TECHNICAL FIELD
The present invention relates to a bisanthracene derivative
and an organic electroluminescence device using the derivative. More particularly,
the present invention relates to an organic electroluminescence device exhibiting
a great efficiency of light emission in a region including a high luminance region
and having a long life and a bisanthracene derivative for realizing the device.
BACKGROUND ART
An organic electroluminescence ("electroluminescence" will
be referred to as "EL", hereinafter) device is a spontaneous light emitting device
which utilizes the principle that a fluorescent substance emits light by energy
of recombination of holes injected from an anode and electrons injected from a cathode
when an electric field is applied. Since an organic EL device of the laminate type
driven under a low electric voltage was reported by C. W. Tang of Eastman Kodak
Company (
C. W. Tang and S. A. Vanslyke, Applied Physics Letters, Volume 51, Pages 913,
1987
), many studies have been conducted on organic EL devices using organic
materials as the constituting materials. Tang et al. used a laminate structure using
tris(8-hydroxyquinolinolato)aluminum for the light emitting layer and a triphenyldiamine
derivative for the hole transporting layer. Advantages of the laminate structure
are that the efficiency of hole injection into the light emitting layer can be increased,
that the efficiency of forming excitons which are formed by blocking electrons injected
from the cathode and recombining can be increased, and that excited particles formed
within the light emitting layer can be enclosed. As the structure of the organic
EL device, a two-layered structure having a hole transporting (injecting) layer
and an electron transporting and light emitting layer and a three-layered structure
having a hole transporting (injecting) layer, a light emitting layer and an electron
transporting (injecting) layer are well known. To increase the efficiency of recombination
of injected holes and electrons in the devices of the laminate type, the structure
of the device and the process for forming the device have been studied.
As the light emitting material of the organic EL device,
chelate complexes such as tris(8-quinolinolato)aluminum, coumarine derivatives,
tetraphenylbutadiene derivatives, bistyrylarylene derivatives and oxadiazole derivatives
are known. It is reported that light in the visible region ranging from blue light
to red light can be obtained by using these light emitting materials, and development
of a device exhibiting color images is expected (For example, Patent Reference 1,
Patent Reference 2 and Patent Reference 3).
Devices using a bisanthracene derivative as the light emitting
material are disclosed in Patent References 4 to 7. The bisanthracene derivatives
are used as the material emitting blue light, and has drawbacks in that the life
of the device is not sufficient, and that the efficiency of light emission decreases
in the high luminance region. In particular, the increase in the life and the increase
in the efficiency in the high luminance region of passive matrix driving devices
have been required since the passive matrix driving devices are driven in the high
luminance region
- [Patent Reference 1]
Japanese Patent Application Laid-Open No. Heisei 8(1996)-239655
- [Patent Reference 2]
Japanese Patent Application Laid-Open No. Heisei 7(1995)-138561
- [Patent Reference 3]
Japanese Patent Application Laid-Open No. Heisei 3(1991)-200289
- [Patent Reference 4]
Japanese Patent Application Laid-Open No. Heisei 8(1996)-12600
- [Patent Reference 5]
Japanese Patent Application Laid-Open No. 2000-344691
- [Patent Reference 6]
Japanese Patent Application Laid-Open No. 2004-2351
- [Patent Reference 7]
Japanese Patent Application Laid-Open No. 2005-15420
DISCLOSURE OF THE INVENTION
The present invention has been made to overcome the above
problems and has an object of providing an organic EL device exhibiting a great
efficiency of light emission in a region including a high luminance region and having
a long life and a novel bisanthracene derivative for realizing the device.
As the result of intensive studies by the present inventors
to achieve the above object, it was found that an organic EL device exhibiting a
great efficiency of light emission in a region including a high luminance region
and having a long life could be obtained when a bisanthracene derivative having
a specific structure represented by general formula (1) shown below was used as
a material of an organic thin film layer in an organic EL device. The present invention
has been completed based on the knowledge.
The present invention provides a bisanthracene derivative
represented by following general formula (1):
wherein Ar1 and Ar2 each independently represent a substituted
or unsubstituted aromatic hydrocarbon group having 6 to 50 nuclear carbon atoms,
and Ar3 represents a substituted or unsubstituted phenylene group, naphthylene
group, chrysenylene group, biphenylene group or fluorenylene group ;
- R1 to R18 each independently represent hydrogen atom,
a substituted or unsubstituted aromatic hydrocarbon group having 6 to 50 nuclear
carbon atoms, a substituted or unsubstituted aromatic heterocyclic group having
5 to 50 nuclear atoms, a substituted or unsubstituted alkyl group having 1 to 50
carbon atoms, a substituted or unsubstituted cycloalkyl group having 3 to 50 nuclear
carbon atoms, a substituted or unsubstituted alkoxyl group having 1 to 50 carbon
atoms, a substituted or unsubstituted aralkyl group having 6 to 50 carbon atoms,
a substituted or unsubstituted aryloxyl group having 5 to 50 nuclear carbon atoms,
a substituted or unsubstituted arylthio group having 5 to 50 nuclear carbon atoms,
a substituted or unsubstituted alkoxycarbonyl group having 1. to 50 carbon atoms,
a substituted or unsubstituted silyl group, carboxyl group, a halogen atom, cyano
group, nitro group or hydroxyl group;
- m and n each represent an integer of 0 to 4 and, when m and n each represent
an integer of 2 or greater, atoms and groups represented by R17 and R18,
respectively, may be a same with or different from each other and may be bonded
to each other to form a cyclic structure; and
- q represents an integer of 1 to 3, and p represents an integer of 0 to 2.
The present invention also provides an organic electroluminescence
device comprising a cathode, an anode and an organic thin film layer which comprises
one layer or a plurality of layers comprising at least a light emitting layer and
is disposed between the cathode and the anode, wherein the organic thin film layer
comprises at least one compound selected from bisanthracene derivatives described
above singly or as a component of a mixture.
EFFECT OF THE INVENTION
The organic EL device comprising the bisanthracene derivative
of the present invention exhibits a great efficiency of light emission in a region
including a high luminance region and has a long life.
THE MOST PREFERRED EMBODIMENT TO CARRY OUT THE INVENTION
The bisanthracene derivative of the present invention is
a compound represented by the following general formula (1):
In general formula (1), Ar1 and Ar2
each independently represent a substituted or unsubstituted aromatic hydrocarbon
group having 6 to 50 nuclear carbon atoms.
Examples of the aromatic hydrocarbon group represented
by Ar1 and Ar2 include phenyl group, 1-naphthyl group, 2-naphthyl
group, 1-anthryl group, 2-anthryl group, 9-anthryl group, 9-(10-phenyl)anthryl group,
9-(10-naphthyl-1-yl)anthryl group, 9-(10-naphthyl-2-yl)anthryl group, 1-phenanthryl
group, 2-phenanthryl group, 3-phenanthryl group, 4-phenanthryl group, 9-phenanthryl
group, 6-chrysenyl, group, 1-naphthacenyl group, 2-naphthacenyl group, 9-naphthacenyl
group, 1-pyrenyl group, 2-pyrenyl group, 4-pyrenyl group, 2-biphenylyl group, 3-biphenylyl
group, 4-biphenylyl group, p-terphenyl-4-yl group, p-terphenyl-3-yl group, p-terphenyl-2-yl
group, m-terphenyl-4-yl group, m-terphenyl-3-yl group, m-terphenyl-2-yl group, o-tolyl
group, m-tolyl group, p-tolyl group, p-t-butylphenyl group, 3-methyl-2-naphthyl
group, 4-methyl-1-naphthyl group and 4-methyl-1-anthryl group.
Among these groups, phenyl group, 1-naphthyl group, 2-naphthyl
group, 9-(10-phenyl)anthryl group, 9-(10-naphthyl-1-yl)anthryl group, 9-(10-naphthyl-2-yl)anthryl
group, 9-phenanthryl group, 1-pyrenyl group, 2-pyrenyl group, 4-pyrenyl group, 2-biphenylyl
group, 3-biphenylyl group, 4-biphenylyl group, o-tolyl group, m-tolyl group, p-tolyl
group and p-t-butylphenyl group are preferable.
In general formula (1), Ar3 represents a substituted
or unsubstituted phenylene group, naphthylene group, chrysenylene group, biphenylene
group or fluorenylene group. A substituted or unsubstituted m-phenylene group and
a substituted or unsubstituted naphthylene group are preferable.
Examples of the substituent to the group represented by
Ar1 to Ar3 include alkyl groups (such as methyl group, ethyl
group, propyl group, isopropyl group, n-butyl group, s-butyl group, isobutyl group,
t-butyl group, n-pentyl group, n-hexyl group, n-heptyl group, n-octyl group, hydroxymethyl
group, 1-hydroxyethyl group, 2-hydroxyethyl group, 2-hydroxyisobutyl group, 1,2-dihydroxyethyl
group, 1,3-dihydroxy-isopropyl group, 2,3-dihydroxy-t-butyl group, 1,2,3-trihydroxypropyl
group, chloromethyl group, 1-chloroethyl group, 2-chloroethyl group, 2-chloroisobutyl
group, 1,2-dichloroethyl group, 1,3-dichloroisopropyl group, 2,3-dichloro-t-butyl
group, 1,2,3-trichloropropyl group, bromomethyl group, 1-bromoethyl group, 2-bromoethyl
group, 2-bromoisobutyl group, 1,2-dibromoethyl group, 1,3-dibromoisopropyl group,
2,3-dibromo-t-butyl group, 1,2,3-tribromopropyl group, iodomethyl group, 1-iodoethyl
group, 2-iodoethyl group, 2-iodoisobutyl group, 1,2-diiodoethyl group, 1,3-diiodoisopropyl
group, 2,3-diiodo-t-butyl group, 1,2,3-triiodopropyl group, aminomethyl group, 1-aminoethyl
group, 2-aminoethyl group, 2-aminoisobutyl group, 1,2-diaminoethyl group, 1,3-diaminoisopropyl
group, 2,3-diamino-t-butyl group, 1,2,3-triaminopropyl group, cyanomethyl group,
1-cyanoethyl group, 2-cyanoethyl group, 2-cyanoisobutyl group, 1,2-dicyanoethyl
group, 1,3-dicyanoisopropyl group, 2,3-dicyano-t-butyl group, 1,2,3-tricyanopropyl
group, nitromethyl group, 1-nitroethyl group, 2-nitroethyl group, 2-nitroisobutyl
group, 1,2-dinitroethyl group, 1,3-dinitroisopropyl group, 2,3-dinitro-t-butyl group,
1,2,3-trinitropropyl group, cyclopropyl group, cyclobutyl group, cyclopentyl group,
cyclohexyl group, 4-methylcyclohexyl group, 1-adamantyl group, 2-adamantyl group,
1-norbornyl group and 2-norbornyl group), alkoxyl groups having 1 to 6 carbon atoms
(such as ethoxyl group, methoxyl group, i-propoxyl group, n-propoxyl group, s-butoxyl
group, t-butoxyl group, pentoxyl group, hexyloxyl group, cyclopentoxyl group and
cyclohexyloxyl group), aryl groups having 5 to 40 nuclear atoms, amino groups substituted
with aryl groups having 5 to 40 nuclear atoms, ester groups having aryl groups having
5 to 40 nuclear atoms, ester groups having alkyl groups having 1 to 6 carbon atoms,
cyano group, nitro group and halogen atoms.
In general formula (1), R1 to R18
each independently represent hydrogen atom, a substituted or unsubstituted aromatic
hydrocarbon group having 6 to 50 nuclear carbon atoms, a substituted or unsubstituted
aromatic heterocyclic group having 5 to 50 nuclear atoms, a substituted or unsubstituted
alkyl group having 1 to 50 carbon atoms, a substituted or unsubstituted cycloalkyl
group having 3 to 50 nuclear carbon atoms, a substituted or unsubstituted alkoxyl
group having 1 to 50 carbon atoms, a substituted or unsubstituted aralkyl group
having 6 to 50 carbon atoms, a substituted or unsubstituted aryloxyl group having
5 to 50 nuclear carbon atoms, a substituted or unsubstituted arylthio group having
5 to 50 nuclear carbon atoms, a substituted or unsubstituted alkoxycarbonyl group
having 1 to 50 carbon atoms, a substituted or unsubstituted silyl group, carboxyl
group, a halogen atom, cyano group, nitro group or hydroxyl group.
