The present invention relates to a method for producing
a feed for aquatic organisms, which feed comprises Artemia nauplii contained
in a packaging. The aquatic organisms are either fresh or salt water organisms and
include in particular fish, shrimp and aquatic pets like ornamental fish, and more
particularly larvae thereof.
The availability of suitable live food organisms for farming
remains a major problem in the aquaculture or ornamental fish industry. Usually,
the most preferred live feeds are brine shrimp Artemia nauplii. They provide
the best results in terms of fish larvae growth and survival in comparison to artificial
diets.
The size range of Artemia and its different physical
forms (umbrella stage, free-swimming nauplii Instar I, enriched nauplii Instar II
and adults) make it very versatile for use in aquaculture.
The availability of live food is considered to be a limiting
factor in larviculture of many fish and crustacean species. Larvae of many species
have been successfully raised using Artemia nauplii. However, there are several
major disadvantages that are associated with the use of live food, such as the potential
for introduction of a pathogen into the culture system and the amount of labour
required for the preparation of the live feed.
It is known that Artemia nauplii may in practice
be heavily contaminated with bacteria, mainly with Vibrio species that are
potential fish or shrimp pathogens. Artemia nauplii can be considered as
a possible carrier of pathogenic bacteria which can cause disease and mortality
outbreaks in larval rearing of marine fish or shrimp, especially when the larvae
are stressed.
Therefore, many efforts were taken to reduce this bacterial
load with different chemotherapeutics (e.g.:
WO 96/12407
). This bacterial reduction is only effective when the Artemia nauplii
are immediately fed to the predators after harvesting, which is often the case in
aquaculture practices. However, in some aquaculture practices and in most ornamental
fish practices, the direct use of Artemia nauplii is not feasible and during
preparation, storage and transport, the number of pathogenic bacteria in the
Artemia might again increase.
Most available aquarium feeds, some of which include a
number of Artemia nauplii, are presented as frozen or gelled feeds. However,
freezing and gelling is only useful to preserve the feeds for a limited period of
time, but it does not prevent the transfer of pathogenic bacteria to the target
species.
Frozen feeds also have the disadvantage that freezing storage
is necessary, not only in the case of the trader but also in the case of the aquarium
holder. If during transport or storage the feed thaws, it deteriorates rapidly and
cannot be used anymore, even if it is frozen again. One cannot tell the freshness
or the presence of pathogens or other harmful micro-organisms until it is introduced
in the aquarium and harms the aquatic feeders.
Moreover, frozen water inside the nauplii crystallizes
and might perforate the cell wall, which increases the risk of leaching. Furthermore,
the buoyancy is far from optimal, which is a critical factor especially for larval
fish.
Gelled live food organism including Artemia nauplii
with a synthetic or natural gel former are far from sterile, introduce additional
gel material in the aquarium and still need preservatives to store it at room temperatures.
Freeze dried feeds containing Artemia nauplii are
so far the only acceptable feeds without preservatives that can be stored for long
periods and wherein the individual Artemia nauplii are still palatable for
both fish and shrimp.
However, the high cost of freeze drying often prevents
the use of this treatment for commercial operations. Moreover, the buoyancy of freeze
dried nauplii is far from optimal. Most nauplii tend to float on the water surface
where they are mostly not reachable for small fish larvae. Finally, also the freeze
drying treatment does not kill off all pathogens.
An object of the present invention is therefore to provide
a new method for manufacturing a feed which contains Artemia nauplii, wherein
the number of food decay micro-organisms has been reduced so that it can be stored
for a longer time at room temperature without requiring the use of a preservative,
and wherein also the number of possible pathogens is reduced.
To this end, the Artemia nauplii are subjected to
a physical sterilisation treatment and the packaging wherein the nauplii are contained
is hermetically sealed
The physical sterilisation treatment comprises in particular
a heat treatment or an irradiation treatment. Such physical sterilisation treatments
are well known and are already applied in the feed industry. However, they were
never applied for sterilising Artemia nauplii. A common problem in sterilisation
processes is that many of these products become mushy or agglomerated or they loose
their structural appeal. Due to the severe high temperature, pressure and length
of heating, fine textural attributes are difficult to achieve. When small invertebrate
organisms are autoclaved, they shrivel up or disintegrate so that they are unrecognizable
and unattractive for the predators. Also irradiation treatments can disintegrate
small invertebrate organisms.
