According to the state of art, the washing machines, also
known as clothes washers, are basically characterized by the fact of speeding up
the clothes washing process by means of the friction produced by the motion which
arises inside the washing chamber (tank).
Many washing machines and washing systems are available.
As a rule, there are two outstanding systems: the tilting system; and the churning
system.
In their basic embodiment, conventional washing machines
use water or water steam (which is considered a universal solvent), and a chemical
agent, which will make the dirt removal easier, such as: powder soap among others.
As already informed, in the tilting system, the clothes
are put inside the tank (or washing chamber) horizontally arranged, which receives
the circular motion of the motor by means of a belt and pulley and rotates 360°
around a axis the mixture water, clothes and chemical agent, follows the circular
motion of the tank until the upper part of the aforesaid tank is reached, afterwards,
the mixture falls down, pushed downwards by the gravity force, furthering the collision
and the friction of the mixture of water and clothes with the surface of the tank,
thus enabling the dirt removal.
According to this concept, the clothes are not totally
immersed and, thus, require less water as compared with the churning washing system,
wherein the clothes are totally immersed, the access to the clothes is through the
front part of the machine (cover), therefore the user must stoop, which constitutes
an ergonomic problem.
In some washing machines which carry out the tilting washing
system, the water is superseded by water steam and the powder soap is superseded
by other chemical agents among them, percloretilene, Dry Par, Acqua Clean.
In the churning washing, the mixture water, clothes inside
the tank, moves brought by the alternated horizontal motion of the axis with the
blades, located at the center of the tank itself.
Thus, the alternated motion of the aforesaid axis with
the blades inside the tank is the element responsible for the friction between the
water and the clothes and, as a result, for the dirt removal; however, the direct
contact between the axis and the blades reduces the useful life of cloth.
In this concept, the clothes are totally immersed, making
the water consumption comparatively larger, in addition to the fact that the motor
is constantly used so as to enable the alternated horizontal motion of the axis
with the blades, thus increasing the amperage and the electricity consumption; in
this system, the access to the clothes (cover) is through the upper part of the
machine, which is much better from an ergonomic point of view.
In the so-called churning system machines, the building-up
of clothes in the lower and upper part of the washing chamber is almost unchanged,
which permits a first-rate washing.
This is the basic embodiment of the two most outstanding
systems of washing machines.
An other embodiment is changing in-depth the concept of
the conventional washing machines, because they prefer, in substitution to the usual
cylindric tanks (or washing chamber), a spherical tank (or washing chamber), from
which one or more hub caps can be extracted, which carries out the tilting washing
of the clothes, but forth and back, in other words, the washing chamber is forced
to rotate in 360° both ways at the same time. Such a washing machine, according
to the preamble of claims 1 and 2 is described in the document
FR-A-1.309.094 (A. Giambertoni
).
There are many operational technical advantages in relation
to conventional washing machines.
Among the advantages, we can mention the speeding-up of
the washing process and thus the saving of water and electricity, due to the fact
that the washing and rinsing are carried out both ways, which originates a stronger
friction between the clothes and the water, whereas the centrifugation is carried
out around a unique axis.
Another advantage consists in a more effective and efficient
washing, if compared to the washing of the machines which use the churning system
and the one-way tilting system.
Another advantage, a constructive one, consists in the
fact that the access to the clothes (cover) can be through the front part or through
the upper part of the machine; besides, the spherical anatomy of the tank enables
the self-arrangement of the clothes, making easier the toe-in of the machine as
well as its suspension.
All these advantages arise from a totally new concept,
according which the tilting of the spherical washing chamber is carried out both
ways, in other words, around two axes at the same time.
It must be pointed out that only the tank rotates 360°,
while the clothes upon reaching the upper part of the tank falls again.
So as to obtain the 360-degree turn of the tank around
two axes at the same time, some mechanical solutions have been foreseen, among them
a set of gears linked to the motor which reproduces the 360-degree turn around a
first axis and another set of gears linked to the tank which changes and carries
out a 360-degree turn around a second axis.
