CROSS-REFERENCE TO RELATED APPLICATIONS
This application is a continuation-in-part of
U.S. Application No. 10/726,260, filed December 2, 2003
, which claims priority to
German application No. 103 20 873.9, filed May 9, 2003
, and which is a continuation-in-part of
U.S. Application No. 10/705,021, filed November 11, 2003
, which claims priority to
German Application No. 103 20 873.9, filed May 9, 2003
, the contents of which are hereby incorporated by reference as if fully
set forth herein; and this application is also continuation-in-part of
U.S. patent application Serial No. 10/556,012
, which is a national phase of international PCT application No.
PCT/EP2004/004903
, file May 27, 2004, which claims priority to
German Application No. 103 20 873.9, filed May 9, 2003
, the contents of which are hereby incorporated by reference as if fully
set forth herein; and this application also claims the benefit of
U.S. Provisional patent application Serial No. 60/744,268, filed April 4,
2006
, and entitled "Handel Set for a Door Lock," hereby incorporated by reference
as if fully set forth herein.
STATEMENT CONCERNING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT
Not applicable.
FIELD OF THE INVENTION
The present invention provides for an electronic access
control device for a closure panel, the electronic access control device having
an authentication circuit and actuator that allow access only to authenticated users.
The present invention relates also to a device and method, in particular for actuating
the electronic access control device between a coupled and decoupled state, wherein
a security apparatus prevents switching between the states when an external magnetic
field is applied.
BACKGROUND OF THE INVENTION
Although key-operated locking mechanical systems may provide
adequate protection in most situations, there are some drawbacks associated with
their use. Firstly, keys for the most part can be easily copied and distributed
to unauthorized users. Also, if the key is ever lost or stolen, it might be necessary
to replace the whole lock cylinder in order to assure that an unauthorized user
does not gain access. This can be a significant disadvantage in some cases. For
example, it could be costly and rather inconvenient for a business location having
many employees to replace a lock cylinder each time an employee loses his key.
As an alternative to conventional key-operated mechanical
locking systems, locking arrangements were designed which utilize electronic access
control means for keyless entry.
U.S. Pat. No. 5,447,047
discloses a keyless entry deadbolt locking system wherein an electronic
access control means, in the form of a decoding means, is located next to the knob
on the outside of the door. When the decoding means is decoded by an authorized
user, a coil is energized such that a rod is moved rightward and the extensions
of the rod are caused to engage with grooves of a disc whereby a shaft can be rotated
and the door can be opened. Although the deadbolt offers security against prying,
one of the disadvantages of this locking system is that the electronic access control
means can be accessed from the outside, and thus can be tampered with.
German Patent 198 51 308
, the contents of which are incorporated herein by reference, describes
a locking system for a door wherein the access control means is located within a
knob on the inside of the door. The electronic access control means comprises a
wireless data signal receiver which receives signals transmitted from a remote transmitter
operated by a user. Once an authorized signal is recognized by the access control
means, a solenoid is activated to control a coupling element which in turn allows
the lock to be moved in a locked or unlocked position using a knob on the outside
of the door. Since the remote transmitter transmits data signals using an alternating
magnetic field, data signals can be transmitted with acceptable reception quality
through even highly secure metal laminated doors. This allows the access control
means to be placed on the inside of the door where it would be protected against
tampering from the outside. However, this is only advantageous with locking cylinder
standards which consist of a single element that goes through the whole door. The
U.S. standard cylinder is a single cylinder. So the electronics in the knob are
on the outside and can easily be manipulated. If the access control means are located
on the inside of the door, an expensive through connection is necessary, which is
dependent on the type of door and lock and which is furthermore difficult to install.
U.S. Pat. No. 5,531,086
discloses a keyless entry deadbolt lock arrangement for a door wherein
the access control means is located within the door. The deadbolt lock arrangement
can be opened manually by inserting a key or operating a switch, or opened remotely
by using a RF (radio frequency) remote controller to activate an actuator that places
the lock in a locked or unlocked position. Since reception of the wireless signal
by the access control means located within the door can pose a problem depending
on the type of door, the top portion of the housing containing the locking cylinder
is provided with openings in order to permit better reception of the signal transmitted
by the remote transmitter.
U.S. Pat. Appl. No. 2004/0255628
, the contents of which are incorporated herein by reference, describes
an electronic lock system with improved lock and transponder for securing a door
that is easy to install and can easily be retrofitted. The keyless electronic door
lock system has an access control means which is located within the cylinder body
of the lock.
Some electronic locks require a coupling interface that
transmits the movement from the outside handle to the latch to open the door in
the unlocked state (coupled state) and to allow for the handle to rotate, but not
transmit, the movement to the latch in the locked state (decoupled state).
DE-C-37 42 189
discloses a lock cylinder, the coupling of which is connected to the locking
bit and can be brought into engagement on one side with a bossed shaft. In order
to configure such a lock cylinder in a more simple manner and to achieve better
protection against unauthorized use of the lock cylinder, it is proposed that the
bossed shaft be enclosed by a locking sleeve which can be displaced axially by the
coupling and secured in certain positions.
EP-A-1 072 741
discloses a lock cylinder, in particular, an electronic lock cylinder
with electromechanical rotational blocking in which the electronic key has opposing
electrical terminals on the shaft and the rotatable core of the lock cylinder has
an external annular track that is electrically conducting, and with its inner face,
communicates with an electrical contact supported on the terminal whereas the external
annular track is supported in the electrical brushes of the external and internal
rotors.
EP-A-0 743 411
discloses a lock device in which the key of the lock device comprises
a code transmitter formed by a transponder. An actuator, a transponder reading device,
and a power supply device are arranged in the cylinder housing of the lock cylinder
of the lock means. The actuator serves for displacing a locking means which locks
or releases the cylinder core and which engages at the circumference of the cylinder
core.
EP-A-1 079 050
discloses a lock means comprising a lock bit being blockable by a locking
mechanism, wherein a coupling is arranged between the blocking mechanism and the
lock bit. The coupling can be separated from only one side of the lock means. The
lock means should thus be unlockable from this side without any access authorization
for the locking mechanism.
EP-B-0 805 905
discloses a closing mechanism for a door comprising a spindle, an actuating
means turning the spindle, a locking element in functional connection with the spindle
to lock the door, and a coupling element fitted in the actuating means and acting
on the rotation of the spindle. The coupling element moreover has a pin which moves
to and from axially to the spindle and which can be moved to and fro via a spindle
by means of a locking element arranged independent of the actuating means via an
electric motor drivable by means of an electronic control in order for either to
transmit the rotation of the freely rotatable actuating means to the spindle or,
in the case of an actuating means, being rigidly connected with the shaft to allow
only a slight rotation of the actuating means connected with the shaft. Moreover,
a cam is formed on the pin and a spiral spring is clamped as a force storage means
between the cam and the spindle of the electric motor, and on the front surface
of the actuating means a contact disk is provided via which the electronic control
from an electronic information carrier can be controlled via data exchange.
Known coupling interface devices and methods of this kind
prove to be disadvantageous in that relatively much energy is demanded for shifting
the coupling or lock element that forces acting on the coupling element in the coupled
and decoupled states and causes a load of the lock element and that a load of the
coupling element or lock element is transmitted to the drive or actuator.
