TECHNICAL FIELD
This invention relates to a rubber composition and a pneumatic
tire using the rubber composition in at least a ground-contacting part of a tread
portion, and more particularly to a rubber composition having a high storage modulus
(G') and a low loss tangent (tan &dgr;).
BACKGROUND ART
Lately, it is strongly demanded to reduce a fuel consumption
of an automobile in connection with a worldwide effluent control of carbon dioxide
associated with a growing interest in environmental problems. In order to cope with
such a demand, it is demanded to reduce a rolling resistance as a tire performance.
As a means for reducing the rolling resistance of the tire, it is effective to use
a rubber composition having a smaller loss tangent (tan &dgr;) and a low heat
buildup as a rubber composition applied to a tread portion of the tire.
On the other hand, as a rubber composition applied to the
tread portion of the tire is preferable a rubber composition having a high storage
modulus (G'), so that there is required a rubber composition having a low loss tangent
(tan &dgr;) and a high storage modulus (G'). In this context, as a means for improving
the storage modulus (G') of the rubber composition, there are known a method wherein
an amount of carbon black compounded in the rubber composition is increased, a technique
wherein a bismaleimide (BMI) having a specified structure such as N,N'-(4,4'-diphenylmethane)-bismaleimide
or the like is compounded as described in
JP-A-2002-121326
, and a technique wherein a compound having both a reactive group for a
rubber component and an adsorption group for a filler such as polyethylene glycol
dimaleate (PEGM) or the like is compounded as described in
JP-A-2003-176378
.
DISCLOSURE OF THE INVENTION
However, when the amount of the carbon black compounded
in the rubber composition is increased, the storage modulus (G') of the rubber composition
can be improved, but the loss tangent (tan &dgr;) of the rubber composition simultaneously
rises to deteriorate the low heat buildup of the rubber composition and further
there is a problem that a Mooney viscosity of the rubber composition rises to deteriorate
a processability.
Also, when the bismaleimide (BMI) or the compound having
the reactive group for the rubber component and the adsorption group for the filler
is compounded into the rubber composition, the storage modulus (G') of the rubber
composition can be improved, but the loss tangent (tan &dgr;) of the rubber composition
is approximately equivalent and the low heat buildup of the rubber composition cannot
be sufficiently improved.
It is, therefore, an object of the invention to solve the
above-mentioned problems of the conventional techniques and to provide a rubber
composition having a high storage modulus (G') and a low loss tangent (tan &dgr;).
Also, it is another object of the invention to provide a pneumatic tire using such
a rubber composition in at least a ground-contacting part of a tread portion.
The inventors have made various studies in order to achieve
the above objects and discovered that the loss tangent (tan &dgr;) of the rubber
composition can be considerably lowered while highly improving the storage modulus
(G') by using a relatively low-molecular weight aromatic vinyl compound-conjugated
diene compound copolymer having specified aromatic vinyl compound content, vinyl
bond content and weight average molecular weight and at least one functional group
instead of a commonly used softening agent such as aromatic oil or the like in the
rubber composition, and as a result the invention has been accomplished.
That is, the rubber composition according to the invention
comprises 2 to 60 parts by mass of a low-molecular weight aromatic vinyl compound-conjugated
diene compound copolymer (B) having an aromatic vinyl compound content of 5 to 80%
by mass, a vinyl bond content in a conjugated diene compound portion of 5 to 80%
by mass, a weight average molecular weight as measured through a gel permeation
chromatography and converted to polystyrene of 5,000 to 500,000 and at least one
functional group based on 100 parts by mass of a rubber component (A) composed of
at least one of natural rubber and synthetic diene-based rubbers.
In the rubber composition according to the invention, it
is preferable that the low-molecular weight aromatic vinyl compound-conjugated diene
compound copolymer (B) is formed through a modification with a tin-containing compound,
a silicon-containing compound or a nitrogen-containing compound.
In a preferable embodiment of the rubber composition according
to the invention, the functional group of the low-molecular weight aromatic vinyl
compound-conjugated diene compound copolymer (B) is a tin-containing functional
group, a silicon-containing functional group or a nitrogen-containing functional
group.
In another preferable embodiment of the rubber composition
according to the invention, not less than 50% by mass of the rubber component (A)
is styrene-butadiene copolymer rubber. In this case, the effects of improving the
storage modulus (G') and lowering the loss tangent (tan &dgr;) by compounding
the low-molecular weight copolymer (B) become remarkable.
In the other preferable embodiment of the rubber composition
according to the invention, the aromatic vinyl compound in the low-molecular weight
aromatic vinyl compound-conjugated diene compound copolymer (B) is styrene.
In a further preferable embodiment of the rubber composition
according to the invention, the conjugated diene compound in the low-molecular weight
aromatic vinyl compound-conjugated diene compound copolymer (B) is 1,3-butadiene.
The rubber composition according to the invention is preferable
to further contain 30 to 90 parts by mass of a filler based on 100 parts by mass
of the rubber component (A). In this case, the workability of the rubber composition
is good and further fracture characteristics and wear resistance of a vulcanized
rubber obtained by vulcanizing the rubber composition are sufficiently high. Moreover,
it is more preferable that the filler is carbon black and/or silica.
In another preferable embodiment of the rubber composition
according to the invention, a total amount of the low-molecular weight aromatic
vinyl compound-conjugated diene compound copolymer (B) and a softening agent compounded
is 2 to 80 parts by mass based on 100 parts by mass of the rubber component (A).
In this case, the fracture characteristics of the vulcanized rubber obtained by
vulcanizing the rubber composition are sufficiently high.
In the rubber composition according to the invention, the
low-molecular weight aromatic vinyl compound-conjugated diene compound copolymer
(B) is preferable to have a weight average molecular weight as measured with a gel
permeation chromatography and converted to polystyrene of 20,000 to 400,000, more
preferably 50,000 to 400,000.
In the rubber composition according to the invention, the
low-molecular weight aromatic vinyl compound-conjugated diene compound copolymer
(B) is preferable to have a weight average molecular weight as measured through
a gel permeation chromatography prior to the introduction of the functional group
and converted to polystyrene of 5,000 to 200,000, more preferably 20,000 to 150,000,
even more preferably 50,000 to 150,000.
In the rubber composition according to the invention, it
is preferable that the low-molecular weight aromatic vinyl compound-conjugated diene
compound copolymer (B) has a glass transition point (Tg) of not higher than 0°C.
In another preferable embodiment of the rubber composition
according to the invention, the low-molecular weight aromatic vinyl compound-conjugated
diene compound copolymer (B) is formed through a polymerization using an organic
alkaline metal compound or a rare-earth metal compound. Moreover, as the organic
alkaline metal compound is preferable an alkyllithium.
In the rubber composition according to the invention, as
the nitrogen-containing functional group of the low-molecular weight aromatic vinyl
compound-conjugated diene compound copolymer (B) are preferable a substituted or
unsubstituted amino group, amide group, imino group, imidazole group, nitrile group
and pyridyl group, and particularly a substituted amino group represented by the
following formula (I):
[wherein R1 is independently an alkyl group having a carbon number of
1-12, a cycloalkyl group or an aralkyl group] and a cyclic amino group represented
by the following formula (II):
[wherein R2 is an alkylene group having 3-16 methylene groups, a substituted
alkylene group, an oxyalkylene group or a N-alkylamino-alkylene group] are more
preferable. These nitrogen-containing functional groups have a high effect on dispersing
the filler in the rubber composition compounded with various fillers such as carbon
black, silica, aluminum hydroxide and so on, and can considerably lower the loss
tangent (tan &dgr;) of the rubber composition having any formulation while highly
improving the storage modulus (G').