Examples of the substituted and unsubstituted aromatic
hydrocarbon groups represented by R1 to R18 include phenyl
group, 1-naphthyl group, 2-naphthyl group, 1-anthryl group, 2-anthryl group, 9-anthryl
group, 1-phenanthryl group, 2-phenanthryl group, 3-phenanthryl group, 4-phenanthryl
group, 9-phenanthryl group, 1-naphthacenyl group, 2-naphthacenyl group, 9-naphthacenyl
group, 1-pyrenyl group, 2-pyrenyl group, 4-pyrenyl group, 2-biphenylyl group, 3-biphenylyl
group, 4-biphenylyl group, p-terphenyl-4-yl group, p-terphenyl-3-yl group, p-terphenyl-2-yl
group, m-terphenyl-4-yl group, m-terphenyl-3-yl group, m-terphenyl-2-yl group, o-tolyl
group, m-tolyl group, p-tolyl group, p-t-butylphenyl group, p-(2-phenylpropyl)phenyl
group, 3-methyl-2-naphthyl group, 4-methyl-1-naphthyl group, 4-methyl-1-anthryl
group, 4'-methylbiphenylyl group and 4"-t-butyl-p-terphenyl-4-yl group.
Examples of the substituted and unsubstituted aromatic
heterocyclic groups represented by R1 to R18 include 1-pyrrolyl
group, 2-pyrrolyl group, 3-pyrrolyl group, pyradinyl group, 2-pyridinyl group, 3-pyridinyl
group, 4-pyridinyl group, 1-indolyl group, 2-indolyl group, 3-indolyl group, 4-indolyl
group, 5-indolyl group, 6-indolyl group, 7-indolyl group, 1-isoindolyl group, 2-isoindolyl
group, 3-isoindolyl group, 4-isoindolyl group, 5-isoindolyl group, 6-isoindolyl
group, 7-isoindolyl group, 2-furyl group, 3-furyl group, 2-benzofuranyl group, 3-benzofuranyl
group, 4-benzofuranyl group, 5-benzofuranyl group, 6-benzofuranyl group, 7-benzofuranyl
group, 1-isobenzofuranyl group, 3-isobenzofuranyl group, 4-isobenzofuranyl group,
5-isobenzofuranyl group, 6-isobenzofuranyl group, 7-isobenzofuranyl group, quinolyl
group, 3-quinolyl group, 4-quinolyl group, 5-quinolyl group, 6-quinolyl group, 7-quinolyl
group, 8-quinolyl group, 1-isoquinolyl group, 3-isoquinolyl group, 4-isoquinolyl
group, 5-isoquinolyl group, 6-isoquinolyl group, 7-isoquinolyl group, 8-isoquinolyl
group, 2-quinoxanyl group, 5-quinoxanyl group, 6-quinoxanyl group, 1-carbazolyl
group, 2-carbazolyl group, 3-carbazolyl group, 4-carbazolyl group, 9-carbazolyl
group, 1-phenanthridinyl group, 2-phenanthridinyl group, 3-phenanthridinyl group,
4-phenanthridinyl group, 6-phenanthridinyl group, 7-phenanthridinyl group, 8-phenanthridinyl
group, 9-phenanthridinyl group, 10-phenanthridinyl group, 1-acridinyl group, 2-acridinyl
group, 3-acridinyl group, 4-acridinyl group, 9-acridinyl group, 1,7-phenanthrolin-2-yl
group, 1,7-phenanthrolin-3-yl group, 1,7-phenanthrolin-4-yl group, 1,7-phenanthrolin-5-yl
group, 1,7-phenanthrolin-6-yl group, 1,7-phenanthrolin-8-yl group, 1,7-phenanthrolin-9-yl
group, 1,7-phenanthrolin-10-yl group, 1,8-phenanthrolin-2-yl group, 1,8-phenanthrolin-3-yl
group, 1,8-phenanthrolin-4-yl group, 1,8-phenanthrolin-5-yl group, 1,8-phenanthrolin-6-yl
group, 1,8-phenanthrolin-7-yl group, 1,8-phenanthrolin-9-yl group, 1,8-phenanthrolin-10-yl
group, 1,9-phenanthrolin-2-yl group, 1,9-phenanthrolin-3-yl group, 1,9-phenanthrolin-4-yl
group, 1,9-phenanthrolin-5-yl group, 1,9-phenanthrolin-6-yl group, 1,9-phenanthrolin-7-yl
group, 1,9-phenanthrolin-8-yl group, 1,9-phenanthrolin-10-yl group, 1,10-phenanthrolin-2-yl
group, 1,10-phenanthrolin-3-yl group, 1,10-phenanthrolin-4-yl group, 1,10-phenanthrolin-5-yl
group, 2,9-phenanthrolin-1-yl group, 2,9-phenanthrolin-3-yl group, 2,9-phenanthrolin-4-yl
group, 2,9-phenanthrolin-5-yl group, 2,9-phenanthrolin-6-yl group, 2,9-phenanthrolin-7-yl
group, 2,9-phenanthrolin-8-yl group, 2,9-phenanthrolin-10-yl group, 2,8-phenanthrolin-1-yl
group, 2,8-phenanthrolin-3-yl group, 2,8-phenanthrolin-4-yl group, 2,8-phenanthrolin-5-yl
group, 2,8-phenanthrolin-6-yl group, 2,8-phenanthrolin-7-yl group, 2,8-phenanthrolin-9-yl
group, 2,8-phenanthrolin-10-yl group, 2,7-phenanthrolin-1-yl group, 2,7-phenanthrolin-3-yl
group, 2,7-phenanthrolin-4-yl group, 2,7-phenanthrolin-5-yl group, 2,7-phenanthrolin-6-yl
group, 2,7-phenanthrolin-8-yl group, 2,7-phenanthrolin-9-yl group, 2,7-phenanthrolin-10-yl
group, 1-phenazinyl group, 2-phenazinyl group, 1-phenothiazinyl group, 2-phenothiazinyl
group, 3-phenothiazinyl group, 4-phenothiazinyl group, 10-phenothiazinyl group,
1-phenoxazinyl group, 2-phenoxazinyl group, 3-phenoxazinyl group, 4-phenoxazinyl
group, 10-phenoxazinyl group, 2-oxazolyl group, 4-oxazolyl group, 5-oxazolyl group,
2-oxadiazolyl group, 5-oxadiazolyl group, 3-furazanyl group, 2-thienyl group, 3-thienyl
group, 2-methylpyrrol-1-yl group, 2-methylpyrrol-3-yl group, 2-methylpyrrol-4-yl
group, 2-methyl-pyrrol-5-yl group, 3-methylpyrrol-1-yl group, 3-methylpyrrol-2-yl
group, 3-methylpyrrol-4-yl group, 3-methylpyrrol-5-yl group, 2-t-butylpyrrol-4-yl
group, 3-(2-phenylpropyl)pyrrol-1-yl group, 2-methyl-1-indolyl group, 4-methyl-1-indolyl
group, 2-methyl-3-indolyl group, 4-methyl-3-indolyl group, 2-t-butyl-1-indolyl group,
4-t-butyl-1-indolyl group, 2-t-butyl-3-indolyl group and 4-t-butyl-3-indolyl group.
Examples of the substituted and unsubstituted alkyl groups
represented by R1 to R18 include methyl group, ethyl group,
propyl group, isopropyl group, n-butyl group, s-butyl group, isobutyl group, t-butyl
group, n-pentyl group, n-hexyl group, n-heptyl group, n-octyl group, hydroxymethyl
group, 1-hydroxyethyl group, 2-hydroxyethyl group, 2-hydroxyisobutyl group, 1,2-dihydroxyethyl
group, 1,3-dihydroxy-isopropyl group, 2,3-dihydroxy-t-butyl group, 1,2,3-trihydroxypropyl
group, chloromethyl group, 1-chloroethyl group, 2-chloroethyl group, 2-chloroisobutyl
group, 1,2-dichloroethyl group, 1,3-dichloroisopropyl group, 2,3-dichloro-t-butyl
group, 1,2,3-trichloropropyl group, bromomethyl group, 1-bromoethyl group, 2-bromoethyl
group, 2-bromoisobutyl group, 1,2-dibromoethyl group, 1,3-dibromoisopropyl group,
2,3-dibromo-t-butyl group, 1,2,3-tribromopropyl group, iodomethyl group, 1-iodoethyl
group, 2-iodoethyl group, 2-iodoisobutyl group, 1,2-diiodoethyl group, 1,3-diiodolsopropyl
group, 2,3-diiodo-t-butyl group, 1,2,3-triiodopropyl group, aminomethyl group, 1-aminoethyl
group, 2-aminoethyl group, 2-aminoisobutyl group, 1,2-diaminoethyl group, 1,3-diaminoisopropyl
group, 2,3-diamino-t-butyl group, 1,2,3-triaminopropyl group, cyanomethyl group,
1-cyanoethyl group, 2-cyanoethyl group, 2-cyanoisobutyl group, 1,2-dicyanoethyl
group, 1,3-dicyanoisopropyl group, 2,3-dicyano-t-butyl group, 1,2,3- tricyanopropyl
group, nitromethyl group, 1-nitroethyl group, 2-nitroethyl group, 2-nitroisobutyl
group, 1,2-dinitroethyl group, 1,3-dinitroisopropyl group, 2,3-dinitro-t-butyl group,
1,2,3-trinitropropyl group.
Examples of the substituted and unsubstituted cycloalkyl
groups represented by R1 to R18 include cyclopropyl group,
cyclobutyl group, cyclopentyl group, cyclohexyl group, 4-methylcyclohexyl group,
1-adamantyl group, 2-adamantyl group, 1-norbornyl group and 2-norbornyl group.
The substituted or unsubstituted alkoxyl group represented
by R1 to R18 is a group represented by -OY. Examples of the
group represented by Y include the groups described as the examples of the alkyl
group.
Examples of the substituted and unsubstituted aralkyl groups
represented by R1 to R18 include benzyl group, 1-phenylethyl
group, 2-phenylethyl group, 1-phenylisopropyl group, 2-phenylisopropyl group, phenyl-t-butyl
group, &agr;-naphthylmethyl group, 1-&agr;-naphthylethyl group, 2-&agr;-naphthylethyl
group, 1-&agr;-naphthylisopropyl group, 2-&agr;-naphthyl-isopropyl group, &bgr;-naphthylanethyl
group, 1-&bgr;-naphthylethyl group, 2-&bgr;-naphthylethyl group, 1-&bgr;-naphthylisopropyl
group, 2-&bgr;-naphthyl-isopropyl group, 1-pyrrolylmethyl group, 2-(1-pyrrolyl)ethyl
group, p-methylbenzyl group, m-methylbenzyl group, o-methylbenzyl group, p-chlorobenzyl
group, m-chlorobenzyl group, o-chlorobenzyl group, p-bromobenzyl group, m-bromobenzyl
group, o-bromobenzyl group, p-iodobenzyl group, m-iodobenzyl group, o-iodobenzyl
group, p-hydroxybenzyl group, m-hydroxybenzyl group, o-hydroxybenzyl group, p-aminobenzyl
group, m-aminobenzyl group, o-aminobenzyl group, p-nitrobenzyl group, m-nitrobenzyl
group, o-nitrobenzyl group, p-cyanobenzyl group, m-cyanobenzyl group, o-cyanobenzyl
group, 1-hydroxy-2-phenylisopropyl group and 1-chloro-2-phenylisopropyl group.