U.S. Pat. Appl. No. 10/705,021
published as 2005/0050929, the contents of which are incorporated herein
by reference, describes an electronic lock that requires relatively little energy
for shifting the coupling or lock element. The coupling mechanism is shifted into
the coupled and decoupled states by a bi-stable actuator that is powered by batteries.
The actuator rotates to move a coupling locking element into a position where it
causes the lock to be in a coupled state. The coupling locking element moves in
a linear direction. In the coupled state, the coupling locking element allows for
the rotational force from the exterior knob to be transferred to the latch in order
to open the door. In the decoupled state, the rotational force from the exterior
knob is not transferred to the latch.
U.S. Pat. Appl. No. 10/556,012
, the contents of which are incorporated herein by reference, describes
an electronic lock with a coupling locking element that is positioned between two
reel elements in the coupled state so that reels can overcome the mechanical potential
of a take-off, and thereby cause the latch to operate. In the decoupled state, the
coupling locking element is not positioned between the reels, and the reels cannot
overcome the mechanical potential of the take-off.
The coupling interface and/or actuator may not be configured
to handle the stress of the forces exerted by the user, especially when excessive
force is exerted through a lever. The transmission of forces to the drive or actuator
can result in increased wear and reduced functional safety. In the United States,
building codes may require that locks have levers, and levers can transmit large
amounts of torque to a lock. Low-energy electronic lock mechanisms may not be strong
enough to handle the torque from a lever without breaking or wearing down.
Electronic access control devices may be susceptible to
tampering, especially when the lock circuitry and/or actuator are/is located within
the exterior handle. Electronic locks utilizing magnetic/electromagnetic actuators
should be secured against tampering by an applied external magnetic field.
It can also be difficult to install or retrofit electronic
control devices in doors, file cabinets, drawers, cabinets, and other closure panels
because the electronic control devices can require hardwiring to receive power and
to communicate control signals to a central access control computer.
SUMMARY OF THE INVENTION
The present invention provides an electronic access control
device for a lock, the lock including a latch, a force transfer member and a coupling
apparatus, the coupling apparatus coupling the force transfer member to the latch
in a coupled state, the force transfer member not coupled to the latch in the decoupled
state, the electronic access control device comprising: an authenticator circuit;
and an actuator comprising an actuator lever, a armature and a coil; wherein the
authenticator circuit provides an electrical current to the coil to magnetize and
demagnetize the armature to place the actuator lever in the coupled state and decoupled
state, respectively.
The present invention also provides an electronic access
control device for a lock to secure a closure panel, the lock including a latch
and a force transfer member, the electronic access control device comprising: a
coupling apparatus including a blocking member, the coupling apparatus coupling
the force transfer member to the latch in a coupled state when the blocking member
is in a coupled positioned, the force transfer member not coupled to the latch in
a decoupled state when the blocking member is in a decoupled position, the blocking
member biased to the coupled position by a blocking spring; an authenticator circuit;
and an actuator including an actuator lever biased by a lever spring to push the
blocking member into the decoupled position; wherein the lever spring overcomes
the blocking spring in the decoupled state.
A security apparatus for an electronic lock that has a
coupled state and a decoupled state, the security apparatus comprising: a security
arm that can prohibit the lock from changing between the coupled and decoupled states
when in a secured state; wherein the magnetic tampering detector actuates the security
arm to be in the secured state when an external magnetic field is applied to the
lock.
The present invention also provides a security apparatus
configured to prevent the actuator from switching between coupled and decoupled
states.
BRIEF DESCRIPTION OF THE DRAWINGS
The invention will hereafter be described with reference
to the accompanying drawings, wherein like reference numerals denote like elements,
and:
Fig. 1 is a view of a handle set according to the present
invention installed in a door,
Fig. 2 is a perspective view of a handle set for a cylindrical
lock according to an embodiment of the present invention installed in a door that
is shown in phantom;
Fig. 3 is an exploded view of a handle set for a cylindrical
lock according to an embodiment of the present invention;
Fig. 4 is a section view of the handle set shown in Fig.
3;
Fig. 5 is a perspective view of an outer coupling member
according to an embodiment of the present invention;
Fig. 6 is a perspective view of a coupling cartridge of
a handle set in a left-hand orientation;
Fig. 7 is a perspective view of a coupling cartridge of
a handle set a right-hand orientation;
Fig. 8 is an exploded view of a coupling cartridge according
to an embodiment of the present invention;
Fig. 9a is a sectional view of a coupling mechanism in
a decoupled state;
Fig. 9b is a sectional view of an electronic lock in a
decoupled state;
Fig. 10a is a sectional view of a coupling mechanism in
a decoupled state;
Fig. 10b is a sectional view of a coupling mechanism and
actuator assembly in a decoupled state;
Fig. 11a is a sectional view of a coupling mechanism in
a coupled state;
Fig. 11b is a sectional view of a coupling mechanism and
actuator assembly in a decoupled state;
Fig. 12 is a sectional view of a coupling mechanism and
actuator assembly in a coupled state;
Fig. 13 is a perspective view of a handle set for a mortise
lock according to an embodiment of the present invention installed in a door that
is shown in phantom;
Fig. 14 is a perspective view of a coupling cartridge of
a handle set for a mortise lock in a left-hand orientation;
Fig. 15 is a perspective view of a coupling cartridge of
a handle set for a mortise lock in a right-hand orientation;
Fig. 16 is an exploded view of a handle set for a mortise
lock according to an embodiment of the present invention;
Fig. 17 is an exploded view of an adapter mechanism of
the handle set shown in Fig. 16;
Fig. 18 is a side view of an actuator assembly of a handle
set in a decoupled state;
Fig. 19 is a side view of an actuator assembly of a handle
set in the coupled state;
Fig. 20 is an end view of a security assembly and an actuator
assembly of a handle set in an unsecured and decoupled state;
Fig. 21 is an end view of a security assembly and an actuator
assembly of a handle set in an unsecured and coupled state;
Fig. 22 is an end view of a security assembly and an actuator
assembly of a handle set in a secured and decoupled state;
Fig. 23 is an end view of a security assembly and an actuator
assembly of a handle set in a secured and coupled state;
Fig. 24 is a side view of a security assembly and an actuator
assembly of a handle set with an external magnetic field applied;
Fig. 25 is a side view of a security assembly and an actuator
assembly with an external magnetic field applied; and
Fig. 26 is an end view of a security assembly and an actuator
assembly of a handle set with an external magnetic field applied.
While the invention is susceptible to various modifications
and alternative forms, specific embodiments thereof have been shown by way of example
in the drawings and are herein described in detail. It should be understood, however,
that the description herein of specific embodiments is not intended to limit the
invention to the particular forms disclosed, but on the contrary, the intention
is to cover all modifications, equivalents, and alternatives falling within the
spirit and scope of the invention as defined by the appended claims.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
One or more specific embodiments of the present invention
will be described below. It is specifically intended that the present invention
not be limited to the embodiments and illustrations contained herein, but include
modified forms of those embodiments including portions of the embodiments and combinations
of elements of different embodiments as come within the scope of the following claims.
