passage can be secured in this way. Further, the inner circumferential face
of the outer cylinder and the groove on the inner cylinder can constitute the reservoir
tank, and a linear groove formed on the outer circumferential face of the inner
cylinder can constitute an air passage connecting the air flow port and the exterior.
Alternatively, the body can have an inner cylinder, an
intermediate cylinder on the outer circumferential side of the inner cylinder and
the outer cylinder on the outer circumferential side of the intermediate cylinder,
the inner circumferential face of the intermediate cylinder and the outer circumferential
face of the inner cylinder constitute the reservoir tank, and the gap formed between
the outer circumferential face of the intermediate cylinder and the inner circumferential
face of the outer cylinder constitute an air passage connecting the air flow port
and the exterior. This configuration makes it possible to store the liquid on the
side farther away from the supply outlet than the liquid flow port, to secure a
sufficient capacity of the reservoir tank and to secure an air passage.
Also, at least part of the internal space of the inner
cylinder or the internal space of the outer cylinder may constitute the main tank,
or the main tank may be composed of a cartridge detachably connected to part of
the body.
Further, components containing the inner cylinder and positioned
within the outer cylinder may be inserted from the rear end of the outer cylinder
and fitted therewithin.
It is also possible to provide a second reservoir tank
facing the guiding portion. The second reservoir tank facing the guiding portion
can prevent liquid from dropping from the supply outlet even more securely by storing
liquid having overflowed the main tank. The second reservoir tank can be formed
in a shape permitting accommodation of liquid or of a liquid holding member capable
of absorbing liquid. Or the second reservoir tank may communicate with the external
atmosphere by a second air passage.
The present disclosure relates to the subject matter contained
in the
Japanese Patent Applications Nos. 2002-337975 filed on November 21, 2001
and
2003-365048 filed on October 24, 2002
.
The foregoing and other purposes, aspects and advantages
will be better understood from the following detailed description of preferred embodiments
of the invention with reference to the drawings, in which:
- FIG. 1 shows a longitudinal section of a liquid container according to a first
preferred embodiment of the invention;
- FIG. 2 shows a longitudinal partially sectional view of the first preferred
embodiment;
- FIG. 3A shows the bottom and FIG. 3B, a rear view of an inner plug;
- FIG. 4A shows the bottom and FIG. 4B, a section of a front portion of the inner
cylinder;
- FIG. 5 shows a section of a front portion of an outer cylinder;
- FIG. 6A shows a view from the tip, and FIG. 6B, a section of an outer cap;
- FIG. 7A shows a view from the tip, and FIG. 7B, a section of an inner cap;
- FIG. 8 shows a longitudinal partially sectional view of a modified version of
the first preferred embodiment;
- FIG. 9 shows a longitudinal section of a liquid container according to a second
preferred embodiment of the invention;
- FIG. 10 shows a longitudinal partially sectional view of the second preferred
embodiment;
- FIG. 11 shows a longitudinal section of a liquid container according to a third
preferred embodiment of the invention;
- FIG. 12 shows a longitudinal partially sectional view in which only a part of
the third preferred embodiment;
- FIG. 13 shows a longitudinal section of a liquid container according to a fourth
preferred embodiment of the invention;
- FIG. 14A shows a plan, and FIG. 14B, a rear view of a nib base;
- FIG. 15A shows the bottom and FIG. 15B, a rear view of an inner plug;
- FIG. 16 shows a longitudinal section of a liquid container according to a fifth
preferred embodiment of the invention;
- FIG. 17A shows a plan, FIG. 17B, a rear view and FIG. 17C, a section of the
inner plug in the fifth preferred embodiment;
- FIG. 18 shows a modified version of the liquid container of the fifth preferred
embodiment of the invention;
- FIG. 19A shows a plan, FIG. 19B, a rear view, and, FIG. 19C, a section of the
inner plug of a modified version of the fifth preferred embodiment;
- FIG. 20 shows a section of a modified version of the first preferred embodiment;
- FIG. 21 shows the bottom of the inner plug of the modified version of the first
preferred embodiment;
- FIG. 22 shows a longitudinal section of a liquid container according to a sixth
example not according to the invention in a state of being removed a cap;
- FIG. 23 shows a longitudinal section of the liquid container according to the
sixth example not according to the invention, in a state of being fitted with a
cap;
- FIG. 24A shows a plan, FIG. 24B, a longitudinal section, and FIG. 24C, an end
view along line 24C-24C in FIG. 24B of an intermediate cylinder of the liquid container;
- FIG. 25A shows a plan, FIG. 25B, a longitudinal section of FIG. 25A and FIG.
25C, the bottom of the inner cylinder;
- FIG. 26A shows an end view including the intermediate cylinder and a junction
core along line 26A-26A, FIG. 26B, a similar end view along line 26B-26B, and FIG.
26C, a similar end view along line 26B-26B in FIG. 25C;
- FIG. 27A through FIG. 27C, show another example of liquid flow groove, which
are respective equivalents of FIG. 26A through FIG. 26C;
- FIG. 28A through FIG. 28C, show yet another example of liquid flow groove, which
are respective equivalents of FIG. 26A through FIG. 26C;
- FIG. 29A through FIG. 29C, show still another example of liquid flow groove,
which are respective equivalents of FIG. 26A through FIG. 26C;
- FIG. 30A through FIG. 30C, show another example of inner cylinder constituting
another reservoir tank, which are respective equivalents of FIG. 25A through FIG.
25C;
- FIG. 31A through FIG. 31C, show yet another example of inner cylinder constituting
reservoir tank, which are respective equivalents of FIG. 25A through FIG. 25C;
- FIG. 32A through FIG. 32C, show still another example of inner cylinder constituting
reservoir tank, which are respective equivalents of FIG. 25A through FIG. 25C;
- FIG. 33 shows a longitudinal section of a liquid container according to a seventh
example not according to the invention, in a state of being removed a cap;
- FIG. 34A shows a plan, FIG. 34B, a view in the direction of arrow 34B in FIG.
34A, and FIG. 34C, a section along line 34C-34C in FIG. 34B of a plug to be used
in the seventh example not according to the invention;
- FIG. 35 shows a longitudinal section of a liquid container according to an eighth
example not according to the invention, in a state of being removed a cap;
- FIG. 36A through FIG. 36C, show an inner cylinder to be used in the eighth example
not according to the invention, which are respective equivalents of FIG. 25A through
FIG. 25C;
- FIG. 37 shows a longitudinal section of a liquid container according to a ninth
example not according to invention, in a state of being removed a cap;
- FIG. 38 shows a longitudinal section of a liquid container according to a tenth
example not according to the invention, in a state of being removed a cap;
- FIG. 39 shows an overall view of a cartridge to be used in the tenth example
not according to the invention;
- FIG. 40 shows a longitudinal section of a liquid container, which is an eleventh
example not according to the invention, in a state of being removed a cap;
- FIG. 41 shows a longitudinal section of a cartridge to be used in the eleventh
example not according to the invention;
- FIG. 42 shows a part of an inner cylinder, which is an example of modification
of the eighth example not according to the invention;
- FIG. 43 shows a longitudinal section of a liquid container according to a twelfth
example not according to the invention, in a state of being removed a cap; and
- FIG. 44 shows a longitudinal section of a liquid container according to a thirteenth
example not according to the invention, in a state of being removed a cap.