The substituted or unsubstituted aryloxyl group represented
by R1 to R18 is a group represented by -OY'. Examples of the
group represented by Y' include phenyl group, 1-naphthyl group, 2-naphthyl group,
1-anthryl group, 2-anthryl group, 9-anthryl group, 1-phenanthryl group, 2-phenanthryl
group, 3-phenanthryl group, 4-phenanthryl group, 9-phenanthryl group, 1-naphthacenyl
group, 2-naphthacenyl group, 9-naphthacenyl group, 1-pyrenyl group, 2-pyrenyl group,
4-pyrenyl group, 2-biphenylyl group, 3-biphenylyl group, 4-biphenylyl group, p-terphenyl-4-yl
group, p-terphenyl-3-yl group, p-terphenyl-2-yl group, m-terphenyl-4-yl group, m-terphenyl-3-yl
group, m-terphenyl-2-yl group, o-tolyl group, m-tolyl group, p-tolyl group, p-t-butylphenyl
group, p-(2-phenylpropyl)phenyl group, 3-methyl-2-naphthyl group, 4-methyl-1-naphthyl
group, 4-methyl-1-anthryl group, 4'-methylbiphenylyl group, 4"-t-butyl-p-terphenyl-4-yl
group, 2-pyrrolyl group, 3-pyrrolyl group, pyradinyl group, 2-pyridinyl group, 3-pyridinyl
group, 4-pyridinyl group, 2-indolyl group, 3-indolyl group, 4-indolyl group, 5-indolyl
group, 6-indolyl group, 7-indolyl group, 1-isoindolyl group, 3-isoindolyl group,
4-isoindolyl group, 5-isoindolyl group, 6-isoindolyl group, 7-isoindolyl group,
2-furyl group, 3-furyl group, 2-benzofuranyl group, 3-benzofuranyl group, 4-benzofuranyl
group, 5-benzofuranyl group, 6-benzofuranyl group, 7-benzofuranyl group, 1-isobenzofuranyl
group, 3-isobenzofuranyl group, 4-isobenzofuranyl group, 5-isobenzofuranyl group,
6-isobenzofuranyl group, 7-isobenzofuranyl group, 2-quinolyl group, 3-quinolyl group,
4-quinolyl group, 5-quinolyl group, 6-quinolyl group, 7-quinolyl group, 8-quinolyl
group, 1-isoquinolyl group, 3-isoquinolyl group, 4-isoquinolyl group, 5-isoquinolyl
group, 6-isoquinolyl group, 7-isoquinolyl group, 8-isoquinolyl group, 2-quinoxanyl
group, 5-quinoxanyl group, 6-quinoxanyl group, 1-carbazolyl group, 2-carbazolyl
group, 3-carbazolyl group, 4-carbazolyl group, 1-phenanthridinyl group, 2-phenanthridinyl
group, 3-phenanthridinyl group, 4-phenanthridinyl group, 6-phenanthridinyl group,
7-phenanthridinyl group, 8-phenanthridinyl group, 9-phenanthridinyl group, 10-phenanthridinyl
group, 1-acridinyl group, 2-acridinyl group, 3-acridinyl group, 4-acridinyl group,
9-acridinyl group, 1,7-phenanthrolin-2-yl group, 1,7-phenanthrolin-3-yl group, 1,7-phenanthrolin-4-yl
group, 1,7-phenanthrolin-5-yl group, 1,7-phenanthrolin-6-yl group, 1,7-phenanthrolin-8-yl
group, 1,7-phenanthrolin-9-yl group, 1,7-phenanthrolin-10-yl group, 1,8-phenanthrolin-2-yl
group, 1,8-phenanthrolin-3-yl group, 1,8-phenanthrolin-4-yl group, 1,8-phenanthrolin-5-yl
group, 1,8-phenanthrolin-6-yl group, 1,8-phenanthrolin-7-yl group, 1,8-phenanthrolin-9-yl
group, 1,8-phenanthrolin-10-yl group, 1,9-phenanthrolin-2-yl group, 1,9-phenanthrolin-3-yl
group, 1,9-phenanthrolin-4-yl group, 1,9-phenanthrolin-5-yl group, 1,9-phenanthrolin-6-yl
group, 1,9-phenanthrolin-7-yl group, 1,9-phenanthrolin-8-yl group, 1,9-phenanthrolin-10-yl
group, 1,10-phenanthrolin-2-yl group, 1,10-phenanthrolin-3-yl group, 1, 10-phenanthrolin-4-yl
group, 1,10-phenanthrolin-5-yl group, 2,9-phenanthrolin-1-yl group, 2,9-phenanthrolin-3-yl
group, 2,9-phenanthrolin-4-yl group, 2,9-phenanthrolin-5-yl group, 2,9-phenanthrolin-6-yl
group, 2,9-phenanthrolin-7-yl group, 2,9-phenanthrolin-8-yl group, 2,9-phenanthrolin-10-yl
group, 2,8-phenanthrolin-1-yl group, 2,8-phenanthrolin-3-yl group, 2,8 phenanthrolin-4-yl
group, 2,8 phenanthrolin-5-yl group, 2,8-phenanthrolin-6-yl group, 2,8-phenanthrolin-7-yl
group, 2,8-phenanthrolin-9-yl group, 2,8-phenanthrolin-10-yl group, 2,7-phenanthrolin-1-yl
group, 2,7-phenanthrolin-3-yl group, 2,7-phenanthrolin-4-yl group, 2,7-phenanthrolin-5-yl
group, 2,7-phenanthrolin-6-yl group, 2,7-phenanthrolin-8-yl group, 2,7-phenanthrolin-9-yl
group, 2,7-phenanthrolin-10-yl group, 1-phenazinyl group, 2-phenazinyl group, 1-phenothiazinyl
group, 2-phenothiazinyl group, 3-phenothiazinyl group, 4-phenothiazinyl group, 1-phenoxazinyl
group, 2-phenoxazinyl group, 3-phenoxazinyl group, 4-phenoxazinyl group, 2-oxazolyl
group, 4-oxazolyl group, 5-oxazolyl group, 2-oxadiazolyl group, 5-oxadiazolyl group,
3-furazanyl group, 2-thienyl group, 3-thienyl group, 2-methylpyrrol-1-yl group,
2-methylpyrrol-3-yl group, 2-methylpyrrol-4-yl group, 2-methylpyrrol-5-yl group,
3-methylpyrrol-1-yl group, 3-methyl-pyrrol-2-yl group, 3-methylpyrrol-4-yl group,
3-methylpyrrol-5-yl group, 2-t-butylpyrrol-4-yl group, 3-(2-phenylpropyl)pyrrol-1-yl
group, 2-methyl-1-indolyl group, 4-methyl-1-indolyl group, 2-methyl-3-indolyl group,
4-methyl-3-indolyl group, 2-t-butyl-1-indolyl group, 4-t-butyl-1-indolyl group,
2-t-butyl- 3-indolyl group and 4-t-butyl-3-indolyl group.
The substituted or unsubstituted arylthio group represented
by R1 to R18 is represented by -SY'. Examples of the group
represented by Y' include the groups described above as the examples of the group
represented by Y' in the aryloxyl group.
The substituted or unsubstituted alkoxycarbonyl group represented
by R1 to R18 is represented by -COOZ. Examples of the group
represented by Z include the groups described above as the examples of the alkyl
group.
Examples of the substituted or unsubstituted silyl group
represented by R1 to R18 include trimethylsilyl group, triethylsilyl
group, t-butyldimethylsilyl group, vinyldimethylsilyl group and propyldimethylsilyl
group.
Examples of the halogen atom represented by R1
to R18 include fluorine atom, chlorine atom, bromine atom and iodine
atom.
Examples of the substituent to the group represented by
R1 to R18 include the substituents described as the examples
of the substituent to the group represented by Ar1 to Ar3.
In general formula (1), m and n each represent an integer
of 0 to 4 and preferably an integer of 0 to 2.
When m and n each represent an integer of 2 or greater,
atoms and groups represented by R17 and R18, respectively,
may be the same with or different from each other and may be bonded to each other
to form a cyclic structure,
Examples of the above cyclic structure include structures
derived from cycloalkanes having 4 to 12 carbon atoms such as cyclobutane, cyclopentane,
cyclohexane, admantane and norbornane; cycloalkenes having 4 to 12 carbon atoms
such as cyclobutene, cyclpentene, cyclohexene, cycloheptene and cyclooctene; cycloalkadienes
having 6 to 12 carbon atoms such as cyclohexadiene, cycloheptadiene and cyclooctadiene;
aromatic rings having 6 to 50 carbon atoms such as benzene, naphthalene, phenanthrene,
anthracene, pyrene, chrysene and acenaphthylene; and hetero rings having 5 to 50
carbon atoms such as imidazole, pyrrol, furan, thiophene and pyridine.
In general formula (1), q represents an integer of 1 to
3 and preferably 1 or 2, and p represents an integer of 0 to 2 and preferably 0
or 1.
Bisanthracene derivatives represented by general formula
(1) in which (i) q represents 1 and Ar3 represents phenylene group, (ii)
q represents 1, p represents 0 or 1, and Ar3 represents phenylene group,
or (iii) q represents 1, and Ar3 represents naphthylene group, are preferable.
Among these bisanthracene derivatives, bisanthracene derivatives represented by
general formula in which Ar3 represents m-phenylene group or naphthylene
group are more preferable.
Examples of the bisanthracene derivatives represented by
general formula (1) of the present invention are shown in the following. However,
the bisanthracene derivative of the present invention is not limited to these compounds.
The process for producing the bisanthracene derivative
of the present invention will be described in the following. The bisanthracene derivative
of the present invention can be produced, for example, in accordance with the following
synthetic scheme.
In the following scheme, Ar1, Ar2,
Ar3, R1 to R18, m, n, p and q are each as defined
above. X1 and X2 each represent a halogen atom. R19
to R24 each independently represent hydroxyl group or an alkoxyl group
which may have substituents, and adjacent groups represented by R19 to
R24 may be bonded to each other to form a cyclic structure. Tf represents
trofluoromethanesulfonyl group, and Ts represents p-toluenesulfonyl group.
As shown in the above scheme, the above bisanthracene derivative
can be obtained by a reaction such as the Suzuki coupling reaction using an anthraceneboronic
acid derivative or a halogenated anthracene derivative synthesized in accordance
with a conventional process as the starting material. In particular, a bisanthracene
derivative represented by general formula (1) in which Ar1≠ Ar2
(Ar1 and Ar2 represent different groups) can be obtained easily
with a high purity by a stepwise synthesis using a halogen compound having two or
more reaction points of different reactivities. Removal of impurities can be easily
achieved when the step of isolation and purification of intermediate A is inserted
although the isolation of intermediate A is not always necessary. Intermediate A
can be obtained also by reacting a Grignard compound derived from a halogenated
anthracene derivative with a halogen compound having two or more reaction points
of different reactivities such as a halogenated aryl triflate or a halogenated aryl
tosylate. A bisanthracene derivative represented by general formula (1) in which
Ar1=Ar2 (Ar1 and Ar2 represent the same
group) can be obtained in less steps by bringing an anthraceneboronic acid derivative
having an equivalence of two or greater into reaction with a dihalogen compound
in "one-pot" although the compound can be obtained in accordance with the above
stepwise synthesis.
Many reports are found on the Suzuki coupling reaction
(
Chem. Rev. Vol. 95, No. 7, 2457 (1995) and others
). The reaction can be conducted under the conditions described in these
reports.
The reaction is, in general, conducted under an inert atmosphere
such as the atmospheres of nitrogen, argon and helium under a normal pressure but
it may also be conducted under a pressurized condition, where necessary. The reaction
temperature is in the range of 15 to 300°C and preferably in the range of 30
to 200°C.
As the solvent for the reaction, water, aromatic hydrocarbons
such as benzene, toluene and xylene, ethers such as 1,2-dimethoxyethane, diethyl
ether, methyl t-butyl ether, tetrahydrofuran and dioxane; saturated hydrocarbons
such as pentane, hexane, heptane, octane and cyclohexane, halides such as dichloromethane,
chloroform, carbon tetrachloride, 1,2-dichloroethane and 1,1,1-trichloroethane,
nitriles such as acetonitrile and benzonitrile, esters such as ethyl acetate, methyl
acetate and butyl acetate, and amides such as N,N-dimethylformamide, N,N-dimethylacetamide
and N-methylpyrrolidone, can be used singly or as a mixture. Among these solvents,
toluene, 1,2-dimethoxyethane, dioxane and water are preferable. The amount by weight
of the solvent is, in general, in the range of 3 to 50 times as much as and preferably
in the range of 4 to 20 times as much as the amount by weight of the arylboronic
acid or the derivative thereof.