It has however now been found that, in contrast to for
example adult Artemia, most of the Artemia nauplii keep their original
shape and stay physically intact despite the sterilisation process, while other
small invertebrate organisms usually disintegrate partly or completely. Adult
Artemia were found to shrivel up or to disintegrate partly or completely
and loose their orange colour so that they are no longer attractive as feed for
the predators.
In a preferred embodiment of the method according to the
invention the nauplii are first blanched with hot water, having a temperature of
at least 73°C, and preferably of at least 80°C, so as to stop enzymatic
action in the nauplii before subjecting them to said physical sterilisation treatment.
It has been found that such blanching step has a positive
effect on the number of nauplii which stay physically intact after the sterilisation
process. Moreover, it has been found that the undesired paler colour of the nauplii,
obtained after the blanching step, is converted to the desired red-orange colour
during the sterilisation process.
The invention also relates to a feed obtained by the method
according to the invention. This feed is characterised in that it comprises physically
sterilised Artemia nauplii which are contained in a hermetically sealed packaging.
Further advantages and particularities of the present invention
will become apparent from the following description of some particular embodiments
of the feed and method according to the invention.
For producing the feed according to the invention,
Artemia nauplii have to be provided. In the present specification and claims,
the expression Artemia nauplii is intended to embrace both free-swimming
nauplii and so-called pre-nauplii, i.e. Artemia in the umbrella stage. Such
Artemia nauplii can be harvested from natural or artifical ponds wherein
Artemia's appear or are cultured. The harvested organisms comprise mostly
all different live stages including nauplii and adult Artemia. It is possible
to increase the number of nauplii by separating them from the adult Artemia.
In practice, Artemia nauplii are however usually produced starting from
Artemia cysts. Hatching occurs in about 1-2 days, depending on temperature.
For the first few hours, the nauplius stays within a hatching membrane that is attached
to the cyst capsule. This is also called the "umbrella stage" in which development
of the nauplius stage is completed.
At hatching, the nauplius larva (Instar I) emerges as a
free-swimming stage. This stage is about 0.4-0.5 mm in length and brownish-orange
in color, due to the presence of yolk material. In a sense, the body of the nauplius
larva consists mainly of a head. It has three pairs of "head" appendages -- a pair
of small first antennae (antennules), a pair of well-developed second antennae,
and a pair of mandibles. There is a large lip-like structure (labrum) covering a
ventral mouth. A nauplius eye is present but it is not easily distinguished at this
stage.
The posterior end of the nauplius consists of the future
trunk. Initially, it is short, undifferentiated, and unsegmented. The nauplius larva
does not have a complete digestive tract and does not immediately feed. It relies
on stored yolk as an energy source. Depending on temperature, it swims weakly for
about 12-20 hrs and then molts into the metanauplius larva (Instar II).
In practice the nauplii Instar I are harvested and fed
as such. However, these nauplii usually do not contain the desired nutritional quality
for the predators and therefore they can be allowed to develop further to nauplii
Instar II, in which the nauplii can actively be fed. This is usually done in an
enrichment medium containing desired feed components such as oils, vitamins, etc.
Nauplii Instar I and Instar II are the most suitable nauplii
for being fed to the aquatic organisms, while umbrella's can be useful to feed to
the smallest predators.
In order to enable to store the nauplii for a prolonged
time, the nauplii are packaged in a hermetically sealed packaging and are subjected
to a physical sterilisation treatment.
This treatment is intended first of all to reduce the number
of pathogenic micro-organisms present on the nauplii, in particular the number of
Vibrio bacteria. The sterilisation treatment is preferably performed in such
a manner that the sterilised feed is substantially free of pathogenic micro-organisms.
The physical sterilisation treatment is further intended
to reduce the number of food decay micro-organisms so that the feed can be stored
for a longer time in its hermetically sealed packaging. The number of food decay
micro-organisms is preferably reduced to such an extent that the physically sterilised
and hermetically packaged feed can be stored for at least 6 months, preferably for
at least 12 months, and more preferably for at least 18 months at 20 °C, without
any substantial food decay. In this way, the nauplii can be kept stored for a sufficiently
long time at ambient temperatures, even when the nauplii are kept at temperatures
of 30°C or more, which is often the case in places of larval shrimp cultures.
Although it is possible to add preservatives, there is no need to add such preservatives
to the Artemia nauplii as long as they remain in the hermetically sealed
packaging. Once, the packaging is opened, they can be stored at temperatures between
0 and 4°C up to 7 days. By adding preservative, it is possible to prolong this
cold storage period.