Preferred embodiments of the present invention will be
described below with reference to the accompanying drawings.
(First preferred embodiment)
FIG. 1 and FIG. 2 respectively show a longitudinal view
with fully sectioned and partially sectioned of a liquid container, which is a first
preferred embodiment of the present invention.
This liquid container 10 is provided with a body 12, and
the body 12 comprises an outer cylinder 14 and an inner cylinder 16 concentrically
inserted into the outer cylinder 14. A part of an internal space of the inner cylinder
16 constitutes a main tank 18, and the main tank 18 accommodates liquid for writing,
picture drawing, cosmetic or medicinal use.
From a tip opening 14a provided at the tip of the outer
cylinder 14 projects a pen nib 20, which is the liquid supply outlet for supplying
liquid to a prescribed position when the vessel is used. The pen nib to serve as
the liquid supply outlet for the invention is not limited to one of the form illustrated
therein, but can be any other desired pen nib, such as a fountain pen nib, a ballpoint
pen point or a felt pen tip.
The base of the pen nib 20 is fixed to an inner plug 22,
and the inner plug 22, with its front flange 22a being held between the inner stepped
face of the outer cylinder 14 and the front end face of the inner cylinder 16, is
fixed to the body 12. It is desirable for the outer diameter of the front flange
22a to be smaller than that of the front end face of the inner cylinder 16, so that
this configuration secures passableness between an air passage 16d, to be described
afterwards, of the inner cylinder 16 and a space ahead of the inner plug 22. A junction
core 24 penetrates the center hole 22b of the inner plug 22, and the rear end of
the junction core 24 projects into the main tank 18 while the front end of the junction
core 24 is in contact with the pen nib 20. These center hole 22b of the inner plug
22 and junction core 24 constitute a guiding portion for guiding the liquid from
the main tank 18 to the pen nib 20. Incidentally, it is also possible to compose
the pen nib 20 and the junction core 24 as an integral component.
At the rear end portion of the inner plug 22 is formed
a slit 22c, which has some length from the rear end of the inner plug 22 toward
its tip and a depth extending in the radial direction from the outer circumferential
face not so far as to reach the center hole 22b. The sectional area of that slit
22c is adequate for allowing liquid to shift by capillarity and may be, for instance,
approximately not less than 0.1 mm in depth and 0.01 mm to 0.5 mm in width, or the
depth and the width being reversed (see FIGS. 3). The depth of the slit 22c can
as well be sufficient to reach the center hole 22b as shown in FIG. 11, or a liquid
flow port 16a described below may be connected to the junction core 24 via the slit
22c. In that case, the liquid flow port 16a and the junction core 24 should preferably
be connected to each other where they face the main tank 18.
Communicating with the slit 22c, the liquid flow port 16a
is bored in the circumferential face of the inner cylinder 16 (see FIGS. 4A & B).
Continuing from this liquid flow port 16a, one overflowing liquid flow path 16b
is formed on the outer circumferential face of the inner cylinder 16 on the rear
side, reverse to the pen nib 20. This overflowing liquid flow path 16b, constituting
a reservoir tank 28 together with the inner circumferential face of the outer cylinder
14, comprises grooves formed on the outer circumferential face of the inner cylinder
16. In order to secure a sufficient total length of the grooves, namely a sufficient
capacity of the reservoir tank, the overflowing liquid flow path 16b is laid in
a shape of progressing in the axial direction while extending back and forth in
the circumferential direction of the outer circumferential face of the inner cylinder
16. The overflowing liquid flow path 16b may as well be laid spirally instead of
being laid in the illustrated shape.
This reservoir tank 28 is arranged on an outer circumferential
side of the main tank 18 being separated by the inner cylinder 16. The rear end
of the overflowing liquid flow path 16b constitutes an air flow port 16c. Further,
following the air flow port 16c, one linear air flow path 16d is formed on the outer
circumferential face of the inner cylinder 16. This air flow path 16d, constituting
an air passage together with the inner circumferential face of the outer cylinder
14, is formed on the part of the outer circumferential face of the inner cylinder
16 where the overflowing liquid flow path 16b is not formed, and is a fine groove
linearly extending in the axial direction. This air flow path 16d communicates with
voids formed between a plurality of ribs 14c formed on the inner circumferential
face of the tip part of the outer cylinder 14 and with voids formed between a plurality
of ribs 14d formed on the inner circumferential face of the very tip of the outer
cylinder 14, and further communicates with the exterior through these voids and
via the tip opening 14a (see FIG. 5). The liquid flow port 16a, reservoir tank 28
and air flow port 16c constitute a liquid reservoir. Incidentally, either of the
ribs 14c and 14d can be omitted.
A cap 30 is detachably fitted to the tip of the outer cylinder
14. The cap 30 is provided with an outer cap 32 (see FIGS. 6 A & B) and an inner
cap 34 (see FIGS. 7 A & B) concentrically and slidably inserted into the outer cap
32. A flange 34a is provided at the tip of the inner cap 34, and the flange 34a
comes into contact with an annular convex 32a formed on the inner circumferential
face of the outer cap 32 to prevent the inner cap 34 from coming off the outer cap
32. The annular convex 32a need not be formed all around but may be a partial rib.
On the inner circumferential face of the outer cap 32 are formed ribs 32c that can
be snapped onto the outer cylinder 14.
At the top of the outer cap 32 is formed arcuate air flow
ports 32b, and at the top of the inner cap 34 is formed arcuate projections 34b
that can be inserted into the arcuate air flow ports 32b. Between the top of the
outer cap 32 and the top of the inner cap 34, a spring 36 is interposed, which forces
the two tops to move away from each other.
When the cap 30 is fitted to the tip of the outer cylinder
14, a snap-on part 14e formed at the tip of the outer cylinder 14 is snapped onto
the ribs 32c of the outer cap 32, and the outer cylinder 14, being in contact with
the inner cap 34, presses the inner cap 34 out toward the top of the outer cap 32.
This causes the inner cap 34 to shift toward the top of the outer cap 32 against
the spring force of the spring 36, and the projections 34b of the inner cap 34 are
inserted into the air flow ports 32b of the outer cap 32. Therefore, the cap 30
looks as if it had no hole and is not adversely affected in aesthetic appearance.
On the other hand, when the cap 30 is removed from the outer cylinder 14, the spring
force of the spring 36 causes the projection 34b of the inner cap 34 to come out
of the air flow port 32b of the outer cap 32, and the air flow port 32b becomes
able to let air flow through. This enables the air flow ports 32b to secure an air
tract even if somebody swallows the cap 30 by mistake.
Next will be described the operations of the liquid container
10. In the liquid container 10 configured as described above, if the pressure within
the main tank 18 rises to a higher level than the external atmospheric pressure,
liquid having overflowed the main tank 18 will pass the slit 22c of the inner plug
22 to flow into the overflowing liquid flow path 16b from the liquid flow port 16a.