Examples of the base used in the reaction include sodium
carbonate, potassium carbonate, sodium hydroxide, potassium hydroxide, sodium hydrogencarbonate,
potassium hydrogencarbonate, magnesium carbonate, lithium carbonate, potassium fluoride,
cesium fluoride, cesium chloride, cesium bromide, cesium carbonate, potassium phosphate,
methoxysodium, t-butoxypotassium, t-butoxysodium and t-butoxylithium. Among these
bases, sodium carbonate is preferable. The amount of the base is, in general, in
the range of 0.7 to 10 mole equivalents and preferably in the range of 0.9 to 6
mole equivalents based on the amount of the arylboronic acid or the derivative thereof.
Examples of the catalyst used in the reaction include palladium
catalysts such as tetrakis(triphenylphosphine)palladium, dichlorobis-(triphenylphosphine)palladium,
dichloro[bis(diphenylphosphino)ethane]-palladium, dichloro[bis(diphenylphosphino)propane]palladium,
dichloro-[bis(diphenylphosphino)butane]palladium and dichloro[bis(diphenylphosphino)ferrocene]palladium;
and nickel catalysts such as tetrakis-(triphenylphosphine)nickel, dichlorobis(triphenylphosphine)nickel,
dichloro[bis(diphenylphosphino)ethane]nickel, dichloro[bis(diphenylphosphino)propane]nickel,
dichloro[bis(diphenylphosphino)butane]nickel and dichloro[bis(diphenylphosphino)ferrocene]nickel.
Among these catalysts, tetrakis(triphenylphosphine)palladium is preferable. The
amount of the catalyst is, in general, in the range of 0.001 to 1 mole equivalent
and preferably in the range of 0.01 to 0.1 mole equivalent based on the amount of
the halogenated anthracene derivative.
Examples of the halogen atom in the halogen compound include
iodine atom, bromine atom and chlorine atom. Iodine atom and bromine atom are preferable.
The boration reaction can be conducted in accordance with
a known process (
Jikken Kagaku Koza, 4th edition, edited by the Chemical Society of Japan,
Volume 24, Pages 61 to 90
;
J. Org. Chem. Vol. 60, 7508 (1995
); and others). For example, when the reaction contains the lithiation
reaction or the Grignard reaction of a halogenated aryl compound, in general, the
reaction is conducted under an inert atmosphere such as the atmospheres of nitrogen,
argon and helium, and an inert solvent is used as the solvent. As the inert solvent,
for example, a saturated hydrocarbon such as pentane, hexane, heptane, octane and
cyclohexane, an ether such as 1,2-dimethoxyethane, diethyl ether, methyl t-butyl
ether, tetrahydrofuran and dioxane, or an aromatic hydrocarbon such as toluene and
xylene, can be used singly or as a mixed solvent. It is preferable that diethyl
ether or toluene is used. The amount by weight of the solvent is, in general, in
the range of 3 to 50 times as much as and preferably in the range of 4 to 20 times
as much as the amount by weight of the halogenated aryl compound.
Examples of the lithiating agent include alkyl metal reagents
such as n-butyllithium, t-butyllithium, phenyllithium and methyllithium; and amide
bases such as lithium diisopropylamide and lithium bistrimethyl-silylamide. Among
these agents, n-butyllithium is preferable. The Grignard reagent can be prepared
by the reaction of the halogenated aryl compound and metallic magnesium. As the
trialkyl borate, for example, trimethyl borate, triethyl borate, triisopropyl borate
and tributyl borate can be used. Trimethyl borate and triisopropyl borate are preferable.
The amounts of the lithiating agent and the metallic magnesium
are each, in general, in the range of 1 to 10 mole equivalents and preferably in
the range of 1 to 2 mole equivalents base on the amount of the halogenated aryl
compound. The amount of the trialkyl borate is, in general, in the range of 1 to
10 mole equivalents and preferably in the range of 1 to 5 mole equivalents based
on the amount of the halogenated aryl compound. The reaction temperature is, in
general, in the range of -100 to 50°C and preferably in the range of -75 to
10°C.
It is preferable that the bisanthracene derivative of the
present invention is used as the light emitting material for organic EL devices
and more preferably as the host material for organic EL devices.
The organic electroluminescence device of the present invention
comprises a cathode, an anode and an organic thin film layer which comprises one
layer or a plurality of layers comprising at least a light emitting layer and is
disposed between the cathode and the anode, wherein the organic thin film layer
comprises at least one compound selected from bisanthracene derivatives described
above singly or as a component of a mixture.
In the organic EL device of the present invention, it is
preferable that the light emitting layer further comprises an arylamine compound
and/or a styrylamine compound.
As the styrylamine compound, compounds represented by the
following general formula (A) are preferable:
wherein Ar3 represent a group selected from phenyl group, biphenyl group,
terphenyl group, stilbene group and distyrylaryl groups, Ar4 and Ar5
each represent hydrogen atom or an aromatic hydrocarbon group having 6 to 20 carbon
atoms, the groups represented by Ar3, Ar4 and Ar5
may be substituted, p represents an integer of 1 to 4 and, preferably, at least
one of the groups represented by Ar4 and Ar5 is substituted
with styryl group.
Examples of the aromatic hydrocarbon group having 6 to
20 carbon atoms include phenyl group, naphthyl group, anthranyl group, phenanthryl
group and terphenyl group.
As the arylamine compound, compounds represented by the
following general formula (B) are preferable:
wherein Ar6 to Ar8 each represent a substituted or unsubstituted
aryl group having 5 to 40 nuclear carbon atoms, and q represents an integer of 1
to 4.
Examples of the aryl group having 5 to 40 nuclear carbon
atoms include phenyl group, naphthyl group, anthranyl group, phenanthryl group,
pyrenyl group, coronyl group, biphenyl group, terphenyl group, pyrrolyl group, furanyl
group, thiophenyl group, benzothiophenyl group, oxadiazolyl group, diphenylanthranyl
group, indolyl group, carbazolyl group, pyridyl group, benzoquinolyl group, fluoranthenyl
group, acenaphthofluoranthenyl group, stilbene group, perylenyl group, chrysenyl
group, picenyl group, triphenylenyl group, rubicenyl group, benzoanthracenyl group,
phenylanthranyl group, bisanthracenyl group and aryl groups represented by the following
general formula (C) or expressed by the following formula (D). Among these groups,
naphthyl group, anthranyl group, chrysenyl group, pyrenyl group and the aryl group
expressed by formula (D) are preferable.
In general formula (C), r represents an integer
of 1 to 3.
Preferable examples of the substituent to the aryl group
include alkyl groups having 1 to 6 carbon atoms such as ethyl group, methyl group,
i-propyl group, n-propyl group, s-butyl group, t-butyl group, pentyl group, hexyl
group, cyclopentyl group and cyclohexyl group; alkoxyl groups having 1 to 6 carbon
atoms such as ethoxyl group, methoxyl group, i-propoxyl group, n-propoxyl group,
s-butoxyl group, t-butoxyl group, pentoxyl group, hexyloxyl group, cyclopentoxyl
group and cyclohexyloxyl group; aryl groups having 5 to 40 nuclear carbon atoms;
amino groups substituted with an aryl group having 5 to 40 nuclear carbon atoms;
ester groups having an aryl group having 5 to 40 nuclear carbon atoms; ester groups
having an alkyl group having 1 to 6 carbon atoms; cyano group; nitro group; and
halogen atoms.
The construction of the organic EL device of the present
invention will be described in the following.
Typical examples of the construction of the organic EL
device include:
- (1) An anode / a light emitting layer / a cathode;
- (2) An anode / a hole injecting layer / a light emitting layer / a cathode;
- (3) An anode / a light emitting layer / an electron injecting layer / a cathode;
- (4) An anode / a hole injecting layer / a light emitting layer / an electron
injecting layer / a cathode;
- (5) An anode / an organic semiconductor layer / a light emitting layer / a cathode;
- (6) An anode / an organic semiconductor layer / an electron barrier layer /
a light emitting layer / a cathode;
- (7) An anode / an organic semiconductor layer / a light emitting layer /an adhesion
improving layer / a cathode;
- (8) An anode / a hole injecting layer / a hole transporting layer / a light
emitting layer / an electron injecting layer / a cathode;
- (9) An anode / an insulating layer / a light emitting layer / an insulating
layer / a cathode;
- (10) An anode / an inorganic semiconductor layer / an insulating layer / a light
emitting layer / an insulating layer / a cathode;
- (11) An anode / an organic semiconductor layer / an insulating layer / a light
emitting layer / an insulating layer / a cathode;
- (12) An anode / an insulating layer / a hole injecting layer / a hole transporting
layer / a light emitting layer / an insulating layer / a cathode; and
- (13) An anode / an insulating layer / a hole injecting layer / a hole transporting
layer / a light emitting layer / an electron injecting layer / a cathode.
Among the above constructions, construction (8) is preferable.
However, the construction of the organic EL device is not limited to those shown
above as the examples.
In the organic EL device of the present invention, it is
preferable that the light emitting zone or the hole transporting zone comprises
the bisanthracene derivative of the present invention among the constituting elements
of the device although any of the organic layers may comprise the bisanthracene
derivative. The content of the bisanthracene derivative is selected in the range
of 30 to 100% by mole.
The organic EL device is, in general, prepared on a substrate
transmitting light. The substrate transmitting light is the substrate supporting
the organic EL device. It is preferable that the substrate transmitting light has
a transmittance of light of 50% or greater in the visible region of 400 to 700 nm.
It is also preferable that a flat and smooth substrate is used.
As the substrate transmitting light, for example, glass
plates and synthetic resin plates are advantageously used. Examples of the glass
plate include plates made of soda lime glass, glass containing barium and strontium,
lead glass, aluminosilicate glass, borosilicate glass, barium borosilicate glass
and quartz. Examples of the synthetic resin plate include plates made of polycarbonate
resins, acrylic resins, polyethylene terephthalate resins, polyether sulfide resins
and polysulfone resins.
The anode has the function of injecting holes into the
hole transporting layer or the light emitting layer. It is effective that the anode
has a work function of 4.5 eV or greater. Examples of the material for the anode
used in the present invention include indium tin oxide alloys (ITO), tin oxide (NESA),
gold, silver, platinum and copper. For the cathode, materials having a small work
function are preferable for the purpose of injecting electrons into the electron
transporting layer or the light emitting layer.
The anode can be prepared by forming a thin film of the
electrode substance described above in accordance with a process such as the vapor
deposition process and the sputtering process.
When the light emitted from the light emitting layer is
obtained through the anode, it is preferable that the anode has a transmittance
of the emitted light greater than 10%. It is also preferable that the sheet resistivity
of the anode is several hundred &OHgr;/□ or smaller. The thickness of the
anode is, in general, selected in the range of 10 nm to 1 µm and preferably
in the range of 10 to 200 nm although the range may be different depending on the
used material.
The light emitting layer in the organic EL device of the
present invention has the following functions:
- (i) The injecting function: the function of injecting holes from the anode or
the hole injecting layer and injecting electrons from the cathode or the electron
injecting layer when an electric field is applied;
- (ii) The transporting function: the function of transporting injected charges
(electrons and holes) by the force of the electric field; and
- (iii) The light emitting function : the function of providing the field for
recombination of electrons and holes and leading the recombination to the emission
of light.
As the process for forming the light emitting layer, a
conventional process such as the vapor deposition process, the spin coating process
and the LB process can be used. It is particularly preferable that the light emitting
layer is a molecular deposit film. The molecular deposit film is a thin film formed
by deposition of a material compound in the gas phase or a thin film formed by solidification
of a material compound in a solution or in the liquid phase. In general, the molecular
deposit film can be distinguished from the thin film formed in accordance with the
LB process (the molecular accumulation film) based on the differences in aggregation
structures and higher order structures and the functional differences caused by
these structural differences.
As disclosed in
Japanese Patent Application Laid-Open No. Showa 57(1982)-51781
, the light emitting layer can also be formed by dissolving a binder such
as a resin and the material compounds into a solvent to prepare a solution, followed
by forming a thin film from the prepared solution in accordance with the spin coating
process or the like.