The physical sterilisation treatment is not intended to
obtain a completely sterile feed, i.e. a feed which does not contain any viable
micro-organisms. In practice, it is only important to achieve a commercially sterile
product, i.e. a product that can be stored for a sufficiently long time without
decay by micro-organisms. Such a product may for example still contain an amount
of heat resistant spores of food decay micro-organisms, but this amount should be
sufficiently low to enable the achieve the desired minimum storage period.
A first physical sterilisation treatment which can be used
in the method according to the invention is a heat treatment wherein the nauplii
are heated to a temperature higher than 100°C. In view of maintaining as much
as possible the physical structure or texture of the nauplii, they are preferably
heated to a temperature higher than 110°C and more preferably to a temperature
higher than 120°C. The heat treatment is preferably conducted at a pressure
higher than 1 bar, more preferably at a pressure higher than 1.5 bars and most preferably
at a pressure higher than 2 bars. The nauplii are thus preferably autoclaved or
retorted. The higher the pressure, the higher the temperature can be applied and
the shorter the treatment time. This treatment time is preferably longer than 5
minutes and more preferably longer than 10 minutes.
A second possible sterilisation treatment is an irradiation
treatment, in particular an irradiation treatment with gamma irradiation. The degree
of sterility depends on the radiation dose received by the nauplii. In a preferred
embodiment, this dose comprises at least 5 kGy, preferably at least 15 kGy, more
preferably at least 25 kGy and most preferably at least 35 kGy. Prior to the irradiation
step, the nauplii are cooled or preferably frozen if they cannot be irradiated immediately.
The irradiation step can be performed directly onto the cooled or frozen nauplii.
The nauplii can be subjected to the physical sterilisation
treatment before being packaged in the packaging or after being introduced in the
packaging but before hermetically sealing the packaging. Packaging of the nauplii
or sealing of the packaging has then to be performed under substantially sterile
conditions. To avoid having to work under sterile conditions, the nauplii are preferably
introduced in their packaging and this packaging is hermetically sealed before the
physical sterilisation treatment so that the nauplii are sterilised together with
their packaging. The packaging of the nauplii may contain bottles, jars, cans, pouches,
bags, etc.
Before subjecting the nauplii to the physical sterilisation
treatment, they are preferably blanched with hot water so as to stop the enzymatic
action in the nauplii. The hot water has a temperature of at least 73°C and
preferably a temperature of at least 80°C. Usually it takes about 1 to about
2 minutes to stop the enzymatic activity. The nauplii are preferably immersed in
the hot water.
An important advantage of the blanching step is that, especially
when the sterilisation treatment comprises an irradiation step, a larger number
of the nauplii remain intact after this sterilisation treatment. A further advantage
is that the buoyancy of the nauplii is improved. The blanching step has however
also a disadvantage: the colour of the nauplii becomes somewhat paler. This disadvantage
can however be obviated by subjecting the blanched nauplii to a heat sterilisation
treatment as described hereabove. It has indeed been found that after such a heat
treatment, a more orange colour (red-orange) was obtained which is perceived as
a benefit by the farmers or aquarium owners.
As appears from the above described method, the feed obtained
by this method comprises physically sterilised Artemia nauplii which are
contained in a hermetically sealed packaging. The nauplii comprised in this feed
comprise preferably at least 60%, more preferably at least 75% and most preferably
at least 85% physically intact nauplii. The feed preferably comprises the nauplii
in an unbound state so that when introduced in the water most of them do not stick
together and can be eaten as individual nauplii. The nauplii in the feed may be
individually suspended in an aqueous medium. This aqueous medium is in particular
formed by the water which adheres to the nauplii after the blanching step or after
the rinsing step. Before putting the nauplii in their packaging, they are preferably
dewatered by sieving or leaking. Even then, an amount of water adheres to the nauplii
so that the feed is still in the form of a pourable or a thick flowable liquid (depending
on the amount of water between the nauplii).
In addition to the nauplii, the feed may contain other
feed components. However, preferably at least 50% by weight of the dry matter contained
in the feed, more preferably 75% by weight of this dry matter is dry matter of the
Artemia nauplii (either intact or not intact).
The following examples illustrate the sterilisation processes
and the effect on the physical appearance of the treated Artemia compared
to frozen Artemia.