As this causes the overflowing liquid to be shunted into the reservoir tank 28,
no liquid will flow to the pen nib 20, thereby making it possible to prevent the
liquid from dropping from the pen nib 20.
When the pressure in the main tank 18 or the external atmospheric
pressure returns to the previous level, the liquid having stored in the reservoir
tank 28 passes the liquid flow port 16a from the reservoir tank 28 and returns to
the main tank 18 via the slit 22c of the inner plug 22.
When the pen nib 20 is turned downward to use the LIQUID
CONTAINER 10, the liquid in the main tank 18 is fed to the pen nib 20 at the tip
through the junction core 24 as liquid consumption by the pen nib 20 proceeds. Then,
the atmospheric pressure is let into the main tank 18 through the air flow port
16c, and the liquid having stored in the reservoir tank 28 is directed toward the
liquid flow port 16a and fed to the main tank 18 through the slit 22c. As a result,
the whole quantity of liquid having overflowed into the reservoir tank 28 is consumed.
The main tank 18 is so configured as to communicate with the exterior via the overflowing
liquid flow path 16b constituting the reservoir tank 28 and via the air flow path
16d. As the reservoir tank 28 is configured of a single overflowing liquid flow
path 16b and the main tank 18 is above the slit 22c, the interior of the main tank
18 is in a sealed state, isolated from the exterior. In order to use the liquid
in the main tank 18 in this state, it is necessary to supply air into the main tank
18, and this results in simultaneous feeding of the liquid having stored in the
overflowing liquid flow path 16b, namely the reservoir tank 28, into the main tank
18. In this way, the liquid having stored in the reservoir tank 28 wholly returns
to the main tank 18 to be used for the intended purpose of the liquid container.
FIG. 8 shows a modified version of the first preferred
embodiment of the invention. While a snap-on part, onto which the cap 30 removed
from the tip of the outer cylinder 14 is to be snapped, is formed at the rear end
of the body 12, namely the rear end of the inner cylinder 16, in the non-modified
version, this modified version differs from the original in that it has no such
snap-on part, but it is the same as the original in all other respects. Therefore,
no further description of this version will be made.
FIG. 20 shows another modified version of the first preferred
embodiment. An inner plug 23 of this version, with its front flange 23a being held
between the inner stepped face of the outer cylinder 14 and the front end face of
the inner cylinder 16, is fixed to the body 12. The outer diameter of the front
flange 23a is somewhat smaller than that of the inner cylinder 16, and this configuration
serves to secure passableness between the air flow path 16d of the inner cylinder
16 and the space ahead of the inner plug 23. The junction core 24 penetrates the
central hole 23b of the inner plug 23, and the rear end of the junction core 24
protrudes into the main tank 18 while the tip of the junction core 24 is in contact
with the pen nib 20. The central hole 23b of this inner plug 23 and the junction
core 24 constitute a guiding portion for guiding the liquid from the main tank 18
to the pen nib 20.
At the rear end portion of the inner plug 23 is formed
a slit 23c, which has some length from the rear end of the inner plug 23 toward
its tip and a depth extending in the radial direction from the outer circumferential
face not so far as to reach the center hole 23b. The sectional area of that slit
23c is adequate for allowing liquid to shift by capillarity and may be, for instance,
approximately not less than 0.1 mm in depth and 0.01 mm to 0.5 mm in width, or the
depth and the width being reversed. The depth of the slit 23c can as well be sufficient
to reach the center hole 23b as shown in FIG. 11, or a liquid flow port 16a may
be connected to the junction core 24 via the slit 23c. In that case, the liquid
flow port 16a and the junction core 24 should preferably be connected to each other
where they face the main tank 18.
Communicating with the slit 23c of the inner plug 23, an
annular groove 23d is formed on the outer circumferential face of the inner plug
23, and this annular groove 23d communicates with the liquid flow port 16a of the
inner cylinder 16. The presence of this annular groove 23d prevents the slit 23c
of the inner plug 23 and the liquid flow port 16a of the inner cylinder 16 from
communicating directly with each other, but allows them to communicate via the annular
groove 23d. Therefore, there is no need for alignment between the slit 23c of the
inner plug 23 and the liquid flow port 16a of the inner cylinder 16 in the circumferential
direction. In other words, the inner plug 23 can be fitted to the body 12 without
requiring any special positioning.
(Second preferred embodiment)
FIG. 9 and FIG. 10 respectively show a longitudinal view
with fully sectioned and partially sectioned of a liquid container, which is a second
preferred embodiment of the invention.
This liquid container 40 is provided with a body 42, which
comprises an outer cylinder 44, an intermediate cylinder 45 concentrically inserted
into the outer cylinder 44, and an inner cylinder 46 concentrically inserted into
the intermediate cylinder 45. The intermediate cylinder 45 has a reduced diameter
portion 45a on its tip end side, the reduced diameter portion 45a being in pressed
contact with ribs 44c and 44d within the tip part of the outer cylinder 44, and
a gap is formed between the outer circumferential face of an expanded diameter portion
45c farther backward than the reduced diameter portion 45a of the intermediate cylinder
45 and the correspondingly facing inner circumferential face of the outer cylinder
44. The inner space of the inner cylinder 46 constitutes a main tank 48, and the
main tank 48 accommodates liquid for writing, picture drawing, cosmetic or medicinal
use.
From a tip opening 44a provided in the tip part of the
outer cylinder 44 protrudes the tip 50a of a pen nib 50, which is the liquid supply
outlet for supplying liquid to a prescribed position when the vessel is used.
The pen nib 50 has an extending portion 50b extending backward
from the tip 50a, serving as the liquid supply outlet for supplying liquid to a
prescribed position when the vessel is used, and the extending portion 50b penetrates
the center hole 45b of the reduced diameter portion 45a extending toward the tip
of the intermediate cylinder 45. Between the base of the reduced diameter portion
45a of the intermediate cylinder 45 and the tip face of the inner cylinder 46 is
held a front flange 52a of an inner plug 52, which is fixed to the body 42. The
extending portion 50b also penetrates a center hole 52b of the inner plug 52, and
the rear end of the extending portion 50b protrudes into the main tank 48. The center
hole 45b of the reduced diameter portion 45a of the intermediate cylinder 45, the
center hole 52b of the inner plug 52 and the extending portion 50b of the pen nib
50 constitute a guiding portion for guiding the liquid from the main tank 48 to
the tip 50a of the pen nib 50. Incidentally, although the tip 50a of the pen nib
50 and the extending portion 50b are integrally formed here, it is also possible
to configure them as separate components.
At the rear end portion of the inner plug 52 is formed
a slit 52c, which has some length from the rear end of the inner plug 52 toward
its tip and a depth extending in the radial direction from the outer circumferential
face not so far as to reach the center hole 52b. The sectional area of that slit
52c is adequate for allowing liquid to shift by capillarity and may be, for instance,
approximately not less than 0.1 mm in depth and 0.01 mm to 0.5 mm in width, or the
depth and the width being reversed. The depth of the slit 52c can as well be sufficient
to reach the center hole 52b as shown in FIG. 11, or a liquid flow port 46a may
be connected to the extending portion 50b via the slit 52c. In that case, the liquid
flow port 46a and the extending portion 50b should preferably be connected to each
other where they face the main tank 48.