Also, the pneumatic tire according to the invention is
characterized in that the above rubber composition is used in at least a ground-contacting
part of a tread portion.
According to the invention, there can be provided a rubber
composition having a high storage modulus (G') and a low loss tangent (tan &dgr;)
and using a liquid low-molecular weight aromatic vinyl compound-conjugated diene
compound copolymer having specified aromatic vinyl compound content, vinyl bond
content and weight average molecular weight and at least one functional group. Also,
there can be provided a pneumatic tire using such a rubber composition in at least
a ground-contacting part of a tread portion.
BEST MODE FOR CARRYING OUT THE INVENTION
The invention will be described in detail below. The rubber
composition according to the invention comprises 2 to 60 parts by mass of a low-molecular
weight aromatic vinyl compound-conjugated diene compound copolymer (B) having an
aromatic vinyl compound content of 5 to 80% by mass, a vinyl bond content in a conjugated
diene compound portion of 5 to 80% by mass, a weight average molecular weight as
measured through a gel permeation chromatography and converted to polystyrene of
5,000 to 500,000 and at least one functional group based on 100 parts by mass of
a rubber component (A) composed of at least one of natural rubber and synthetic
diene-based rubbers.
The inventors have studied and discovered that the loss
tangent (tan &dgr;) of the rubber composition can be lowered while improving the
storage modulus (G') and without deteriorating the workability by compounding into
the rubber composition a low-molecular weight aromatic vinyl compound-conjugated
diene compound copolymer having an aromatic vinyl compound content of 5 to 80% by
mass, a vinyl bond content in a conjugated diene compound portion of 5 to 80% by
mass and a weight average molecular weight as measured through a gel permeation
chromatography and converted to polystyrene of 5,000 to 500,000 instead of a softening
agent such as aromatic oil or the like, and the loss tangent (tan &dgr;) of the
rubber composition can be further lowered while further improving the storage modulus
(G') by using the copolymer (B) having at least one functional group obtained by
modifying such a low-molecular weight aromatic vinyl compound-conjugated diene compound
copolymer.
The rubber component (A) of the rubber composition according
to the invention is composed of at least one of natural rubber (NR) and synthetic
diene-based rubbers. As the rubber component (A) may be used any of unmodified and
modified rubbers. As the synthetic diene-based rubber is preferable one synthesized
through emulsion polymerization or solution polymerization. As the synthetic diene-based
rubber are concretely mentioned polyisoprene rubber (IR), styrene-butadiene copolymer
rubber (SBR), polybutadiene rubber (BR), ethylene-propylene-diene rubber (EPDM),
chloroprene rubber (CR), halogenated butyl rubber, acrylonitrile-butadiene rubber
(NBR) and so on. Natural rubber, polyisoprene rubber, styrene-butadiene copolymer
rubber and polybutadiene rubber are preferable as the rubber component (A) and it
is more preferable that not less than 50% by mass of the rubber component (A) is
styrene-butadiene copolymer rubber. When not less than 50% by mass of the rubber
component (A) is styrene-butadiene copolymer rubber, the effects of improving the
storage modulus (G') and lowering the loss tangent (tan &dgr;) by compounding
the low-molecular weight aromatic vinyl compound-conjugated diene compound copolymer
(B) are remarkable. These rubber components may be used alone or in a blend of two
or more. Moreover, from a viewpoint of wear resistance and heat resistance of the
rubber composition, as the rubber component (A) is preferable one having a glass
transition point (Tg) of not lower than -60°C.
The rubber composition according to the invention comprises
2 to 60 parts by mass of the low-molecular weight aromatic vinyl compound-conjugated
diene compound copolymer (B) having an aromatic vinyl compound content of 5 to 80%
by mass, a vinyl bond content in a conjugated diene compound portion of 5 to 80%
by mass, a weight average molecular weight as measured with a gel permeation chromatography
and converted to polystyrene of 5,000 to 500,000 and at least one functional group
based on 100 parts by mass of the rubber component (A). When the amount of the low-molecular
weight aromatic vinyl compound-conjugated diene compound copolymer (B) compounded
is less than 2 parts by mass, the workability of the rubber composition is deteriorated,
while when it exceeds 60 parts by mass, the fracture characteristics of the vulcanized
rubber tend to be deteriorated.
The low-molecular weight aromatic vinyl compound-conjugated
diene compound copolymer (B) is required to have an aromatic vinyl compound content
of 5 to 80% by mass. When the aromatic vinyl compound content is less than 5% by
mass or exceeds 80% by mass, the improvement of the storage modulus (G') and the
lowering of the loss tangent (tan &dgr;) in the rubber composition cannot be sufficiently
and simultaneously established.
Also, the low-molecular weight aromatic vinyl compound-conjugated
diene compound copolymer (B) is required to have a vinyl bond content in a conjugated
diene compound portion of 5 to 80% by mass. When the vinyl bond content in the conjugated
diene compound portion is less than 5% by mass or exceeds 80% by mass, the improvement
of the storage modulus (G') and the lowering of the loss tangent (tan &dgr;) of
the rubber composition cannot be sufficiently and simultaneously established.
Furthermore, the low-molecular weight aromatic vinyl compound-conjugated
diene compound copolymer (B) has a weight average molecular weight as converted
to polystyrene of 5,000 to 500,000, preferably 20,000 to 400,000, more preferably
50,000 to 400,000. When the weight average molecular weight is less than 5,000,
the storage modulus (G') of the rubber composition is deteriorated and the loss
tangent (tan &dgr;) of the rubber composition tends to rise, while when it exceeds
500,000, the workability of the rubber composition is deteriorated. Moreover, the
low-molecular weight aromatic vinyl compound-conjugated diene compound copolymer
(B) preferably has a weight average molecular weight as measured through a gel permeation
chromatography before the introduction of the functional group and converted to
polystyrene of 5,000 to 200,000, more preferably 20,000 to 150,000, even more preferably
50,000 to 150,000. In this case, it is easy to improve the storage modulus (G'),
lower the loss tangent (tan &dgr;) and ensure the workability of the rubber composition
by making the weight average molecular weight after the introduction of the functional
group within a range of 5,000 to 500,000.
The low-molecular weight aromatic vinyl compound-conjugated
diene compound copolymer (B) can be obtained through (1) a method comprising copolymerizing
the aromatic vinyl compound and conjugated diene compound as the monomer with the
polymerization initiator to produce an aromatic vinyl compound-conjugated diene
compound copolymer having a polymerization active site and then modifying the polymerization
active site with various modifying agents, or (2) a method comprising copolymerizing
the aromatic vinyl compound and conjugated diene compound as the monomer with a
polymerization initiator having a functional group. The aromatic vinyl compound-conjugated
diene compound copolymer having the polymerization active site may be one produced
through an anionic polymerization or a coordination polymerization. As the aromatic
vinyl compound are mentioned styrene, p-methylstyrene, m-methylstyrene, p-tert-butyl
styrene, &agr;-methylstyrene, chloromethyl styrene, vinyl toluene and so on. Among
them, styrene is preferable. On the other hand, as the conjugated diene compound
are mentioned 1,3-butadiene, isoprene, 1,3-pentadiene, 2,3-dimethylbutadiene and
so on. Among them, 1,3-butadiene is preferable.