It should be appreciated that in the development of any such actual implementation,
as in any engineering or design project, numerous implementation-specific decisions
must be made to achieve the developers' specific goals, such as compliance with
system-related and business related constraints, which may vary from one implementation
to another. Moreover, it should be appreciated that such a development effort might
be complex and time consuming, but would nevertheless be a routine undertaking of
design, fabrication, and manufacture for those of ordinary skill having the benefit
of this disclosure. Nothing in this application is considered critical or essential
to the present invention unless explicitly indicated as being "critical" or "essential."
Referring now to Figs. 1 and 2, there is generally shown
handle set hardware for a lock 10, which makes the lock an electronic door lock
or electronic door locking and lever assembly, in accordance with an embodiment
of the invention as operatively mounted in a closure panel 12 (shown as a door).
The lock hardware 10 is constructed in a conventional cylindrical configuration,
having interior and exterior handles 14 and 16, respectively, that are cooperatively
connected through the closure panel 12 to operatively move and lock a latch member
18. The latch member 18 engages a strike plate (not shown) in a door frame (not
shown) to secure or release the closure panel 12 for pivotal motion within the door
frame in a manner well known in the art.. The lock hardware 10 is normally in a
decoupled state which means that the exterior handle 16 cannot cause the latch member
18 to move. When the lock hardware 10 is in the decoupled state, the exterior handle
16 may rotate, but this rotation is not coupled to the latch member 18. The lock
hardware 10 is configured so that the interior handle 14 can always cause the latch
member 18 to move so that the closure panel 12 can always be opened from the interior.
In an alternative embodiment, the lock hardware 10 can be a double lock and the
interior handle 14 can operate like the exterior handle 16 in the coupled and decoupled
states. In another alternative embodiment, the lock hardware 10 can include only
an exterior handle 14 to be used with closure panels enclosing cabinets and drawers.
Upon activation by a user, an authorization means 20 which
can be a transponder 20 as shown in Fig. 1 communicates a wireless data signal 22
to access control circuitry (not shown) of the lock hardware 10. The access control
circuitry determines whether or not the wireless data signal 22 identifies an authorized
transponder. If the transponder 20 is determined to be an authorized device, the
access control circuitry causes the lock 10 to change to a coupled state so that
the exterior handle 16 can cause the latch member 18 to move to open the door. After
a period of time, the access control circuitry causes the lock hardware to return
to the decoupled state so that the exterior handle 16 can no longer cause the latch
member 18 to move. The access control circuitry may also be configured to change
from the coupled to the uncoupled state when an appropriate signal is sent from
the transponder. The verification of an authorization means such as the transponder
or some other type of key could occur in the transponder or some other authorization
device and the lock 10 can be sent a signal to couple or decouple. In this context,
a transponder can be adapted as a portable device which can be worn and/or carried
by a user (i.e. as a credential) as shown in Fig. 1 and/or can be mounted at the
door or next to the door and/or within the exterior handle. The transponder contains
data for authorization and is able to communicate wirelessly and/or passively. The
transponder can be activated by a user. The lock hardware 10 may also be set on
a timer to place the lock in the coupled and decoupled state for a certain time
in the day. A control center could also cause a wireless signal to be sent to couple/decouple
the lock 10. The access control circuitry can be programmed wirelessly, and can
be controlled, programmed, and read out through a wireless network. In particular,
the access control circuitry can be programmed from a programming device, including
a central computer, through wireless data exchange, e.g., via Bluetooth, Zigbee,
a mobile phone or other wireless technology in the LF or RF frequency band, wherein
information stored in the access control circuitry can be retrieved and transmitted
to a programming device or a central computer. Further, the access control means
can be programmed such that the coupling apparatus 36 couples either only temporarily
(e.g. 10 seconds after a correct authorization of a user) or switches permanently
to the coupled state (until switched back from the coupled to the uncoupled state
through the next authorized user) or switches automatically between the coupled
and the uncoupled state at predetermined time units (e.g. day / night mode).
The access control circuitry can contain a processor or
processing unit, a memory storage device or memory unit, a power supply (comprising,
e.g., a battery and/or an accu and/or a solar cell and/or a fuel cell and/or a piezo-electric
device) and/or a communication device (comprising, e.g., an antenna and/or a RFID
unit and/or passive reader) configured to send and/or receive non-contact signals
(e.g. wireless signals, RFID signals, passive electromagnetic signals). In an embodiment,
the processing unit and the memory unit can be located within the interior handle.
Further, the processing unit can compare a received signal of a user requesting
access to the data stored in the memory unit and can activate an actuator of an
access control device 75 described below to change a coupling apparatus from the
decoupled state to the coupled state.
In a further embodiment, the antenna or any other communication
device for the wireless data exchange can be located within the interior handle
and/or within the exterior handle. In a further embodiment the antenna or any other
communication device for the wireless data exchange can be located in an interior
or exterior rose of the lock 10. The antenna can be connected to the processing
unit through a wire that is conducted through a connecting element 72 of the coupling
apparatus, wherein the antenna is preferably suited to receive and handle signals
from common-used passive cards ,e.g., operating at a frequency of 125 kHz or 13,56
MHz.
In a preferred embodiment, the access control circuitry
and the communication device are housed within the interior handle 14. The communication
device can also be housed in the exterior handle 16 and can be wirelessly and/or
electrically connected to the access control circuitry by wire(s) run through the
lock hardware 10. The exterior handle 16 can include a biometric reader or biometric
fingerprint sensing unit configured to transmit information to the access control
circuitry via a wire or wirelessly. The biometric fingerprint sensing unit can be
equipped with a processing unit, a memory and a wireless data exchange unit, wherein
the biometric fingerprint sensing unit can compare a user's fingerprint with a fingerprint
stored in the memory and can send a wireless authorization signal to the access
control circuitry in, e.g., the interior handle.
In a further embodiment, when the exterior handle 16 is
operated a signal is transmitted to an access control circuitry in the interior
handle 14, causing the access control circuitry to emit a wireless request signal
e.g. to a users credential. In a further embodiment, the exterior handle 16 comprises
a capacitive sensor which is able to sense a human's skin, wherein upon detection
of a human skin a wireless request signal is emitted.
The handles 14 and 16 can also have LEDs or other such
visual indicators that can be used to indicate the status of the lock hardware 10
and/or access control circuitry.
Referring now to Figs. 3 and 4, a handle set for a cylindrical
door lock 10 in accordance with a first embodiment of the present invention can
be installed in a door in a conventional manner. The door lock 10 has interior and
exterior handles 14 and 16, respectively, and interior and exterior roses 24 and
26, respectively. The exterior handle 16 is rotatably attached to the exterior rose
26 so that an attack of over-torque on the rose 26 is not transmitted to the handle
16 or the internal components of the lock 10. The lock 10 further comprises a latch
member 18, a lock body 28 having an exterior flange 30, a lock body interior flange
32, an interior rose spring assembly 34, and a coupling cartridge 36.