In the present invention, where desired, the light emitting
layer may comprise conventional light emitting materials other than the light emitting
material comprising the bisanthracene derivative of the present invention, or a
light emitting layer comprising other conventional light emitting material may be
laminated to the light emitting layer comprising the light emitting material of
the present invention as long as the object of the present invention is not adversely
affected.
The hole injecting and transporting layer is a layer which
helps injection of holes into the light emitting layer and transports the holes
to the light emitting region. The layer exhibits a great mobility of holes and,
in general, has an ionization energy as small as 5.5 eV or smaller. For the hole
injecting and transporting layer, a material which transports holes to the light
emitting layer under an electric field of a smaller strength is preferable. A material
which exhibits, for example, a mobility of holes of at least 10-4 cm2/V·sec
under application of an electric field of 104 to 106 V/cm
is preferable. As the above material, a material can be selected as desired from
materials which are conventionally used as the charge transporting material of holes
in photoconductive materials and conventional materials which are used for the hole
injecting layer in organic EL devices.
Examples include triazole derivatives (
United States Patent No. 3,112,197
), oxadiazole derivatives (
United States Patent No. 3,189,447
), imidazole derivatives (
Japanese Patent Application Publication No. Showa 37(1962)-16096
), polyarylalkane derivatives (
United States Patent Nos. 3,615,402
,
3,820,989
and
3,542,544
;
Japanese Patent Application Publication Nos. Showa 45(1970)-555
and
Showa 51 (1976)-10983
; and
Japanese Patent Application Laid-Open Nos. Showa 51(1976)-93224
,
Showa 55(1980)-17105
,
Showa 56(1981)-4148
,
Showa 55(1980)-108667
,
Showa 55(1980)-156953
and
Showa 56(1981)-36656
); pyrazoline derivatives and pyrazolone derivatives (
United States Patent Nos. 3,180,729
and
4,278,746
; and
Japanese Patent Application Laid-Open Nos. Showa 55(1980)-88064
,
Showa 55(1980)-88065
,
Showa 49(1974)-105537
,
Showa 55(1980)-51086
,
Showa 56(1981)-80051
,
Showa 56(1981)-88141
,
Showa 57(1982)-45545
,
Showa 54(1979)-112637
and
Showa 55(1980)-74546
); phenylenediamine derivatives (United Sates Patent No.
3,615,404
;
Japanese Patent Application Publication Nos. Showa 51(1976)-10105
,
Showa 46(1971)-3712
and
Showa 47(1972)-25336
; and
Japanese Patent Application Laid-Open Nos. Showa 54(1979)-53435
,
Showa 54(1979)-110536
and
Showa 54(1979)-119925
); arylamine derivatives (
United States Patent Nos. 3,567,450
,
3,180,703
,
3,240,597
,
3,658,520
,
4,232,103
,
4,175,961
and
4,012,376
;
Japanese Patent Application Publication Nos. Showa 49(1974)-35702
and
Showa 39(1964)-27577
;
Japanese Patent Application Laid-Open Nos. Showa 55(1980)-144250
,
Showa 56(1981)-119132
and
Showa 56(1981)-22437
; and West
German Patent No. 1,110,518
); chalcone derivatives substituted with amino group (
United States Patent No. 3,526,501
); oxazole derivatives (
United States Patent No. 3,257,203
); styrylanthracene derivatives (
Japanese Patent Application Laid-Open Nos. Showa 56(1981)-46234
); fluorenone derivatives (
Japanese Patent Application Laid-Open Nos. Showa 54(1979)-110837
); hydrazone derivatives (
United States Patent No. 3,717,462
; and
Japanese Patent Application Laid-Open Nos. Showa 54(1979)-59143
,
Showa 55(1980)-52063
,
Showa 55(1980)-52064
,
Showa 55(1980)-46760
,
Showa 55(1980)-85495
,
Showa 57(1982)-11350
,
Showa 57(1982)-148749
and
Heisei 2(1990)-311591
); stilbene derivatives (
Japanese Patent Application Laid-Open Nos. Showa 61(1986)-210363
,
Showa 61(1986)-228451
,
Showa 61(1986)-14642
,
Showa 61(1986)-72255
,
Showa 62(1987)-47646
,
Showa 62(1987)-36674
,
Showa 62(1987)-10652
,
Showa 62(1987)-30255
,
Showa 60(1985)-93455
,
Showa 60(1985)-94462
,
Showa 60(1985)-174749
and
Showa 60(1985)-175052
); silazane derivatives (
United States Patent No. 4,950,950
); polysilane-based compounds (
Japanese Patent Application Laid-Open No. Heisei 2(1990)-204996
); aniline-based copolymers (
Japanese Patent Application Laid-Open No. Heisei 2(1990)-282263
); and electrically conductive macromolecular oligomers (in particular,
thiophene oligomers) disclosed in
Japanese Patent Application Laid-Open No. Heisei 1(1989)-211399
.
Besides the above materials which can be used as the material
for the hole injecting layer, porphyrin compounds (compounds disclosed in
Japanese Patent Application Laid-Open No. Showa 63(1988)-2956965
); and aromatic tertiary amine compounds and styrylamine compounds (
United States Patent No. 4,127,412
and
Japanese Patent Application Laid-Open Nos. Showa 53(1978)-27033
,
Showa 54(1979)-58445
,
Showa 54(1979)-149634
,
Showa 54(1979)-64299
,
Showa 55(1980)-79450
.
Showa 55(1980)-144250
,
Showa 56(1981)-119132
,
Showa 61(1986)-295558
,
Showa 61(1986)-98353
and
Showa 63(1988)-295695
) are preferable, and the aromatic tertiary amines are more preferable.
Further examples include compounds having two condensed
aromatic rings in the molecule which are described in the
United States Patent No. 5,061,569
such as 4,4'-bis(N-(1-naphthyl)-N-phenylamino)-biphenyl (referred to as
NPD, hereinafter) and a compound in which three triphenylamine units are bonded
together in a star-burst shape, which is described in
Japanese Patent Application Laid-Open No. Heisei 4(1992)-308688
, such as 4,4',4"-tris(N-(3-methylphenyl)-N-phenylamino)-triphenylamine
(referred to as MTDATA, hereinafter).
Besides the above bisanthracene derivatives, inorganic
compounds such as Si of the p-type and SiC of the p-type can also be used as the
material for the hole injecting layer.
The hole injecting and transporting layer can be formed
by preparing a thin film of the above compound in accordance with a conventional
process such as the vacuum vapor deposition process, the spin coating process, the
casting process and the LB process. The thickness of the hole injecting and transporting
layer is not particularly limited. In general, the thickness is 5 nm to 5 µm.
The organic semiconductor layer is a layer helping injection
of holes or electrons into the light emitting layer. As the organic semiconductor
layer, a layer having a conductivity of 10-10 S/cm or greater is preferable.
As the material for the organic semiconductor layer, oligomers containing thiophene
can be used, and conductive oligomers such as oligomers containing allylamine and
conductive dendrimers such as dendrimers containing allylamine, which are disclosed
in
Japanese Patent Application Laid-Open No. Heisei 8(1996)-193191
, can also be used.
The electron injecting and transporting layer is a layer
which helps injection of electrons into the light emitting layer and transportation
of the electrons to the light emitting region and exhibits a great mobility of electrons.
The adhesion improving layer is an electron injecting layer comprising a material
exhibiting improved adhesion with the cathode.
It is known that, in an organic EL device, emitted light
is reflected at an electrode (the cathode in the present case), and the light emitted
and obtained directly from the anode and the light obtained after reflection at
the electrode interfere with each other. The thickness of the electron transporting
layer is suitably selected in the range of several nm to several µm so that
the interference is effectively utilized. When the thickness is great, it is preferable
that the mobility of electrons is at least 10-5 cm2/Vs or
greater under the application of an electric field of 104 to 106
V/cm so that the increase in the voltage is prevented.
As the material used for the electron injecting layer,
metal complexes of 8-hydroxyquinoline and derivatives thereof and oxadiazole derivatives
are preferable. Examples of 8-hydroxyquinoline and the derivative thereof include
metal chelated oxinoid compounds including chelate compounds of oxines (in general,
8-quinolinol or 8-hydroxyquinoline). For example, tris(8-quinolinol)aluminum (Alq)
can be used as the electron injecting material.
Examples of the oxadiazole derivative include electron
transfer compounds represented by the following general formulae:
In the above formulae, Ar1, Ar2, Ar3, Ar5,
Ar6 and Ar9 each represent a substituted or unsubstituted
aryl group and may represent the same group or different groups. Ar4,
Ar7 and Ar8 each represent a substituted or unsubstituted
arylene group and may represent the same group or different groups.
Examples of the aryl group include phenyl group, biphenyl
group, anthranyl group, perylenyl group and pyrenyl group. Examples of the arylene
group include phenylene group, naphthylene group, biphenylene group, anthranylene
group, perylenylene group and pyrenylene group. Examples of the substituent include
alkyl groups having 1 to 10 carbon atoms, alkoxyl groups having 1 to 10 carbon atoms
and cyano group. As the electron transfer compound, compounds which can form thin
films are preferable.
Specific examples of the electron transfer compound include
the following compounds:
As the material which can be used for the electron injecting
layer and the electron transporting layer, compounds represented by the following
general formulae (E) to (J) can be used.
Heterocyclic derivatives having nitrogen atom represented
by any one of general formulae (E) and (F):
In general formulae (E) and (F), A1 to A3
each independently represent nitrogen atom or carbon atom.
Ar1 represents a substituted or unsubstituted
aryl group having 6 to 60 nuclear carbon atoms or a substituted or unsubstituted
heteroaryl group having 3 to 60 nuclear carbon atoms; Ar2 represents
hydrogen atom, a substituted or unsubstituted aryl group having 6 to 60 nuclear
carbon atoms, a substituted or unsubstituted heteroaryl group having 3 to 60 nuclear
carbon atoms, a substituted or unsubstituted alkyl group having 1 to 20 carbon atoms,
a substituted or unsubstituted alkoxyl group having 1 to 20 carbon atoms or a divalent
group derived from any of the above groups; and either one of Ar1 and
Ar2 represents a substituted or unsubstituted condensed cyclic group
having 10 to 60 nuclear carbon atoms or a substituted or unsubstituted monohetero
condensed cyclic group having 3 to 60 nuclear carbon atoms.
L1, L2 and L each independently represent
the single bond, a substituted or unsubstituted arylene group having 6 to 60 nuclear
carbon atoms, a substituted or unsubstituted heteroarylene group having 3 to 60
nuclear carbon atoms or a substituted or unsubstituted fluorenylene group.
R represents hydrogen atom, a substituted or unsubstituted
aryl group having 6 to 60 nuclear carbon atoms, a substituted or unsubstituted heteroaryl
group having 3 to 60 nuclear carbon atoms, a substituted or unsubstituted alkyl
group having 1 to 20 carbon atoms or a substituted or unsubstituted alkoxyl group
having 1 to 20 carbon atoms; n represents an integer of 0 to 5; and, when n represents
an integer of 2 or greater, the atoms and the groups represented by a plurality
of R may be the same with or different from each other, and a plurality of groups
represented by R which are adjacent to each other may be bonded to each other to
form an aliphatic ring of the carbon ring type or an aromatic ring of the carbon
ring type.
Heterocyclic derivatives having nitrogen atom represented
by the following general formula (G):
HAr-L-Ar1-Ar2 (G)
In general formula (G), HAr represents a heterocyclic group
having 3 to 40 carbon atoms and nitrogen atom which may have substituents, L represents
the single bond, an arylene group having 6 to 60 carbon atoms which may have substituents,
a heteroarylene group having 3 to 60 carbon atoms which may have substituents or
a fluorenylene group which may have substituents, Ar1 represents a divalent
aromatic hydrocarbon group having 6 to 60 carbon atoms which may have substituents,
and Ar2 represents an aryl group having 6 to 60 carbon atoms which may
have substituents or a heteroaryl group having 3 to 60 carbon atoms which may have
substituents.