- Figure 1 shows these linked sets of gears while carrying out the 360-degree
turn of the tank both way. In order to do so, there is an electrical motor (1) provided,at
its end, with a driving pinion (2) of the gear (3), which is connected to the arc
(4) supported on the structure (5) of the machine.To this structure is attached
a axis (6) provided, at its end, with a gear (7) which passes through the aforesaid
gear (3); this arc (4) shows, supported on its middle point, spherical chamber (8),
holed, wrapped by a toothed rack (9) which surrounds it totally; gear (3) receives
the circular motion of the motor (1), permitting a 360-degree turn of the spherical
chamber (8), around the axis (6) fixed to the structure of the machine; the toothed
rack (9) which wraps the body of the spherical chamber (8), in contact with the
gear (7) of the axis (6), gives rise to a 360-degree turn of the spherical chamber
(8) vertically; there is a a draining ring (10) to let the water out during the
centrifugation which is carried out only horizontally; there is also a contention
chamber (11) for the steam injection or hot air during the drying process.
- Figure 2 shows in details the transmission mechanism and the motion conversion
made up by a pinion (2), a gear (3), which is connecoted to an arc (4), which is
supported on the structure (5) of the machine; to this structure (5) a axis (6)
is fixed, which presents at its end a gear (7) which passes through the gear (3)
and touches the toothed rack (9) which wraps the spherical washing chamber (8),
together with the draining ring (10) and the contention chamber (11).
- Figure 3 shows another mechanical form to carry out the turn of the washing
chamber both ways. In order to so, there is an electrical motor (12) which causes
the 360-degree turn of an arc (13) around its own axis, where there is a gear or
friction wheel (14) which is in contact with the spherical chamber (15); there are
also a toothed rack (16), fixed to the base of the machine, as well as a toothed
rack (17) which totally wraps the spherical chamber (15); the arc (13) rotates horizontally
360° around its axis, causing the 360-degree turn of the gear or friction wheel
(14) vertically; which is free, in contact with the toothed rack (16) fixed at the
base of the machine; the horizontal circular motion of the arc (13) is converted
into vertical circular motion of the spherical chamber (15), through the contact
of the free friction wheel (14)with the fixed toothed rack (16); this vertical circular
motion passes to the spherical chamber (15)by means of the toothed rack (17)which
totally wraps the aforesaid chamber (15).
So as to carry out the tilting of the washing chamber both
ways at the same time in an easier way, other forms have been developed. One of
these forms consists in the use of three electrical motors, one to carry out the
360-degree turn around an "X" axis and two others to carry out the 360-degree turn
around a "Y" axis; in this case, the second and third motors are supported on the
arc which upholds the washing chamber, fixed at the height of the middle point of
the aforesaid chamber.
Another form to carry out the tilting of the washing chamber
consists in using two motors, one which carries out the 360-degree turn around an
"X" axis and another motor which carries out the 360-degree turn around a "Y" axis;
in this case, the very surface of the washing tank is used so as to fix on it a
constituent part of the second engine; thus, this second motor consists of a belt
or ring of inducers wrapped in plastic and fixed on the middle point of the tank
surface so as to insulate the current; the other part of the motor, made up of another
ring of inducers insulated from the water contact, is coupled to the inner surface
of the sustainment arc; the aforesaid sustentation arc encompasses the whole tank,
and, thus, the belt or ring of inducers in its middle point; thus an electrical
current is induced so as to generate a magnetic field which carries out the 360-degree
turn around the second axis.
Thus,the first motor makes the arc which sustains the washing
tank rotate 360° around the "X" axis, and the second engine, now with a part
integrated to the tank surface, makes the tank rotate 360° around the "Y" axis.
This set of innovations is likely to make the construction
of the machine easier by reducing the number of parts, components, as well as making
effectively more concrete the viability of the new concept.
On the other hand, this set of innovations is also applied
to conventional one-way tilting washing machines (horizontal cylindric tanks), wherein
the circular motion of the motor is transmitted to the washing tank by means of
a belt and pulley, as well as to conventional churning-system washing machines (vertical
cylindric tanks), wherein there is the alternated motion of the axis with the blades
during the washing process, and the circular motion of the tank, in a unique way
during the centrifugation process, requiring, in this case, a transmission.By applying
the innovations which have been developed to the conventional washing machines,
these machines will be more compact, lighter, much more simple, both from the constructive
and operational point of view.
