The present invention relates to a write-once (information
can be written once, thereafter it can only be reproduced) optical recording film,
a method for manufacturing the same, an optical recording medium, a method for manufacturing
the same, an information recording/reproducing apparatus using the same, a computer
system using the same, and a video signal recording/reproducing system.
Recently, the amount of electronic information has risen
dramatically, so that there is a need for the development of high-capacity low-cost
optical information storage media. High-capacity low-cost optical information storage
media are for example in high demand for recording video information of various
formats and as supplemental storage media for computers. Most of the high-capacity
optical information recording media that are currently under development use magnetic
recording, optomagnetic recording or phase-change recording.
In magnetic recording, a super-thin layer of a metallic
magnetic material is provided in a medium substrate, so that information is recorded
by magnetizing the magnetic material by irradiation with magnetic force lines.
In optomagnetic recording, a magnetic chemisorptive thin
film is heated partially to above the Curie temperature or the temperature compensation
point, and information is written by extinguishing the coercivity of these portions
and inverting the orientation of the magnetization into the direction of a magnetic
recording field applied from outside.
In phase-change recording, a recording film made of a special
alloy is irradiated with a laser beam, and information is recorded by switching
the alloy between a crystalline state and an amorphous state.
However, when using any of these recording methods, the
recording layer is formed by vacuum vapor deposition. Therefore, there is the problem
that the manufacturing costs for these optical recording media are high.
Furthermore, with these methods, there is the problem that
optical recording media that are compatible with various types of information recording/reproducing
apparatuses cannot be manufactured easily.
In view of the above, it is a first object of the present
invention to provide an optical recording film which an optical recording layer
can be formed using an organic thin film, but without using vacuum vapor deposition,
and a method for manufacturing the same.
It is a second object of the present invention to provide
an inexpensive high-density write-once optical recording medium using this optical
recording film.
It is a third object of the present invention to provide
a computer system and a video signal recording/reproducing system using the write-once
optical recording medium.
A first write-once optical recording film in accordance
with the present invention includes:
- a chemisorptive thin film with orienting properties fixed directly or through
a primer layer to a substrate surface; and
- a coating formed on a surface of the chemisorptive thin film;
wherein the coating has an initial molecule orientation attained by aligning a group
of polymerizable molecules in a predetermined direction on the surface of the chemisorptive
thin film, and polymerizing the polymerizable molecules to one another; and
wherein regions with changed initial molecule orientation and regions with unchanged
initial molecule orientation of the coating are formed when selectively irradiating
the coating with light that changes the initial molecule orientation, making optical
information recording possible.
A first method for manufacturing a write-once optical recording
film in accordance with the present invention includes:
- forming a chemisorptive thin film on a substrate;
- subjecting the chemisorptive thin film to an orientation treatment;
- bringing a surface of the chemisorptive thin film in contact with polymerizable
molecules by applying a solution in which the polymerizable molecules have been
dissolved to the surface of the chemisorptive thin film, removing the solvent, and
aligning a group of the polymerizable molecules in a predetermined direction at
the surface of the chemisorptive thin film with the orientation regulating force
of the chemisorptive thin film; and
- forming a coating by bonding (e.g. polymerizing or crosslinking) the polymerizable
molecules to one another.
In accordance with the present invention, a first optical
recording medium comprising an optical recording layer on at least one surface of
a medium substrate includes an optical recording film comprising:
- a chemisorptive thin film with orienting properties fixed directly or through
a primer layer to a substrate surface; and
- a coating formed on a surface of the chemisorptive thin film;
wherein the coating has an initial molecule orientation attained by aligning a group
of polymerizable molecules in a predetermined direction on the surface of the chemisorptive
thin film, and polymerizing the polymerizable molecules to one another; and
wherein regions with changed initial molecule orientation and regions with unchanged
initial molecule orientation of the coating are formed by selectively irradiating
the coating with light that changes the initial molecule orientation, making optical
information recording possible.
In accordance with the present invention, a first method
for manufacturing an optical recording medium provided with a recording layer in
which optical information can be recorded by changing an initial molecule orientation
of a coating constituting the recording layer by selectively irradiating focused
light, includes:
- forming a chemisorptive thin film on at least one surface of a medium substrate;
- subjecting the chemisorptive thin film to an orientation treatment;
- bringing a surface of the chemisorptive thin film in contact with polymerizable
molecules by applying a solution in which the polymerizable molecules have been
dissolved to the surface of the chemisorptive thin film, removing the solvent, and
aligning a group of the polymerizable molecules in a predetermined direction at
the surface of the chemisorptive thin film with the orientation regulating force
of the chemisorptive thin film; and
- forming a coating by polymerizing the polymerizable molecules to one another.
In accordance with the present invention, a first method
for optical recording on an optical recording medium provided with an optical recording
layer on at least one surface of a substrate is provided,
wherein the optical recording layer comprises a chemisorptive thin film with orienting
properties fixed directly or through a primer layer to the surface of the substrate,
and a coating formed on a surface of the chemisorptive thin film;
wherein the coating has an initial molecule orientation attained by aligning a group
of polymerizable molecules in a predetermined direction on the surface of the chemisorptive
thin film, and polymerizing the polymerizable molecules to one another;
wherein regions with changed initial molecule orientation and regions with unchanged
initial molecule orientation of the coating are formed when selectively irradiating
the coating with light that changes the initial molecule orientation, thus recording
optical information.
In accordance with the present invention, a first information
recording/reproducing apparatus for recording and reproducing information on a write-once
optical recording medium,
wherein the write-once optical recording medium is provided with an optical recording
layer on at least one surface of a substrate;
wherein the optical recording layer comprises a chemisorptive thin film with orienting
properties fixed directly or through a primer layer to the surface of the substrate,
and a coating formed on a surface of the chemisorptive thin film;
wherein the coating has an initial molecule orientation attained by aligning a group
of polymerizable molecules in a predetermined direction on the surface of the chemisorptive
thin film, and polymerizing the polymerizable molecules to one another; and
wherein regions with changed initial molecule orientation and regions with unchanged
initial molecule orientation of the coating can be formed by selectively irradiating
the coating with light that changes the initial molecule orientation; comprises:
- a signal input/output portion;
- a recording light emitting portion selectively emitting recording light for
writing information elements by changing the initial molecule orientation of the
chemisorptive thin film constituting the recording layer, in accordance with an
information signal from the signal input/output portion;
- an information recording portion including said optical recording medium, on
which information is recorded by irradiating the recording light emitted from the
recording light emitting portion;
- a reference light emitting portion for emitting reference light that does not
change the initial molecule orientation of the coating constituting the recording
layer, used for reproduction of information recorded on the optical recording medium
of the information recording portion;
- an information element detecting portion which irradiates the reference light
on the optical recording medium, detects with an optical sensor an intensity change
of a polarized component of reflected light, transmitted light or scattered light
of the reference light, due to differences in information elements, and outputs
a predetermined electrical signal to the signal input/output portion, based on the
detected results;
- a position control driving portion, which shifts or rotates the optical recording
medium in order to selectively irradiate the recording light and the reference light
on predetermined positions of the optical recording medium; and
- a control circuit portion for controlling the recording operation by coordinating
the recording light emitting portion and the position control driving portion, and
controlling the reproduction operation by coordinating the information element detecting
portion and the position control driving portion.
A first computer system in accordance with the present
invention includes:
- an arithmetic processing device including a main memory;
- an auxiliary recording device connected to the arithmetic processing device
and serving as an auxiliary memory;
- an input device connected to the arithmetic processing device;
- an output device connected to the arithmetic processing device; and
- a control device for controlling data communication between the devices;
wherein the auxiliary recording device is an information recording/reproducing
device using an optical recording medium;
wherein the optical recording medium is a write-once optical recording medium provided
with an optical recording layer on at least one surface of a substrate;
wherein the optical recording layer comprises a chemisorptive thin film with orienting
properties fixed directly or through a primer layer to a surface of the substrate,
and a coating formed on a surface of the chemisorptive thin film;
wherein the coating has an initial molecule orientation attained by aligning a group
of polymerizable molecules in a predetermined direction on the surface of the chemisorptive
thin film, and polymerizing the polymerizable molecules to one another; and
wherein regions with changed initial molecule orientation and regions with unchanged
initial molecule orientation of the coating can be formed when selectively irradiating
the coating with light that changes the initial molecule orientation; the computer
system comprising:
- a signal input/output portion;
- a recording light emitting portion selectively emitting recording light for
writing information elements by changing and destroying the initial molecule orientation
of the coating constituting the recording layer, in accordance with an information
signal from the signal input/output portion;
- an information recording portion including said optical recording medium, on
which information is recorded by irradiating the recording light emitted from the
recording light emitting portion;
- a reference light emitting portion for emitting reference light that does not
change the initial molecule orientation of the coating constituting the recording
layer, used for reproduction of information recorded on the optical recording medium
of the information recording portion;
- an information element detecting portion which irradiates the reference light
on the optical recording medium, detects with an optical sensor an intensity change
of a polarized component of reflected light, transmitted light or scattered light
of the reference light that has passed through a polarizer, due to differences in
information elements, and outputs a predetermined electrical signal to the signal
input/output portion, based on the detected results;
- a position control driving portion, which shifts or rotates the optical recording
medium in order to selectively irradiate the recording light and the reference light
on predetermined positions of the optical recording medium; and
- a control circuit portion for controlling the recording operation by coordinating
the recording light emitting portion and the position control driving portion, and
controlling the reproduction operation by coordinating the information element detecting
portion and the position control driving portion.
In another computer system making use of an optical information
storage medium, an improvement is that the optical information storage medium comprises
the first write-once optical recording film in accordance with the present invention.
A first video signal recording/reproducing system in accordance
with the present invention includes:
- a video signal input/output control device controlling the input source and
the output destination of a video signal;;
- a video recording/reproducing device connected to the video signal input/output
control device;
- a video output device connected to the video signal input/output control device;
and
- a control command input device for sending input/output control commands to
the video signal input/output control device, connected to the video signal input/output
control device;
wherein the video recording/reproducing device is an information recording/reproducing
device using an optical recording medium;
wherein the optical recording medium is a write-once optical recording medium provided
with an optical recording layer on at least one surface of a substrate;
wherein the optical recording layer comprises a chemisorptive thin film with orienting
properties fixed directly or through a primer layer to a surface of the substrate,
and a coating formed on a surface of the chemisorptive thin film;
wherein the coating has an initial molecule orientation attained by aligning a group
of polymerizable molecules in a predetermined direction on the surface of the chemisorptive
thin film, and polymerizing the polymerizable molecules to one another; and
wherein regions with changed initial molecule orientation and regions with unchanged
initial molecule orientation of the coating can be formed when selectively irradiating
the coating with light that changes the initial molecule orientation; the video
signal recording/reproducing system comprising:
- a signal input/output portion;
- a recording light emitting portion selectively emitting recording light for
writing information elements by changing and destroying the initial molecule orientation
of the coating constituting the recording layer, in accordance with an information
signal from the signal input/output portion;
- an information recording portion including said optical recording medium, on
which information is recorded by irradiating the recording light emitted from the
recording light emitting portion;
- a reference light emitting portion for emitting reference light that does not
change the initial molecule orientation of the coating constituting the recording
layer, used for reproduction of information recorded on the optical recording medium
of the information recording portion;
- an information element detecting portion which irradiates the reference light
on the optical recording medium, detects with an optical sensor an intensity change
of a polarized component of reflected light, transmitted light or scattered light
of the reference light that has passed through a polarizer, due to differences in
information elements, and outputs a predetermined electrical signal to the signal
input/output portion, based on the detected results;
- a position control driving portion, which shifts or rotates the optical recording
medium in order to selectively irradiate the recording light and the reference light
on predetermined positions of the optical recording medium; and
- a control circuit portion for controlling the recording operation by coordinating
the recording light emitting portion and the position control driving portion, and
controlling the reproduction operation by coordinating the information element detecting
portion and the position control driving portion.