When the aromatic vinyl compound-conjugated diene compound
copolymer having the polymerization active site is produced through the anionic
polymerization, as the polymerization initiator is preferably used an organic alkaline
metal compound, and more preferably a lithium compound. As the lithium compound
are mentioned a hydrocarbyl lithium, a lithium amide compound and so on. When the
hydrocarbyl lithium is used as the polymerization initiator, the copolymer having
a hydrocarbyl group at a polymerization starting terminal and a polymerization active
site at another terminal can be obtained. On the other hand, when the lithium amide
compound is used as the polymerization initiator, the copolymer having a nitrogen-containing
functional group at a polymerization starting terminal and a polymerization active
site at another terminal can be obtained, which can be used as the low-molecular
weight copolymer (B) in the invention even if it is not modified with the modifying
agent. Moreover, the amount of the organic alkaline metal compound used as the polymerization
initiator is preferably within a range of 0.2 to 20 mmol per 100 g of the monomer.
As the hydrocarbyl lithium are mentioned ethyl lithium,
n-propyl lithium, isopropyl lithium, n-butyl lithium, sec-butyl lithium, tert-octyl
lithium, n-decyl lithium, phenyl lithium, 2-naphthyl lithium, 2-butyl-phenyl lithium,
4-phenyl-butyl lithium, cyclohexyl lithium, cyclopentyl lithium, a reaction product
of diisopropenylbenzene and butyl lithium and so on. Among them, alkyllithiums such
as ethyl lithium, n-propyl lithium, isopropyl lithium, n-butyl lithium, sec-butyl
lithium, tert-octyl lithium, n-decyl lithium and so on are preferable, and n-butyl
lithium is particularly preferable.
On the other hand, as the lithium amide compound are mentioned
lithium hexamethylene imide, lithium pyrrolidide, lithium piperidide, lithium heptamethylene
imide, lithium dodecamethylene imide, lithium dimethyl amide, lithium diethyl amide,
lithium dipropyl amide, lithium dibutyl amide, lithium dihexyl amide, lithium diheptyl
amide, lithium dioctyl amide, lithium di-2-ethylhexyl amide, lithium didecyl amide,
lithium-N-methyl piperazide, lithium ethyl propyl amide, lithium ethyl butyl amide,
lithium methyl butyl amide, lithium ethyl benzyl amide, lithium methyl phenethyl
amide and so on. Among them, cyclic lithium amide compounds such as lithium hexamethylene
imide, lithium pyrrolidide, lithium piperidide, lithium heptamethylene imide, lithium
dodecamethylene imide and so on are preferable, and lithium hexamethylene imide
and lithium pyrrolidide are particularly preferable.
The low-molecular weight aromatic vinyl compound-conjugated
diene compound copolymer (B) introduced with at least one nitrogen-containing functional
group selected from the group consisting of the substituted amino group represented
by the formula (I) and the cyclic amino group represented by the formula (II) can
be obtained by using a lithium amide compound represented by the formula: Li-AM
[wherein AM is the substituted amino group represented by the formula (I) or the
cyclic amino group represented by the formula (II)] as the lithium amide compound.
In the formula (I), R1 is an alkyl group having
a carbon number of 1-12, a cycloalkyl group or an aralkyl group and concretely includes
methyl group, ethyl group, butyl group, octyl group, cyclohexyl group, 3-phenyl-1-propyl
group, isobutyl group and so on. Moreover, R1s may be same or different.
In the formula (II), R2 is an alkylene group
having 3-16 methylene groups, a substituted alkylene group, an oxyalkylene group
or a N-alkylamino-alkylene group. At this moment, the substituted alkylene group
includes monosubstituted to octasubstituted alkylene groups and as a substituent
are mentioned a linear or branched alkyl group having a carbon number of 1-12, a
cycloalkyl group, a bicycloalkyl group, an aryl group and an aralkyl group. As R2
are concretely preferable trimethylene group, tetramethylene group, hexamethylene
group, oxydiethylene group, N-alkylazadiethylene group, dodecamethylene group, hexadecamethylene
group and the like.
The lithium amide compound may be previously prepared from
a secondary amine and the lithium compound and used for the polymerization reaction,
or may be produced in the polymerization system. As the secondary amine are mentioned
dimethyl amine, diethyl amine, dibutyl amine, dioctyl amine, dicyclohexyl amine,
diisobutyl amine and the like, as well as cyclic amines such as azacycloheptane
(i.e., hexamethylene imine), 2-(2-ethylhexyl) pyrrolidine, 3-(2-propyl) pyrrolidine,
3,5-bis(2-ethylhexyl) piperidine, 4-phenyl piperidine, 7-decyl-1-azacyclotridecane,
3,3-dimethyl-1-azacyclotetradecane, 4-dodecyl-1-azacyclooctane, 4-(2-phenylbutyl)-1-azacyclooctane,
3-ethyl-5-cyclohexyl-1-azacycloheptane, 4-hexyl-1-azacycloheptane, 9-isoamyl-1-azacycloheptadecane,
2-methyl-1-azacycloheptadec-9-ene, 3-isobutyl-1-azacyclododecane, 2-methyl-7-t-butyl-1-azacyclododecane,
5-nonyl-1-azacyclododecane, 8-(4'-methylphenyl)-5-pentyl-3-azabicyclo[5.4.0]undecane,
1-butyl-6-azabicyclo[3.2.1]octane, 8-ethyl-3-azabicyclo[3.2.1]octane, 1-propyl-3-azabicyclo[3.2.2]nonane,
3-(t-butyl)-7-azabicyclo[4.3.0]nonane, 1,5,5-trimethyl-3-azabicyclo[4.4.0]decane
and the like. On the other hand, as the lithium compound may be used the above-described
hydrocarbyl lithium.
The method for producing the aromatic vinyl compound-conjugated
diene compound copolymer through the anionic polymerization by using as the polymerization
initiator the organic alkaline metal compound or the like is not particularly limited.
For example, the copolymer can be produced by polymerizing a mixture of the conjugated
diene compound and aromatic vinyl compound in a hydrocarbon solvent inactive to
the polymerization reaction. As the hydrocarbon solvent inactive to the polymerization
reaction are mentioned propane, n-butane, isobutane, n-pentane, isopentane, n-hexane,
cyclohexane, propene, 1-butene, isobutene, trans-2-butene, cis-2-butene, 1-pentene,
2-pentene, 1-hexene, 2-hexene, benzene, toluene, xylene, ethylbenzene and so on.
They may be used alone or in a combination of two or more.
The anionic polymerization may be carried out in the presence
of a randomizer. The randomizer can control the microstructure of the conjugated
diene compound portion in the copolymer, and more concretely has an action that
the vinyl bond content of the conjugated diene compound portion in the copolymer
is controlled, the conjugated diene compound unit and aromatic vinyl compound unit
in the copolymer are randomized, or the like. As the randomizer are mentioned dimethoxybenzene,
tetrahydrofuran, dimethoxyethane, diethylene glycol dibutyl ether, diethylene glycol
dimethyl ether, bistetrahydrofuryl propane, triethylamine, pyridine, N-methylmorpholine,
N,N,N',N'-tetramethyl ethylenediamine, 1,2-dipiperidinoethane, potassium-t-amylate,
potassium-t-butoxide, sodium-t-amylate and so on. The amount of the randomizer used
is preferably within a range of 0.01 to 100 molar equivalent per 1 mol of the polymerization
initiator.