The liquid flow port 46a is bored in the circumferential
face of the inner cylinder 46 so as to communicate with the slit 52c. Continuing
from this liquid flow port 46a is formed one overflowing liquid flow path 46b on
the outer circumferential face of the inner cylinder 46 on the back, i.e. reverse
side to the pen nib 20. This overflowing liquid flow path 46b, constituting a reservoir
tank 58 together with the inner circumferential face of the intermediate cylinder
45, is a groove formed on the outer circumferential face of the inner cylinder 46.
In order to secure a sufficient total length of the groove, namely a sufficient
capacity of the reservoir tank 58, the overflowing liquid flow path 46b is laid
in a spiral shape. The groove can as well be laid in any other desired shape than
the illustrated spiral shape.
This reservoir tank 58 is arranged on an outer circumferential
side of the main tank 48 being separated by the inner cylinder 46. The rear end
of the overflowing liquid flow path 46b constitutes an air flow port 46c. The air
flow port 46c is formed between a stepped face formed in the rear part of the inner
cylinder 46 and the rear end face of the intermediate cylinder 45, communicates
with a gap formed between the outer circumferential face of the intermediate cylinder
45 and the inner circumferential face of the outer cylinder 44, and further communicates
with a void formed between a plurality of ribs 44c formed on the inner circumferential
face of the tip part of the outer cylinder 44 and between the inner circumferential
face of the tip part of the outer cylinder 44 and the reduced diameter portion 45a
of the intermediate cylinder 45 and with another void formed between a plurality
of ribs 44d and between the inner circumferential face of the tip part of the outer
cylinder 44 and the reduced diameter portion 45a of the intermediate cylinder 45,
resulting in communication with the exterior via this void, through the tip opening
44a. The liquid flow port 46a, the reservoir tank 58 and the air flow port 46c constitute
the liquid reservoir.
The liquid container 40 configured as described above according
to the second preferred embodiment of the invention, provides the same effects and
advantages as the liquid container 10 according to the first preferred embodiment.
In this second preferred embodiment, the main tank 48 communicates with the external
atmosphere through the gap between the inner circumferential face of the outer cylinder
44 and the outer circumferential face of the intermediate cylinder 45, and via the
air flow port 46c, the overflowing liquid flow path 46b, the liquid flow port 46a
and the slit 52c. In this embodiment, also, when the pressure in the main tank 48
rises, the liquid having overflowed the main tank 48 is shunted into the reservoir
tank 58 and, when the liquid container is to be used, the liquid in the reservoir
tank 58 returns to the main tank 48 and can be used in its full quantity.
(Third preferred embodiment)
Now, FIG. 11 and FIG. 12 respectively show a longitudinal
view with fully sectioned and partially sectioned of a liquid container, which is
a third preferred embodiment of the present invention. In these drawings, the same
constituent members as in the foregoing preferred embodiments will be denoted by
respectively the same reference signs, and their detailed description will be dispensed
with.
This liquid container 60 is provided with a body 62, which
comprises the outer cylinder 44, an intermediate cylinder 65 concentrically inserted
into the outer cylinder 44, and an inner cylinder 66 concentrically inserted into
the intermediate cylinder 65.
The intermediate cylinder 65 has a reduced diameter portion
65a on its tip end side, the reduced diameter portion 65a being in pressed contact
with the ribs 44c and 44d within the tip part of the outer cylinder 44, and a gap
is formed between the outer circumferential face of an expanded diameter portion
65c farther backward than the reduced diameter portion 65a of the intermediate cylinder
65 and the correspondingly facing inner circumferential face of the outer cylinder
44. The inner space of the inner cylinder 66 constitutes a main tank 68, and the
main tank 68 accommodates liquid for writing, picture drawing, cosmetic or medicinal
use.
Between the base of the reduced diameter portion 65a of
the intermediate cylinder 65 and the tip face of the inner cylinder 66 is held a
front flange 53a of an inner plug 53, which is fixed to the body 62. The extending
portion 50b also penetrates a center hole 53b of the inner plug 53, and the rear
end of the extending portion 50b protrudes into the main tank 68. The center hole
65b of the reduced diameter portion 65a of the intermediate cylinder 65, the center
hole 53b of the inner plug 53 and the extending portion 50b of the pen nib 50 constitute
a guiding portion for guiding the liquid from the main tank 68 to the tip 50a of
the pen nib 50. At the rear end portion of the inner plug 53 is formed a slit 53c,
which has some length from the rear end of the inner plug 53 toward its tip and
a depth reaching the center hole 53b. The depth may as well be smaller than that
and not reach the center hole 53b. The sectional area of that slit 53c is adequate
for allowing liquid to shift by capillarity and may be, for instance, approximately
not less than 0.1 mm in depth and 0.01 mm to 0.5 mm in width, or the depth and the
width being reversed.
A liquid flow port 66a is bored in the circumferential
face of the inner cylinder 66 so as to communicate with the slit 53c of the inner
plug 53. Continuing from this liquid flow port 66a is formed a gap between the outer
circumferential face of the inner cylinder 66 and the inner circumferential face
of the intermediate cylinder 65, and this gap constitutes a reservoir tank 78. Between
the outer circumferential face of the inner cylinder 66 and the inner circumferential
face of the intermediate cylinder 65 should preferably be formed ribs 66d and 65d
as appropriate to prevent liquid from sticking to the wall within the reservoir
tank 78. As many ribs as desired can be arranged.
At the read end of the reservoir tank 78 is formed an air
flow port 66c. The air flow port 66c should preferably be about 0.01 mm to 0.5 mm
either in height or in width or in both. The air flow port 66c is formed between
a stepped face formed in the rear part of the inner cylinder 66 and the rear end
face of the intermediate cylinder 65, communicates with a gap formed between the
outer circumferential face of the intermediate cylinder 65 and the inner circumferential
face of the outer cylinder 44, further communicates with a void formed between the
plurality of ribs 44c formed on the inner circumferential face of the tip part of
the outer cylinder 44 and between the inner circumferential face of the tip part
of the outer cylinder 44 and the reduced diameter portion 65a of the intermediate
cylinder 65 and with another void formed between the plurality of ribs 44d and between
the inner circumferential face of the tip part of the outer cylinder 44 and the
reduced diameter portion 65a of the intermediate cylinder 65, resulting in communication
with the exterior via this void, through the tip opening 44a. The liquid flow port
66a, the reservoir tank 78 and the air flow port 66c constitute the liquid reservoir.
The liquid container 60 configured as described above according
to the third preferred embodiment of the invention, provides the same effects and
advantages as the liquid containers 10 and 40 according to the earlier described
preferred embodiments.
(Fourth preferred embodiment)
Now, FIG. 13 shows a longitudinal section of a liquid container
according to a fourth preferred embodiment of the invention. In this drawing, the
same constituent members as in the foregoing preferred embodiments will be denoted
by respectively the same reference signs, and their detailed description will be
dispensed with.