Furthermore, it is also due to the use of these innovations
in conventional machines that quite an import application is obtained. In the simple
tilting with spherical washing chamber, new anatomy of the tank which enables its
tilting, preferably around 45°, without any increase in the total volume of
the washing machine; this enables a better arrangement and a more homogeneous distribution
of the clothes inside the spherical tank, and now tilted, besides adding the ergonomic
advantages of the washing machines which use the churning system, where the access
to the clothes is through the upper part, to the advantages of the simple tilting
washing system.
Finally, the Applicant also developed variations in the
anatomy of the both-way washing chamber,which permit that one or more caps can be
removed from the aforesaid spherical washing chamber.
So as to better illustrate the present invention, we are
annexing drawings thereof. Figure 4 shows one of the forms to carry out the tilting
of the both-way washing chamber, wherein three electrical motors are used, one to
carry out the 360-degree turn around the "X" axis and two others to carry out the
360-degree turn around the "Y" axis; Figure 5 shows another way to carry out the
tilting of the both-way washing chamber, wherein two motors are used, one to carry
out the 360-degree turn around the "X" axis and another one to carry out the 360-degree
turn around the "Y" axis,and in this case the very surface of the washing tank is
being used so as to fix on it a constituent part of the second motor; Figure 6 shows
the constituent components of the second motor; Figures 7 and 8 show the application
of the present innovation in a conventional simple tilting-system washing machine;
and Figures 9, 10 and 11 show possible formats for the innovated washing chamber.
The object of this patent refers to "IMPROVEMENTS INTRODUCED
IN WASHING MACHINES", according to these improvements, in order to carry out the
tilting of the both-way washing chamber (18) three electrical motors are provided,
one motor (19) to carry out the 360-degree turn around an "X" axis, and two other
motors (20) to carry out the 360-degree turn around the "Y" axis; in this case,
the second and third motors are supported on the arc (21) which sustains the washing
chamber (18), fixed at the height of the middle point of the aforesaid chamber (see
Figure 4).
Another way to carry out the tilting of the washing chamber
(18) consists in providing two motors, one motor (22) to carry out the 360-degree
turn around the "X" axis, and another motor to carry out the 360-degree turn around
the "Y" axis, and, in this case, the very surface of the washing chamber (18) is
used so as to fix on it a constituent part of the second motor; this motor is made
up of a belt or ring (23) of inducers wrapped in plastic and fixed on the middle
point of the tank surface in order to insulate the current; the other part of the
motor, made up of another ring (24) of inducers insulated from the water contact,
is coupled to the inner surface of the sustainment arc (21) of the tank, this arc
emcompasses the whole tank and thus the ring or belt (23) of inducers at its middle
point; thus an electrical current is induced so as to generate a magnetic field
which carries out the 360-degree turn around the second axis (see Figure 5).
Thus, the first motor 922) makes the arc 921) which sustains
the washing chamber (18) rotate 360° around the "X" axis, and the second motor,
now with a part integrated to the tank surface and a part integrated to the arc
(21), makes the tank rotate 360° around the "Y" axis.
Figure 6 shows the constituent components of the second
motor separately.
The improvements introduced can be also applied to simple
tilting-system washing machines, as shown in Figures 7 and 8; Figures 7 shows that
the access to the washing chamber (18) is through the front part of the washing
machine, the unique motor has a part integrated to the surface of the tank and a
part integrated to the surface of the water contention chamber (25); Figure 8 shows
that the washing chamber (18)is tiltedly placed, preferably around 45°, in
such a way that its access is through the upper front part of the washing machine,
enabling a better arrangement and a more homogenous distribution of the clothes
inside the tank, the unique motor has a part integrated to the surface of the tank
(23), a part integrated to the water contention chamber (25).
Furthermore, according to these "IMPROVEMENTS INTRODUCED
IN WASHING MACHINES", the both-way washing chamber (18), which already had a spherical
format, can have one or more caps removed from it.
As an illustration, Figures 9, 10 and 11 show that the
washing chamber (18) is available in several formats: spherical format (Figure 9);
spherical format with one cap removed (Figure 10); and spherical format with two
caps removed (Figure 11).
Other applications in clothes drying machines are emcompassed
in and protected by this patent.