Silacyclopentadiene derivatives represented by the following
general formula (H):
In general formula (H), X and Y each independently represent
a saturated or unsaturated hydrocarbon group having 1 to 6 carbon atoms, an alkoxyl
group, an alkenyloxyl group, an alkynyloxyl group, hydroxyl group, a substituted
or unsubstituted aryl group, a substituted or unsubstituted heterocyclic group or
a saturated or unsaturated cyclic group formed by bonding of the above groups represented
by X and Y; and R1 to R4 each independently represent hydrogen
atom, a halogen atom, a substituted or unsubstituted alkyl group having 1 to 6 carbon
atoms, an alkoxyl group, an aryloxyl group, a perfluoroalkyl group, a perfluoroalkoxyl
group, an amino group, an alkylcarbonyl group, an arylcarbonyl group, an alkoxycarbonyl
group, an aryloxycarbonyl group, an azo group, an alkylcarbonyloxyl group, an arylcarbonyloxyl
group, an alkoxycarbonyloxyl group, an aryloxycarbonyloxyl group, sulfinyl group,
sulfonyl group, sulfanyl group, silyl group, carbamoyl group, an aryl group, a heterocyclic
group, an alkenyl group, an alkynyl group, nitro group, formyl group, nitroso group,
formyloxyl group, isocyano group, cyanate group, isocyanate group, thiocyanate group,
isothiocyanate group, a cyano group or, when the groups are adjacent to each other,
a structure formed by condensation of substituted or unsubstituted rings.
Borane derivatives represented by the following general
formula (I):
In general formula (I), R1 to R8
and Z2 each independently represent hydrogen atom, a saturated or unsaturated
hydrocarbon group, an aromatic hydrocarbon group, a heterocyclic group, a substituted
amino group, a substituted boryl group, an alkoxyl group or an aryloxyl group; X,
Y and Z1 each independently represent a saturated or unsaturated hydrocarbon
group, an aromatic hydrocarbon group, a heterocyclic group, a substituted amino
group, an alkoxyl group or an aryloxyl group, and substituents to the groups represented
by Z1 and Z2 may be bonded to each other to form a condensed
ring; n represents an integer of 1 to 3 and, when n represents an integer of 2 or
greater, a plurality of Z1 may represent different groups; and the case
where n represents 1, X, Y and R2 each represent methyl group and R8
represents hydrogen atom or a substituted boryl group and the case where n represents
3 and Z1 represents methyl group are excluded.
Compounds represented by general formula (J):
In general formula (J), Q1 and Q2
each independently represent a ligand represented by the following general formula
(K):
(rings A1 and A2 each representing six-membered aryl cyclic
structure which may have substituents and are condensed with each other), L represents
a halogen atom, a substituted or unsubstituted alkyl group, a substituted or unsubstituted
cycloalkyl group, a substituted or unsubstituted aryl group, a substituted or unsubstituted
heterocyclic group, -OR1 (R1 representing hydrogen atom, a
substituted or unsubstituted alkyl group, a substituted or unsubstituted cycloalkyl
group, a substituted or unsubstituted aryl group or a substituted or unsubstituted
heterocyclic group) or -O-Ga-Q3(Q4) (Q3 and Q4
are as defined for Q1 and Q2).
The above metal complex compound strongly exhibits the
property as the n-type semiconductor and a great ability of electron injection.
Since the energy of formation of the complex compound is small, the bonding between
the metal and the ligand in the formed metal complex compound is strong, and the
quantum efficiency of fluorescence as the light emitting material is great.
Examples of the substituent to rings A1 ad A2
forming the ligand represented by general formula (K) include halogen atoms such
as chlorine atom, bromine atom, iodine atom and fluorine atom; substituted and unsubstituted
alkyl groups such as methyl group, ethyl group, propyl group, butyl group, sec-butyl
group, tert-butyl group, pentyl group, hexyl group, heptyl group, octyl group, stearyl
group and trichloromethyl group; substituted and unsubstituted aryl groups such
as phenyl group, naphthyl group, 3-methylphenyl group, 3-methoxyphenyl group, 3-fluorophenyl
group, 3-trichloromethylphenyl group, 3-trifluoromethylphenyl group and 3-nitrophenyl
group; substituted and unsubstituted alkoxyl groups such as methoxyl group, n-butoxyl
group, tert-butoxyl group, trichloromethoxyl group, trifluoroethoxyl group, pentafluoropropoxyl
group, 2,2,3,3-tetrafluoropropoxyl group, 1,1,1,3,3,3-hexafluoro-2-propoxyl group
and 6-(perfluoroethyl)hexyloxyl group; substituted and unsubstituted aryloxyl groups
such as phenoxyl group, p-nitrophenoxyl group, p-tert-butylphenoxyl group, 3-fluorophenoxyl
group, pentafluorophenoxyl group and 3-triflurormethylphenoxyl group; substituted
and unsubstituted alkylthio groups such as methylthio group, ethylthio group, tert-butylthio
group, hexylthio group, octylthio group and trifluoromethylthio group; substituted
and unsubstituted arylthio groups such as phenylthio group, p-nitrophenylthio group,
p-tert-butylphenylthio group, 3-fluorophenylthio group, pentafluorophenylthio group
and 3-trifluoromethylphenylthio group; cyano group; nitro group; amino group; mono-
and disubstituted amino groups such as methylamino group, diethylamino group, ethylamino
group, diethylamino group, dipropylamino group, dibutylamiono group and diphenylamino
group; acylamino groups such as bis(acetoxymethyl)amino group, bis(acetoxyethyl)amino
group, bis(acetoxypropyl)amino group and bis(acetoxybutyl)amino group; hydroxyl
group; siloxyl group; acyl group; carbamoyl groups such as methylcarbamoyl group,
dimethylcarbamoyl group, ethylcarbamoyl group, diethylcarbamoyl group, propylcarbamoyl
group, butylcarbamoyl group and phenylcarbamoyl group; carboxylic acid group; sulfonic
acid group; imide group; cycloalkyl groups such as cyclopentane group and cyclohexyl
group; aryl groups such as phenyl group, naphthyl group, biphenyl group, anthranyl
group, phenanthryl group, fluorenyl group and pyrenyl group; and heterocyclic groups
such as pyridinyl group, pyrazinyl group, pyrimidinyl group, pyridazinyl group,
triazinyl group, indolinyl group, quinolinyl group, acridinyl group, pyrrolidinyl
group, dioxanyl group, piperidinyl group, morpholidinyl group, piperazinyl group,
triatinyl group, carbazolyl group, furanyl group, thiophenyl group, oxazolyl group,
oxadiazolyl group, benzoxazolyl group, thiazolyl group, thiadiazolyl group, benzothiazolyl
group, triazolyl group, imidazolyl group, benzimidazolyl group and planyl group.
The above substituents may be bonded to each other to form a six-membered aryl group
or heterocyclic group.
A device comprising a reducing dopant in the interfacial
region between a region transporting electrons or the cathode and the organic layer
is preferable as an embodiment of the organic EL device of the present invention.
The reducing dopant is defined as a substance which can reduce a compound having
the electron transporting property. Various compounds can be used as the reducing
dopant as long as the compounds have the specific reductive property. For example,
at least one substance selected from the group consisting of alkali metals, alkaline
earth metals, rare earth metals, oxides of alkali metals, halides of alkali metals,
oxides of alkaline earth metals, halides of alkaline earth metals, oxides of rare
earth metals, halides of rare earth metals, organic complexes of alkali metals,
organic complexes of alkaline earth metals and organic complexes of rare earth metals
can be advantageously used.
Preferable examples of the reducing dopant include substances
having a work function of 2.9 eV or smaller, specific examples of which include
at least one alkali metal selected from the group consisting of Na (the work function:
2.36 eV), K (the work function: 2.28 eV), Rb (the work function: 2.16 eV) and Cs
(the work function: 1.95 eV) and at least one alkaline earth metal selected from
the group consisting of Ca (the work function: 2.9 eV), Sr (the work function: 2.0
to 2.5 eV) and Ba (the work function: 2.52 eV). Among the above substances, at least
one alkali metal selected from the group consisting of K, Rb and Cs is more preferable,
Rb and Cs are still more preferable, and Cs is most preferable as the reducing dopant.
These alkali metals have great reducing ability, and the luminance of the emitted
light and the life of the organic EL device can be increased by addition of a relatively
small amount of the alkali metal into the electron injecting zone. As the reducing
dopant having a work function of 2.9 eV or smaller, combinations of two or more
alkali metals are also preferable. Combinations having Cs such as the combinations
of Cs and Na, Cs and K, Cs and Rb and Cs, Na and K are more preferable. The reducing
ability can be efficiently exhibited by the combination having Cs. The luminance
of emitted light and the life of the organic EL device can be increased by adding
the combination having Cs into the electron injecting zone.
The organic EL device of the present invention may further
comprise an electron injecting layer which is constituted with an insulating material
or a semiconductor and disposed between the cathode and the organic layer. By the
electron injecting layer, leak of electric current can be effectively prevented,
and the electron injecting property can be improved. As the insulating material,
at least one metal compound selected from the group consisting of alkali metal chalcogenides,
alkaline earth metal chalcogenides, halides of alkali metals and halides of alkaline
earth metals is preferable. It is preferable that the electron injecting layer is
constituted with the above substance such as the alkali metal chalcogenide since
the electron injecting property can be further improved. Preferable examples of
the alkali metal chalcogenide include Li2O, LiO, Na2S, Na2Se
and NaO. Preferable examples of the alkaline earth metal chalcogenide include CaO,
BaO, SrO, BeO, BaS and CaSe. Preferable examples of the halide of an alkali metal
include LiF, NaF, KF, LiCl, KCl and NaCl. Preferable examples of the halide of an
alkaline earth metal include fluorides such as CaF2, BaF2,
SrF2, MgF2 and BeF2 and halides other than the
fluorides.
Examples of the semiconductor constituting the electron
transporting layer include oxides, nitrides and oxide nitrides of at least one metal
selected from Ba, Ca, Sr, Yb, Al, Ga, In, Li, Na, Cd, Mg, Si, Ta, Sb and Zn used
singly or in combination of two or more. It is preferable that the inorganic compound
constituting the electron transporting layer forms a crystallite or amorphous insulating
thin film. When the electron injecting layer is constituted with the insulating
thin film described above, a more uniform thin film can be formed, and defects of
pixels such as dark spots can be decreased. Examples of the inorganic compound include
alkali metal chalcogenides, alkaline earth metal chalcogenides, halides of alkali
metals and halides of alkaline earth metals which are described above.
For the cathode, a material such as a metal, an alloy,
a conductive compound or a mixture of these materials which has a small work function
(4 eV or smaller) is used as the electrode material. Examples of the electrode material
include sodium, sodium-potassium alloys, magnesium, lithium, magnesium-silver alloys,
aluminum/aluminum oxide, Al/Li2O, Al/LiO2, Al/LiF, aluminum-lithium
alloys, indium and rare earth metals.
The cathode can be prepared by forming a thin film of the
electrode material described above in accordance with a process such as the vapor
deposition process and the sputtering process.
When the light emitted from the light emitting layer is
obtained through the cathode, it is preferable that the cathode has a transmittance
of the emitted light greater than 10 %. It is also preferable that the sheet resistivity
of the cathode is several hundred &OHgr;/□ or smaller. The thickness of
the cathode is, in general, selected in the range of 10 nm to 1 µm and preferably
in the range of 50 to 200 nm.
Defects in pixels tend to be formed in organic EL device
due to leak and short circuit since an electric field is applied to ultra-thin films.
To prevent the formation of the defects, a layer of a thin film having an insulating
property may be inserted between the pair of electrodes.
Examples of the material used for the insulating layer
include aluminum oxide, lithium fluoride, lithium oxide, cesium fluoride, cesium
oxide, magnesium oxide, magnesium fluoride, calcium oxide, calcium fluoride, aluminum
nitride, titanium oxide, silicon oxide, germanium oxide, silicon nitride, boron
nitride, molybdenum oxide, ruthenium oxide and vanadium oxide. Mixtures and laminates
of the above compounds can also be used.
To prepare the organic EL device of the present invention,
for example, the anode, the light emitting layer and, where necessary, the hole
injecting layer and the electron injecting layer are formed in accordance with the
above process using the above materials, and the cathode is formed in the last step.