In another video signal recording/reproducing system making
use of an optical information storage medium, an improvement is that the optical
information storage medium comprises the first write-once optical recording film
in accordance with the present invention.
In a second aspect, a write-once optical recording film
in accordance with the present invention comprises:
- a thin film made of chemisorptive molecules fixed directly or through a primer
layer to a substrate surface by covalent bonding;
wherein optical information can be recorded on the thin film by irradiating light
to degrade the molecules at the irradiated portions.
A second method for manufacturing a write-once optical
recording film in accordance with the present invention, which comprises a thin
film made of chemisorptive molecules fixed by covalent bonds directly or through
a primer layer to a substrate surface, wherein optical information can be recorded
on the thin film by irradiating light to degrade the molecules at the irradiated
portions;
comprises bringing a chemisorptive compound including a chemisorptive group and
a functional group that degrades when irradiated with light in contact with a substrate
or a primer layer including active hydrogen at its surface to cause an elimination
reaction between the chemisorptive group and the active hydrogen, and thereby fixing
the chemisorptive compound by covalent bonding directly or through a primer layer
to a substrate surface.
A second write-once optical recording medium including
a write-once optical recording film comprises a substrate and a thin film made of
chemisorptive molecules fixed by covalent bonds directly or through a primer layer
to one or both sides of the substrate, in which optical information can be recorded;
wherein the optical recording film can be optically recorded by irradiating light
to degrade the molecules at the irradiated portions.
A second method for manufacturing a write-once optical
recording medium, which comprises a substrate and a thin film made of chemisorptive
molecules fixed by covalent bonds directly or through a primer layer to one or both
sides of the substrate, wherein optical information can be recorded in the thin
film by irradiating light to degrade the molecules at the irradiated portions;
comprises bringing a chemisorptive compound including a chemisorptive group and
a functional group that degrades when irradiated with light in contact with a substrate
or a primer layer including active hydrogen at its surface to cause an elimination
reaction between the chemisorptive group and the active hydrogen, and fixing the
chemisorptive compound by covalent bonding directly or through a primer layer to
the substrate surface.
A second method for recording/reproducing information on
a write-once optical recording medium, which comprises a substrate and a thin film
made of chemisorptive molecules fixed by covalent bonds directly or through a primer
layer to one or both sides of the substrate, wherein optical information can be
recorded in the thin film by irradiating light to degrade the molecules at the irradiated
portions, comprises:
- a recording step of recording information by irradiating recording light on
the optical recording film to degrade the irradiated portions into degraded portions,
and by combining the degraded portions and non-degraded portions; and
- a reproduction step of reproducing information by irradiating reproduction light
on the degraded portions and the non-degraded portions and detecting a difference
in the optical intensity after the light has reached the degraded portions and the
non-degraded portions.
A second apparatus for recording/reproducing information
on a write-once optical recording medium, which comprises a substrate and a thin
film made of chemisorptive molecules fixed by covalent bonds directly or through
a primer layer to one or both sides of the substrate, wherein optical information
can be recorded in the thin film by irradiating light to degrade the molecules at
the irradiated portions, comprises:
- a signal input/output means for input/output of information signals of information
converted into electrical signals and operation command signals to/from an external
device;
- a recording light irradiation means for irradiating recording light in order
to degrade the molecules constituting the optical recording film, in accordance
with an information signal from the signal input/output means;
- a reproduction light irradiation means for irradiating reproduction light that
does not degrade the molecules constituting the optical recording film, used for
reproduction of information recorded on the optical recording medium of the information
recording portion;
- an information element detecting means which irradiates the reference light
on the optical recording medium, detects an intensity of reflected light or transmitted
light after the reproduction light has reached the optical recording film, and outputs
a predetermined electrical signal to the signal input/output means, based on the
detected results;
- an optical recording medium driving means for irradiating the recording light
or the reproduction light onto a predetermined position of the optical recording
film; and
- a control circuit means for controlling the recording operation by coordinating
the recording light irradiation means and the optical recording medium driving means,
and controlling the reproduction operation by coordinating the reproduction light
irradiation means, the optical recording medium driving means and the information
element detecting means.
Fig. 1 is a diagram illustrating a chemisorptive thin film
formation step for producing a monomolecular film on a substrate in accordance with
Working Example 1 of the present invention.
Figs. 2A to 2C are diagrams schematically illustrating
states of the chemisorptive thin film in Working Example 1 of the present invention.
Fig. 2A is a diagram of the monomolecular film before the orientation treatment.
Fig. 2B is a diagram illustrating the monomolecular film after the orientation treatment.
Fig. 2C is a diagram illustrating the monomolecular film after crosslinking.
Figs. 3A to 3C are conceptual diagrams illustrating how
the coating is formed in Working Example 1 of the present invention. Fig. 3A illustrates
how polymerizable liquid crystal molecules are formed randomly. Fig. 3B illustrates
the state of the polymerizable liquid crystal molecules after the orientation treatment.
And Fig. 3C illustrates the state of the polymer liquid crystal molecules after
polymerization.
Fig. 4 is a conceptual diagram showing how optical information
is recorded on the optical recording film of Working Examples 1 to 4 of the present
invention.
Figs. 5A to 5E are diagrams schematically illustrating
variations of the recording regions formed on the optical recording medium in accordance
with Embodiment 1 of the present invention.
Fig. 6 is a conceptual diagram showing an example of an
information recording/reproducing apparatus in accordance with Working Example 4
of the present invention.
Fig. 7 is a conceptual diagram showing an example of a
computer system using an optical recording medium in accordance with Working Example
5 of the present invention.
Fig. 8 is a conceptual diagram showing an example of a
video recording/reproducing system using an optical recording medium in accordance
with Working Example 6 of the present invention.
Figs. 9A and 9B illustrate a method for rubbing a polyimide
film in Working Example 2 of the present invention. Fig. 9A is a plan view illustrating
a method for rubbing with a rubbing roll, and Fig. 9B is a cross-sectional view
taken from the right illustrating the method for rubbing with a rubbing roll.
Figs. 10A and 10B are conceptual diagrams showing, at the
molecular level, a cross-sectional and a top view of the medium on which optical
information has been recorded on an optical recording medium according to Working
Example 3 of the present invention. Fig. 10A is a cross-sectional conceptual diagram
of the medium on which optical information has been recorded. Fig. 10B is a conceptual
diagram of the medium on which optical information has been recorded.
Fig. 11 is a cross-sectional view schematically illustrating
a write-once optical recording film in accordance with Working Example 7 of the
present invention.
Fig. 12 is a schematic diagram illustrating a method for
manufacturing (film manufacturing step) a write-once optical recording film in accordance
with Working Example 7 of the present invention.
Fig. 13 is a cross-sectional view schematically showing
an optical recording medium in accordance with Working Example 9 of the present
invention.
Figs. 14A to 14B are diagrams illustrating a recording
method for an optical recording medium in accordance with Working Example 9 of the
present invention. Fig. 14A is a schematic diagram illustrating the recording method.
Fig. 14B is a plan view schematically illustrating the recorded state.
Fig. 15 is a schematic diagram illustrating a reproduction
method for an optical recording medium in accordance with Working Example 9 of the
present invention.
Fig. 16 is a schematic cross-sectional view illustrating
another recording method for an optical recording medium in accordance with Working
Example 9 of the present invention.
Fig. 17 is a schematic diagram illustrating a reproduction
method for an optical recording medium in accordance with Working Example 10 of
the present invention.
Fig. 18 is a schematic diagram illustrating the configuration
of an information recording/reproducing apparatus in accordance with Working Example
11 of the present invention.
Fig. 19 is a schematic diagram illustrating the configuration
of a computer system in accordance with Working Example 12 of the present invention.
Fig. 20 is a schematic diagram illustrating the configuration
of a video signal recording/reproducing system in accordance with Working Example
13 of the present invention.
Fig. 21 is a diagram illustrating a method for evaluating
the orientation of the molecules constituting the optical recording film in accordance
with Working Example 14 of the present invention.
The polymerizable molecules of the present invention are
aligned in accordance with the above-described orienting properties in a predetermined
orientation and with a predetermined tilt on the surface of a chemisorptive thin
film. Here, "chemisorptive thin film" refers to a thin film, in which a surface
adsorbing agent having reactive groups, such as chlorosilyl groups alkoxysilyl groups,
on its molecule ends is used to cause e.g. a dehydrochlorination reaction or dealcoholization
reaction between the reactive groups and active hydrogen on the substrate surface,
thus covalently bonding the surface adsorbing molecules to the substrate surface.
Such films are also known as "self-assembling films" to the person skilled in the
art.
The reason why in the present invention a coating is provided
on a chemisorptive thin film with orienting properties is because it is necessary
to orient the polymerizable molecules in a predetermined orientation. By simply
providing the coating on a chemisorptive thin film without orienting properties,
it may not be possible to orient the molecules in a certain orientation. Thus, the
orientation regulating force of the chemisorptive thin film is utilized to orient
the polymerizable molecules on the chemisorptive thin film. Here, "orientation regulating
force" refers to a force that automatically orients the polymerizable molecules
that are formed on top of the chemisorptive thin film and are influenced by the
orientation of the chemisorptive thin film.
As long as the chemisorptive thin film has orienting properties,
it can be a monomolecular film or a polymer film.
If the chemisorptive thin film with orienting properties
is a monomolecular thin film, then the molecules constituting the chemisorptive
thin film are aligned orderly, tilted in a certain direction. There are gaps between
neighboring molecules constituting the chemisorptive thin film, and when the shape
of the polymerizable molecules conforms to these gaps, they can be fitted into these
gaps. As mentioned above, the molecules constituting the chemisorptive thin film
are tilted in a predetermined direction, so that also the polymerizable molecules
fitted into the gaps are tilted in a predetermined direction. Moreover, the polymerizable
molecules are linked to one another by polymer coupling. Thus, also in the coating
provided on the chemisorptive thin film, the polymerizable molecules are fixed while
tilted in a certain direction and aligned orderly, so that it is possible to provide
an optical recording film with high uniformity.
If the chemisorptive thin film having the above-described
orienting function is a polymer film, then the polymer absorbs the irregularities
of the layer below it, so that an optical recording film with superior flatness
can be provided.