The anionic polymerization is preferably carried out through
solution polymerization. The concentration of the monomer in the polymerization
reaction solution is preferably within a range of 5 to 50% by mass, more preferably
10 to 30% by mass. Moreover, the content of the aromatic vinyl compound in the mixture
of the conjugated diene compound and aromatic vinyl compound is preferably within
a range of 5 to 80% by mass, and can be properly selected depending on the aromatic
vinyl compound content of the target copolymer (B). Also, the polymerization system
is not particularly limited and may be a batch system or a continuous system.
The polymerization temperature in the anionic polymerization
is preferably within a range of 0 to 150°C, more preferably 20 to 130°C.
Also, the polymerization may be carried out under a generating pressure, but it
is preferable to be usually conducted under a pressure enough to keep the monomers
used at substantially a liquid phase. When the polymerization reaction is carried
out under a pressure higher than the generating pressure, the reaction system is
preferable to be pressurized with an inert gas. Moreover, the starting materials
used in the polymerization such as the monomers, polymerization initiator, solvent
and the like are preferable to be used after the reaction obstructing substances
such as water, oxygen, carbon dioxide, protonic compound and the like are previously
removed.
On the other hand, when the aromatic vinyl compound-conjugated
diene compound copolymer having the polymerization active site is produced through
the coordination polymerization, as the polymerization initiator is preferably used
a rare-earth metal compound, more preferably a combination of the following ingredients
(a), (b) and (c).
The ingredient (a) used in the coordination polymerization
is selected from the rare-earth metal compound, a complex compound of the rare-earth
metal compound and a Lewis base, and so on. As the rare-earth metal compound are
mentioned carboxylate, alkoxide, &bgr;-diketone complex, phosphate, phosphite
and the like of the rare-earth element. As the Lewis base are mentioned acetylacetone,
tetrahydrofuran, pyridine, N,N-dimethylformamide, thiophene, diphenyl ether, triethylamine,
organophosphorus compound, monohydric or dihydric alcohol and so on. As the rare-earth
element of the rare-earth metal compound are preferable lanthanum, neodymium, praseodymium,
samarium and gadolinium. Among them, neodymium is particularly preferable. Also,
as the ingredient (a) are concretely mentioned neodymium tri-2-ethylhexanoate and
a complex compound with acetylacetone thereof, neodymium trineodecanoate and a complex
compound with acetylacetone thereof, neodymium tri-n-butoxide and so on. These ingredients
(a) may be used alone or in a combination of two or more.
The ingredient (b) used in the coordination polymerization
is selected from organoaluminum compounds. As the organoaluminum compound are concretely
mentioned a trihydrocarbyl aluminum represented by the formula: R3Al,
a hydrocarbyl aluminum hydride represented by the formula: R2AlH or RAlH2
(wherein R is independently a hydrocarbon group having a carbon number of 1-30),
a hydrocarbyl aluminoxane with a hydrocarbon group having a carbon number of 1-30
and so on. As the organoaluminum compound are concretely mentioned trialkyl aluminum,
dialkyl aluminum hydride, alkyl aluminum dihydride, alkyl aluminoxane and so on.
These compounds may be used alone or in a combination of two or more. Moreover,
as the ingredient (b) is preferably used a combination of the aluminoxane and another
organoaluminum compound.
The ingredient (c) used in the coordination polymerization
is selected from a hydrolyzable halogen-containing compound and a complex compound
with the Lewis base thereof; organohalogen compounds having a tertiary alkyl halide,
benzyl halide or allyl halide; ionic compounds composed of a non-coordinative anion
and a counter cation; and so on. As the ingredient (c) are concretely mentioned
alkylaluminum dichloride, dialkylaluminum chloride, silicon tetrachloride, tin tetrachloride,
a complex of zinc chloride and a Lewis base such as alcohol or the like, a complex
of magnesium chloride and a Lewis base such as alcohol or the like, benzyl chloride,
t-butyl chloride, benzyl bromide, t-butyl bromide, triphenyl carbonium tetrakis(pentafluorophenyl)borate
and so on. These ingredients (c) may be used alone or in a combination of two or
more.
The polymerization initiator may be previously prepared
by using the above-described ingredients (a), (b) and (c), and if necessary the
same conjugated diene compound and/or aromatic vinyl compound as the monomers for
the polymerization. Moreover, it may be used by supporting a part or whole of the
ingredient (a) or (c) on an inactive solid. The amount of each ingredient used may
be properly set, and the amount of the ingredient (a) is typically 0.001 to 0.5
mmol per 100g of the monomer. Also, a molar ratio of the ingredient (b) /ingredient
(a) is preferably 5 to 1000, and a molar ratio of the ingredient (c) / ingredient
(a) is preferably 0.5 to 10.
The polymerization temperature in the coordination polymerization
is preferably within a range of -80 to 150°C, more preferably -20 to 120°C.
As the solvent for the coordination polymerization may be used the hydrocarbon solvent
inactive to the reaction mentioned in the anionic polymerization, and the concentrations
of the monomers in the reaction solution are the same as in the case of the anionic
polymerization. Moreover, the reaction pressure in the coordination polymerization
is the same as in the case of the anionic polymerization, and the starting materials
used in the reaction are also preferable to be ones from which the reaction obstructing
substances such as water, oxygen, carbon dioxide, protonic compound and the like
are substantially removed.
When the polymerization active site of the copolymer having
the polymerization active site is modified with the modifying agent, as the modifying
agent are preferably used a nitrogen-containing compound, a silicon-containing compound
and a tin-containing compound. In this case, a nitrogen-containing functional group,
a silicon-containing functional group or a tin-containing functional group can be
introduced through a modification reaction.
The nitrogen-containing compound usable as the modifying
agent is preferable to have a substituted or unsubstituted amino group, amide group,
imino group, imidazole group, nitrile group or pyridyl group. The nitrogen-containing
compound suitable for the modifying agent includes isocyanate compounds such as
diphenylmethane diisocyanate, crude MDI, trimethylhexamethylene diisocyanate, tolylene
diisocyanate and so on, 4-(dimethylamino)benzophenone, 4-(diethylamino)benzophenone,
4-dimethylaminobenzylidene aniline, 4-dimethylaminobenzylidene butylamine, dimethylimidazolidinone,
N-methylpyrrolidone and the like.
Also, as the silicon-containing compound usable as the
modifying agent are preferable a hydrocarbyloxy silane compound represented by the
following formula (III):
[wherein A is a monovalent group having at least one functional group selected from
(thio)epoxy, (thio)isocyanate, (thio)ketone, (thio)aldehyde, imine, amide, isocyanuric
acid triester, (thio)carboxylic acid hydrocarbylester, a metal salt of (thio)carboxylic
acid, carboxylic anhydride, a halide of carboxylic acid, carbonic acid dihydrocarbylester,
cyclic tertiary amine, acyclic tertiary amine, nitrile, pyridine, sulfide and multi-sulfide;
R3 is a single bond or a bivalent inactive hydrocarbon group; R4
and R5 are independently a monovalent aliphatic hydrocarbon group having
a carbon number of 1-20 or a monovalent aromatic hydrocarbon group having a carbon
number of 6-18; n is an integer of 0-2; when plural OR5s are existent,
they may be same or different; and active proton and onium salt are not included
in the molecule] and a partial condensate thereof, as well as a hydrocarbyloxy silane
compound represented by the following formula (IV):
R6
p-Si-(OR7)4-p (IV)
(wherein R6 and R7 are independently a monovalent aliphatic
hydrocarbon group having a carbon number of 1-20 or a monovalent aromatic hydrocarbon
group having a carbon number of 6-18; p is an integer of 0-2; when plural OR7s
are existent, they may be same or different; and active proton and onium salt are
not included in the molecule) and a partial condensate thereof.