The organic EL device may be prepared by forming the above layers in the order reverse
to that described above, i.e., the cathode being formed in the first step and the
anode in the last step.
An embodiment of the process for preparing an organic EL
device having a construction in which an anode, a hole injecting layer, a light
emitting layer, an electron injecting layer and a cathode are disposed successively
on a substrate transmitting light will be described in the following.
On a suitable substrate which transmits light, a thin film
made of a material for the anode is formed in accordance with the vapor deposition
process or the sputtering process so that the thickness of the formed thin film
is 1 µm or smaller and preferably in the range of 10 to 200 nm. The formed
thin film is used as the anode. Then, a hole injecting layer is formed on the anode.
The hole injecting layer can be formed in accordance with the vacuum vapor deposition
process, the spin coating process, the casting process or the LB process, as described
above. The vacuum vapor deposition process is preferable since a uniform film can
be easily obtained and the possibility of formation of pin holes is small. When
the hole injecting layer is formed in accordance with the vacuum vapor deposition
process, in general, it is preferable that the conditions are suitably selected
in the following ranges: the temperature of the source of the deposition: 50 to
450°C; the vacuum: 10-7 to 10-3 Torr; the rate of deposition:
0.01 to 50 nm/second; the temperature of the substrate: -50 to 300°C and the
thickness of the film: 5 nm to 5 µm; although the conditions of the vacuum
vapor deposition are different depending on the used compound (the material for
the hole injecting layer) and the crystal structure and the recombination structure
of the hole injecting layer to be formed.
Then, the light emitting layer is formed on the hole injecting
layer formed above. Using a desired organic light emitting material, a thin film
of the organic light emitting material can be formed in accordance with the vacuum
vapor deposition process, the sputtering process, the spin coating process or the
casting process, and the formed thin film is used as the light emitting layer. The
vacuum vapor deposition process is preferable since a uniform film can be easily
obtained and the possibility of formation of pin holes is small. When the light
emitting layer is formed in accordance with the vacuum vapor deposition process,
in general, the conditions of the vacuum vapor deposition process can be selected
in the same ranges as those described for the vacuum vapor deposition of the hole
injecting layer although the conditions are different depending on the used compound.
It is preferable that the thickness is in the range of 10 to 40 nm.
The electron injecting layer is formed on the light emitting
layer formed above. Similarly to the hole injecting layer and the light emitting
layer, it is preferable that the electron injecting layer is formed in accordance
with the vacuum vapor deposition process since a uniform film must be obtained.
The conditions of the vacuum vapor deposition can be selected in the same ranges
as those described for the vacuum vapor deposition of the hole injecting layer and
the light emitting layer.
The cathode is formed on the electron injecting layer formed
above in the last step, and the organic EL device can be obtained. The cathode is
made of a metal and can be formed in accordance with the vacuum vapor deposition
process or the sputtering process. It is preferable that the vacuum vapor deposition
process is used in order to prevent formation of damages on the lower organic layers
during the formation of the film.
In the above preparation of the organic EL device, it is
preferable that the above layers from the anode to the cathode are formed successively
while the preparation system is kept in a vacuum after being evacuated once.
The process for forming the layers in the organic EL device
of the present invention is not particularly limited. A conventional process such
as the vacuum vapor deposition process and the spin coating process can be used.
The organic thin film layer which is used in the organic EL device of the present
invention and comprises the compound represented by general formula (1) described
above can be formed in accordance with a conventional process such as the vacuum
vapor deposition process and the molecular beam epitaxy process (the MBE process)
or, using a solution prepared by dissolving the compounds into a solvent, in accordance
with a coating process such as the dipping process, the spin coating process, the
casting process, the bar coating process and the roll coating process.
The thickness of each layer in the organic thin film layer
in the organic EL device of the present invention is not particularly limited. A
thickness in the range of several nanometers to 1 µm is preferable so that
defects such as pin holes are decreased and the efficiency can be improved.
When a direct voltage is applied to the organic EL device,
emission of light can be observed under application of a voltage of 5 to 40 V in
the condition that the anode is connected to a positive electrode (+) and the cathode
is connected to a negative electrode (-). When the connection is reversed, no electric
current is observed and no light is emitted at all. When an alternating voltage
is applied to the organic EL device, the uniform light emission is observed only
in the condition that the polarity of the anode is positive and the polarity of
the cathode is negative. When an alternating voltage is applied to the organic EL
device, any type of wave shape can be used.
EXAMPLES
The present invention will be described more specifically
with reference to examples in the following. However, the present invention is not
limited to the examples.
Synthesis Example 1 (Synthesis of Compound AN-3)
Commercial m-bromoiodobenzene in an amount of 28 g, 20
g of commercial 3-bromophenylboronic acid and 300 ml of toluene were mixed. To the
resultant mixture, 5.7 g of tetrakis-triphenylphosphinepalladium and 200 ml of a
2M aqueous solution of sodium carbonate were added, and the reactor was purged with
argon. The obtained mixture was heated under the refluxing condition for 6 hours,
cooled by being left standing and subjected to extraction with toluene. The organic
layer was washed with water and a saturated aqueous solution of sodium chloride
and then dried with anhydrous sodium sulfate. After the solvent was removed by distillation
using an evaporator, the residue was purified in accordance with the silica gel
column chromatography (the solvent for development: hexane), and 21.9 g of 3,3'-dibromobiphenyl
was obtained as a white solid substance (the yield: 71%).
3,3'-Dibromobiphenyl obtained above in an amount of 6.2
g, 14.3 g of 10-phenylanthracene-9-boronic acid synthesized in accordance with a
conventional process and 65 ml of dimethoxyethane (DME) were mixed together. To
the resultant mixture, 1.2 g of tetrakistriphenylphosphinepalladium and 40 ml of
a 2M aqueous solution of sodium carbonate were added, and the reactor was purged
with argon. The obtained mixture was heated under the refluxing condition for 8
hours and cooled by being left standing, and the formed crystals were separated
by filtration. After being washed with water and methanol, the crystals were washed
with heated toluene, and 9.3 g of the object compound (Compound AN-3) was obtained
as a white solid substance (the yield: 71%).
The obtained compound was examined in accordance with FD-MS
(the field desorption mass analysis). Since m/z=658 corresponding to C52H34=658,
the obtained compound was identified to be Compound AN-3.
Synthesis Example 2 (Synthesis of Compound AN-4)
Commercial p-iodoaniline in an amount of 12.5 g, 12.6 g
of commercial 3-bromophenylboronic acid and 180 ml of toluene were mixed. To the
resultant mixture, 2.0 g of tetrakistriphenylphosphinepalladium and 110 ml of a
2M aqueous solution of sodium carbonate were added, and the reactor was purged with
argon. The obtained mixture was heated under the refluxing condition for 8 hours,
cooled by being left standing and subjected to extraction with toluene. The organic
layer was washed with water and a saturated aqueous solution of sodium chloride
and then dried with anhydrous sodium sulfate. After the solvent was removed by distillation
using an evaporator, the residue was purified in accordance with the silica gel
column chromatography (the solvent for development: ethyl acetate/hexane=1/4), and
7.9 g of 4-(3-bromophenyl)aniline was obtained as a brown solid substance (the yield:
56%).
Water in an amount of 20 ml and 30 ml of a concentrated
hydrochloric acid were mixed, and 7.5 g of 4-(3-bromophenyl)aniline obtained above
was added to the resultant mixture. The obtained mixture was cooled with ice, and
an aqueous solution of sodium nitrite (NaNO2 2.3 g; water 10 ml) was
added dropwise. After the resultant mixture was stirred for 1 hour, the reaction
fluid was added dropwise to an aqueous solution of potassium iodide (KI 45 g; water
120 ml) at the room temperature. After the resultant fluid was stirred for 4 hours
at the room temperature, 100 ml of chloroform and 1.3 g of sodium hydrogensulfite
were added. The reaction fluid was subjected to extraction with chloroform, and
the organic layer was washed with a 10% aqueous solution of sodium hydrogensulfite,
water and a saturated solution of sodium chloride and dried with anhydrous sodium
sulfate. After the solvent was removed by distillation using an evaporator, the
residue was purified in accordance with the silica gel column chromatography (the
solvent for development : hexane), and 7.5 g of 3-bromo-4'-iodobiphenyl was obtained
as a white solid substance (the yield: 69%).
3-Bromo-4'-iodobiphenyl obtained above in an amount of
5.2 g, 10.4 g of 10-phenylanthracene-9-boronic acid synthesized in accordance with
a conventional process and 50 ml of DME were mixed together. To the resultant mixture,
0.84 g of tetrakistriphenylphosphinepalladium and 30 ml of a 2M aqueous solution
of sodium carbonate were added, and the reactor was purged with argon. The obtained
mixture was heated under the refluxing condition for 8.5 hours and cooled by being
left standing, and the formed crystals were separated by filtration. After being
washed with water and methanol, the crystals were washed with methylene chloride,
and 4.2 g of the object compound (Compound AN-4) was obtained as a light yellow
solid substance (the yield: 44%).
The obtained compound was examined in accordance with FD-MS.
Since m/z=658 corresponding to C52H34=658, the obtained compound
was identified to be Compound AN-4.
Synthesis Example 3 (Synthesis of Compound A-6)
In accordance with the same procedures as those conducted
in Synthesis Example 1 except that 10-(naphthalen-2-yl)anthracen-9-boronic acid
was used in place of 10-phenylanthracene-9-boronic acid, the object compound (Compound
AN-6) was obtained as a grayish yellow solid substance (the yield: 85%).
The obtained compound was examined in accordance with FD-MS.
Since m/z=758 corresponding to C60H38=758, the obtained compound
was identified to be Compound AN-6.
Synthesis Example 4 (Synthesis of Compound AN-10)
Commercial 1,3-diiodobenzene in an amount of 9.9 g, 14.5
g of commercial 3-bromophenylboronic acid and 100 ml of toluene were mixed. To the
resultant mixture, 1.7 g of tetrakistriphenylphosphinepalladium and 60 ml of a 2M
aqueous solution of sodium carbonate were added, and the reactor was purged with
argon. The obtained mixture was heated under the refluxing condition for 7.5 hours,
cooled by being left standing and subjected to extraction with toluene. The organic
layer was washed with water and a saturated aqueous solution of sodium chloride
and then dried with anhydrous sodium sulfate. After the solvent was removed by distillation
using an evaporator, the residue was purified in accordance with the silica gel
column chromatography (the solvent for development: hexane/toluene=19/1), and 5.8
g of 3,3"-dibromo-1,1',3',1"-terphenyl was obtained as a colorless oil (the yield:
50%).
3,3"-Dibromo-1,1',3',1"-terphenyl obtained above in an
amount of 5.8 g, 10.7 g of 10-phenylanthracene-9-boronic acid synthesized in accordance
with a conventional process and 100 ml of DME were mixed together. To the resultant
mixture, 0.87 g of tetrakistriphenylphosphine palladium and 60 ml of a 2M aqueous
solution of sodium carbonate were added, and the reactor was purged with argon.
The obtained mixture was heated under the refluxing condition for 8 hours and cooled
by being left standing, and the formed crystals were separated by filtration. The
crystals were washed with water and methanol and then recrystallized from toluene,
and 6.0 g of the object compound (Compound AN-10) was obtained as a light yellow
solid substance (the yield: 54%).
The obtained compound was examined in accordance with FD-MS.
Since m/z=734 corresponding to C58H38=734, the obtained compound
was identified to be Compound AN-10.
Synthesis Example 5 (Synthesis of Compound AN-15)
10-Phenylanthracene-9-boronic acid synthesized in accordance
with a conventional process in an amount of 4.6 g, 5.6 g of 3-bromo-4'-iodo-biphenyl
obtained in Synthesis Example 2 and 100 ml of toluene were mixed. To the resultant
mixture, 0.54 g of tetrakistriphenylphosphinepalladium and 27 ml of a 2M aqueous
solution of sodium carbonate were added, and the reactor was purged with argon.
The obtained mixture was heated under the refluxing condition for 8.5 hours and
cooled by being left standing, and the formed crystals were separated by filtration.