Example 1: sterile Artemia nauplii Instar I (blanching and heat sterilization
by autoclave)
6 g Artemia cysts GSL-strain are incubated in 3
liter artificial seawater (salinity of 25 ppt) and at a temperature of 28°C.
The water is fully aerated and illuminated. After 24 hours the nauplii are hatched
(nauplii Instar I) and separated from the shell and other debris.
The nauplii are killed by blanching them during 1 to 2
minutes in water of 85°C. After the heat shock, the nauplii are drained off.
Then, the nauplii are put in a small glass bottle (±
50 ml) and closed with a lid that contains a safety button that pops up as soon
as the vacuum disappears in the bottle. The nauplli are not filled till the top,
leaving enough space for the air (e.g.: about 20% of the total volume). The packed
nauplii are then heated in the autoclave at 121 °C during 15 minutes.
The bottle contains more or less 25 g Artemia nauplii
(wet weight) corresponding to 1.5 million individuals. The nauplii are intact and
obtain red- orange coloration. In the water tanks, buoyancy is better than most
artificial diets of the same size that are currently commercially available or frozen
nauplii. The nauplii can be preserved in packaging for more 18 months at ambient
temperatures. No preservatives or colorants are needed. Once opened, they could
be kept in the refrigerator at ± 4°C up to 7 days and still have an acceptable
low count of decay organisms if kept under hygienic circumstances.
Example 2: sterile Artemia nauplii Instar II (blanching and heat sterilization
by autoclave)
6 g Artemia cysts GSL-strain are incubated in 3
liter artificial seawater (salinity of 25 ppt) and at a temperature of 28°C.
The water is fully aerated and illuminated. After 24 hours the nauplii are hatched
(nauplii Instar I) and separated from the shell and other debris.
Nauplii Instar I are cultured with an oil emulsion for
another 24 hours at a temperature of 28°C in artificial seawater of 25 ppt,
after wich they are sieved off and drained.
The same sterilizing procedure is conducted as for nauplii
Instar I (see example 1). The bottle contains more or less 25 g Artemia nauplii
(wet weight) corresponding to 1.5 million individuals. The nauplii are intact and
obtain red- orange coloration. In the water tanks, buoyancy is better than most
artificial diets of the same size or frozen nauplii. The nauplii can be preserved
in packaging for more 18 months at ambient temperatures. No preservatives or colorants
are needed. Once opened, they are kept in the refrigerator at ± 4°C up
to 7 days and still have an acceptable low count of decay organisms if kept under
hygienic circumstances.
Example 3: sterile Artemia nauplii Instar I (by blanching and irradiation)
6 g Artemia cysts GSL-strain are incubated in 3
liter artificial seawater (salinity of 25 ppt) and at a temperature of 28°C.
The water is fully aerated and illuminated. After 24 hours the nauplii are hatched
(nauplii Instar I) and separated from the shell and other debris.
The nauplii Instar I are blanched during 1 to 2 minutes
in water of 85°C. After the heat shock, the nauplii are drained off.
Then, the nauplii are put in a small vessel (± 50
ml) and closed with a lid that contains a safety button that pops up as soon as
the vacuum disappears in the bottle. The vessel is vacuumed in a vacuum chamber.
The vessel is frozen until treatment with irradiation is
possible.
The vessels with frozen nauplii are then irradiated with
gamma-irradiation till 40-45 kGy is aborbed. The nauplii are individual, intact
and the orange color is more or less retained. In the water tanks, buoyancy is better
than most artificial diet of the same size or frozen nauplii. The nauplii can be
preserved in the closed vessel for more than 18 months at ambient temperatures.
No preservatives or colorants are needed. Once opened, they could be kept in the
refrigerator in the refrigerator at ± 4°C up to 7 days and still have
an acceptable low count of decay organisms if kept under hygienic circumstances.
Example 4: sterile Artemia nauplii Instar II (by blanching and irradiation)
6 g Artemia cysts GSL-strain are incubated in 3
liter artificial seawater (salinity of 25 ppt) and at a temperature of 28°C.
The water is fully aerated and illuminated. After 24 hours the nauplii are hatched
(nauplii Instar I) and separated from the shell and other debris.
Nauplii Instar I are cultured with an oil emulsion for
another 24 hours at a temperature of 28°C in artificial seawater of 25 ppt,
after wich they are sieved off and drained.
The nauplii Instar II are blanched during 1 to 2 minutes
in water of 85°C. After the heat shock, the nauplii are drained off.