In the functional group of A of the formula (III), imine
includes ketimine, aldimine and amidine, and (thio)carboxylic acid ester includes
an ester of an unsaturated carboxylic acid such as acrylate, methacrylate or the
like, and acyclic tertiary amine includes N,N-disubstituted aromatic amine such
as N,N-disubstituted aniline or the like, and cyclic tertiary amine can include
(thio)ether as a part of a ring. As a metal of a metal salt of (thio)carboxylic
acid can be mentioned an alkali metal, an alkaline earth metal, Al, Sn, Zn and the
like.
As the bivalent inert hydrocarbon group in R3
is preferable an alkylene group having a carbon number of 1-20. The alkylene group
may be straight, branched or cyclic, but the straight chain is particularly preferable.
As the straight alkylene group are mentioned methylene group, ethylene group, trimethylene
group, tetramethylene group, pentamethylene group, hexamethylene group, octamethylene
group, decamethylene group, dodecamethylene group and the like.
As R4 and R5 are mentioned an alkyl
group having a carbon number of 1-20, an alkenyl group having a carbon number of
2-18, an aryl group having a carbon number of 6-18, an aralkyl group having a carbon
number of 7-18 and the like. In this case, the alkyl group and alkenyl group may
be straight, branched or cyclic, and include, for example, methyl group, ethyl group,
n-propyl group, isopropyl group, n-butyl group, isobutyl group, sec-butyl group,
tert-butyl group, pentyl group, hexyl group, octyl group, decyl group, dodecyl group,
cyclopentyl group, cyclohexyl group, vinyl group, propenyl group, allyl group, hexenyl
group, octenyl group, cyclopentenyl group, cyclohexenyl group and the like. Also,
the aryl group may have a substituent on the aromatic ring such as lower alkyl group
or the like, and includes, for example, phenyl group, tolyl group, xylyl group,
naphthyl group and the like. Further, the aralkyl group may have a substituent on
the aromatic ring such as lower alkyl group or the like, and includes, for example,
benzyl group, phenetyl group, naphthylmethyl group and the like.
In the formula (III), n is an integer of 0-2 and preferably
0. Moreover, it is required that active proton and onium salt are not included in
the molecule.
In the hydrocarbyloxy silane compound represented by the
formula (III), as the (thio)epoxy group-containing hydrocarbyloxysilane compound
may be mentioned, for example, 2-glycidoxyethyl trimethoxysilane, 2-glycidoxyethyl
triethoxysilane, (2-glycidoxyethyl)methyl dimethoxysilane, 3-glycidoxypropyl trimethoxysilane,
3-glycidoxypropyl triethoxysilane, (3-glycidoxypropyl)methyl dimethoxysilane, 2-(3,4-epoxycyclohexyl)ethyl
trimethoxysilane, 2-(3,4-epoxycyclohexyl)ethyl triethoxysilane, 2-(3,4-epoxycyclohexyl)ethyl
(methyl) dimethoxysilane and ones obtained by replacing the epoxy group in these
compounds with a thioepoxy group. Among them, 3-glycidoxypropyl trimethoxysilane
and 3-glycidoxypropyl triethoxysilane are particularly preferable.
As the imine group-containing hydrocarbyloxy silane compound
may be mentioned N-(1,3-dimethylbutylidene)-3-(triethoxysilyl)-1-propaneamine, N-(1-methylethylidene)-3-(triethoxysilyl)-1-propaneamine,
N-ethylidene-3-(triethoxysilyl)-1-propaneamine, N-(1-methylpropylidene)-3-(triethoxysilyl)-1-propaneamine,
N-(4-N,N-dimethylaminobenzylidene)-3-(triethoxysilyl)-1-propaneamine, N-(cyclohexylidene)-3-(triethoxysilyl)-1-propaneamine
as well as trimethoxysilyl compounds, methyldiethoxysilyl compounds, ethyldiethoxysilyl
compounds, methyldimethoxysilyl compounds, ethyldimethoxysilyl compounds and the
like corresponding to these triethoxysilyl compounds. Among them, N-(1-methylpropylidene)-3-(triethoxysilyl)-1-propaneamine
and N-(1,3-dimethylbutylidene)-3-(triethoxysilyl)-1-propaneamine are particularly
preferable.
As the imine(amidine) group-containing compound are mentioned
1-[3-(triethoxysilyl)propyl]-4,5-dihydroimidazole, 1-[3-(trimethoxysilyl)propyl]-4,5-dihydroimidazole,
N-(3-triethoxysilylpropyl)-4,5-dihydroimidazole, N-(3-isopropoxysilylpropyl)-4,5-dihydroimidazole,
N-(3-methyldiethoxysilylpropyl)-4,5-dihydroimidazole and the like. Among them, N-(3-triethoxysilylpropyl)-4,5-dihydroimidazole
is preferable.
As the carboxylic acid ester group-containing compound
are mentioned 3-methacryloyloxypropyl triethoxysilane, 3-methacryloyloxypropyl trimethoxysilane,
3-methacryloyloxypropyl methyldiethoxysilane, 3-methacryloyloxypropyl triisopropoxysilane
and the like. Among them, 3-methacryloyloxypropyl trimethoxysilane is preferable.
As the isocyanate group-containing compound are mentioned
3-isocyanatopropyl trimethoxysilane, 3-isocyanatopropyl triethoxysilane, 3-isocyanatopropyl
methyldiethoxysilane, 3-isocyanatopropyl triisopropoxysialne and the like. Among
them, 3-isocyanatopropyl triethoxysilane is preferable.
As the carboxylic anhydride-containing compound are mentioned
3-triethoxysilylpropyl succinic anhydride, 3-trimethoxysilylpropyl succinic anhydride,
3-methyldiethoxysilylpropyl succinic anhydride and the like. Among them, 3-triethoxysilylpropyl
succinic anhydride is preferable.
As the cyclic tertiary amine group-containing hydrocarbyloxysilane
compound are mentioned 3-(1-hexamethyleneimino)propyl(triethoxy) silane, 3-(1-hexamethyleneimino)propyl(trimethoxy)
silane, (1-hexamethyleneimino)methyl(trimethoxy) silane, (1-hexamethyleneimino)methyl(triethoxy)
silane, 2-(1-hexamethyleneimino)ethyl(triethoxy) silane, 2-(1-hexamethyleneimino)ethyl(trimethoxy)
silane, 3-(1-pyrrolidynyl)propyl(triethoxy) silane, 3-(1-pyrrolidynyl)propyl(trimethoxy)
silane, 3-(1-heptamethyleneimino)propyl(triethoxy) silane, 3-(1-dodecamethyleneimino)propyl(triethoxy)
silane, 3-(1-hexamethyleneimino)propyl(diethoxy) methylsilane, 3-(1-hexamethyleneimino)propyl(diethoxy)
ethylsilane, 3-[10-(triethoxysilyl)decyl]-4-oxazoline and the like. Among them,
3-(1-hexamethyleneimino)propyl(triethoxy) silane and (1-hexamethyleneimino)methyl(trimethoxy)
silane are preferable.
As the acyclic tertiary amine group-containing hydrocarbyloxysilane
compound are mentioned 3-dimethylaminopropyl(triethoxy) silane, 3-dimethylaminopropyl(trimethoxy)
silane, 3-diethylaminopropyl(triethoxy) silane, 3-diethylaminopropyl(trimethoxy)
silane, 2-dimethylaminoethyl(triethoxy) silane, 2-dimethylaminoethyl(trimethoxy)
silane, 3-dimethylaminopropyl(diethoxy) methylsilane, 3-dibutylaminopropyl(triethoxy)
silane and the like. Among them, 3-diethylaminopropyl(triethoxy) silane and 3-dimethylaminopropyl(triethoxy)
silane are preferable.