This liquid container 80 is provided with the body 12,
which comprises the outer cylinder 14, and an inner cylinder 16 concentrically inserted
into the outer cylinder 14. A part of the inner space of the inner cylinder 16 constitutes
the main tank 18, and the main tank 18 accommodates liquid for writing, picture
drawing, cosmetic or medicinal use.
The base of the pen nib 20 is fixed to an inner plug 92,
and the inner plug 92, with its front flange 92a being held between the inner stepped
face of the outer cylinder 14 and the front end face of the inner cylinder 16, is
fixed to the body 12. It is desirable for the outer diameter of the front flange
92a to be smaller than that of the front end face of the inner cylinder 16, so that
this configuration secures passableness between the air passage 16d of the inner
cylinder 16 and a space ahead of the inner plug 92. While the inner plug is a single
component in the first preferred embodiment, in this embodiment there are the inner
plug 92 and a nib base 93, the rear end of the latter being inserted into the tip
part of the inner plug 92. A center hole 92b of the inner plug 92 and a center hole
93a of the nib base 93 are aligned linearly, and the junction core 24 penetrates
the center hole 92b and the center hole 93a aligned on a straight line. These center
hole 92b of the inner plug 92, center hole 93a of the nib base 93 and junction core
24 constitute a guiding portion for guiding the liquid from the main tank 18 to
the pen nib 20.
At the rear end portion of the inner plug 92 is formed
a slit 92c (see FIGS. 15), which has some length from the rear end of the inner
plug 92 toward its tip and a depth extending in the radial direction from the outer
circumferential face not so far as to reach the center hole 92b. The sectional area
of that slit 92c is adequate for allowing liquid to shift by capillarity and may
be, for instance, approximately not less than 0.1 mm in depth and 0.01 mm to 0.5
mm in width, or the depth and the width being reversed. The depth of the slit 92c
can as well be sufficient to reach the center hole 92b as shown in FIG. 11, or the
liquid flow port 16a may be connected to the junction core 24 via the slit 92c.
In that case, the liquid flow port 16a and the junction core 24 should preferably
be connected to each other where they face the main tank 18.
Inside the nib base 93 is provided a liquid holding member
95 consisting of a material capable of absorbing liquid, such as padding or sponge.
This liquid holding member 95, facing the guiding portion, is in contact with the
outer circumference of the junction core 24, and serves as a second reservoir tank
for storing the liquid overflowing the junction core 24, apart from the reservoir
tank 28.
A fine groove is formed on the outer surface of the nib
base 93, and this groove constitutes an air passage 93b (see FIG. 14). This groove
can be about 0.01 mm to 0.5 mm either in width or in height or in both. This air
passage 93b passes a gap between the rear end face of the nib base 93 and the inner
plug 92 and communicates with the liquid holding member 95. The air passage 93b
passes a gap between a stepped face 93d of the nib base 93 and the front end face
of the inner plug 92, and further through a gap between the outer circumferential
face of the nib base 93 and the inner circumferential face of the outer cylinder
14, and further through the void formed between the plurality of ribs 14c formed
on the inner circumferential face of the tip part of the outer cylinder 14, another
void formed between the plurality of ribs 14d and the tip opening 14a, communicates
with the exterior. As in the first preferred embodiment, the air flow path 16d also
communicates with the void formed between the plurality of ribs 14c formed on the
inner circumferential face of the tip part of the outer cylinder 14 and with the
other void formed between the plurality of ribs 14d formed on the inner circumferential
face of the very tip of the outer cylinder 14, and communicates with the exterior
via these voids, and the tip opening 14a.
In this preferred embodiment, as in the first preferred
embodiment, when the pressure in the main tank 18 rises, the liquid having overflowed
the main tank 18 is shifted from the liquid flow port 16a to the overflowing liquid
flow path 16b passing the slit 92c of the inner plug 92, and shunted into the reservoir
tank 28; at the same time, in the guiding portion as well, the liquid holding member
95 absorbs the liquid to prevent from dropping from the pen nib 20 even more securely.
(Fifth preferred embodiment)
Now, FIG. 16 shows a longitudinal section of a fifth preferred
embodiment of the present invention. In this drawing, the same constituent members
as in the foregoing preferred embodiments will be denoted by respectively the same
reference signs, and their detailed description will be dispensed with.
A liquid container 100 of this preferred embodiment, is
provided with a nib base 113 in place of the nib base 93 in the fourth preferred
embodiment, and the rear end of the nib base 113 is inserted into the tip of the
inner plug 92. The center hole 92b of the inner plug 92 and a center hole 113a of
the nib base 113 are aligned linearly, and the junction core 24 penetrates the center
hole 92b and the center hole 113a aligned on a straight line. These center hole
92b of the inner plug 92, center hole 113a of the nib base 113 and junction core
24 constitute a guiding portion for guiding the liquid from the main tank 18 to
the pen nib 20.
A plurality of radially extending ribs 113c are formed
within the nib base 113, and a space between adjoining ribs 113c constitutes a second
reservoir tank 118 for storing liquid (see FIGS. 17).
A fine groove is formed on the outer surface of the nib
base 113, and this groove constitutes an air passage 113b (see FIG. 17). This groove
can be about 0.01 mm to 0.5 mm either in width or in height or in both. This air
passage 113b passes a gap between the rear end face of the nib base 113 and the
inner plug 92 and communicates with the second reservoir tank 118. The air passage
113b passes the gap between the stepped face 113d of the nib base 113 and the front
end face of the inner plug 92, and further through the gap between the outer circumferential
face of the nib base 113 and the inner circumferential face of the outer cylinder
14, and further through the void formed between the plurality of ribs 14c formed
on the inner circumferential face of the tip part of the outer cylinder 14, the
other void formed between the plurality of ribs 14d and the tip opening 14a, communicates
with the exterior.
In this preferred embodiment, as in the fourth preferred
embodiment, when the pressure in the main tank 18 rises, the liquid having overflowed
the main tank 18 is shifted from the liquid flow port 16a to the overflowing liquid
flow path 16b past the slit 92c of the inner plug 92, and shunted into the reservoir
tank 28; at the same time, in the guiding portion as well, the second reservoir
tank 118 can store the liquid to enable dropping from the pen nib 20 to be prevented
even more securely.
FIG. 18 shows a modified version of the liquid container
of the fifth preferred embodiment of the invention. In this drawing, the same constituent
members as in the foregoing preferred embodiments will be denoted by respectively
the same reference signs, and their detailed description will be dispensed with.
In this embodiment, only the shape of ribs 123c of a nib
base 123 differs from the nib base 113 of the original fifth preferred embodiment,
but in all other respects the nib base 113 of the fifth preferred embodiment is
the same as the nib base 123. While the section of the ribs 113c in the fifth preferred
embodiment is fragmentally shaped and that of the second reservoir tank 118 formed
by adjoining ribs 113c is sector-shaped, the ribs 123c of this modifier version
have a sector-shaped section, resulting in a fragmentally shaped section of a second
reservoir tank formed by spaces between the adjoining ribs 123c. This version, in
which the second reservoir tank 128 operates similarly to the second reservoir tank
118, provides the same effects and advantages as the original fifth preferred embodiment.