The monomolecular film or polymer film is made of molecules
having photosensitive groups, and by crosslinking, the photosensitive groups in
the chemisorptive thin film are bonded to one another by crosslinking. In this example,
the photosensitive groups are bonded by crosslinking, and the molecules are fixed,
so that the orientation state of the molecules constituting the chemisorptive thin
film is three-dimensionally stable. As a result, a chemisorptive thin film with
superior orientation regulating force with respect to polymerizable molecules is
attained.
The photosensitive groups also can include double or triple
bonds. Furthermore, the photosensitive groups also can be chalcone groups or cinnamate
groups.
It is preferable that the polymerizable molecules are polymerizable
liquid crystal molecules. Polymerizable liquid crystal molecules can be aligned
orderly in accordance with the orienting properties of the chemisorptive thin film,
and the polymerizable liquid crystal molecules can be polymer bonded to one another
in this state. As a result, a coating with uniform initial molecule orientation
is achieved, so that an optical recording film with a high contrast between the
written positions and non-written positions of the optical recording and with superior
recording stability can be provided. Here, "initial molecule orientation" means
the orientation in which the polymerizable molecules are automatically oriented
when they are formed on the chemisorptive thin film, influenced by the orientation
chemisorptive thin film.
The polymerizable liquid crystal molecules can have groups
including double or triple bonds. If the polymerizable liquid crystal molecules
have groups including double or triple bonds, then the groups easily can be polymerized
to one another. The polymerizable liquid crystal molecules also can be photopolymerizable
liquid crystal molecules. If the polymerizable liquid crystal molecules are photopolymerizable
liquid crystal molecules, then the molecules easily can be polymerized to one another
by irradiation with light.
It is also possible to use the substance represented by
the following general formula (A) for the polymerizable liquid crystal molecules:
In Formula 8, Q1 represents a functional group
selected from the group consisting of an acryloyloxy group, a methacryloyloxy group,
ClCH=CHCOO-, an acryloamide group, a methacryloamide group, ClCH=CHCONH-, a vinyl
group, CH2=CCl-, CHCl=CH-, an epoxy group, an ethynyl group, a mercapto
group and CH2=CHO-; Q2 represents a functional group selected
from the group consisting of a hydrogen atom, an acryloyloxy group, a methacryloyloxy
group, ClCH=CHCOO-, an acryloamide group, a methacryloamide group, ClCH=CHCONH-,
a vinyl group, CH2=CCl-, CHCl=CH-, an epoxy group, an ethynyl group,
a mercapto group and CH2=CHO-; R1 and R2 represent,
independently, a straight-chain or branched bivalent hydrocarbon group with a carbon
number of 1 to 18; Y1 and Y2 represent, independently, a linking
group selected from the group consisting of a single bond, -O-, and -S-; u represents
one of the integers 0 and 1; the 6-membered rings A, B and C , independently, are
selected from the group consisting of
p represents an integer of 1 to 4, Y3 and Y4 represent, independently,
a linking chain selected from the group consisting of single bond, -CH2CH2-,
-CH2C(CH3)H-, -C(CH3)HCH2-, -CH2O-,
-OCH2-, -CF2O-, -OCF2-, -COO-, -OCO-, -C≡C-,
-CH=CH-, -CF=CF-, -(CH2)4-, -CH2CH2CH2O-,
-OCH2CH2CH2-, -CH=CH-CH2CH2-
and -CH2CH2-CH=CH-.
This is because it is easy to obtain the desired polymer
film when using these polymerizable liquid crystal molecules.
In the general formula (A), the portion represented by
the following general formula (B)
also can be one of the groups represented by the following formulas (C):
If the polymerizable liquid crystal molecules include such
a group, then they react more readily to light, so that by irradiating them with
light, it is possible to orient the polymerizable liquid crystal molecules better
with the desired tilt angle.
In the above-noted general formula (A), the portion denoted
by the general formula (D)
(Formula 12) Q1-(R1-Y1)- (D)
also can include an acryloyloxy group.
Acryloyloxy groups are photopolymer groups, so that it
is possible to perform the polymerization of the liquid crystal molecules reliably.
In the above-noted general formula (A), the portion denoted
by the general formula (D) and the portion denoted by the general formula (E)
(Formula 13) Q2-(R2-Y2)- (E)
can also both include an acryloyloxy group.
When both the portion denoted by the general formula (D)
and the portion denoted by the general formula (E) include an acryloyloxy group,
the liquid crystal molecules can form at both ends crosslinking bonds with other
liquid crystal molecules. As a result, a coating with superior orientation stability
is attained.
In the general formula (A), the functional group denoted
by the general formula (D) and the functional group denoted by the general formula
(E) also can be the same.
This is because if in the general formula (A), the functional
group denoted by the general formula (D) and the functional group denoted by the
general formula (E) are the same, then the liquid crystal molecules have superior
symmetry, so that it is possible to attain a coating with uniform orientation.
In the general formula (A), R2 also can be a
straight-chain or branched bivalent hydrocarbon group with a carbon number of 1
to 10. If R2 is a straight-chain or branched bivalent hydrocarbon group
with a carbon number of 1 to 10, then orientation in accordance with the orientation
regulating force of the chemisorptive thin film becomes easier, so that a coating
with superior orientation can be attained. More preferably, it is a straight-chain
or branched bivalent hydrocarbon group with a carbon number of 1 to 3, which is
even easier to orient.
The group of polymerizable liquid crystal molecules is
tilted in a predetermined direction on the chemisorptive thin film in accordance
with the orienting properties of the chemisorptive thin film having an orienting
function, and the polymerizable liquid crystal molecules are polymerized/fixed to
one another. With this configuration, the polymerizable liquid crystal molecules
are oriented uniformly and have superior orientation stability, so that an optical
recording film with a high contrast between the written positions and non-written
positions of the optical recording and with superior recording stability can be
provided.
There is no particular limitation with regard to the method
for forming the chemisorptive thin film, and any of the methods known in the art
can be used. For example, the step of forming the chemisorptive thin film can be
the formation of a monomolecular film in a dry atmosphere by bringing a chemisorptive
solution including a silane-based chemisorptive substance having a photosensitive
group and a non-aqueous organic solvent in contact with the substrate surface, and
chemisorbing the molecules of the chemisorptive substance in the chemisorptive solution
to the substrate surface. With this configuration, it is possible to manufacture
a chemisorptive thin film having gaps into which polymerizable molecules can be
fitted between neighboring molecules constituting the chemisorptive thin film.
In the step of forming the chemisorptive thin film, it
is also possible to form a polymer film by applying a solution in which a polymer
precursor has been dissolved on the substrate, followed by drying or heating the
substrate, and curing the precursor. With this configuration, it is possible to
form a flat polymer film despite irregularities in the substrate, so that an optical
recording film with superior flatness can be manufactured.
The above-mentioned orientation treatment step can be a
polarized light orientation step of orienting by irradiating the substrate surface
on which the chemisorptive thin film is formed with polarized light. With this configuration,
the chemisorptive thin film surface can be oriented uniformly, so that a chemisorptive
thin film having superior orientation regulating force can be attained and a uniform
optical recording film can be manufactured.
The orientation treatment step also can be a step of irradiating
polarized light on the monomolecular film or the polymer film including film molecules
having photosensitive groups to polymerize or crosslink the photosensitive groups,
and thus orientation treating the monomolecular film and the polymer film. With
this configuration, the photosensitive groups are bonded by crosslinking to one
another, and the molecules are fixed, so that the orientation of the molecules constituting
the chemisorptive thin film is stabilized three-dimensionally. As a result, it is
possible to attain a chemisorptive thin film with superior orientation regulating
force with respect to the polymerizable molecules, so that it is possible to manufacture
an optical recording film with which stable optical recording is possible.
In the orientation treatment step, the polarized light
that is irradiated can be UV light. This is because by using UV light, it is possible
to bond the photosensitive groups to one another efficiently by crosslinking.
The orientation treatment step also can be a step of orientation
treating by rubbing the polymer film. When rubbing is used, then the orientation
treatment of the chemisorptive thin film surface is facilitated.
In the polymerizable molecule orientation step, it is also
possible to use polymerizable liquid crystal molecules as the polymerizable molecules,
and to use an organic solvent as the solvent in which the polymerizable liquid crystal
molecules are dissolved. With this configuration, liquid crystal molecules are used,
so that it is possible to achieve a uniform orientation due to the orientation regulating
force of the chemisorptive thin film. Also, the liquid crystal molecules easily
can be bonded by crosslinking to one another, so that a coating with a three-dimensionally
stable structure is attained, which makes it possible to manufacture an optical
recording film on which optical information can be recorded stably. Furthermore,
if an organic solvent is used as the solvent in which the polymerizable liquid crystal
molecules are dissolved, then the polymerizable liquid crystal molecules can be
dissolved with high efficiency.
It is more preferable that organic solvent that is used
has a boiling point of at least 100°C and at most 250°C. If the boiling
point is lower than 100°C, then the solvent is removed from the substrate surface
before the polymerizable liquid crystal molecules are sufficiently oriented, which
is undesirable. On the other hand, if the boiling point is higher than 250°C,
then solvent remains on the substrate surface even after the polymerizable liquid
crystal molecules have been oriented, thus lowering the stability of the orientation,
which is also undesirable.
The coating formation step also can be a step of polymerizing
the molecules by irradiating the polymerizable molecules with light. With this configuration,
the photo-polymerization proceeds with high efficiency, so that an optical recording
film can be manufactured with high efficiency.
In the coating formation step, it is also possible to use
photo-polymerizable liquid crystal molecules for the polymerizable molecules. Such
liquid crystal molecules easily can be polymerized by irradiation with light, because
they are photo-polymerizable.
In the coating formation step, it is preferable that the
light that is irradiated is UV light. Irradiating UV light promotes photo-polymerization,
so that the optical recording film can be manufactured with high efficiency.
It is also possible to mix a substance as represented by
the general formula (A) with a functional acrylate monomer that is different from
that substance and use it as the polymerizable liquid crystal molecules. Functional
acrylate monomers are cured when irradiated with UV light, so that an optical recording
film with high film strength can be manufactured.
It is also possible to mix a substance as represented by
the general formula (A) with a functional acrylate monomer that is different from
that substance, further mix a sensitizing agent into that mixture, and use the result
as the polymerizable liquid crystal molecules. Adding a sensitizing agent further
promotes the polymerization of the polymer film.
For the sensitizing agent, it is possible to use a substance
that responds to UV light. Mixing a substance that responds to UV light, the photo-polymerization
of the polymer film is promoted, so that the optical recording film can be manufactured
with high efficiency.
As the substance that responds to UV light, it is possible
to use a substance containing -C6H4CO- in its molecules. A
substance containing -C6H4CO- has higher sensitivity to UV
light.
It is sufficient if the medium substrate of the present
invention includes at least a substrate, but it also can include a protective layer,
a reflective film and other layers, as desired.
The substrate can be made of metal, ceramic, glass or synthetic
resin.
The medium substrate also can be made of the substrate
and a reflective layer including a metal that is layered on the substrate. With
this configuration, it is possible to provide a reflective optical recording medium.