As the other hydrocarbyloxysilane compound are mentioned
2-(trimethoxysilylethyl) pyridine, 2-(triethoxysilylethyl) pyridine, 2-cyanoethyltriethoxy
silane and the like.
The hydrocarbyloxysilane compounds of the formula (III)
may be used alone or in a combination of two or more. Also, a partial condensate
of the hydrocarbyloxysilane compound may be used.
In the formula (IV), R6 and R7 are
the same as mentioned on R4 and R5 of the formula (III), respectively.
As the hydrocarbyloxysilane compound represented by the
formula (IV) are mentioned, for example, tetramethoxy silane, tetraethoxy silane,
tetra-n-propoxy silane, tetraisopropoxy silane, tetra-n-butoxy silane, tetraisobutoxy
silane, tetra-sec-butoxy silane, tetra-tert-butoxy silane, methyltrimethoxy silane,
methyltriethoxy silane, methyltripropoxy silane, methyltriisopropoxy silane, ethyltrimethoxy
silane, ethyltriethoxy silane, propyltriethoxy silane, butyltrimethoxy silane, phenyltrimethoxy
silane, phenyltriethoxy silane, dimethyldimethoxy silane, methylphenyldimethoxy
silane, vinyltrimethoxy silane, vinyltriethoxy silane, divinyldimethoxy silane,
divinyldiethoxy silane and the like. Among them, tetraethoxy silane is particularly
preferable.
The hydrocarbyloxysilane compounds of the formula (IV)
may be used alone or in a combination of two or more. Also, a partial condensate
of the hydrocarbyloxysialne compound may be used.
As the modifying agent is also preferable a coupling agent
represented by the following formula (V):
R8
aZXb (V)
[wherein R8 is independently selected from the group consisting of an
alkyl group having a carbon number of 1-20, a cycloalkyl group having a carbon number
of 3-20, an aryl group having a carbon number of 6-20 and an aralkyl group having
a carbon number of 7-20; Z is tin or silicon; X is independently chlorine or bromine;
and a is 0-3 and b is 1-4 provided that a + b = 4]. The cold flow resistance of
the copolymer (B) can be improved by modifying with the coupling agent of the formula
(V). The copolymer (B) obtained by modifying with the coupling agent of the formula
(V) has at least one of tin-carbon bond and silicon-carbon bond.
As R8 in the formula (V) are concretely mentioned
methyl group, ethyl group, n-butyl group, neophyl group, cyclohexyl group, n-octyl
group, 2-ethylhexyl group and the like. Moreover, as the coupling agent of the formula
(V) are concretely preferable SnCl4, R8SnCl3, R8
2SnCl2, R8
3SnCl, SiCl4, R8SiCl3, R8
2SiCl2, R8
3SiCl and the like, and SnCl4 and SiCl4 are particularly
preferable.
The modification reaction of the polymerization active
site with the above modifying agent is preferable to be carried out by a solution
reaction. In such a solution may be included monomers used in the polymerization.
Also, the reaction system of the modification reaction is not particularly limited
and may be a batch system or a continuous system. Further, the reaction temperature
of the modification reaction is not particularly limited as long as the reaction
proceeds, and the reaction temperature in the polymerization reaction may be adopted
as it is. The amount of the modifying agent used is preferably within a range of
0.25 to 3.0 mol, more preferably 0.5 to 1.5 mol per 1 mol of the polymerization
initiator used for producing the copolymer.
In the invention, the reaction solution containing the
copolymer (B) may be dried to separate the copolymer (B) and then the resulting
copolymer (B) may be compounded into the rubber component (A), or the reaction solution
containing the copolymer (B) may be mixed with a rubber cement of the rubber component
(A) at a solution state and then dried to obtain the mixture of the rubber component
(A) and the copolymer (B).
The rubber composition according to the invention is preferable
to further contain 30 to 90 parts by mass of a filler based on 100 parts by mass
of the rubber component (A). When the amount of the filler compounded is less than
30 parts by mass, the fracture characteristics and wear resistance of the vulcanized
rubber are insufficient, while when it exceeds 90 parts by mass, the workability
tends to be deteriorated. As the carbon black are preferable FEF, SRF, HAF, ISAF
and SAF grade carbon blacks, and HAF, ISAF and SAF grade carbon blacks are more
preferable. On the other hand, as the silica are preferable precipitated silica,
fumed silica and the like, and the precipitated silica is more preferable. These
reinforcing fillers may be used alone or in a combination of two or more.
The rubber composition according to the invention may further
contain a softening agent. As the softening agent are mentioned process oils such
as a paraffinic oil, a naphthenic oil, an aromatic oil and so on. The aromatic oil
is preferable in view of the fracture characteristics and wear resistance, and the
naphthenic oil and paraffinic oil are preferable in view of the low heat buildup
and low-temperature characteristics. The amount of the softening agent compounded
is not particularly limited, but the softening agent is preferably compounded so
that a total amount of the low-molecular weight copolymer (B) and the softening
agent compounded can be 2 to 80 parts by mass based on 100 parts by mass of the
rubber component (A). When the total amount of the low-molecular weight copolymer
(B) and the softening agent compounded exceeds 80 parts by mass, the fracture characteristics
of the vulcanized rubber tend to be deteriorated.
Into the rubber composition of the invention can be properly
compounded additives usually used in the rubber industry such as an antioxidant,
a silane coupling agent, a vulcanization accelerator, a vulcanization accelerating
aid, a vulcanizing agent and the like within a scope of not damaging the object
of the invention in addition to the above rubber component (A), the low-molecular
weight aromatic vinyl compound-conjugated diene compound copolymer (B), the filler
and the softening agent. As these additives can be preferably used commercially
available ones. The rubber composition can be produced by compounding the rubber
component (A) with the low-molecular weight copolymer (B), and, if necessary, the
properly selected additives and milling, warming, extruding and so on.
The pneumatic tire according to the invention is characterized
by using the above rubber composition in at least the ground-contacting part of
the tread portion. The tire using the rubber composition in at least the ground-contacting
part of the tread portion is excellent in the low fuel consumption and steering
stability. The pneumatic tire according to the invention is not particularly limited
as long as the above rubber composition is used in at least the ground-contacting
part of the tread portion, and can be produced by the usual method. Moreover, as
a gas filled into the tire can be used usual air or air having a regulated partial
oxygen pressure but also inert gases such as nitrogen, argon, helium and so on.
<EXAMPLES>
The following examples are given in illustration of the
invention and are not intended as limitations thereof.
<Production Examples 1-4 of Copolymers (B)>
To a pressure glass vessel of 800 mL dried and purged with
nitrogen are added 300 g of cyclohexane, 40 g of 1,3-butadiene, 13 g of styrene
and 0.90 mmol of ditetrahydrofuryl propane, and further added 0.90 mmol of n-butyl
lithium (n-BuLi), and then polymerization reaction is conducted at 50°C for
2 hours. The conversion is approximately 100%. Then, an amount shown in Table 1
of a modifying agent shown in Table 1 is immediately added to the polymerization
system and further modifying reaction is conducted at 50°C for 30 minutes.
Thereafter, 0.5 mL of a solution of 2,6-di-t-butyl-p-cresol (BHT) in isopropanol
(BHT concentration: 5% by mass) is added to the polymerization system to stop the
polymerization reaction and then dried according to a usual manner to obtain a copolymer
(B-1)-(B-4).