The lock 10 can be installed in a closure panel 12 that
has a cylindrical hole (not shown) through the closure panel 12, the openings (not
shown) of a cylindrical hole in the closure panel 12 being on the interior face
38 and exterior face 40 of the closure panel 12. A latch hole (not shown) in the
closure panel 12 extends from the edge 42 of the closure panel 12 to a portion of
the door (not shown) that forms a side surface of the cylindrical hole. To install
the lock 10, the latch member 18 is first inserted into the latch hole in the closure
panel 12. The lock body 28 is then inserted into the cylindrical hole in the closure
panel 12 so that the exterior flange 30 rests against the exterior face 40 of the
closure panel 12. The lock body 28 and the latch member 18 mechanically interact
with each other in a conventional manner. Next, threaded portion 44 of the lock
body interior flange 32 is inserted into the cylindrical hole of the closure panel
12 so that the flange 32 rests against the exterior face 40 of the closure panel
12 and so that threading 44 of the lock body interior flange 32 can engage threading
(not shown) of the lock body 28. The lock body interior flange 32 is then threaded
into the lock body 28 so that the lock body 18 is secured in the closure panel 12
and so that notches 46 (one not shown) of the lock body interior flange 32 line
up with notches 48 of the exterior flange 30. Threaded bosses 50 (one not shown)
of the exterior rose 26 are then fed through notches 48 of the exterior flange 30.
Guide tubes 52 of the interior rose spring assembly 34 are then fed through the
notches 46 of the interior flange 32. Bolts 54 are then inserted into the guide
tubes 52 of the interior rose spring assembly 34, and then the bolts 54 are fastened
into the threaded bosses 50 of the exterior rose 26. The coupling cartridge 36 is
then handed as described hereinafter. Next, exterior end 46 of the coupling cartridge
36 is inserted through a hole (not shown) in the interior rose spring assembly 34
until the exterior end 46 engages a mechanical interface (not shown) of the exterior
handle 16. Interior handle 14 is inserted through interior rose 24 and a faceted
end 58 of the handle 14 is placed onto a faceted outer portion 60 of the interior
rose spring assembly 32. A set screw 62 is then screwed into a set screw receptor
64 in the faceted outer portion 60 so that the handle 14 is secured to the interior
rose spring assembly 32. The interior rose 24 is then twisted one-quarter turn,
concealing the set screw and securing the rose through an interlock between dimples
on the rose and grooves in the interior rose spring assembly 32 to complete the
lock assembly 10. In an alternative embodiment, the coupling cartridge 36 can be
upon manufacturer permanently left-handed or right-handed.
Referring now to Figs. 6 and 7, the coupling cartridge
36 has an interior end 66 and an exterior end 68. The exterior end 68 comprises
a piezoelectric speaker spring mount 70 attached to the exterior-most portion of
an exterior handle shaft 72. The exterior handle shaft 72 comprises a square shaft
portion 74 adjacent to where the spring mount 70 is attached and a round shaft portion
76 located interior of the square shaft portion 74. As is known in the art, the
square shaft portion 74 is sized and dimensioned to interfit with a square shaft
adapter (not shown) of the exterior handle 16 so that the exterior handle 16 can
be rotatably linked to the exterior handle shaft 72, and so that the exterior handle
16 can transfer torque to the exterior handle shaft 72. The exterior handle shaft
72 has a hollow center (not shown) configured so that wires may be run through its
interior portion.
As will be discussed hereinafter, the coupling cartridge
36 further comprises an outer coupling member 78 that is coupled to the exterior
handle 16 when the lock 10 is in the coupled state and is not coupled to the exterior
handle 16 when the lock 10 is in the decoupled state. The outer coupling member
78 comprises an octagonal link member 80 that interfits with the lock body 28 so
that the octagonal link member 80 can cause the lock body 28 to operate the latch
18 when the outer coupling member 78 is rotated.
The coupling cartridge 36 further comprises a faceted coupling
barrel 82 that has two teeth 84. The teeth 84 of the faceted coupling barrel 82
are positioned within two slots 86 of the outer coupling member 78. The teeth 84
of the faceted coupling barrel 82 can be rotated to act against two teeth 88 of
the outer coupling member 78 so as to cause the outer coupling member 78 to rotate
thus causing the latch 18 to operate. As will be discussed hereinafter, the orientation
of the faceted coupling barrel 82 in relation to the outer coupling member 78 depends
on the handedness of the coupling cartridge 36.
The coupling cartridge 36 comprises a coupling apparatus
which comprises a drive and a take-off, wherein the drive is formed essentially
by the exterior handle shaft 72 and a force transfer member 83. Further, the take-off
is formed essentially by the outer coupling member 78 and the link member 80. The
link member 80 is a latch actuating means that actuates the latch member 18 to open
the closure panel 12. When the coupling apparatus is in a coupled state, the drive
72, 83 is coupled to the take-off 78, 80 wherein a movement of the exterior handle
16 can be transmitted from the drive 72, 83 to the take-off 78, 80 to actuate the
latch member 18 to open the door. When the coupling apparatus is in a decoupled
state the drive 72, 83 is decoupled from the take-off 78, 80 so that a movement
of the exterior handle 16 is not suitable to operate the take-off 78, 80 to actuate
the latch member 18 to open the closure panel 12. Further, a coupling barrel 82
which forms the coupling element 82 is linked to the take-off 78, 80 and further
linked to the interior handle 14, so that, when the interior handle 14 is moved
or rotated the movement is transmitted to the coupling element 82 which moves the
take-off 78, 80 so that the latch member 18 can be operated when the coupling apparatus
36 is in a coupled or decoupled state.
The coupling cartridge 36 comprises further an access control
circuit cover 90 disposed on the interior end 66 of the coupling cartridge 36 and
removably attached to an access control circuit housing (not shown), and covers
and/or partially covers components of the access control circuit including an electronic
circuit board (not shown), a pair of batteries (not shown), a piezoelectric speaker
(not shown), and an antenna (not shown). A piezoelectric speaker (not shown), or
other such speaker, can be housed within the exterior handle 16. The antenna can
also be positioned within the exterior handle 16. The elements contained within
the coupling cartridge 36 will be discussed hereinafter.
Referring now to Fig. 8, an exploded view of the coupling
cartridge 36 according to an embodiment of the invention is shown. The coupling
cartridge 36 includes an access control device 75. As will discussed hereinafter,
the access control device 75 houses the access control circuitry, the actuator,
and a linkage system that connects the actuator to a blocking member 300. The access
control device 75 can move the blocking member 300 to a coupled position and to
a decoupled position. In the coupled position, the blocking member 300 is positioned
in between two coupling rectangular camming blocks 77, the camming blocks 77 positioned
within the outer coupling member 78. Torsion springs 79 are connected to the camming
blocks 77 and to a force transfer member 83. The torsion springs 79 are positioned
within the inner diameter of the force transfer member 83. The force transfer member
83 is positioned within the inner diameter of the outer coupling member 78 and within
the inner diameter of the faceted coupling barrel 82. The force transfer member
83 has rectangular holes 85 that extend through the force transfer member 83 from
its inner curvilinear face to its outer curvilinear face. The camming blocks 77
are fitted within the rectangular holes 85 of the force transfer member 83 so that
the camming blocks 77 are perpendicular to the outer face of the force transfer
member 83. The camming blocks 77 can slide towards and away from the center of the
force transfer member 83. The torsion springs 79 force the camming blocks 77 radially
outward towards the outer coupling member 78. The force transfer member 83 has a
notched and toothed end 87 that interfits with a notched and toothed end 89 of the
exterior handle shaft 72. A retaining ring 91 can be disposed in the notches of
the end 87 and end 89 when they are interfitted together to keep the ends 87 and
89 together. The exterior handle 16 can cause the exterior handle shaft 72 to rotate,
the exterior handle shaft 72 can cause the force transfer member 83 to rotate in
the same direction as the exterior handle 16, and the force transfer member 83 can
cause the camming blocks 77 to rotate in the same direction as the exterior handle
16. The holes 85 and the walls of the holes 85 of the force transfer member 83 are
sized and dimensioned so as to transfer force to the camming blocks 77 without allowing
the camming blocks 77 to rotate relative to the holes 85 and without allowing the
camming blocks 77 to tilt relative to the outer surface of the force transfer member
83. Therefore, the exterior handle 16 is always coupled to the camming blocks 77
so that rotational movement of the exterior handle 16 causes rotational movement
of the camming blocks 77 in the same direction.