The reflective layer can include aluminum. With this configuration,
the reflectance of the light that is irradiated when writing optical information
or reading out optical information is high, so that an optical recording medium
is attained, which allows the reading and writing of optical information with high
sensitivity. A preferable reflectance is about 97 to 98%.
It is also possible to provide a further transparent protective
layer on the reflective layer. With this configuration, it is possible to improve
the corrosion resistance of the surface of the reflective layer, providing an optical
recording medium with high durability. It is preferable that such a transparent
protective layer is made of an inorganic substance, and it is even more preferable
that this inorganic substance is SiO2 or SiNx
(stoichiometrically Si3N4, but the actual valence is not
determined, so that x can be any suitable value).
It is also possible that a reflective film is layered on
both sides of the substrate, forming optical recording layers on both sides of the
optical recording medium. With this configuration, it is possible to record double
the optical information on one optical recording medium.
The above-mentioned coating also can be provided over the
entire surface of the chemisorptive thin film with orienting properties. Moreover,
the coating can be provided partially on the chemisorptive thin film with orienting
properties. It is possible to provide several kinds of films, in accordance with
the intended use of the optical recording medium.
The optical recording layer has at least one optical recording
region. With this configuration, it is possible to form a plurality of optical recording
regions on one optical recording layer. As a result, it is possible to provide a
plurality of optical recording regions conforming to a track pattern, and regions
where optical recording is possible can be distinguished clearly from regions where
optical recording is not possible, so that an optical recording medium with excellent
contrast can be provided. It should be noted that a means for providing a plurality
of optical regions should provide a plurality of the above-mentioned coatings on
the medium substrate.
The medium substrate can be disk-shaped or tape-shaped.
With such shapes, the shape is the same as for conventional optical recording media,
so that it is possible to provide an optical recording medium that is easy to handle.
If the medium substrate is disk-shaped, then the optical
information regions can be arranged in concentric rings or in a spiral shape on
the medium substrate. For the optical recording regions, it is also possible to
form the recording layer by arranging on the medium substrate linear groups parallel
to a direction that intersects at a predetermined angle with the longitudinal direction
of a tape. With this configuration, the coating is arranged in the regions where
optical information recording takes place, so that an optical recording medium is
attained in which the reading and writing of optical information is easy.
As described above, in the optical recording regions of
the optical recording medium of the present invention, a group of polymerizable
molecules, which are aligned in a predetermined direction and with a predetermined
tilt on the surface of a chemisorptive thin film, are fixed to one another by polymerization.
When light that is focused on the optical recording regions is irradiated selectively,
then the initial molecule orientation of the coating is changed. Depending on whether
the initial molecule orientation of the coating has been changed or not, it is possible
to write information on the optical recording medium.
Here, "changing the initial molecule orientation of the
coating" means the cutting of polymer bonds between the polymerizable molecules
by irradiation of light, or the changing of the initial alignment state having a
predetermined direction and a predetermined tilt on the surface of the chemisorptive
thin film by degrading molecules constituting the coating other than the polymer
bonds. Furthermore, it also includes the loss of the initial orientation state by
melting or the like, which is not brought about by cutting the polymer bonds between
the polymerizable molecules nor by the degrading of the molecules constituting the
film.
What changes the initial molecule orientation of the film
is the optical energy of the irradiated light or thermal energy converted from the
optical energy.
It is preferable that the reflective film is formed before
the chemisorptive thin film formation step. It is also possible to form the reflective
film by vapor deposition of a film including aluminum on the substrate surface.
After the step of forming the metal reflective layer, it
is also possible to form a transparent protective film made of an inorganic substance.
Furthermore, it is also possible form the transparent protective film by any method
selected from the group consisting of CVD, vapor deposition and sputtering using
SiO2 or SiNx as the inorganic substance.
In the chemisorptive thin film formation step, it is also
possible to form the chemisorptive thin film on at least one surface of the medium
substrate on the entire surface. Furthermore, in the chemisorptive thin film formation
step, it is also possible to form the chemisorptive thin film partially on at least
one surface of the medium substrate. By changing the pattern of the formed chemisorptive
thin film, it is possible to change the pattern of the coating formed on the chemisorptive
thin film.
The chemisorptive thin film formation step may include
a step of producing a chemisorptive solution by dissolving in an non-aqueous organic
solvent chemisorptive thin film constituting molecules having, in their molecules,
a photosensitive group and a functional group that reacts with the medium substrate
surface forming chemical bonds, and a step of bringing the chemisorptive solution
in contact with a substrate having active hydrogen at its surface, thus chemisorbing
the chemisorptive thin film constituting molecules to the substrate surface.
Directly after the chemisorptive thin film formation, the
substrate surface on which the chemisorptive thin film is formed can be rinsed with
a rinsing solution made of a non-aqueous organic solvent, and non-adsorbed chemisorptive
thin film constituting molecules can be removed. Thus, a monomolecular film can
be formed. It is preferable that the non-aqueous organic solvent used above is a
dehydrated hydrocarbon solvent, carbon fluoride solvent, carbon chloride solvent
or silicone solvent, because then there is only little water present, and moisture
absorbance is inhibited. Non-adsorbed chemisorptive thin film constituting molecules
can be present on the monomolecular film formed in the chemisorptive thin film formation
step. If the chemisorptive thin film is rinsed with the rinsing solution, then the
non-adsorbed molecules are removed, and a high-quality monomolecular film can be
formed, having many gaps for fitting the molecules constituting the polymer film.
If the substrate is a synthetic resin, then a step of introducing
active hydrogen to the substrate surface is added, for example by subjecting the
substrate surface before the chemisorptive thin film formation step to any of the
methods selected from the group consisting of a plasma treatment, a corona treatment
and a far UV light treatment. This is because, if the substrate is a synthetic resin,
then it is necessary to have adsorbing groups for sufficient adsorption of the chemisorptive
thin film forming molecules on the substrate surface.
It is also possible to add, before the chemisorptive thin
film formation step, a step of forming a layer having active hydrogen on the substrate
surface. The step of forming a layer having active hydrogen on the substrate surface
also can be a step of forming a metal layer. Furthermore, this metal layer also
can be used as a reflective layer. With this configuration, it is possible to simultaneously
introduce active hydrogen to the surface of the medium substrate and form a reflective
layer.
For the active hydrogen present in the medium substrate
surface, it is possible to use hydroxyl groups. Hydroxyl groups have a high reactivity
with chemisorptive thin film constituting molecules, so that in this way a uniform
chemisorptive thin film can be formed.
The chemisorptive thin film formation step also can be
a step of applying a solution in which a polymer has been dissolved in an organic
solvent to the medium substrate surface, and after removing the solvent, heating
and fixing the polymer to form a polymer film. With this configuration, a flat polymer
film can be formed even if the medium substrate surface has irregularities, so that
an optical recording medium with superior flatness can be manufactured.
The above-mentioned orientation treatment step can be carried
out by orientation treating the entire chemisorptive thin film that has been formed.
Or, the above-mentioned orientation treatment step also can be carried out by partially
orientation treating the chemisorptive thin film that has been formed. It is also
possible to change the pattern of the coating that is formed on the chemisorptive
thin film by changing the orientation treatment parameters for the chemisorptive
thin film.
The orientation treatment step also can be a polarized
light orientation step of an orientation treatment by irradiating polarized light
on the medium substrate surface on which the chemisorptive thin film has been formed.
In the orientation treatment step, the polarized light can be irradiated on the
entire chemisorptive thin film, or it can be irradiated onto a portion of the chemisorptive
thin film. The chemisorptive thin film can be a monomolecular film or a polymer
film, which can be made of chemisorptive thin film constituting molecules including
photosensitive groups, and it is also possible to irradiate polarized light in dots
on the chemisorptive thin film while moving the medium substrate. If the chemisorptive
thin film is a monomolecular film, then the molecules at the polarized light irradiation
position are arranged orderly, so that also the molecules constituting the polymer
film are arranged orderly, and it is possible to form a recording format with high
efficiency. On the other hand, if the chemisorptive thin film is a polymer film,
then the polymer film absorbs surface irregularities when the substrate surface
has an irregular shape, so that it is possible to manufacture a flat optical recording
medium
If the medium substrate is disk-shaped, then it is possible
to irradiate polarized light in dots along the tracks formed on the medium surface
while rotating the medium substrate. With this configuration, it is possible to
orient the chemisorptive thin film regularly at a plurality of positions, so that
it is possible to manufacture an optical recording medium provided with recording
regions on which optical information can be recorded at high densities.
It is preferable that the polarization direction of the
polarized light irradiated in dots is the rotation direction of the medium substrate
or a direction that intersects at right angles with the rotation direction. With
this configuration, the polarization direction of the polarized light determines
the orientation of the chemisorptive thin film, so that it also determines the orientation
of the polymerizable molecules arranged on the chemisorptive thin film. Consequently,
if the initial molecule orientation of the coating is changed by irradiating light
when writing optical information, then the directions of reflected light, scattered
light and transmitted light irradiated when reading the optical information are
different in the changed regions and in the unchanged regions. Thus, it is possible
to manufacture an optical recoding medium with which optical information can be
read with high efficiency.
If the medium substrate is tape-shaped, then polarized
light can be irradiated in dots along the tracks formed on the medium substrate
while letting the medium substrate travel forward. With this configuration, it is
possible to orient the chemisorptive thin film regularly at a plurality of different
positions, so that it is possible to manufacture an optical recording medium provided
with recording regions on which optical information can be recorded at high densities.
The orientation treatment step also can be a step of rubbing
the polymer film while moving the medium substrate. If the medium substrate is disk-shaped,
then it is also possible to rub the entire polymer film surface while rotating the
medium substrate. If the medium substrate is tape-shaped, then it is also possible
to rub the polymer film while letting the medium substrate travel forward. Furthermore,
it is also possible to produce a tape-shaped optical recording medium by rubbing
the polymer film while letting a wide medium substrate film travel forward and cutting
the medium substrate after forming the polymer film. By rubbing, a chemisorptive
thin film having an orienting function can be formed with high efficiency, so that
it is possible to form an optical recording medium with high efficiency. It is also
possible to produce a tape-shaped optical recording medium by rubbing the polymer
film while letting a wide medium substrate film travel forward and cutting the medium
substrate after forming the polymer film. Thus, it is possible to manufacture a
plurality of optical recording media by rubbing once, which is even more efficient.
In the step of forming the coating, it is possible to form
a coating on the entire surface of the chemisorptive thin film by applying a solution
in which polymerizable molecules have been dissolved on the entire surface of the
chemisorptive thin film to bring the polymerizable molecules in contact with the
chemisorptive thin film surface, removing the solvent, orienting the polymerizable
molecules with the orientation regulating force of the chemisorptive thin film,
and polymerizing the polymerizable molecules to one another. Also, in the step of
forming the coating, it is possible to form a coating on a portion of the chemisorptive
thin film by applying a solution in which polymerizable molecules have been dissolved
on the entire surface of the chemisorptive thin film to bring the polymerizable
molecules in contact with the chemisorptive thin film surface, removing the solvent,
orienting the polymerizable molecules with the orientation regulating force of the
chemisorptive thin film, and polymerizing a portion of the group of polymerizable
molecules to one another.