<Production Method of Copolymer (B-5)>
To a pressure glass vessel of 800 mL dried and purged with
nitrogen are added 300 g of cyclohexane, 40 g of 1,3-butadiene, 13 g of styrene
and 0.90 mmol of ditetrahydrofuryl propane, and further added 0.90 mmol of n-butyl
lithium (n-BuLi), and then polymerization reaction is conducted at 50°C for
2 hours. The conversion is approximately 100%. Thereafter, 0.5 mL of a solution
of 2,6-di-t-butyl-p-cresol (BHT) in isopropanol (BHT concentration: 5% by mass)
is added to the polymerization system to stop the polymerization reaction and then
dried according to a usual manner to obtain a copolymer (B-5).
<Production Methods of Copolymers (B-6) and (B-8)-(B-13)>
To a pressure glass vessel of 800 mL dried and purged with
nitrogen are added 300 g of cyclohexane, 40 g of 1,3-butadiene, 13 g of styrene
and 0.90 mmol of ditetrahydrofuryl propane, and further added 0.90 mmol of n-butyl
lithium (n-BuLi), and then polymerization reaction is conducted at 50°C for
2 hours. The conversion is approximately 100%. Then, an amount shown in Table 2
of a modifying agent shown in Table 2 is immediately added to the polymerization
system and further modifying reaction is conducted at 50°C for 30 minutes.
Thereafter, 0.5 mL of a solution of 2,6-di-t-butyl-p-cresol (BHT) in isopropanol
(BHT concentration: 5% by mass) is added to the polymerization system to stop the
polymerization reaction and then dried according to a usual manner to obtain a copolymer
(B-6), (B-8), (B-9), (B-10), (B-11), (B-12) or (B-13).
<Production Method of Copolymer (B-7)>
A copolymer (B-7) is obtained in the same manner as in
the copolymer (B-5) except that 0.90 mmol of lithium hexamethylene imide prepared
in situ [HMI-Li; a molar ratio of hexamethylene imine (HMI) / lithium (Li) = 0.9]
in terms of a lithium equivalent is used as the polymerization initiator instead
of n-butyl lithium (n-BuLi).
<Production Methods of Copolymers (B-14)-(B-15)>
Copolymers (B-14)-(B-15) are obtained in the same manner
as in the copolymers (B-6) and (B-8)-(B-13) except that 0.90 mmol of lithium hexamethylene
imide prepared in situ [HMI-Li; a molar ratio of hexamethylene imine (HMI) / lithium
(Li) = 0.9] in terms of a lithium equivalent is used as the polymerization initiator
instead of n-butyl lithium (n-BuLi).
The weight average molecular weight (Mw), microstructure
and bound styrene content of the copolymers (B-1)-(B-15) produced as described above
are measured according to the following methods. Results are shown in Tables 1 and
2.
(1) Weight average molecular weight (Mw)
The weight average molecular weight (Mw) of each polymer
as converted to polystyrene are measured through a gel permeation chromatography
[GPC: HLC-8020 manufactured by TOSOH, column: GMH-XL (two series columns) manufactured
by TOSOH, detector: differential refractometer (RI)] as a standard of monodisperse
polystyrene.
(2) Microstructure and Bound styrene content
The microstructure of the polymer is determined by an infrared
method (Morello method) and the bound styrene content of the polymer is determined
from an integral ratio of 1H-NMR spectrum.
Table 1
Copolymer (B-1)
Copolymer (B-2)
Copolymer (B-3)
Copolymer (B-4)
Copolymer (B-5)
Modifying agent
Kind
SnCl4
SiCl4
TEOS *1
S340 *2
not modified
Used amount (mmol)
0.20
0.20
0.90
0.90
Bound styrene content
(mass%)
25
25
25
25
25
Vinyl bond content
(%)
65
65
65
65
65
Weight average
molecular weight (Mw)
243,000
260,000
134,000
142,000
80,000
*1 Tetraethoxy silane.
*2 N-(1,3-dimethylbutylidene)-3-(triethoxysilyl)-1-propaneamine.
Table 2
Copolymer (B-5)
Copolymer (B-6)
Copolymer (B-7)
Copolymer (B-8)
Copolymer (B-9)
Copolymer (B-10)
Copolymer (B-11)
Copolymer (B-12)
Copolymer (B-13)
Copolymer (B-14)
Copolymer (B-15)
Polymerization initiator
Kind
n-BuLi
n-BuLi
HMI-Li
n-BuLi
n-BuLi
n-BuLi
n-BuLi
n-BuLi
n-BuLi
HMI-Li
HMI-Li
Used amount (mmol)
0.9
0.9
0.9
0.9
0.9
0.9
0.9
0.9
0.9
0.9
0.9
Modifying agent
Kind
none
TTC *3
none
MDI *4
DEAB *5
DMI *6
NMP *7
DMABA *8
DMABB *9
DMI *6
MDI *4
Used amount (mmol)
-
0.9
-
0.9
0.9
0.9
0.9
0.9
0.9
0.9
0.9
Bound styrene content
(mass%)
25
25
25
25
25
25
25
25
25
25
25
Vinyl bond content
(%)
65
65
65
65
65
65
65
65
65
65
65
Weight average
molecular weight (Mw)
8 × 104
24 × 104
8 × 104
16 × 104
8 × 104
8 × 104
8 × 104
8 × 104
8 × 104
8 × 104
8 × 104
Glass transition
point (°C)
-25
-25
-25
-25
-25
-25
-25
-25
-25
-25
-25
*3 Tin tetrachloride.
*4 Crude MDI, MR400 manufactured by Nippon Polyurethane Industry Co., Ltd.
*5 N,N'-diethylamino benzophenone.
*6 Dimethylimidazolidinone.
*7 N-methylpyrrolidone.
*8 4-dimethylaminobenzylidene aniline.
*9 4-dimethylaminobenzylidene butylamine.
Then, a rubber composition having a compounding recipe
as shown in Table 3 or 4 is prepared by using the copolymers (B-1)-(B-15) or aromatic
oil, and further vulcanized at 160°C for 15 minutes to obtain a vulcanized
rubber, and the storage modulus (G') and loss tangent (tan &dgr;) of the thus
vulcanized rubber are measured according to the following methods. Results are shown
in Tables 5-8.
(3) Storage modulus (G') and Loss tangent (tan &dgr;)
The storage modulus (G') and loss tangent (tan &dgr;)
are measured at a temperature of 50°C, a frequency of 15 Hz and a strain of
5% by using a viscoelasticity measuring device manufactured by RHEOMETRICS Corporation,
and are shown by an index on the basis that the storage modulus (G') and loss tangent
(tan &dgr;) of the rubber composition using the aromatic oil in each Table (i.e.,
the rubber composition of Comparative Example 1 in Table 5, the rubber composition
of Comparative Example 3 in Table 6, the rubber composition of Comparative Example
5 in Table 7 and the rubber composition of Comparative Example 7 in Table 8) are
respectively 100. As to the storage modulus (G'), the larger the index value, the
higher the storage modulus. On the other hand, as to the loss tangent (tan &dgr;),
the smaller the index value, the more excellent the low heat buildup.
Table 3
(parts by mass)
Formulation A
SBR *10
100
Carbon black *11
27
Silica *12
27
Silane coupling agent *13
2.5
Aromatic oil or Copolymer (B) *14
15
Stearic acid
2
Antioxidant 6C *15
1
Zinc white
3
Vulcanization accelerator DPG *16
0.8
Vulcanization accelerator DM *17
1
Vulcanization accelerator NS *18
1
Sulfur
1.5
*10 "#1500" manufactured by
JSR Corporation or S-SBR synthesized according to the following method. The kind
of SBR used is shown in Tables 5-6.