The crystals were washed with water and methanol and then purified in accordance
with the silica gel column chromatography (the solvent for development: toluene),
and 4.9 g of 9-(3'-bromobiphenyl-4-yl)-10-phenyl-anthracene was obtained as a light
yellow solid substance (the yield: 65%).
9-(3'-Bromobiphenyl-4-yl)-10-phenylanthracene obtained
above in an amount of 4.9 g, 3.9 g of 10-(naphthalen-2-yl)anthracene-9-boronic acid
synthesized in accordance with a conventional process and 80 ml of DME were mixed
together. To the resultant mixture, 0.35 g of tetrakis-triphenylphosphinepalladium
and 18 ml of a 2M aqueous solution of sodium carbonate were added, and the reactor
was purged with argon. The obtained mixture was heated under the refluxing condition
for 8 hours and cooled by being left standing, and the formed crystals were separated
by filtration. After being washed with water and methanol, the crystals were washed
with heated toluene, and 5.1 g of the object compound (Compound AN-15) was obtained
as a light yellow solid substance (the yield: 72%).
The obtained compound was examined in accordance with FD-MS.
Since m/z=708 corresponding to C56H36=708, the obtained compound
was identified to be Compound AN-15.
Synthesis Example 6 (Synthesis of Compound AN-28)
Commercial 2,6-dibromonaphthalene in an amount of 1.5 g,
4.1 g of 3-(9-phenylanthracen-10-yl)phenylboronic acid synthesized in accordance
with a conventional process, 35 ml of toluene and 40 ml of DME were mixed together.
To the resultant mixture, 0.49 g of tetrakistriphenylphosphinepalladium and 25 ml
of a 2M aqueous solution of sodium carbonate were added, and the reactor was purged
with argon. The obtained mixture was heated under the refluxing condition for 8
hours and cooled by being left standing, and the formed crystals were separated
by filtration. After being washed with water and methanol, the crystals were washed
with heated toluene, and 2.7 g of the object compound (Compound AN-28) was obtained
as a white solid substance (the yield: 65%).
The obtained compound was examined in accordance with FD-MS.
Since m/z=784 corresponding to C62H40=784, the obtained compound
was identified to be Compound AN-28.
Synthesis Example 7 (Synthesis of Compound AN-37)
In accordance with the same procedures as those conducted
in Synthesis Example 6 except that 4,4'-diiodobiphenyl was used in place of 2,6-dibromonaphthalene,
the object compound (Compound AN-37) was obtained as a grayish yellow solid substance
(the yield: 81%).
The obtained compound was examined in accordance with FD-MS.
Since m/z=810 corresponding to C64H42=810, the obtained compound
was identified to be Compound AN-37.
Synthesis Example 8 (Synthesis of Compound AN-39)
In accordance with the same procedures as those conducted
in Synthesis Example 6 except that 2,7-diiodo-9,9-dimethyl-9H-fluorene was used
in place of 2,6-dibromonaphthalene, the object compound (Compound AN-39) was obtained
as a light yellow solid substance (the yield: 73%).
The obtained compound was examined in accordance with FD-MS.
Since m/z=850 corresponding to C67H46=850, the obtained compound
was identified to be Compound AN-39.
Example 1 (Preparation of an organic EL device)
A glass substrate (manufactured by GEOMATEC Company) of
25 mm × 75 mm × 1.1 mm thickness having an ITO transparent electrode was
cleaned by application of ultrasonic wave in isopropyl alcohol for 5 minutes and
then by exposure to ozone generated by ultraviolet light for 30 minutes. The cleaned
glass substrate having the transparent electrode was attached to a substrate holder
of a vacuum vapor deposition apparatus. On the surface of the cleaned substrate
at the side having the transparent electrode, a film of N,N'-bis(N,N'-diphenyl-4-aminophenyl)-N,N-diphenyl-4,4'-diamino-1,1'-biphenyl
shown below (referred to as "TPD232 film", hereinafter) having a thickness of 60
nm was formed in a manner such that the formed film covered the transparent electrode.
The formed TPD232 film worked as the hole injecting layer. On the formed TPD232
film, a film of N,N,N',N'-tetra(4-biphenyl)diamino-biphenylene shown below (referred
to as "TBDB film", hereinafter) having a thickness of 20 nm was formed. The formed
TBDB film worked as the hole transporting layer. On the formed TBDB film, Compound
AN-3 prepared above was vapor deposited as the host material to form a film having
a thickness of 40 nm. At the same time, an amine compound having styryl group (BD1)
shown below as the light emitting material was vapor deposited in an amount such
that the ratio of the amounts by weight of AN-3 to BD1 were 40:2. The formed film
worked as the light emitting layer. On the formed film, a film of Alq shown below
having a thickness of 10 nm was formed. This film worked as the electron injecting
layer. On the film formed above, Li (the source of lithium: manufactured by SAES
GETTERS Company) as the reducing dopant and Alq shown below were binary vapor deposited,
and an Alq:Li film (the thickness: 10 nm) was formed as the electron injecting layer
(or the cathode). On the formed Alq:Li film, metallic aluminum was vapor deposited
to form a metal cathode, and an organic EL device was prepared.
The obtained organic EL device was examined by passing
electric current. Blue light was emitted at a luminance of emitted light of 670
cd/m2 under a voltage of 6.8 V and a current density of 10 mA/cm2.
The initial luminance was set at 1,000 cd/m2, and the half life of the
obtained organic EL device was measured. The efficiency of light emission in the
high luminance region (30,000 cd/m2) was also measured. The results are
shown in Table 1.
Examples 2 to 8 (Preparation of organic EL devices)
Organic EL devices were prepared in accordance with the
same procedures as those conducted in Example 1 except that compounds shown in Table
1 were used as the material for the light emitting layer in place of Compound AN-3.
The initial luminance was set at 1,000 cd/m2,
and the half life of the obtained organic EL devices was measured. The efficiency
of light emission in the high luminance region (30,000 cd/m2) was also
measured. The results are shown in Table 1.
Example 9
An organic EL device was prepared in accordance with the
same procedures as those conducted in Example 1 except that Compound AN-10 was used
as the material for the light emitting layer in place of Compound AN-3 and amine
compound BD2 shown below was used in place of amine compound BD1.
The initial luminance was set at 1,000 cd/m2,
and the half life of the obtained organic EL device was measured. The efficiency
of light emission in the high luminance region (30,000 cd/m2) was also
measured. The results are shown in Table 1.
In the above formula, Me represents methyl group.
Comparative Examples 1 to 6
Organic EL devices were prepared in accordance with the
same procedures as those conducted in Example 1 except that an-1 (Comparative Example
1), an-2 (Comparative Example 2), an-3 (Comparative Example 3), an-4 (Comparative
Example 4), an-5 (Comparative Example 5) or an-6 (Comparative Example 6) shown below
was used as the material for the light emitting layer in place of Compound AN-3.
The initial luminance was set at 1,000 cd/m2,
and the half life of the obtained organic EL device was measured. The efficiency
of light emission in the high luminance region (30,000 cd/m2) was also
measured. The results are shown in Table 1.
Table 1
Compound of light emitting layer
Half life (hour)
Efficiency of light emission in high luminance
region (30,000 cd/m2) (cd/A)
Example 1
AN-3/BD1
5200
5.00
Example 2
AN-4/BD1
6000
4.71
Example 3
AN-6/BD1
5700
4.72
Example 4
AN-10/BD1
6400
5.50
Example 5
AN-15/BD1
6200
4.75
Example 6
AN-28/BD1
6000
4.73
Example 7
AN-37/BD1
5900
4.71
Example 8
AN-39/BD1
4900
4.70
Example 9
AN-10/BD2
4800
5.13
Comparative Example 1
an-1/BD1
1900
4.16
Comparative Example 2
an-2/BD1
3200
4.49
Comparative Example 3
an-3/BD1
1500
4.30
Comparative Example 4
an-4/BD1
3400
4.47
Comparative Example 5
an-5/BD1
2800
4.20
Comparative Example 6
an-6/BD1
1800
4.28
As shown in Table 1, the organic EL devices prepared in
Examples 1 to 9 using the compound of the present invention having the structure
represented by general formula (1) exhibited greater efficiencies of light emission
in the high luminance region and had longer lives than those of the organic EL devices
prepared in Comparative Examples 1 to 6 using compounds not satisfying the requirement
of the present invention.
Example 10
A glass substrate (manufactured by GEOMATEC Company) of
25 mm × 75 mm × 1.1 mm thickness having an ITO transparent electrode having
a thickness of 120 nm was cleaned by application of ultrasonic wave in isopropyl
alcohol for 5 minutes and then by exposure to ozone generated by ultraviolet light
for 30 minutes. The cleaned glass substrate having the transparent electrode was
attached to a substrate holder of a vacuum vapor deposition apparatus. On the surface
of the cleaned substrate at the side having the transparent electrode, TPD232 film
having a thickness of 60 nm was formed in a manner such that the formed film covered
the transparent electrode. The formed TPD232 film worked as the hole injecting layer.
On the formed TPD232 film, TBDB film having a thickness of 20 nm was formed. The
formed TBDB film worked as the hole transporting layer. On the formed TBDB film,
Compound AN-4 prepared above was vapor deposited as the host material to form a
film having a thickness of 40 nm. At the same time, a compound (GD1) shown below
was vapor deposited as the dopant material in an amount such that the ratio of the
amounts by weight of AN-4 to GD1 were 40:3. The formed film worked as the light
emitting layer. On the formed film, a film of Alq having a thickness of 20 nm was
formed. This film worked as the electron injecting layer. On the film formed above,
LiF (the source of LiF: manufactured by SAES GETTERS Company) as the reducing dopant
was vapor deposited to form a layer having a thickness of 1 nm, and then aluminum
was vapor deposited to form a film having a thickness of 150 nm. The formed LiF/Al
film worked as the cathode. An organic EL device was prepared in this manner.
The obtained organic EL device was examined by passing
electric current. Green light (the maximum wavelength of emitted light: 533 nm)
having a luminance of emitted light of 2,437 cd/m2 was emitted at an
efficiency of light emission of 24.7 cd/A under a voltage of 6.5 V and a current
density of 10 mA/cm2. The initial luminance was set at 3,000 cd/m2,
and the direct electric current was passed. The half life of the obtained organic
EL device was 7,590 hours.
Example 11
An organic EL device was prepared in accordance with the
same procedures as those conducted in Example 10 except that Compound AN-10 was
used as the material for the light emitting layer in place of Compound AN-4.
The obtained organic EL device was examined by passing
electric current. Green light (the maximum wavelength of emitted light: 530 nm)
having a luminance of emitted light of 2,485 cd/m2 was emitted at an
efficiency of light emission of 25.5 cd/A under a voltage of 6.4 V and a current
density of 10 mA/cm2. The initial luminance was set at 3,000 cd/m2,
and the direct electric current was passed. The half life of the obtained organic
EL device was 8,530 hours.
Comparative Example 7
An organic EL device was prepared in accordance with the
same procedures as those conducted in Example 10 except that Compound an-2 was used
as the material for the light emitting layer in place of Compound AN-4.
The obtained organic EL device was examined by passing
electric current. Green light (the maximum wavelength of emitted light: 535 nm)
having a luminance of emitted light of 1,228 cd/m2 was emitted at an
efficiency of light emission of 9.5 cd/A under a voltage of 7.0 V and a current
density of 10 mA/cm2. The initial luminance was set at 3,000 cd/m2,
and the direct electric current was passed. The half life of the obtained organic
EL device was 1,930 hours.
As shown in the above, the organic EL devices prepared
in Examples 10 and 11 using the compound of the present invention having the structure
represented by general formula (1) exhibited greater luminances of emitted light
and efficiencies of light emission at lower voltages and had longer lives than those
of the organic EL devices prepared in Comparative Example 7 using compounds not
satisfying the requirement of the present invention.
INDUSTRIAL APPLICABILITY
As described specifically, the organic EL device comprising
the bisanthracene derivative of the present invention exhibits a great efficiency
of light emission in the high luminance region and has a long life. Therefore, the
organic El device is remarkably useful as the organic EL device which is expected
to be used continuously for a long time.