In the step of forming the coating, it is also possible
to form a coating partially by applying a solution in which polymerizable molecules
have been dissolved on a portion of the chemisorptive thin film to bring the polymerizable
molecules in contact with the chemisorptive thin film surface, removing the solvent,
orienting the polymerizable molecules with the orientation regulating force of the
chemisorptive thin film, and polymerizing the polymerizable molecules that have
been applied on the chemisorptive thin film to one another.
In the step of forming the coating, it is also possible
to form the coating by irradiating a group of polymerizable molecules with dot-shaped
polarized light while moving the medium substrate.
If the medium substrate is disk-shaped, then it is also
possible to irradiate polarized light in dots onto a group of polymerizable molecules
along tracks while rotating the medium substrate. It is preferable that the polarization
direction of the polarized light that is irradiated in dots is the rotation direction
of the medium substrate or a direction that intersects at right angles with the
rotation direction.
If the medium substrate is tape-shaped, then it is also
possible to irradiate polarized light in dots onto a group of polymerizable molecules
along tracks while letting the medium substrate travel forward.
In the information recording/reproducing apparatus of the
present invention, the reference light that is irradiated can be polarized light,
and it is possible to detect the intensity change of a polarized light component
only with an optical sensor, or to detect that light with an optical sensor after
it has passed through a polarizer.
Furthermore, the reference light that is irradiated can
be polarized light, and it is possible to detect the intensity change of a polarized
light component only with an optical sensor, or to detect that light with an optical
sensor after it has passed through a polarizer.
The emitted recording light also can be UV light. With
this configuration, the beam diameter can be smaller when focusing the irradiated
light.
The wavelength of the emitted recording light and the wavelength
of the emitted reference light can be the same. With this configuration, the recording
light and the reference light can be irradiated using the same light source, so
that the apparatus can be made smaller.
The wavelength of the emitted recording light and the wavelength
of the emitted reference light also can be different. With this configuration, the
irradiation of the reference light has no influence on the initial orientation of
the coating, so that it is possible to provide an information recording/reproducing
apparatus with a stable recording state.
The emitted recording light and the emitted reference light
can both be laser light. With this configuration, the irradiated beams can be made
sharp, so that it is possible to provide an information recording/reproducing apparatus
with which high-density recording is possible.
The irradiation area of the emitted recording light on
the medium surface can be smaller than the irradiation area of the emitted reference
light on the medium surface. With this configuration, it is possible to provide
an information recording/reproducing apparatus with few reading errors during recording/reproducing.
The energy density of the emitted recording light can be
made larger than the energy density of the emitted reference light. With this configuration,
recorded information is not destroyed by irradiating the reference light, so that
it is possible to provide an information recording/reproducing apparatus with stable
recording information.
The reference light emitting portion and the optical sensor
can be provided on the same side of the recording medium, and the intensity change
of a polarized component of the reflected reference light that has been reflected
by the recording medium or the scatted reference light that has been scatted at
the recording medium surface can be detected with the optical sensor. Thus, a reflection-type
information recording/reproducing apparatus can be provided.
It is also possible to arrange the recording medium between
the reference light emitting portion and the optical sensor, and to detect the intensity
change of a polarized component of transmitted reference light that has been transmitted
through the recording medium. Thus, a transmission-type information recording/reproducing
apparatus can be provided.
The information recording/reproducing apparatus can record
and reproduce optical information with the following methods.
One possible method is a method for recording and reproducing
information on/from a write-once optical recording medium as described above, which
includes a recording layer on which optical information can be recorded depending
on whether an initial molecule orientation of a coating constituting the recording
layer is changed or not by selectively irradiating focused light. In this method,
information is recorded by selectively irradiating recording light onto the recording
layer to write information elements depending on whether the initial molecule orientation
of the coating constituting the recording film has been changed or not. Information
is reproduced by selectively irradiating reference light that does not destroy the
orientation of the polymer film on the recording layer, and detecting with an optical
sensor, from the light that has passed through a polarizer, intensity changes in
a polarized component of reflected light, transmitted light or scattered light of
the reference light, which depend on whether the initial molecule orientation of
the coating in the recording layer has been changed or not.
When reading information, it is preferable that the polarizer
is arranged such that the polarization direction is parallel or perpendicular to
the initial orientation of the coating. Thus, at the portions maintaining the initial
orientation of the coating, light with an oscillation direction that is parallel
to the initial orientation is reflected or transmitted. On the other hand, at the
portions where the initial orientation of the coating has been changed, the orientation
plane has been disturbed, so that almost no light with an oscillation direction
that is parallel to the initial orientation is reflected or transmitted. Consequently,
if the polarizer is arranged such that the optical transmission axis is parallel
to the initial orientation of the coating, then at the portions maintaining the
initial orientation of the coating, the intensity of a polarized light component
parallel to the initial orientation of the molecules is large. On the other hand,
at the portions where the initial orientation of the coating has not been maintained,
the intensity of a polarized light component of reflected light and transmitted
light parallel to the initial orientation of the molecules is small, due to the
disturbance of the initial orientation. As a result, there is a change in intensity
of the polarized light component between the portions that have maintained the initial
orientation of the coating and the portions that have not maintained the initial
orientation of the coating. Consequently, optical information can be read with high
sensitivity by arranging a polarizer such that its optical transmission axis is
parallel to the initial orientation of the coating. Conversely, if the polarizer
is arranged such that its optical transmission axis is perpendicular to the initial
orientation of the coating, then the intensity of the polarized component of the
reflected light, the transmitted light and the scattered light becomes opposite
to the above. Also in this case, it is possible to read optical information with
high sensitivity.
Another possible method is a method for recording and reproducing
information on/from a write-once optical recording medium as described above, which
includes a recording layer on which optical information can be recorded depending
on whether an initial molecule orientation of a coating constituting the recording
layer is changed or not by selectively irradiating focused light. In this method,
information is recorded by selectively irradiating recording light onto the recording
layer to write information elements depending on whether the initial molecule orientation
of the coating constituting the recording film has been changed or not. Information
is reproduced by selectively irradiating polarized light that does not change the
initial molecule orientation of the coating as reference light on the recording
layer, and detecting with an optical sensor intensity changes in a polarized component
of reflected light, transmitted light or scattered light of the reference light,
which depend on whether the initial molecule orientation of the coating in the recording
layer has been changed or not.
It is preferable that the reference light irradiated when
reading the information oscillates in a direction that is parallel or perpendicular
with respect to the direction in which the coating is oriented initially. If, at
the portions that have maintained the initial orientation of the coating, the reference
light oscillates in a direction that is parallel to the direction in which the coating
is oriented initially, then the reference light is transmitted by the coating. In
this case, if a reflective layer is provided, then the reflected light again is
transmitted through the coating in the same oscillation direction. Therefore, the
intensity of a polarized component of reflected light or transmitted light is large.
On the other hand, at the portions that have not maintained the initial orientation
of the coating, the initial orientation is disturbed, so that the intensity of the
polarized component of reflected light or transmitted light is small. As a result,
there is a change in intensity of the polarized light component between the portions
that have maintained the initial orientation of the coating and the portions that
have not maintained the initial orientation of the coating. Consequently, optical
information can be read with high sensitivity. Conversely, if the reference light
is irradiated such that its oscillation direction is perpendicular to the initial
orientation of the coating, then the intensity of the polarized component of the
reflected light, the transmitted light and the scattered light becomes opposite
to the above. Also in this case, it is possible to read optical information with
high sensitivity, because there is a change in intensity in a polarized component,
depending on whether or not the initial molecule orientation of the coating has
been changed.
Yet another possible method is a method for recording and
reproducing information on/from a write-once optical recording medium as described
above, which includes a recording layer on which optical information can be recorded
depending on whether an initial molecule orientation of a coating constituting the
recording layer is changed or not by selectively irradiating focused light. In this
method, information is recorded by selectively irradiating recording light onto
the recording layer to write information elements depending on whether the initial
molecule orientation of the coating constituting the recording film has been changed
or not. Information is reproduced by selectively irradiating polarized light that
does not change the initial molecule orientation of the coating as reference light
on the recording layer, and detecting with an optical sensor, from the light that
has passed through a polarizer, intensity changes in a polarized component of reflected
light, transmitted light or scattered light of the reference light, which depend
on whether the initial molecule orientation of the coating in the recording layer
has been changed or not.
It is preferable that the irradiated light that is irradiated
when reading information oscillates in a direction that is parallel or perpendicular
with respect to the direction in which the coating is oriented initially. With this
configuration, optical information can be read with high sensitivity.
It is also possible that the reference light irradiated
when reading information oscillates parallel or perpendicular with respect to the
direction in which the coating is oriented initially, and the polarizer is arranged
such that the optical transmission axis is parallel or perpendicular with respect
to the direction in which the coating is oriented initially. Thus, for the same
reasons as explained above, it is possible to read optical information with high
sensitivity.
It is also possible to write information by changing the
initial molecule orientation of the coating using thermal energy of recording light
that is irradiated when writing information. With this configuration, the initial
molecule orientation of the coating can be changed easily, so that optical information
can be written with high sensitivity.
The recording light that is irradiated when writing information
and the reference light that is irradiated when reading information can be irradiated
with different wavelengths.
UV light can be irradiated as the recording light.
The foregoing was an explanation of a first inventive concept
(orientation changing optical recording film and application thereof).
The following is an explanation of a second inventive concept
(photo-degradable or photothermally degradable optical recording film and application
thereof).
According to the second inventive concept, information
can be recorded by combining degraded portions and non-degraded portions obtained
by classifying locally irradiated portions of an optical recording film as degraded
portions and all other portions as non-degraded portions. Moreover, the monomolecular
thin film can be formed without using vacuum vapor deposition, so that it can be
used as an inexpensive recording layer. Also, with such an optical recording film,
information is recorded using a degradation reaction (irreversible reaction), so
that the storing properties of the recorded information are favorable. In the present
invention, "substrate" includes both a substrate alone as well as a substrate with
a thin film formed on its surface.
It is preferable that the degrading in the optical recording
film is carried out by cleaving certain molecular bonds. Thus, information can be
recorded with high precision, because the degraded portions are aligned by cleaving
certain bonds. In particular with an optical recording film in which only one molecular
bond is cleaved by irradiating light, information can be recorded with very high
precision.
In the optical recording film, when the thin film is made
of molecules having a photodegradable functional group, then that functional group
is degraded by the irradiation of light, so that information can be recorded with
high precision. Here, "photodegradable functional group" means a functional group
that undergoes a degradation reaction through an excited state due to optical absorption.
Using a molecule having such a functional group, the degradation reaction proceeds
even at temperatures that are not very high, so that the substrate can be selected
from a wider range. For the photodegradable functional group, it is possible to
use any suitable functional group that can undergo a photodegradation reaction with
UV light, such as a benzophenone residue, a benzyldimethylketal residue or a 1-hydroxy-cyclohexyl-phenylketone
residue. With a functional group that undergoes a degradation reaction under UV
light, fogging (unintended formation of degraded portions) will not occur when exposed
to visible or infrared light during storage. Here, "residue" refers to the molecular
form after reaction. For example, it can be a functional group or the like obtained
by removing one or more hydrogen atoms from a chemical compound.