Referring now to Fig. 5, an outer coupling member 78 according
to an embodiment of the invention has an interior end 92 and an exterior end 96.
The octagonal link member 80 is disposed on the exterior end 96 (as shown in Figs.
6 and 7). The teeth 88 of the outer coupling member 78 are disposed on the interior
end 92. The outer coupling member 78 has a body 98, four spring mount portions 100,
and two coupling walls 102. The inner and outer faces of the body 98, spring mount
portions 100, and coupling walls 102 are curvilinear. The body 98 is generally proximate
to the octagonal link member 80. The outer diameters of the body 98 and spring mount
portions 100 are the same. The inner diameter of the body 98 is smaller than the
inner diameter of the spring mount portions 100. The inner diameter of the coupling
walls 102 is larger than the inner diameter of the body 98 and smaller than the
inner diameter of the spring mount portions 100. The inner and outer faces of the
coupling walls 102 are curvilinear. Each of the coupling walls 102 has two edges
104 that are defined by generally radial lines from the center of the outer coupling
member 78. The spring mount portions 100 each include a groove 106, each groove
having a mounting slot and a ramp slot formed therein that holds a spring ramp 99
in place (as will be discussed hereinafter). The coupling walls 102 include channels
101 in which ramped ends 103 of the spring ramps 99 are positioned, the channels
101 allowing the ramped ends 103 of the spring ramps 99 to be pushed radially outward.
The teeth 88 extend above the coupling walls 102 and have curvilinear inner and
outer faces. The outer diameter of the teeth 88 is equal to the outer diameter of
the coupling walls 102 and the inner diameter of the teeth 88 is larger than the
inner diameter of the coupling walls 102 and is less than the inner diameter of
the spring mount portions 100. The teeth 88 have edges 108 that are defined by generally
radial lines from the center of the outer coupling member 78.
Referring to Fig. 9a, the spring ramps 99 have a ramp end
103, a ramp portion 112, a curvilinear portion 114, and straight end 116. Each spring
ramp 99 is positioned within a groove 106 of a spring mount portion 100. Each groove
106 includes a mounting slot 110, a groove wall 118, and a ramp slot 120. The straight
end 116 of the spring ramp 99 extends through the mounting slot 110. The curvilinear
portion 114 of the spring ramp 99 is adjacent to the inner portion of the groove
wall 118. The straight end 116 can be bent around the outer portion of the groove
wall 118 to mount the spring ramp 99 in place. The ramp portion 100 of the spring
ramp 99 defines a ramp that begins at the curvilinear portion 114 and extends inward,
the ramp ending at the ramp end 103. The ramp end 103 extends outward through the
channels 101 of the coupling walls 102 so that the spring ramps 99 are not blocked
from moving outward by the coupling walls 102.
Referring to Figs. 9a and 9b, the lock 10 is in the decoupled
state, which means that the blocking member 300 is not positioned between the camming
blocks 77. The lock 10 has been handed (as will be discussed hereinafter) so that
each of the camming blocks 77 is positioned nearer to one coupling wall 102 than
to the other coupling wall 102 when the exterior handle 14 has not been rotated
from its default position. The torsion springs 79 outwardly push the camming blocks
77 so that they contact a pair of spring ramps 99. When the exterior handle 14 is
rotated, rotation is transferred to the camming blocks 77 and the camming blocks
77 cam on the spring ramps 99 in the direction of rotation of the exterior handle
14. When the camming blocks 77 are rotated toward the nearest coupling wall 102,
the camming blocks 77 will cam along the ramp portions 112 of the spring ramps 99.
As shown in Figs. 10a and 10b, the ramp portions 112 cause the camming blocks 77
to be forced inward as the camming blocks 77 cam on the ramp portions 112 because
the force of the torsion springs 79 is overcome. The camming blocks 77 are not able
to overcome the force of the spring ramps 99; therefore, the camming blocks 77 do
not contact the edges 104 of the coupling walls 102. The camming blocks 77 can cam
over the ramp portions 112 and then can cam along the coupling walls 102. Not enough
force is transferred from the camming blocks 77 to the coupling walls 102 to cause
the outer coupling member 78 to rotate. If the camming blocks 77 are rotated in
a direction away from the nearest coupling walls 102, the camming blocks 77 cam
along the spring ramps 99, but will not rotate enough to reach the ramp portions
102.
Referring to Fig. 11a and 11b, the lock 10 is in the coupled
state, which means that the blocking member 300 is positioned between the camming
blocks 77. The lock 10 has been handed (as will be discussed hereinafter) so that
each of the camming blocks 77 is positioned nearer to one coupling wall 102 than
to the other coupling wall 102 when the exterior handle 14 has not been rotated
from its default position. The torsion springs 79 outwardly push the camming blocks
77 so that they contact a pair of spring ramps 99. When the exterior handle 14 rotated,
rotation is transferred to the camming blocks 77, and the camming blocks 77 cam
on the spring ramps 99 in the direction of rotation of the exterior handle 14. When
the camming blocks 77 are rotated toward the nearest coupling wall 102, the camming
blocks 77 will cam along the spring ramps 99 until they reach the ramp portions
112 of the spring ramps 99. As shown in Fig. 12, the camming blocks 77 are prevented
from moving inward by the blocking member 300. Thus, the camming blocks 77 are able
to overcome the force of the spring ramps 77 and can cause the spring ramps 99 to
be pushed outward. The camming blocks 77 can then contact the edges 104 of the coupling
walls 102 thereby transmitting torque to the outer coupling member 78 and causing
the outer coupling member 78 to rotate. The rotation of the outer coupling member
78 causes the latch to operate and the door can be opened. If the camming blocks
77 are rotated in a direction away from the nearest coupling walls 102, the camming
blocks 77 cam along the spring ramps 99 but will not rotate enough to reach the
ramp portions 102. In another embodiment of the invention, the camming blocks 77
can transmit torque to the edges 104 of the coupling walls through the spring ramps
77 and thereby cause the outer coupling member 78 to rotate when the lock 10 is
in the coupled state.