(Sixth example not according to the invention)
FIG. 22 shows a longitudinal section of a liquid container
according to a sixth example not according to the invention.
This liquid container 210 is provided with a body 212,
which comprises an outer cylinder 214, an intermediate cylinder 215, an inner cylinder
216 and a tail plug 217. The intermediate cylinder 215 and the inner cylinder 216,
together with a junction core 224 and a pen nib 220 described afterwards, are all
inserted concentrically into an outer cylinder 214 from its rear end and fitted,
and the rear end of the outer cylinder 214 is closed by the tail plug 217. A part
of the internal space of the rear part of the inner cylinder 216 constitutes a main
tank 218, and the main tank 218 accommodates liquid for writing, picture drawing,
cosmetic or medicinal use.
From a tip opening 214a provided in the tip part of the
outer cylinder 214 protrudes a pen nib 220, which is the liquid supply outlet for
supplying liquid to a prescribed position when the vessel is used. The pen nib to
serve as the liquid supply outlet for the invention is not limited to one of the
form illustrated therein, but can be any other desired pen nib, such as a fountain
pen nib, a ballpoint pen point or a felt pen tip.
The base of the pen nib 220 is fixed to the intermediate
cylinder 215, which is, held and fixed between the internal stepped face of the
outer cylinder 214 and the external stepped face of the central part of the inner
cylinder 216 within the outer cylinder 214. As shown in FIGS. 24, on the outer face
of the intermediate cylinder 215 is formed one air groove 215a extending in the
axial direction, and the air groove 215a extends to the vicinity of the tip opening
214a of the outer cylinder 214. An air passage 222 is defined between the air groove
215a and the inner circumferential face of the outer cylinder 214. An air flow port
215b is formed at the rear end of the air groove 215a, and penetrates the circumferential
wall of the intermediate cylinder 215. Furthermore, the intermediate cylinder 215
are formed ribs 215c and 215d on the front and the rear thereof, each extending
in the circumferential direction and expanding in the direction of the outer diameter.
The rib 215c is for fixing the intermediate cylinder 215 within the outer cylinder
214, while the rib 215d extends annularly to fix the intermediate cylinder 215 within
the outer cylinder 214 and secure air-tightness between the intermediate cylinder
215, and the outer cylinder 214. A rib 215e is formed within the inner circumferential
face of the tip of the intermediate cylinder 215, and expands in the direction of
the inner diameter to fix the pen nib 220, and the rear end part of the rib 215e
further step-likely projects in the direction of the inner diameter, to prevent
the pen nib 220 from sinking into the body 212.
As stated above, a part of an internal space 216a in the
rear part of the inner cylinder 216 and the tail stopper 217 constitute the main
tank 218, and a center hole 216b of the front part of the inner cylinder 216 communicating
with the internal space 216a, together with the junction core 224, constitute a
guiding portion. Thus, as the junction core 224 penetrates the center hole 216b,
and the rear end of the junction core 224 protrudes into the main tank 218 and the
tip of the junction core 224 is in contact with the pen nib 220, the center hole
216b of the inner cylinder 216 and the junction core 224 constitute the guiding
portion for guiding the liquid from the main tank 218 to the pen nib 220. Incidentally,
it is also possible to configure the pen nib 220 and the junction core 224 as an
integrated component. In the center hole 216b is formed a single liquid flow groove
(liquid flow path) 216c extending in the axial direction.
In the inner cylinder 216, as shown in FIGS. 25, there
is formed a liquid flow port 216d penetrating the circumferential wall of the cylinder
in its fore part, and this liquid flow port 216d communicates with the liquid flow
groove 216c. Further, communicating with this liquid flow port 216d, a groove 216e
spirally extends on the outer circumferential face of the fore part of the inner
cylinder 216, and the groove 216e, together with the inner circumferential face
of the intermediate cylinder 215, constitutes a spiral reservoir tank 228. The spirally
extending groove 216e extends backwards, and a liquid and air groove (or air flow
port) 216f, formed at the rear end of the groove 216e, is connected to an annular
groove 216i, which communicates with the air flow port 215b of the intermediate
cylinder 215. Thus, the reservoir tank 228 is configured of a single spiral passage,
and this configuration serves to secure a sufficient capacity and prevents the liquid
from becoming mixed with air. The reservoir tank 228 is isolated from the guiding
portion by the front circumferential wall of the inner cylinder 216, and communicates
only by way of the liquid flow port 216d. Relative positioning of the inner cylinder
216 and the intermediate cylinder 215 in the circumferential direction can be dispensed
with, and the assembling facilitated, by connecting the liquid and air groove (or
air flow port) 216f and the air flow port 215b by way of the annular groove 216i.
Furthermore, a plurality of ribs 216h protruding toward
the junction core 224 are formed in the boundary part between the internal space
216a of the inner cylinder 216 and the center hole 216b to protect the rear end
part of the junction core 224, however these ribs 216h can be omitted.
These liquid flow port 216d, reservoir tank 228 and air
flow port 215b constitute the liquid reservoir.
A cap 230 is detachably fitted to the tip of the outer
cylinder 214. The cap 230 is provided with an outer cap 232, an inner cap 234 concentrically
and slidably inserted into the outer cap 232 and made slidable, and a spring 236
interposed between the inside of the top of the outer cap 232 and the top of the
inner cap 234 to press them in the direction of forcing them away from each other.
At the tip of the inner cap 234 is provided a flange 234a, which is in contact with
an annular convex 232a formed on the inner circumferential face of the outer cap
232 to prevent the inner cap 234 from coming off the outer cap 232. The annular
convex 232a may either be provided all around the circumference or may consist of
ribs formed in the circumferential direction separated from each other. On the inner
circumferential face of the outer cap 232 are formed ribs 232c that can be snapped
onto the outer cylinder 214. When the cap 230 is fitted to the tip of the outer
cylinder 214, the ribs 232c of the outer cap 232 snap onto the outer cylinder 214,
and the inner cap 234 is in close contact with the vicinity of the outer cylinder
214 to secure air-tightness.
Within the main tank 218, a stirring bar 238 is movably
disposed if the main tank 218 is filled with a liquid which needs stirring.
Next will be described the operations of the liquid container
210. In the liquid container 210 configured as described above, when the pressure
in the main tank 218 rises relative to the external atmospheric pressure, the liquid
having overflowed the main tank 218 passes the liquid flow groove 216c of the inner
cylinder 216, and shifts from the liquid flow port 216d to the reservoir tank 228.
In the reservoir tank 228, as the liquid flow port 216d is located in the front
and the air flow port 215b is located in the back, the overflowing liquid flows
from front to back (upward from below). The reservoir tank 228 is a single passage
consisting of the groove 216e, and the liquid flows along that passage. The air
which has been present in the reservoir tank 228 passes the liquid and air groove
(or air flow port) 216f and the air flow port 215b, then passes the air passage
222, and further passes a gap (opening) formed between the inner circumferential
face of the tip part of the outer cylinder 214 and the pen nib 220 to be discharged
outside. Arrows in FIG. 22 represent these flows of liquid and air.