Also, if the thin film in the optical recording film is
made of molecules including a thermally degradable functional group, then those
functional groups are thermally degraded when irradiated with light, so that information
recording can be carried out with high precision. Here, "thermally degradable functional
group" refers to functional groups that undergo a degradation reaction utilizing
the thermal effect of light. Using molecules having such a functional group, it
is also possible to select the irradiated light without having to consider the absorbed
wavelength, so that the recording light can be selected from a wider range. As the
thermally degradable functional groups, a benzoin residue or a benzopinacole residue
can be used.
It is preferable that the molecules constituting the thin
film are straight-chain or rod-shaped molecules having a thermally degradable functional
group or a photodegradable functional group on one molecule end, that the functional
group on one molecule end is oriented in a direction pointing away from the substrate
surface, and that the other end is covalently bonded to the substrate surface. Here,
"straight-chain or rod-shaped molecules" (in the following also referred to simply
as "straight-chain molecules") means molecules in which the group of atoms constituting
the molecule is aligned in a straight line. With optical recording films made of
such straight-chain molecules, the film constituting molecules are aligned as upright
rods, and the thermally degradable functional groups or photodegradable functional
groups are aligned at a predetermined position away from the substrate surface,
so that the recording of information can be carried out with high precision. In
particular, with straight-chain molecules including phenyl groups, the dipole moment
in the molecules is large, so that there is the advantage that the energy for recording
or reproducing can be small. Furthermore, if the light irradiation is constricted
to a small region, then it is possible to record information at the molecule aggregate
level (of several hundred to several thousand molecules), so that a recording medium
with extremely high recording capacity can be provided.
For the functional group that is degraded when irradiated
with light, it is suitable to use a photodegradable functional group or a thermally
degradable functional group. Specific examples of those functional groups are noted
above. As a chemisorptive group, it is preferable to use at least one functional
group selected from the group consisting of halosilyl groups, alkoxysilyl groups
and isocyanatosilyl groups. These functional groups are fixed by covalent bonds
to the substrate by an elimination reaction with functional groups including active
hydrogen, such as hydroxyl groups exposed at the substrate surface, so that an optical
recording film with superior peel-off resistance and adhesiveness can be formed.
Moreover, for the substrate at which the functional groups
reacting with the chemisorptive groups are exposed, it is preferable to use a substrate
with exposed functional groups including active hydrogen. For the functional groups
including active hydrogen, it is suitable to use hydroxyl groups. For reasons of
availability and cost, it is preferable to use, as the substrate at which the functional
groups including active hydrogen are exposed, a glass substrate, a ceramic substrate,
a metal substrate, a synthetic resin substrate, or one of those substrates with
a silica film or a silicon nitride film formed on it. The surface of these substrates
is hydrophilic, so that the optical recording film can be formed efficiently. The
silica film etc. can be formed easily by CVD, vacuum vapor deposition or sputtering,
for example. If there is little exposed active hydrogen in these substrates, then
it is preferable to increase the exposed active oxygen by at least one surface treatment
method selected from the group consisting of plasma treatment, corona treatment
and far UV light treatment.
It is preferable that after forming the film, the optical
recording film formed on the substrate surface is rinsed with a non-aqueous organic
solvent. This rinses away the chemisorptive molecules that have not been bonded
to the substrate, so that an optical recording film can be provided in which the
recording and reproducing of information can be carried out with high precision.
As the non-aqueous organic solvent, it is possible to use a hydrocarbon solvent,
a halogenized hydrocarbon solvent, a silicone-based hydrocarbon solvent, either
alone or in a combination of two or more. With these solvents, the unreacted chemisorptive
molecules can be removed reliably without reacting the optical recording film that
has been formed.
It is preferable that the substrate is an optical reflective
substrate or an optically transmissive substrate. If it is an optically reflective
substrate, then the optical recording medium is one in which reflected light is
detected after irradiation with reproduction light (reflective optical recording
medium). For such an optically reflective substrate, it is preferable to use an
optically reflective film such as a metal substrate, or to use a glass substrate,
a ceramic substrate, a metal substrate or a synthetic resin substrate that has an
optically reflective film formed on a suitable substrate surface. If a glass substrate,
a ceramic substrate or a metal substrate is used, then the rigidity is high, so
that an optical recording medium with superior durability can be provided. With
a synthetic resin substrate, an optical recording medium with superior flexibility
can be provided. Considering its high optical reflectance and low cost, it is preferable
to use a film including aluminum as the optically reflective film. It is also possible
to form an optically transmissive thin film on the uppermost surface of the substrate.
If a silica film or a silicon nitride film is used for the optically transmissive
thin film, then an optical recording medium with high recording density can be provided,
because silica or silicon nitride films have a high density of exposed active hydrogen.
On the other hand, if the substrate is an optically transmissive
substrate, then the optical recording medium is one in which after irradiation with
reproduction light, the transmitted light is detected (transmissive optical recording
medium). For such an optically transmissive substrate, it is suitable to use an
optically transmissive substrate such as a glass substrate, or to use an optically
transmissive substrate with an optically transmissive thin film formed on one or
both sides. If a silica film or a silicon nitride film is used for the optically
transmissive thin film, then an optical recording medium with high recording density
can be provided.
If the optical recording medium has a plurality of information
recording unit regions on which one information element can be written, depending
on whether the film constituting molecules of the optical recording film are degraded
or non-degraded, then an optical recording medium can be provided with which digital
information can be recorded. Here, "information recording unit regions" means regions
in which one information element is recorded on the optical recording film. "Information
element" refers to the elements when the information has been broken down to its
minimal units (information units). More specifically, in conventional binary recording
formats, in which the information units are single bits of information expressed
by "0"s and "1"s, those "0"s and "1"s are the information elements. If the information
recording unit regions are dot-shaped, then more digital information can be recorded.
Regarding the shape of the substrate, disk shapes, tape
shapes and card shapes are preferable, because this allows the utilization of technology
for optical recording media that is already in existence. If the substrate is disk-shaped,
then it is preferable that the information recording unit regions on the optical
recording film are aligned in concentric rings or in a spiral shape, because this
allows high recording densities. On the other hand, in the case of tape-shaped or
card-shaped substrates, it is preferable that the information recording unit regions
of the optical recording film are aligned in parallel straight-chain groups at a
predetermined angle with respect to the longitudinal direction of the substrate,
because this allows high recording densities.
If, in the information recording/reproducing method, a
method is used as the recording method in which recording light is successively
irradiated on the optical recording film, and degraded portions corresponding to
the irradiated portions are formed successively, then information can be recorded
sequentially. And if a method is used as the recording method, in which a light-blocking
member provided with light-passing portions corresponding to irradiated portions
on the optical recording film, or a light-passing member provided with light-blocking
portions corresponding to the portions other than the irradiated portions on the
optical recording film is placed in opposition to the optical recording film, recording
light is irradiated via this member onto the optical recording film, and the degraded
portions corresponding to the irradiated portions are formed all together, then
a large amount of information can be recorded in a short time. Thus, the recording
and the reproduction of information can be performed with high precision, since
the degrading is performed by cleaving certain portions in the molecules.
If, in the information recording/reproducing method, a
photodegradation reaction by optical irradiation or a thermal degradation reaction
by optical irradiation is used when forming the degraded portions, then degraded
portions can be formed in the optical recording film, and as a result, information
can be recorded. If a photodegradation reaction is used, then the information recording
can be carried out through a degradation reaction not involving high temperatures,
so that the substrate can be selected from a broader range. On the other hand, if
a thermal degradation reaction is used, then no consideration has to be given to
the optical absorption wavelength with regard to the type of the optical recording
film, so that the recording light can be selected from a broader range.
If UV light is used as the light for the recording, then
the recording time (writing time) can be shortened, because of its high energy and
its superior degradation efficiency. Furthermore, it can be constricted easily,
so that recordings at high density are possible.
If infrared light or visible light is used for the light
for reproduction, then the recorded information is hardly destroyed during reproduction,
because of its low energy, so that reproduction can be carried out favorably.
Moreover, if the diameter of the recording light is smaller
than the diameter of the reproduction light, then there is the advantage that the
number of errors during recording can be decreased.
With the information recording/reproducing apparatus of
the present invention, it is possible to carry out the recording and the reproduction
of information on the above-described write-once optical recording medium with one
apparatus.
Furthermore, it is preferable that in the information recording/reproducing
apparatus of the present invention, the wavelength of the light that is irradiated
from the recording light irradiation means is different from the wavelength of the
light that is irradiated from the reproduction light irradiation means. This is,
because if the recording light and the reproduction light have different wavelengths,
then the recording of information during reproduction can be avoided. Furthermore,
it is preferable that the recording light irradiation means irradiates UV light.
It is also preferable that that the reproduction light irradiating means irradiates
visible light or infrared light. Furthermore, if the diameter of the light that
is irradiated by the recording light irradiation means is smaller than the diameter
of the light that is irradiated by the reproduction light irradiation means, then
recording errors can be inhibited. Moreover, if the power density of the reproduction
light is smaller than the power density of the recording light, then recording during
reproduction can be avoided.
It is also possible to devise an information recording/reproducing
apparatus using the optical recording medium of the present invention as a computer
system provided with an auxiliary storage device. With this configuration, a computer
system that is inexpensive and has a high recording capacity can be provided. Here,
"computer system" means a system that generally is provided with an arithmetic processing
device having a main memory, an auxiliary storage device, an input device, an output
device, and a communication control device controlling the communication among these
devices, wherein upon a recording command entered from the input device, input information
from the input device is transmitted as recording information signals of input information
converted into electrical signals, via the arithmetic processing device to the auxiliary
storage device, and recorded by the auxiliary storage device based on the transmitted
recording information signals, and upon a reproduction command entered from the
input device, the information recorded in the auxiliary storage device is read out
as reproduction information signals from the auxiliary storage device, transferred
via the arithmetic processing device to the output device, and reproduced by the
output device based on the transferred reproduction information signals.
Also possible is a video signal recording/reproducing system
provided with the information recording/reproducing apparatus of the present invention
as a video storage device. With this configuration, a video signal recording/reproducing
system that is inexpensive and has a high recording capacity can be provided. Here,
"video signal recording/reproducing system" means a system that generally is provided
with a video signal input/output control device controlling the input and the output
of video signals, a video storage device, a video output device, and a control command
input device for sending input/output control commands to the video signal input/output
control device, wherein upon a recording command entered from the control command
input device, video signals from an external video signal sender are transmitted
via the video signal input/output control device to the video storage device, and
the video information is recorded in the video storage device based on the transmitted
video signals, and upon a reproduction command entered from the control command
input device, the video information recorded in the video storage device is read
out as reproduction video signals, transferred via the video signal input/output
control device to the video output device, and reproduced by the video output device
based on the transferred reproduction video signals.
As explained above, the present invention can provide an
optical recording film made of an organic thin film formed by chemisorption and
a method for manufacturing the same. Moreover, it can provide an inexpensive high-density
write-once optical recording medium with which high-precision reading is possible.