In other words, the drive 72, 83 and the take-off 78, 80
can be coupled when the blocking element 300 is positioned between the camming blocks
77. In the coupled state a movement of the exterior handle 16 can be transmitted
from the drive to the take-off to actuate the latch member 18. However, in the decoupled
state a movement of the drive 72, 83 causes a movement of the camming blocks 77,
wherein said movement is not suitable for transmitting a movement from the drive
72, 83 to the take-off 78 so that a transmission of the movement is allowed in the
coupled state but not in the decoupled state.
In this embodiment the take-off is formed essentially by
two separate parts, namely the outer coupling member 78 and the link member 80.
However, the outer coupling member 78 and the link member 80 can be also formed
as one part or in other words can be integrally connected.
Further, in a preferred embodiment of the invention, the
ends of the camming blocks 77 that contact the spring ramps 99 are generally square.
In another embodiment of the invention, the ends of the spring ramps 99 that contact
the spring ramps 99 can be square with filleted edges, chamfered, and/or rounded.
In another embodiment of the invention, the four spring
ramps 99 may be replaced by a single band having four ramped surfaces extending
from the band, the ramped surfaces configured to provide ramping like the ramping
provided by the spring ramps 99. The spring force of the ramped surfaces is not
overcome by the camming blocks in the decoupled state, but is overcome by the camming
blocks in the coupled state.
The access control device 75 causes the lock 10 to move
between coupled and decoupled states by moving the blocking member 300 between its
coupled position and its decoupled position. Referring to Figs. 18 and 19, the blocking
member 300 has a blocking head 302 and a counterweight head 304. The blocking member
300 is in the coupled position when the blocking head 302 is positioned between
the camming blocks 77. The blocking member 300 is in the decoupled position when
the blocking head 302 is not positioned between the camming blocks 77. The blocking
head 302 is sized and dimensioned to prevent the camming blocks 77 from moving radially
inward in the coupled state as discussed hereinabove. The blocking member 300 is
pivotably connected to the access control body 306, the blocking member 300 having
pivot pins 305 and the access control body 306 having pivot pin receptors (not shown).
As shown in Fig. 19, the blocking member 300 is pivotably attached to the right
of the camming blocks 77 (closer to the exterior handle 16). The blocking member
300 has a spring chamber 310 on the same side of the pivot pins 305 as the blocking
head 302. The spring chamber 310 is sized and dimensioned to receive and anchor
a blocking member torsion spring 312. One end of the torsion spring 312 is anchored
in the blocking member 300 and the other end of the torsion spring 312 is anchored
in the access control body 306 so that the torsion spring 312 biases the blocking
member 300 to rotate until the counterweight head 304 rests against a square block
314 of the access control body 306; therefore, the blocking head 302 will be positioned
between the camming blocks 77 if the camming blocks 77 have not been moved radially
inward so that the blocking head 302 cannot fit in between the camming blocks 77.
Thus, the torsion spring 312 biases the blocking head 302 to be in the coupled state
(to be positioned between the camming blocks 77).
The access control device 75 includes an actuator assembly
316. The actuator assembly 316 comprises a linkage push arm 318, a linkage hook
arm 320, a switch element 322, a yoke 324, and a coil 326. The actuator assembly
316 can cause the linkage push arm 318 to move into and out of a position where
the linkage push arm 318 pushes the blocking head 302 of the blocking member 300
out of a position between the camming blocks 77. The actuator assembly 316 is configured
to transfer enough force to the linkage push arm 318 so as to overcome the spring
force of the torsion spring 312 thereby causing the blocking member 300 to rotate
in a direction opposite to the direction that the torsion spring 312 biases the
blocking member 300. The linkage push arm 318 is sized and dimensioned so that it
does not inhibit the camming blocks 77 from moving radially inward when it is positioned
between the camming blocks 77 (and therefore the blocking head 302 is not positioned
between the camming blocks 77).
The linkage push arm 318 is generally U-shaped. The linkage
push arm 318 has a linkage head 328 disposed on the cross portion of the linkage
push arm 318, the linkage head 328 extending towards the camming blocks 77. The
ends of the linkage push arm 318 are pivotably connected to the linkage hook arm
320. The linkage push arm 318 further includes a spring catch 330 that extends near
one end of the linkage push arm 318.
The linkage hook arm 320 has a generally rectangular shape
and has a security hook 332 extending from the side of the linkage hook arm 320
that is nearest to the camming blocks 77. The security hook 332 extends in a direction
perpendicular to the linkage head 328 of the linkage push arm 318. The linkage hook
arm 320 is pivotably attached to the access control body 306 so that it can pivot
on a pivot axis (not shown) that is perpendicular to a longitudinal axis (not shown)
of the lock 10. The linkage push arm 318 pivots with the linkage hook arm 320. The
switch element 322 is generally U-shaped with a middle section 334 and parallel
end sections 336. The middle section 334 is flat and is generally wider than the
end sections 336. The end sections 334 are flat near the middle section 334 and
gradually curve towards their ends so that the switch element 322 can rock on a
flat surface. The linkage hook arm 320 includes a set of recesses 338 sized and
dimensioned to receive the ends of the end sections 336 of the switch element 322
and a set of hooks 340 that are sized and dimensioned to grip the middle section
334 of the switch element 322. Thus, the switch element 322, linkage push arm 318,
and linkage hook arm 320 are arranged to pivot together, with the switch element
322 rocking on the yoke 324.
A linkage spring 342 pushes on the spring catch 330 of
the linkage push arm 318 so that the linkage push arm 318, the linkage hook arm
320 and the switch element 322 are biased towards the yoke 324. Therefore, the linkage
head 328 of the push arm 318 is biased to be in the decoupled state (i.e. biased
to push the blocking head 302 from in between the camming blocks 77). In this decoupled
state (as shown in Fig. 18), the linkage head 328 pushes on a push nub 344 of the
blocking member 300. The push nub 344 is disposed on the blocking member 300 so
that the blocking head 302 is not positioned between the camming blocks 77 when
the linkage head 328 pushes on the push nub 344.
The access control device 75 can be controlled electronically
by the access control circuitry to cause the linkage head 328 of the push arm 318
to move from the decoupled state to the coupled state. In the coupled state, the
linkage head 328 is in a position where it does not push the blocking head 302;
therefore, the blocking head 302 is positioned between the camming blocks 77 because
the blocking head 302 is biased to that position and the linkage head 328 is not
forcing the blocking head 302 from that biases position. To move the linkage head
328 into the coupled state, the access control device 75 causes the linkage push
arm 318 to pivot away from the yoke 324. The linkage push arm 318 is pivoted away
from the yoke 324 when the yoke 324 is magnetized and middle section 334 of the
switch element 322 is thereby attracted to the yoke 324. When the yoke 324 is magnetically
enabled, the magnetic attraction of the middle section 334 of the switch element
322 to the yoke 324 overcomes the force of the linkage spring 342 and the switch
element 322 rocks so that the middle section 334 of the switch element comes into
contact with the yoke 324 and the ends of the end sections 336 move away from the
yoke 324. The switch element 322 thereby moves the linkage push arm 318 and linkage
hook arm 320 thus putting the lock 10 in the coupled state.