(Synthesis Method of S-SBR)
A cyclohexane solution of butadiene (16%) and a cyclohexane
solution of styrene (21 %) are charged into a pressure glass vessel of 800 mL dried
and purged with nitrogen so as to be 40 g of butadiene monomer and 10g of styrene
monomer, and 0.12 mmol of 2,2-ditetrahydrofuryl propane is charged and 0.24 mmol
of n-butyl lithium (BuLi) is added thereto, and then polymerization is conducted
in a warmed water bath at 50°C for 1.5 hours. The conversion is approximately
100%. Thereafter, 0.5 mL of a solution containing 5% by weight of 2,6-di-t-butyl-p-cresol
(BHT) in isopropanol is added to the polymerization system to stop the reaction.
Then, it is dried according to a usual manner to obtain S-SBR. The resulting S-SBR
has a bound styrene content of 25% by mass and a vinyl bond content of 60%.
- *11 Seast KH (trade mark, N339) manufactured by Tokai Carbon Co., Ltd.
- *12 Nipsil AQ (trade mark) manufactured by Nippon Silica Industrial Co., Ltd.
- * 13 Si 69 (trade mark) manufactured by Degussa Corporation, bis(3-triethoxysilylpropyl)
tetrasulfide.
- *14 Aromatic oil or the kind of the copolymers (B-1)-(B-5) used is shown in
Tables 5-6.
- *15 N-(1,3-dimethylbutyl)-N'-phenyl-p-phenylenediamine.
- *16 Diphenyl guanidine.
- *17 Dibenzothiazyl disulfide.
- *18 N-t-butyl-2-benzothiazyl sulfenamide.
Table 4
(parts by mass)
Formulation B
Formulation C
SBR *19
100
100
Carbon black *20
70
-
Silica *12
-
70
Aromatic oil or Liquid SBR *21
30
30
Stearic acid
2
2
Antioxidant * 15
1
1
Silane coupling agent *13
-
7
Zinc white
2.5
2.5
Vulcanization accelerator DM *17
0.5
1
Vulcanization accelerator DPG *16
0.3
1
Vulcanization accelerator NS *18
0.5
1
Sulfur
1.5
1.5
*12, *13, *15, *16, *17 and
*18 are the same meaning as in Table 3.
*19 "#1500" manufactured by JSR Corporation.
*20 ISAF, a nitrogen absorption specific surface area (N2SA) = 111 m2/g.
*21 Aromatic oil or the kind of the liquid SBR [copolymers (B-5)-(B-15)] used is
shown in Tables 7-8.
Table 5
The compounding recipe
of the rubber composition is the formulation A. "#1500" manufactured by JSR Corporation
is used as SBR (*10).
Comparative Example 1
Comparative Example 2
Example 1
Example 2
Example 3
Example 4
Aromatic oil or the kind of the copolymer (B) used
Aromatic oil Aromatic oil
Copolymer (B-5)
Copolymer (B-1)
Copolymer (B-2)
Copolymer (B-3)
Copolymer (B-4)
Storage modulus (G) [index]
100
115
130
128
125
122
Loss tangent (tan &dgr;) [index]
100
93
88
90
83
80
Table 6
The compounding recipe
of the rubber composition is the formulation A. The synthesized S-SBR is used as
SBR (*10).
Comparative Examples 3
Comparative Example 4
Example 5
Example 6
Example 7
Example 8
Aromatic oil or the kind of the copolymer (B) used
Aromatic oil
Copolymer (B-5)
Copolymer (B-1)
Copolymer (B-2)
Copolymer (B-3)
Copolymer (B-4)
Storage modulus (G) [index]
100
112
127
125
121
120
Loss tangent (tan &dgr;)[index]
100
92
85
88
80
78
As seen from Tables 5 and 6, the rubber compositions in
Examples using the copolymers (B-1)-(B-4) having at least one functional group instead
of the aromatic oil have a highly improved storage modulus (G') and a considerably
lowered loss tangent (tan &dgr;) as compared with the rubber compositions in Comparative
Examples 1 and 3 using the aromatic oil. Also, the rubber compositions in Comparative
Examples 2 and 4 using the unmodified copolymer (B-5) have a higher storage modulus
(G') and a lower loss tangent (tan &dgr;) than the rubber compositions in Comparative
Examples 1 and 3 using the aromatic oil, but have a lower storage modulus (G') and
a higher loss tangent (tan &dgr;) than the rubber compositions in Examples.
Table 7
The compounding recipe
of the rubber composition is the formulation B (containing carbon black).
Aromatic oil or the kind of the copolymer (B)
used
Storage modulus (G') [index]
Loss tangent (tan &dgr;) [index]
Comparative Example 5
Aromatic oil
100
100
Comparative Example 6
Copolymer (B-5)
120
93
Example 9
Copolymer (B-6)
135
86
Example 10
Copolymer (B-7)
137
88
Example 11
Copolymer (B-8)
136
84
Example 12
Copolymer (B-9)
134
88
Example 13
Copolymer (B-10)
140
82
Example 14
Copolymer (B-11)
136
89
Example 15
Copolymer (B-12)
133
87
Example 16
Copolymer (B-13)
130
90
Example 17
Copolymer (B-14)
140
78
Example 18
Copolymer (B-15)
139
80
Table 8
The compounding recipe
of the rubber composition is the formulation C (containing silica).
Aromatic oil or the kind of the copolymer (B)
used
Storage modulus (G') [index]
Loss tangent (tan &dgr;) [index]
Comparative Example 7
Aromatic oil
100
100
Comparative Example 8
Copolymer (B-5)
112
94
Example 19
Copolymer (B-6)
113
94
Example 20
Copolymer (B-7)
118
90
Example 21
Copolymer (B-8)
117
91
Example 22
Copolymer (B-9)
120
87
Example 23
Copolymer (B-10)
122
85
Example 24
Copolymer (B-11)
120
89
Example 25
Copolymer (B-12)
116
90
Example 26
Copolymer (B-13)
115
91
Example 27
Copolymer (B-14)
125
87
Example 28
Copolymer (B-15)
123
86
As seen from Tables 7 and 8, the rubber compositions in
Examples 10-18 and 20-28 using the copolymers (B-7)-(B-15) having one or more nitrogen-containing
functional group instead of the aromatic oil have a highly improved storage modulus
(G') and a considerably lowered loss tangent (tan &dgr;) as compared with the
rubber compositions in Comparative Examples 5 and 7 using the aromatic oil.
Also, the rubber compositions in Comparative Examples 6
and 8 using the unmodified copolymer (B-5) have a higher storage modulus (G') and
a lower loss tangent (tan &dgr;) than the rubber compositions in Comparative Examples
5 and 7 using the aromatic oil, but have a lower storage modulus (G') and a higher
loss tangent (tan &dgr;) than the rubber compositions in Examples.
Moreover, the rubber compositions in Examples 9 and 19
using the copolymer (B-6) obtained by modifying with tin tetrachloride have a low
loss tangent (tan &dgr;) in the formulation B using the carbon black as a filler,
but have a high loss tangent (tan &dgr;) in the formulation C using the silica
as a filler and have a lower storage modulus (G') and a higher loss tangent (tan
&dgr;) than the rubber compositions in Examples 10-18 and 20-28.