Since the overflowing liquid is shunted into the reservoir
tank 228 as described above, no quantity of this liquid flows to the pen nib 220,
and dropping from the pen nib 220 can be thereby prevented.
When the pressure in the main tank 218 or the external
atmospheric pressure returns to its previous level, at least part of the liquid
having stored in the reservoir tank 228 passes the liquid flow port 216d from the
reservoir tank 228, and further passes the liquid flow groove 216c of the inner
cylinder 216 to return to the main tank 218.
Next, when the pen nib 220 is turned downward to use the
liquid container 210, the liquid in the main tank 218 is fed to the pen nib 220
at the tip through the junction core 224 as liquid consumption by the pen nib 220
proceeds. When any quantity of liquid is stored in the liquid reservoir, i.e. the
reservoir tank 228, the liquid having stored in the reservoir tank 228, partly under
the additional influence of gravity, is directed toward the liquid flow port 216d,
and passes the liquid flow groove 216c to be fed either into the main tank 218 or
to the pen nib 220 from the junction core 224.
Eventually, the full quantity of liquid having overflowed
the reservoir tank 228 is consumed. The configuration is such that the main tank
218 communicates with the exterior via the liquid flow groove 216c and the liquid
reservoir, and the reservoir tank 228 is configured of a single passage. In this
state, in order to feed air into the main tank 218 to use the liquid in the main
tank 218, the liquid having stored in the reservoir tank 228 has to return to the
liquid flow port 216d. In this way, the full quantity of the liquid having stored
in the reservoir tank 228 returns to the main tank 218 to become available for use.
The invention further has the following characteristics.
- As the liquid flow groove 216c is adjacent to the peripheral surface of the
junction core 224 and this liquid flow groove 216c is connected to the liquid flow
port 216d, the overflowing liquid can flow from the main tank 218 to the reservoir
tank 228 even under low pressure. Various modified shapes of this liquid flow groove
216c are conceivable in addition to what is shown in FIGS. 26. Some examples of
modification are shown in FIGS. 27 through FIG. 29. While the example shown in FIGS.
26 has a wide groove in one circumferential part of the center hole 216b into which
the junction core 224 is to be inserted and this groove constitutes the liquid flow
groove 216c, in the example of FIG. 27 a groove is formed all around the center
hole 216b into which the junction core 224 is to be inserted and this groove constitutes
the liquid flow groove 216c. In the example of FIGS. 28, the sectional shape of
the center hole 216b into which the junction core 224 is to be inserted is not round
but rectangular, and gaps that are formed when the junction core 224 having the
circular section is inserted into the center hole 216b constitute the liquid flow
groove 216c. In the example of FIGS. 29, a deep groove is formed in one circumferential
part of the center hole 216b into which the junction core 224 is to be inserted
and this groove constitutes the liquid flow groove 216c. These examples are not
the only available alternatives, but the liquid flow groove 216c can have any desired
configuration. Such a liquid flow groove 216c enables the liquid having overflowed
the main tank 218 to readily flow along the liquid flow groove 216c to shift to
the liquid reservoir.
- While the usual configuration of the reservoir tank of a conventional liquid
reservoir is a pleated mechanism in a comb-like shape to utilize capillarity, the
conventional pleated mechanism requires enhanced capillarity to increase the force
to hold the liquid, and this is achieved by narrowing the spacing between the comb
teeth especially in the part closer to the main tank and widening it toward the
front, which requires precision machining with a tolerance of 0.15 mm to 1 mm. Unlike
that, the reservoir tank 228 according to the invention requires no such construction,
the spacing between adjacent grooves 216e can be around 1 mm, which means remarkable
molding ease and can ensure improved moldability.
- When this liquid container 210 is held upright for use, the gravity of the liquid
in the main tank 218 is transmitted from the junction core 224 to the pen nib 220,
the gravity of the liquid contained in the junction core 224 wholly acts on the
pen nib 220. As a result, if the volume of the liquid of the main tank is the same,
a shorter junction core 224 would be more advantageous because it helps reduce the
quantity of liquid applying on the pen nib 220. As the reservoir tank 228 according
to the invention does not use capillarity, the width of the groove 216e can be increased,
and the volume of the spatial part of the reservoir tank 228 can be increased, the
overall length of the reservoir tank 228 can be made shorter than a conventional
reservoir tank having the same capacity, and the length from the main tank 218 to
the pen nib 220, i.e. the length of the junction core 224 can be reduced compared
with the conventional configuration.
- While the function of the conventional pleated mechanism is maintained by increasing
its wettability by treating the pleats themselves with acid, the reservoir tank
228 according to the invention is intended for storing, rather than holding, liquid
and accordingly requires no acid treatment.
- As the conventional pleated mechanism is molded with a split pattern, the split
line of the die remains on the surface of the mechanism. Furthermore, whereas a
fine groove for liquid is formed at the rear end to let in liquid from the main
tank, during assembly, application of high pressure in fitting could cause clogging
of that fine groove, making its adjustment extremely difficult, the reservoir tank
228 without such a fine groove for liquid readily permits pressly fitting into the
outer cylinder. Furthermore, where the inner cylinder 216, which is an integral
unit, defines the main tank 218 and also forms the groove 216e constituting the
reservoir tank 228 as in this preferred embodiment, the sealing of the main tank
218 can be kept tight enough.
The configuration of the reservoir tank 228 is not limited
to a single spiral passage formed of the spiral groove 216e shown in FIGS. 25, but
it can as well use a shape in which, as shown in FIGS. 30, the groove 216e proceeds
one way in the axial direction while reciprocating in the circumferential direction
in the outer circumferential face. Alternatively, as shown in FIGS. 31, it is also
possible to use a shape in which many annular grooves 216e are formed and the liquid
and air groove (or air flow port) 216f which extends linearly connecting those annular
grooves 216e is further formed. In the reservoir tank 228 in this case, as there
is a single liquid and air groove 216f constituting a one-way passage, similar operations
can be achieved without letting any liquid-air exchange to occur. It is further
possible to configure a single spiral passage formed of a spiral groove 216e as
shown in FIGS. 32.
(Seventh example not according to the invention)
FIG. 33 shows a longitudinal section of a liquid container
according to a seventh example not according to the invention. This embodiment differs
from the sixth example not according to the invention in that the rear end part
of the junction core 224 extends farther toward the main tank 218 than in the sixth
example not according to the invention, and a plug 240 is fitted to that extended
rear end part. The plug 240, as shown in FIGS. 34, has a flange 240a, a plurality
of (four) pillars 240b extending backward from the flange 240a, a bottom 240c to
which the rear end of each of the pillars 240b is connected, and openings 240d formed
between adjoining pillars 240b.
This plug 240 prevents the junction core 224 from coming
into direct contact at the rear end with the liquid in the main tank 218, but the
liquid in the main tank 218 flows to the guiding portion via the openings 240d formed
in the flanks of the plug 240. In this way, the gravity of the liquid in the main
tank 218 is prevented from directing acting on the junction core 224, and the liquid
is prevented even more securely from undesirably flowing to the pen nib 220 via
the junction core 224.