Furthermore, it can provide a computer system and a video signal recording/reproducing
system using this write-once optical recording medium.
Embodiment 1
An embodiment of the optical recording film of the present
invention is explained based on Figs. 1 to 3, showing an example of a method for
manufacturing the optical recording film. Fig. 1 is a diagram illustrating the chemisorptive
thin film formation step of producing a monomolecular film on the substrate. Figs.
2A to 2C schematically illustrate states of the chemisorptive thin film. Fig. 2A
is a diagram illustrating the state of the monomolecular film before the orientation
treatment. Fig. 2B is a diagram illustrating the state of the monomolecular film
after the orientation treatment. Fig. 2C is a diagram illustrating the state of
the monomolecular film after crosslinking.
First, the chemisorptive thin film formation step is performed,
which forms a chemisorptive thin film on the substrate 1. There is no particular
limitation regarding the material of the substrate 1, and depending on the purpose
of use, it is possible to use a variety of materials known in the art. Regarding
their ease of handling, it is preferable to use a metal, a ceramic or a synthetic
resin, for example. If the substrate is disk-shaped, then it is preferable to use
a metal, such as aluminum or an aluminum alloy, glass, a ceramic, or polycarbonate,
because of the rigidity of those materials. If the substrate is tape-shaped, then
it is preferable to use a synthetic resin with superior flexibility, such as polyester.
There is no particular limitation regarding the shape of the substrate.
In the example in Fig. 1, a disk-shaped substrate 1 is
used. The substrate does not have to be disk-shaped, and it also can be tape-shaped
or card-shaped. Furthermore, also in the optically oriented film, it is possible
to provide a reflective film 2 on a substrate 1, as for the optical recording medium.
It should be noted that the reflective film 2 also can be a primer layer in accordance
with the present invention.
For the chemisorptive thin film formed on the substrate,
a chemisorptive solution 3 is prepared by dissolving in a non-aqueous organic solvent
under a dry atmosphere a chemisorptive substance including a photosensitive group
and a functional group (surface-active agent) that forms a chemical bond by reaction
with the reflective layer 2. Then, the chemisorptive solution 3 is brought into
contact with the substrate 1, and the molecules of the chemisorptive substance in
the chemisorptive solution 3 are chemisorbed by the surface of the substrate 1.
A preferable chemisorptive substance is a silane-based
chemisorptive substance including a photosensitive group. More specifically, using
the compound C6H5-CH=CH-CO-C6H4-O-(CH2)6-O-SiCl3,
which includes a photosensitive group and a trichlorosilane group, as a silane-based
compound, the chemisorptive reaction shown in the following chemical reaction (F)
takes place. That is to say, the chlorosilyl groups in the compound and the OH-groups
present at the surface of the substrate 1 undergo a dehydrochlorination reaction,
and the compound is chemisorbed to the surface of the substrate 1.
Here, the silane compound is highly active with respect
to water, so that it is deactivated when the water content in the chemisorptive
solution is too high. Thus, to let the chemisorption reaction proceed smoothly,
a non-aqueous organic solution is used, which contains no active hydrogen groups,
such as -OH groups. Furthermore, it is preferable that the bringing into contact
of the chemisorptive solution with the surface of the substrate 1 takes place in
a dry atmosphere. Furthermore, "chemisorptive solution including a silane compound"
means a solution in which a silane compound has been dissolved in a solvent, but
it also can be one in which a portion of the silane compound is not dissolved. An
example of such a solution is a supersaturated chemisorptive solution.
Examples of silane compounds that can be used for the present
invention include the compounds listed below:
(a1) C6H5-CH=CH-CO-O-(CH2)6-O-SiCl3
(a2) C6H5-CO-CH=CH-C6H4O-(CH2)6-O-SiCl3
(a3) C6H5-CH=CH-CO-C6H4O-(CH2)6-O-SiCl3
Of these compounds, the compound (a1) includes a cinnamoyl
group as the photosensitive group, whereas the compounds (a2) and (a3) include a
chalconyl group as the photosensitive group.
Furthermore, instead of the chlorosilane compound, it is
also possible to use an isocyanate compound or an alkoxy compound, in which the
chlorosilyl group has been replaced by an isocyanate group or an alkoxy group. For
example, the following compounds can be given as examples:
(b1) C6H5-CH=CH-CO-O-(CH2)6-O-Si(OCH3)3
(b2) C6H5-CO-CH=CH-C6H4O-(CH2)6-O-Si(OCH3)3
(b3) C6H5-CH=CH-CO-C6H4O-(CH2)6-O-Si(OCH3)3
(c1) C6H5-CH=CH-CO-O-(CH2)6-O-Si(NCO)3
(c2) C6H5-CO-CH=CH-C6H4O-(CH2)6-O-Si(NCO)3
(c3) C6H5-CH=CH-CO-C6H4O-(CH2)6-O-Si(NCO)3
The chlorosilane compound in (a1) to (a3) undergoes a dehydrochlorination
reaction with the active hydrogen present at the primer surface, for example the
hydrogen included in -OH groups, -COOH groups, -CHO groups, -NH2 groups
or >NH groups, forming covalent bonds.
Moreover, the alkoxy silane compound in (b1) to (b3) undergoes
a dealcoholization reaction with the active hydrogen present at the primer surface,
for example the hydrogen included in -OH groups, -COOH groups, -CHO groups, -NH2
groups or >NH groups, forming covalent bonds.
Moreover, the isocyanate silane compound in (c1) to (c3)
undergoes a deisocyanation reaction with the active hydrogen present at the primer
surface, for example the hydrogen included in -OH groups, -COOH groups, -CHO groups,
-NH2 groups or >NH groups, forming covalent bonds.
The film obtained by such an elimination reaction is also
called a "chemisorptive film" or "self-assembling film."
When an isocyanate compound or an alkoxy compound is used,
and the chemisorption is carried out by contact with the substrate, then the generation
of hydrogen chloride (HCl) can be prevented. Thus, there are the advantages that
the substrate is not damaged, and that the workability is superior.
Moreover, examples of suitable organic solvents for dissolving
the chemisorptive substance include dehydrated hydrocarbon-based solvents, carbon
fluoride solvents and silicone solvents, and solvents that can be used as petroleum-based
solvents include petroleum naphtha, solvent naphtha, petroleum ether, petroleum
benzine, isoparaffin, normal paraffin, decalin, industrial gasoline/kerosene, ligroin,
dimethylsilicone, phenylsilicone, alkyl modified silicone and polyester silicone.
As a carbon fluoride solvent, it is possible to use a fluorocarbon based solvent,
Fluorinate (trademark by 3M Corp.) or Afluide (trademark by Asahi Glass Corp.),
for example. These solvents can be used alone or, if compatible solvents, in a mixture
of two or more. In particular, silicone has a low water content, a low moisture
absorbance, and easily dissolves chlorosilane compounds, so that it can prevent
the direct contact between the chlorosilane compound and water. Consequently, with
a chlorosilane compound and a solvent including silicone, it is possible to avert
the adverse influence of hydrolysis due to the water components in the atmosphere
during contact with the primer layer.
If, after the oriented film formation step, the substrate
is rinsed with a rinsing solution made of a non-aqueous organic solvent to remove
the non-adsorbed chemisorptive thin film constituting molecules present on the substrate,
then a chemisorptive thin film of the monomolecular film 4 can be formed. Examples
of a suitable rinsing method are immersion and steam rinsing. With steam rinsing,
all the excessive non-adsorbed chemisorptive thin film constituting molecules on
the entire surface of the substrate 1 can be removed aggressively by the osmotic
force of the steam, so that it is particularly effective.
By rinsing, a monomolecular film 4 is attained, in which
the lipophilic groups C6H5-CH=CH-CO-C6H4-O-(CH2)6-O-Si(-O-)3
are exposed at the surface of the substrate 1.
The non-aqueous organic solvent that is used can be the
solvent used for the dissolving of the chemisorptive substance. If a chlorosilane
compound, which is one type of silane compounds, is used for the chemisorptive substance,
then it is preferable that chloroform or N-methyl-2-pyrrolidone is used for the
rinsing solution. Chloroform not only can rinse monomers, it is also superior in
the removing of chlorosilane polymers which are generated by the reaction of the
chlorosilane compound with water.
When the rinsing solution is dried, the monomolecular film
4 shown in Fig. 2A is obtained.
A polymer film can be formed as the chemisorptive thin
film by applying a solution including the silane compound and a solvent to the substrate
1, initiating an elimination reaction with the active hydrogen at the substrate
surface, then removing the solvent by drying, heating the substrate 1, and curing
the precursor by hydrolysis.
If a polymer film is used as the chemisorptive thin film,
and the film thickness of the polymer film is large, then the contrast during read-out
between regions where the initial molecule orientation of the coating has changed
and regions where it has not changed is small, so that a small film thickness is
better. More specifically, it is preferable that the thickness of the chemisorptive
thin film is in the range of 0.5nm to 20nm.
Next, the chemisorptive thin film formed on the substrate
1 is subjected to an orientation treatment by photo-orientation (polarized light
orientation step; see Fig. 2B). Thus, a monomolecular film 4' that is oriented in
a predetermined direction is obtained. This chemisorptive thin film is a monomolecular
film resulting from the chemisorption of aggregate groups of silane compound molecules,
wherein the majority of the chemisorptive thin film constituting molecules are exposed
orderly at the surface. Therefore, it has superior sensitivity with respect to polarized
light, and it is possible to give the film an anisotropic orientation by irradiation
of polarized light of low intensity. Furthermore, since the thickness of the orientation
film is that of a chemisorptive super-thin film, it is possible to read optical
information with high sensitivity. Moreover, in the case of a polymer film with
photosensitive groups, the orientation treatment can be carried out with an optical
orientation method.
More specifically, optical orientation is performed by
the following method. The following explanations refer to the case in which a disk-shaped
substrate is subjected to an orientation treatment. Focused polarized UV light (for
example, light centered around the i-line of an extra-high pressure mercury lamp
of 313 nm wavelength) having a wavelength distribution near 300 nm to 400 nm is
irradiated through a polarizer onto the entire substrate in a direction that is
substantially perpendicular to the substrate surface while rotating the substrate
and while shifting the focused light in a radial direction, such that the polarization
direction is parallel to the shifting direction of the substrate.
The irradiation intensity of the polarized UV light can
be in the range of for example 50 to 3000 mJ/cm2 (wavelength: 365 nm).
If the chemisorptive thin film is a polymer film with photosensitive groups, then
the irradiation intensity of the polarized UV light can be in a range of 500 to
5000 mJ/cm2 (wavelength: 365 nm), for example.
By performing this polarized light orientation step, it
is possible to selectively photo-polymerize the photosensitive groups of the chemisorptive
thin film constituting molecules in the chemisorptive thin film, and to bond the
chemisorptive thin film constituting molecules at the surface of the substrate 1
by crosslinking along the substrate surface (see Fig. 2C). With this polarized light
orientation treatment, the monomolecular film 4 is oriented in a predetermined direction
and turned into a chemisorptive thin film 7 with orienting properties.