Then, the nauplii are put in a small vessel (± 50
ml) and closed with a lid that contains a safety button that pops up as soon as
the vacuum disappears in the bottle. The vessel is vacuumed in a vacuum chamber.
The vessel is cold stored until irradiation is possible.
The vessels with nauplii are then irradiated with gamma-irradiation till 20-25 kGy
is aborbed. The nauplii are individual, intact and the orange color is well retained.
In the water tanks, buoyancy is better than any artificial diet of the same size
or frozen nauplii. The nauplii can be preserved in the closed vessel for more than
18 months at ambient temperatures. No preservatives or colorants are needed. Once
opened, they could be kept in the refrigerator in the refrigerator at ± 4°C
up to 7 days and still have an acceptable low count of decay organisms if kept under
hygienic circumstances.
Table 1: Appearance of sterile (autoclaved) Artemia : different stages.
Same sterilizing procedures were done with Umbrella's and adult Artemia and
the physical characteristics were compared with the nauplii Instar I and Instar
II
Complete animals
Pigmentation
Buoyancy
Umbrella's
< 60%
Red-orange
± buoyant
Nauplii Instar I
> 90%
Red-orange
good buoyant
Nauplii Instar II
> 90%
Red-orange
good buoyant
Adult Artemia
< 50%
Pale white
sinking
Table 2: Appearance of sterile (irradiated: 25 kGy) Artemia: different
stages. Same sterilizing procedures were done with Umbrella's and adult
Artemia and the physical characteristics were compared with the nauplii Instar
I and Instar II
Complete animals
Pigmentation
Buoyancy
Umbrella's
> 90%
Red-orange
± buoyant
Nauplii Instar I
> 90%
Red-orange
good buoyant
Nauplii Instar II
> 90%
Red-orange
good buoyant
Adult Artemia
< 80%
Pale-white
± sinking
Table 3: appearance of frozen (not sterile) Artemia: different stages
Complete animals
Pigmentation
Buoyancy
Umbrella's
> 90%
Pale orange
sinking
Nauplii Instar I
> 90%
Pale orange
sinking
Nauplii Instar II
> 90%
Pale orange
sinking
Adult Artemia
< 90%
brown
sinking
Feed experiment
Autoclaved Artemia nauplii and irradiated
Artemia nauplii were fed in a laboratory set-up with shrimp larvae and compared
to live Artemia nauplii. In this test, 100 white shrimp L. vannamei PL3-stage
postlarvae were stocked in 2 L Duran bottles with 1 L treated seawater. Each treatment
had 4 replicates. The water temperature was controlled at 29°C by placing the
bottles in a Bain-Marie system. Aeration was provided with a Pasteur pipette. Water
was exchanged 40% to 60% daily. Food was administered 6 times a day.
For the treatment with live nauplii, Artemia hatching
and harvesting was done twice a day and the live nauplii were kept in cold-storage
for maximum 12 hours. At stage PL9, surviving shrimp were counted.
Table 4: Survival percentages of shrimp larvae fed Artemia nauplii
(test 1)
Treatment Artemia nauplii
Survival
Stdev
Live nauplii Instar I
83
7
Dead nauplii: autoclaved: 15 min at 121 °C
68
16
Dead nauplii: irradiated: 18 kGY
80
8
Starvation control
19
1
Both dead nauplii autoclaved or irradiated were ingested
by the shrimp larvae. The survival of the shrimp larvae tended to be nearly as good
as the survival of shrimp larvae fed on the live nauplii and was significantly higher
than in the starvation control. This trial proves that it is possible to replace
partly or even completely the live nauplii by sterilized nauplii.
Table 5: Survival percentages of shrimp larvae fed Artemia nauplii
(test 2)
Treatment Artemia nauplii
Survival
Stdev
Live nauplii Instar I
86
2
Dead nauplii: irradiated: 25 kGy
79
4
Dead nauplii: irradiated: 45 kGy
80
8
Starvation control
16
3
Both irradiated (25 and 45 kGy) Artemia nauplii were ingested
by the shrimp larvae. Despite the higher irradiation (45 kGy), the survival of the
shrimp fed these nauplii was comparable with the survival of the shrimp fed lower
irradiated nauplii (25 kGy). Both survival percentages tended to be nearly as good
as the survival percentage of the shrimp larvae fed on live nauplii and were significantly
higher than the survival percentage of the shrimp in the starvation control. This
trial proves that irradiated nauplii could replace partly or completely the live
nauplii in feeding shrimp larvae.