(Eighth example not according to the invention)
FIG. 35 shows a longitudinal section of a liquid container
according to an eighth example not according to the invention. This embodiment differs
from the sixth example not according to the invention in that while the air passage
222 is formed between the outer circumferential face of the intermediate cylinder
215 and the inner circumferential face of the outer cylinder 214 in the sixth example
not according to the invention, in this eighth preferred embodiment the air passage
222 is formed between the outer circumferential face of the inner cylinder 216 and
the inner circumferential face of the intermediate cylinder 215. For this reason,
in the inner cylinder 216, as shown in FIGS. 36, an air groove 216g is formed, which
extends in the axial direction to a different position in the circumferential direction
from that of the groove 216e and communicates with the air flow port 216f, and the
air groove 216g and the inner circumferential face of the intermediate cylinder
215 constitute the air passage 222. The groove 216e proceeds in the axial direction
while reciprocating in the outer circumferential face in the circumferential direction
without crossing the air groove 216g. The air groove 216g constituting the air passage
222 and the groove 216e constituting the reservoir tank 228 do not communicate directly
with each other but only via the air flow port 216f.
This preferred embodiment, can provide operations similar
to those of the sixth example not according to the invention. When surplus overflowing
liquid is stored in the reservoir tank 228, air in the reservoir tank 228 is discharged
via the air passage 222.
Although the air groove 216g in this example extends to
a different position in the circumferential direction from the groove 216e, it is
also possible, as a modification of this example, to form the air groove 216g in
the circumferential face of a spiral wall, formed between each groove 216e and the
adjoining groove 216e in order to configure the groove 216e spirally (see FIG. 42).
The air groove 216g will then spirally extent in parallel to, but will not cross,
the groove 216e. In this way, the shape of the outer circumferential face of the
inner cylinder 216 need not be differentiated in shape, which means an advantage
in molding as well.
(Ninth example not according to the invention)
FIG. 37 shows a longitudinal section of a liquid container
according to a ninth example not according to the invention. This example differs
from the sixth example in the configuration of the body 212. Instead of composing
the main tank 218 of the inner cylinder 216, part of an internal space 214b in the
rear part of the outer cylinder 214, together with the tail stopper 217, constitutes
the main tank. Further, the inner cylinder 216 extends from the tip part of the
outer cylinder 214 to midway in the back-and-forth directions, and the rear end
part of the inner cylinder 216 is in tight contact with the outer cylinder 214 to
maintain the air-tightness of the main tank 218. This ninth example, can provide
operations similar to those of other preferred embodiments and examples.
(Tenth example not according to the invention)
FIG. 38 shows a longitudinal section of a liquid container
according to a tenth example not according to the invention. In this example, the
configuration of the body 212 differs from that in the sixth example. Instead of
composing the main tank 218 of the inner cylinder 216, the main tank 218 is configured
in a cartridge type, comprising a cartridge 244 detachable from the inner cylinder
216 and the outer cylinder 214. The inner cylinder 216 extends from the tip part
of the outer cylinder 214 to midway in the back-and-forth directions, and the rear
end part of the inner cylinder 216 is in tight contact with the outer cylinder 214.
Though the cartridge 244 can be configured in any desired
manner, the cartridge 244 in this example, as shown in FIG. 37, comprises a cartridge
body 246 and a tip plug 248, and an internal space 246a of the cartridge body 246
constitutes the main tank 218. On the rear outer circumferential face of the cartridge
body 246 is formed a male thread 246b to engage with a female thread 214c formed
in the rear end of the inner circumferential face of the outer cylinder 214, and
the cartridge body 246 is screwed into the outer cylinder 214. The tip of the tip
plug 248 is inserted into an annular groove 216j formed in the read end of the inner
cylinder 216. When the cartridge 244 is still unused, a stirring ball 250 blocks
the opening in the tip plug 248 to serve as a seal cap. Once the cartridge 244 is
connected to the inner cylinder 216, the stirring ball 250 detaches itself from
the inner circumferential face of the tip plug 248, and is inserted into the main
tank 218 to perform the role of stirring the liquid in the main tank 218. This tenth
example can provide operations similar to those of other preferred embodiments and
examples.
(Eleventh example not according to the invention)
FIG. 40 shows a longitudinal section of a liquid container
according to an eleventh example not according to the invention. This example also
has a cartridge type configuration. A cartridge 252, as shown in FIG. 41, comprises
a cartridge body 254 and a tip plug 256, and an internal space 254a of the cartridge
body 254 constitutes the main tank 218.
Furthermore, the outer cylinder 214 is composed of a front
outer cylinder 214A and a rear outer cylinder 214B to be screwed onto each other,
and the cartridge 252 can be connected to an inner cylinder 216 in a state in which
the rear outer cylinder 214B is detached from the front outer cylinder 214A, and
the tip of the tip plug 256 is inserted into the annular groove 216j formed in the
rear end of the inner cylinder 216. Into the internal space 254a of the cartridge
body 254 is inserted a stirring ball 258. When the cartridge 252 is still unused,
the stirring ball 258 blocks the opening in the tip plug 256 to serve as a seal
cap. Once the cartridge 252 is connected to the inner cylinder 216, the stirring
ball 258 detaches itself from the inner circumferential face of the tip plug 256,
and is inserted into the main tank 218 to perform the role of stirring the liquid
in the main tank 218.
This eleventh example can provide operations similar to
those of other preferred embodiments and examples.
(Twelfth example not according to the invention)
FIG. 43 shows a longitudinal section of a liquid container
according to a twelfth example not according to the invention. This example is a
modification of the eighth example. The air passage 222 in the eighth example is
arranged in substantially the same position in the radial direction of the groove
216e, instead of outside the radial direction. In this twelfth example the same
configuration is used. Furthermore, the intermediate cylinder 215 is shortened,
and the air passage 222 is composed of the air groove 216g in the inner cylinder
216, the inner circumferential face of the outer cylinder 214, the air groove 215a
of the intermediate cylinder 215, and the inner circumferential face of the outer
cylinder 214. Additionally, in order to establish communication between the air
groove 216g and the air groove 215a, an annular groove 215f is formed in the rear
end part of the air groove 215a of the intermediate cylinder 215, and the positioning
between the inner cylinder 216 and the intermediate cylinder 215 in the circumferential
direction is made dispensable by establishing communication between the air groove
216g and the air groove 215a via the annular groove 215f. This example can provide
the same operation as the eighth example.
(Thirteenth example not according to the invention)
FIG. 44 shows a longitudinal section of a liquid container
according to a thirteenth example not according to the invention. This example,
like the twelfth example, is a modification of the eighth example. In this thirteenth
example, the intermediate cylinder 215 is completely omitted, and the air passage
222 is configured of the air groove 216g in the inner cylinder 216 and the inner
circumferential face of the outer cylinder 214. In this case, the base of the pen
nib 220 can be fixed directly to the outer cylinder 214, not to the intermediate
cylinder 215. This example can provide the same operation as the eighth example
and, moreover, permits a reduction in the number of components.
While the invention has been described in terms of several
preferred embodiments, those skilled in the art will recognize that the invention
can be practised with modification within the scope of the appended claims.