If the chemisorptive thin film is a polymer film without
photosensitive groups, then it can be subjected to an orientation treatment by a
conventional method known in the art, such as a rubbing method. In this case, the
chemisorptive thin film 7 with orienting properties has an orientation regulating
force in the rubbing direction.
Next, a solution in which polymerizable molecules have
been dissolved is applied to the surface of the chemisorptive thin film 7 with orienting
properties, thus bringing the polymerizable molecules in contact with the chemisorptive
thin film surface, the solvent is removed, and with the orientation regulating force
of the chemisorptive thin film, the group of polymerizable molecules is aligned
with a predetermined tilt in a predetermined direction on the surface of the chemisorptive
thin film. Figs. 3A to 3C are conceptual diagrams illustrating how the coating of
the present invention is formed. Fig. 3A illustrates how a group of polymerizable
liquid crystal molecules is present on the chemisorptive thin film. Fig. 3B illustrates
the state of the group of the polymerizable liquid crystal molecules after the orientation
treatment. And Fig. 3C illustrates the state of the monomolecular film after polymer
bonding.
There is no particular limitation regarding the polymerizable
molecules, as long as they can be aligned with the orientation regulating force
of the chemisorptive thin film 7 with orienting properties, but polymerizable liquid
crystal molecules are preferable. Polymerizable liquid crystal molecules can be
aligned uniformly on the chemisorptive thin film surface with the orientation regulating
force of the chemisorptive thin film.
In this initial polymerizable molecule orientation step,
the polymerizable liquid crystal molecules are dissolved in an organic solvent.
The organic solvent preferably has a boiling point of at least 100°C and at
most 250°C. Examples of suitable organic solvents are xylene and toluene.
There is no particular limitation regarding the method
for bringing the polymerizable molecules in contact with the substrate surface,
and a suitable method is application with a spinner, for example.
When the substrate to which the liquid, in which the polymerizable
molecules have been dissolved, is dried, the group 5 of polymerizable liquid crystal
molecules is present in a non-oriented state on the chemisorptive thin film 7 with
orienting properties (Fig. 3A). Thereafter, the entire substrate 1, on which this
film of photo-polymerizable liquid crystal molecules is formed, is heated, and the
polymerizable liquid crystal molecules are put into an isotropic state. Then, cooling
down slowly to room temperature, a film 5' is attained in which the group 5 of photo-polymerizable
liquid crystal molecules has been oriented by the orientation regulating force of
the chemisorptive thin film on the substrate (Fig. 3B). The cooling speed can be
slower than 10°C/10min from 100°C to 25°C, for example. It is preferable
that the film thickness of the polymerizable molecules is in the range of 10nm to
100nm.
Next, a coating formation step of forming a coating 5"
is carried out, in which the molecules are polymerized or crosslinked. There is
no particular limitation regarding the coating formation step, as long as it is
a method that can polymerize the polymerizable molecules, and it preferably polymerizes
the polymerizable molecules by irradiation of light onto the polymerizable molecules
(Fig. 3C).
In the coating formation step, it is preferable to use
photo-polymerizable liquid crystal molecules as the polymerizable molecules. Thus,
the molecules can be polymerized by irradiating light.
There is no particular limitation regarding the irradiation
of light, as long as it can polymerize the polymerizable molecules, but UV light
6 promoting the polymerization is preferable.
For the polymerizable liquid crystal molecules, it is also
possible to use the substance expressed by the above-noted general formula (A) mixed
with functional acrylate monomers that are different from that substance. This promotes
the polymerization reaction even more.
For the functional acrylate monomers, it is possible to
use for example a monofunctional acrylate (such as methylmethacrylate, 2-ethylhexylacrylate,
2-hydroxyethylacrylate, 2-hydroxypropylacrylate, etc.), a 2-functional acrylate
(such as 1,3-butanediol diacrylate, 1,4-butanediol diacrylate, 1,6-hexanediol diacrylate,
diethyleneglycol diacrylate, neopentylglycol diacrylate, etc.), a 3-functional acrylate
(such as pentaerythritol triacrylate, trimethylolpropane triacrylate, etc.), a 4-functional
acrylate (such as pentaerythritol tetraacrylate, trimethylolpropane tetraacrylate,
etc.), a 5-functional acrylate (such as dipentaerythritol pentaacrylate, etc.),
a 6-functional acrylate (such as dipentaerythritol hexaacrylate, etc.), or a >5-functional
acrylate (such as dipentaerythritol penta- and hexaacrylate, etc.). Moreover, it
is also possible to use functional oligomers, such as epoxy acrylate, urethane acrylate,
polyester acrylate, polyether acrylate, silicon acrylate, for example.
Furthermore, it is also possible to add a substance that
responds to UV light as a sensitizing agent. For example, a sensitizing agent containing
a -C6H5CO- group can be used. Adding several percent of such
a sensitizing agent (for example Irgacure™ 651, 184, 500 by Japan Ciba-Geigy
Corp. or Kayacure™ BDMK, BP-100 by Nippon Kayaku Corp.) promotes the photoreaction,
and shortens the polymerization time considerably.
Optical information can be recorded on the optical recording
film obtained as described above, depending on whether the initial molecule orientation
of the coating has been changed by irradiating focused light selectively or not.
More specifically, the optical information recording is carried out as shown in
Fig. 4. Fig. 4 is a conceptual diagram showing how optical information is recorded
on the optical recording film of the present invention.
Focused light is irradiated as dots on the coating 5",
while shifting the substrate 1. In regions 5"-1, in which light has been irradiated
on the coating 5", the initial molecule orientation of the coating is changed. On
the other hand, in regions 5"-2, in which light has not been irradiated on the coating
5", the initial molecule orientation of the coating stays the same. That is to say,
with the optical recording film of the present invention, regions with a changed
initial molecule orientation and regions with an unchanged initial molecule orientation
are formed on the coating by selectively irradiating the coating with light that
changes the initial orientation of the coating, thus writing the optical information.
Embodiment 2
The optical recording medium of this embodiment is an example
using the above-described optical recording film as an optical recording layer.
The aspects that are different from the above-described optical recording film are
explained with reference to Fig. 4.
The optical recording medium of the present invention is
made of a medium substrate and an optical recording layer. The medium substrate
includes at least a substrate 1. Besides the substrate itself, the medium substrate
also can include layers different from the optical recording layer, such as a reflective
layer or a surface protection layer. As the material of the substrate 1, the material
used for the optical recording film in Embodiment 1 can be used.
If the medium substrate is made of a substrate 1 and a
reflective layer 2 including a metal that is layered on this substrate, a reflective
optical recording medium is obtained. The reflective layer can include at least
aluminum. Examples of this include aluminum and aluminum alloys (such as aluminum
containing silicon, for example).
A reflective film 23 including such a metal can furnish
active hydrogen to the surface of the medium substrate. Consequently, if a synthetic
resin is used as the substrate, it also can function as a layer with active hydrogen.
There is no particular limitation to the method for layering
the reflective layer 2 on the medium substrate, and any method known in the art
can be used. For example, using vapor deposition, a thin and uniform layer can be
formed, and is therefore preferable.
It is also possible to form a transparent protective layer
made of an inorganic substance immediately after the metal reflective layer 2 has
been formed. This prevents corrosion of the reflective film. As such an inorganic
layer, SiO2 or SiNx can be used, for example. As the method
for forming the transparent protective film, it is possible to use any method selected
from the group consisting of CVD, vapor deposition and sputtering.
If the substrate is a synthetic resin, then active hydrogen
can be introduced to the substrate surface by any method selected from the group
consisting of plasma treatment, corona treatment and far UV treatment performed
on the substrate surface before the chemisorptive thin film formation step. As the
source of active hydrogen present on the medium substrate surface, it is possible
to use hydroxyl groups.
In the recording layer, the coating 5" can be provided
over the entire surface of the chemisorptive thin film 7 with orienting properties.
Figs. 5A to 5E schematically illustrate how various types of recording regions are
provided on an optical recording medium of the present invention. More specifically,
the chemisorptive thin film 7 with orienting properties can be provided over the
entire surface of the medium substrate 20, and the coating 5" can be provided on
the entire surface of the chemisorptive thin film 7 (Fig. 5A). It is also possible
to provide a chemisorptive thin film over the entire surface of the medium substrate
20, but let only a portion 7 of this chemisorptive thin film have orienting properties,
and to provide the coating 5" on this portion 7 of the chemisorptive thin film with
orienting properties (Fig. 5B). It is further possible to provide a chemisorptive
thin film 7 with orienting properties partially on the surface of the medium substrate
20, and to provide the coating 5" on this chemisorptive thin film 7 with orienting
properties (Fig. 5C). Moreover, it is also possible to provide the chemisorptive
thin film 7 with orienting properties partially on the surface of the substrate
medium 20, and to provide the film made of polymerizable molecules on the entire
surface of the medium substrate 20, but to orient only the coating 5" provided on
the chemisorptive thin film (Fig. 5D).
The coating 5" also can be provided partially on the surface
of the chemisorptive thin film 7 with orienting properties. For example, it is possible
to provide the chemisorptive thin film 7 with orienting properties over the entire
surface of the medium substrate 20, and to provide the coating 5" partially on the
surface of the chemisorptive thin film 7 (Fig. 5E).
A method for providing the chemisorptive thin film 7 partially
on the surface of the medium substrate 20 is to form a monomolecular film or a polymer
film partially on the surface of the medium substrate, and to subject the monomolecular
film or polymer film to an orientation treatment, for example. Another possibility
is to provide the chemisorptive thin film on the entire surface of the medium substrate
20, and then to perform a partial orientation treatment by masking the chemisorptive
thin film.
A method for providing the coating 5" partially on the
surface of the chemisorptive thin film can be, for example, as follows. The coating
5" can be formed by applying polymerizable molecules partially onto the chemisorptive
thin film 7. Alternatively, the coating 5" can be formed by applying polymerizable
molecules to the entire chemisorptive thin film, and partially subjecting it to
an orientation treatment.
If the coating 5" is provided partially on the medium substrate
20 with the above-described methods, then the coating 5" functions as an optical
recording region 19 of the optical recording layer.
If the medium substrate is disk-shaped or tape-shaped,
then the following medium substrates can be obtained.
If the medium substrate is disk-shaped, and the coating
5" is provided in concentric rings or in a spiral shape along a track pattern on
the medium substrate, then an optical recording film can be obtained in which optical
recording regions are arranged in concentric rings or spiral shape on the medium
substrate. Moreover, the coating can be continuous and linear, or it can be formed
of aligned dots.
If the medium substrate is tape-shaped, and the coating
5" is provided on the medium substrate in linear groups that are parallel to a direction
intersecting at a predetermined angle with the longitudinal direction of the tape
along a track pattern, then an optical recording medium can be obtained, in which
the recording layer is formed by arranging the optical recording regions on the
medium substrate in linear groups that are parallel to a direction intersecting
at a predetermined angle with the longitudinal direction of the tape.
If the chemisorptive thin film is oriented by rubbing,
then, in the case of a disk-shaped medium substrate, the entire surface of the polymer
film can be rubbed while rotating the medium substrate. In the case of a tape-shaped
medium substrate, the polymer film can be rubbed while le