The access control device 75 can switch the lock 10 from
the coupled state to the decoupled state by demagnetizing the yoke 324 thus removing
the magnetic attraction between the yoke 324 and the switch element 322 so that
the linkage spring 342 returns the linkage push arm 318, the linkage hook arm 320,
and the switch element 322 to the decoupled state.
In a preferred embodiment of the invention, the yoke 324
is a configured to be demagnetized by AC current (or other such electric current)
applied to the coil 326 and magnetized by DC current (or other such electric current)
applied to the coil 326. The switch element 322 is configured to be attracted to
the magnetized yoke 324 with sufficient force to overcome the force of the linkage
spring 342. The access control device 75 only requires power to switch between states
thereby prolonging battery life. In another embodiment of the invention, an energized
electromagnet can be used to place and hold the lock 10 in the coupled state. The
lock may also be configured so that a solenoid can also be used to directly move
the blocking member 300 in and out of alignment with the camming blocks 77. The
blocking member 300 can also be moved to and from a position between the camming
blocks 77 by an actuator such as an electromotor and/or a shape memory alloy and/or
a piezoactuator and/or an electromagnet assembly and/or an actuator configured to
transform an electronic signal into a mechanical movement.
Referring now to Figs. 18 - 26, in a preferred embodiment
of the invention, the access control device 75 further comprises a security assembly
that prevents the lock 10 from changing between states when an external magnetic
field is applied to the lock 10 in order to secure the lock 10 from tampering. The
security assembly includes the security hook 332 of the linkage hook arm 320, a
pair of security plates 346 and 347, and a security arm 348. The security arm 348
is pivotably connected to an access control support structure 350, which is connected
to the access control body 306, at pivot points 352. The security arm 348 can pivot
on a pivot axis (not shown) defined by the pivot points 352. The security arm 348
includes a camming arm 356 that extends upward from the security arm 348 and to
the right of the spring catch 330 of the linkage push arm 318 (as shown in Fig.
20). The security arm 348 further includes a blocking arm 358 that extends downward
from the security arm 348 and to the right of the yoke 324 (as shown in Fig. 19).
The blocking arm 358 includes a blocking bar 360 perpendicularly extending from
the end of the blocking arm 358 in a direction away from the yoke 324. A spring
362 is disposed between a spring retainer 364 extending from the camming arm 356
of the security arm 348 and a spring retainer 366 of the access control support
structure 350. The spring 362 biases the security arm 348 so that the blocking arm
358 is to the left of the security hook 332 of the linkage hook arm 320 (as shown
in Fig. 20). Thus, the blocking bar 360 does not inhibit movement of the security
hook 332 in this position, and the lock 10 is said to be in the unsecured state.
In the unsecured state, the security hook 332, and therefore, the other parts of
the actuator assembly 316, are free to move so as to switch the lock 10 between
the coupled and decoupled states.
The security plates 346 and 347 are generally square and
include on one end mounting tabs 368 and 369, respectively, that extend through
mounting orifices 370 in the access control support structure 350 so that the security
plates 346 and 347 can be sandwiched together (as shown in Fig. 20) or can pivot
to be separated (as shown in Fig. 22). The ends of the plates 346 and 347 opposite
the mounting tabs 368 and 369 are in contact with a camming surface 372 on the inner
portion of the camming arm 356. A spring 362 biases the security arm 348 so that
the camming surface 372 causes the security plates 346 and 347 to be sandwiched
together.
When an external magnetic force is applied to the lock
10 such as the external magnetic field 458 of a permanent magnet 460, the lock 10
becomes secured against changing states because the plates 346 and 347 become magnetically
opposed to each other and are forced apart thereby causing the security arm 348
to move. The magnetic field of the yoke 324 and/or coil 326 do not cause the plates
346 and 347 to become magnetically opposed to each other. The upper plate 346 cams
upward on a curved portion of the camming surface 372 until the plate 346 is blocked
from further movement by cam stop of a security fork 374. The lower plate 347 cams
downward until it is blocked from further movement by a cam stop 376 of the security
arm 348. The plates 346 and 347 transmit force to the security arm 348 and the force
of the spring 362 is overcome. The security arm 348 pivots so that the blocking
bar 360 of the blocking arm 358 is aligned below or above the security hook 332
of linkage hook arm 320. Thus, the blocking bar 360 inhibits the security hook 332,
either from moving up or down, which means that the lock 10 cannot change between
the coupled and decoupled states. As shown in Fig. 22, the lock 10 is in the decoupled
state and the blocking bar 360 blocks the security hook from moving up; therefore,
the lock 10 cannot change from the decoupled state to the coupled state. As shown
in Fig. 23, the lock 10 is in the coupled state and the blocking bar 360 blocks
the security hook 332 from moving down; therefore, the lock 10 cannot change from
the coupled state to the decoupled state.
To prevent the security hook 332 from moving the blocking
bar 360 to an unblocking position when the lock 10 is in the decoupled state, and
the security hook 332 is being forced upward in an attempt to change to the coupled
state, the blocking bar 360 has an angled lower edge 378 that can engage an angled
upper edge 380 of the security hook 332 so that the blocking bar 360 is not forced
out of alignment with the security hook 332. As shown in Fig. 22, both the angled
lower edge 378 of the blocking bar 360 and the angled upper edge 380 of the security
hook 332 angle downward from left to right. If the security hook 332 is forced upwards
(as it would be forced to when changing from the decoupled state to the coupled
state), the edges 378 and 380 come into contact and cause the security arm 348 to
be pushed towards the linkage hook arm 320 instead of being pushed away.
To prevent the security hook 332 from moving the blocking
bar 360 to an unblocking position when the lock 10 is in the coupled state and the
security hook 332 is being forced downward in an attempt to change to the decoupled
state, the blocking bar 360 has an angled upper edge 382 that can engage a lower
edge 384 of the security hook 332 so that the blocking bar 360 is not forced out
of alignment with the security hook 332. As shown in Fig. 23, the angled upper edge
382 of the blocking bar 360 angles upward from left to right. If the security hook
332 is forced downward (as it would be forced to when changing from the coupled
state to the decoupled state), the edges 382 and 384 come into contact and cause
the security arm 348 to be pushed towards linkage hook arm 320 instead of away.
Referring now to Figs. 24 and 25, the security fork 374
and switch element 322 are configured to provide further protection from tampering
by an external magnetic field such as the magnetic field 458. The switch element
322 can be attracted to a lower finger 462 of the security fork 374 when an external
magnetic field is applied thus preventing switching between the decoupled and coupled
states.
The security assembly can include a mechanical, electromechanical
and/or electromagnetic tampering sensor that sends a signal to the access control
circuitry when the lock hardware 10 is tampered with by an external magnetic and/or
electromagnetic field. The access control circuitry can then send a signal to a
control center reporting the attempt to tamper with the lock 10 and/or can cause
the lock 10 to make an alarm sound.
Referring now to Figs. 13 and 16, there is generally shown
handle set hardware 400 in accordance with an embodiment of the invention as operatively
mounted in a mortise lock body 402 that is installed in a door 404. The handle set
hardware 400 is configured to be retrofitted into already-installed mortise locks
so that the mortise lock becomes a wireless electronic lock. The handle set hardware
400 replaces handles, shafts, spring returns, and other parts of the installed mortise
lock. The handle set hardware 400 has an exterior handle 406 and an interior handle
408. The handles 406 and 408 are individually coupled to a coupling cartridge 410.
The handles 406 and 408 are not coupled to each other directly thereby preventing
a situation where one handle can prohibit the other handle from being actuated.
The handle set hardware 400 is configured so that interior handle 408 transmits
rotational force to a faceted coupling barrel 412. As discussed above with regard
to the cylindrical lock 10, when the faceted coupling barrel 412 rotates, it can
cause an outer coupling member 414 to rotate. The outer coupling member 414 includes
a square link member 416 that transmits rotational movement to the mortise lock
body 402 thereby operating the latch of the mortise lock body 402 when the outer
coupling member 414 is rotated. The handle set hardware 400 is further configured
so that the exterior handle 406 transmits rotational force to an exterior handle
shaft 418 of the coupling cartridge 410. As discussed hereinabove with regard to
the cylindrical lock 10, the exterior handle shaft 418 transmits rotational movement
to the outer coupling member 414 when the handle set hardware 400 is in the coupled
state and does not transmit rotational movement to the outer coupling member 414
when the lock 400 is in the decoupled state.
The mortise lock bodies of different manufacturers have
different mounting hole configurations. The hardware 400 is configured so that it
can be retrofitted with different mortise lock bodies. The hardware 400 includes
an exterior spring block 420, an interior adapter plate 422, and an interior spring
block 424. The exterior spring block 420 and interior adapter plate 422 are configured
so that the handle set hardware 400 can be mounted to mortise lock bodies of different
manufacturers. The exterior spring block 420 and interior adapter plate 422 have
sets of holes that correspond to the mounting hole configurations of different mortise
lock bodies. A pair of mounting tubes 426 extend through a set of mounting holes
428 of the mortise lock body 402 and through the corresponding holes in the exterior
spring block 420 and interior adapter plate 422. The exterior spring block 420 and
interior adapter plate 422 are secured to the mortise lock body 402 with a set of
bolts 430 that are secured to the mounting tubes 426. The interior spring block
424 is then secured to the interior adapter plate 422. The remaining parts of the
lock 400 can then be secured to the interior spring block 424 and the exterior spring
block 420 so that the lock 400 functions in a similar manner to the cylindrical
lock 10. The exterior spring block returns the exterior handle 406 to its default
horizontal position after the handle 406 has been rotated. The interior spring block
424 returns the interior handle 408 to its default horizontal position after the
interior handle 408 has been rotated. The interior spring block 424 is handed by
rotating the cover of the interior spring block 424, the exterior spring block 420
is handed by flipping it over in a conventional manner.
Referring now to Figs. 6, 7, 14, and 15, the difference
between the coupling cartridge 410 for the mortise lock and the coupling cartridge
36 for the electronic cylinder lock is that the coupling cartridge 410 has a square
link member 416 instead of an octagonal link member 80. The link members 80 and
416 transmit rotational movement to the lock bodies, which in turn cause the latches
to operate. The square link member 416 is square because mortise locks are designed
to accept square link members or shafts. Other than the difference between the link
members 80 and 416, the coupling cartridges 36 and 410 are the same and operate
in the same manner as discussed hereinabove with regard to the coupling cartridge
36.
Referring now to Figs. 6 and 7, the coupling cartridge
36 is configured to be easily handed by an assembler before being packaged and/or
by an installer during installation. The cartridge 36 needs to be handed because
the faceted coupling barrel 82 and the camming blocks 77 will cause the outer coupling
member 78 to actuate the latch only when rotated in one direction. The coupling
cartridge 36 has a handing marking 450 on the faceted coupling barrel 82, a handing
mark 452 on the round shaft portion 76 of the exterior handle shaft 72, a right-handed
marking 454 on one face of the octagonal link member 80 of the outer coupling member
78, and a left-handed marking 456 on one face of the octagonal link member 80 of
the outer coupling member 78. The coupling cartridge 36 is handed by first lining
up the markings 450 and 452 and then by rotating the outer coupling member 78 so
that either the right-handed marking 454 is lined up between the handing markings
450 and 452 (as shown in Fig. 7) or the left-handed marking 456 is lined up between
the handing markings 450 and 452 (as shown in Fig. 6). The coupling cartridge 36
is then held in a right-hand or left-hand configuration until it is installed in
the lock 10. When installed, the coupling cartridge 36 will remain in the default
position until the handles are rotated.
Referring now to Fig. 6, which illustrates the left-hand
configuration, the faceted coupling barrel 82 is aligned with the outer coupling
member 78 so that one tooth 84 of the faceted coupling barrel 82 is positioned adjacent
to and on the right of one tooth 88 of the outer coupling member 78. The faceted
coupling barrel 82 will cause the outer coupling member 78 to rotate (and thereby
operate the latch) when the faceted coupling barrel 82 is rotated so that a tooth
84 moves in a direction towards the nearest tooth 88. When the faceted coupling
barrel 82 rotates in the opposite direction (i.e. when a tooth 84 moves away from
the nearest tooth 88), the faceted coupling barrel 82 does not cause the outer coupling
member 78 to rotate because the teeth 84 of the faceted coupling barrel do not engage
the teeth 88 of the outer coupling member 78.
Referring now to Fig. 7, which illustrates the right-hand
configuration, the faceted coupling barrel 82 is aligned with the outer coupling
member 78 so that one tooth 84 of the faceted coupling barrel 82 is positioned adjacent
to and on the left of one tooth 88 of the outer coupling member 78. The faceted
coupling barrel 82 will cause the outer coupling member 78 to rotate (and thereby
operate the latch) when the faceted coupling barrel 82 is rotated so that a tooth
84 moves in a direction towards the nearest tooth 88. When the faceted coupling
barrel 82 rotates in the opposite direction (i.e. when a tooth 84 moves away from
the nearest tooth 88), the faceted coupling barrel 82 does not cause the outer coupling
member 78 to rotate because the teeth 84 of the faceted coupling barrel do not engage
the teeth 88 of the outer coupling member 78.
Referring now to Fig. 9a, each camming block 77 is positioned
nearer to one coupling wall 102 than the other, which coupling wall 102 is the nearest
depends on the handing of the cartridge 36. When the lock 10 is in the coupled state,
the camming blocks 77 transmit torque to the outer coupling member 78 only when
the camming blocks 77 are rotated toward the nearest coupling wall 102. Otherwise,
the camming blocks 77 rotate away from the nearest coupling wall 102, but do not
reach the furthest coupling wall 102 so that the outer coupling member 78 is not
rotated.
Referring now to Figs. 14 and 15, the coupling cartridge
410 for the mortise lock 400 is the same as the coupling cartridge 36 for the cylinder
lock 10 except that the coupling cartridge 410 has a square link member 416 instead
of an octagonal link member 80. The cartridge 410 is handed in the same manner that
the cartridge 36 is handed.
Preferred embodiments of the invention have been described
in considerable detail. Many modifications and variations to the embodiments described
will be apparent to those skilled in the art. Therefore, the invention should not
be limited to the embodiments described, but should be defined by the claims that
follow.