TECHNICAL FIELD
This invention relates to a rubber composition and a tire
using the rubber composition, and more particularly to a rubber composition having
a high filler dispersibility, excellent workability, fracture characteristics and
wear resistance, a low heat buildup and a high storage modulus (G').
BACKGROUND ART
Lately, it is strongly demanded to reduce a fuel consumption
of an automobile in connection with a worldwide effluent control of carbon dioxide
associated with a growing interest in environmental problems. In order to cope with
such a demand, it is demanded to reduce a rolling resistance as a tire performance.
As a means for reducing the rolling resistance of the tire, there has hitherto been
examined a method of optimizing the tire structure, but it is most generally attempted
to use a rubber composition having a low heat buildup as a rubber composition applied
to the tire at the present.
As a means for obtaining such a rubber composition having
a low heat buildup, there are considered the decrease in an amount of a filler such
as carbon black, silica or the like, the use of carbon black having a large particle
size and the like. In any cases, however, it can not be avoided to deteriorate the
reinforcing property, wear resistance and grip performance on a wet road surface
of the rubber composition.
As another means for obtaining the rubber composition having
the low heat buildup, there are developed many techniques of improving the dispersibility
of the filler in the rubber composition. Among them is most effective a method wherein
a polymerization active site of a conjugated diene-based polymer obtained through
an anionic polymerization with an alkyl lithium is modified by a functional group
interactive with a filler.
For example, there are known a method wherein carbon black
is used as a filler and a modified conjugated diene-based polymer formed by modifying
a polymerization active site with a tin compound is used as a rubber component (see
JP-B-H05-87530
), a method wherein carbon black is used as a filler and a modified conjugated
diene-based polymer formed by modifying both polymerization active terminals with
a tin compound is used as a rubber component (see
JP-A-H06-49279
), a method wherein carbon black is used as a filler and a modified conjugated
diene-based polymer formed by introducing an amino group into a polymerization active
terminal is used as a rubber component (e.g. see
JP-A-S62-207342
,
JP-A-H06-199923
,
JP-A-H08-231658
and
JP-A-H08-225604
) and so on.
DISCLOSURE OF THE INVENTION
However, when the modified conjugated diene-based polymer
is used as a rubber component, if a large amount of a softening agent, particularly
aromatic oil is compounded, the effect of improving the dispersibility of the filler
is not sufficiently developed and there is a problem that the workability, low heat
buildup, fracture characteristics and wear resistance of the rubber composition
cannot be sufficiently improved. Also, when the modified conjugated diene-based
polymer is used as a rubber component of the rubber composition, there is a problem
of deteriorating the storage modulus (G') of the rubber composition.
It is, therefore, an object of the invention to solve the
above-mentioned problems of the conventional techniques and to provide a rubber
composition having excellent workability, fracture characteristics and wear resistance
and a low heat buildup and a high storage modulus (G'), wherein the modified conjugated
diene-based polymer is used as a rubber component and a specified substance being
less in an ingredient obstructing the effect of improving the dispersibility of
the filler and capable of suppressing the deterioration of the storage modulus (G')
of the rubber composition is compounded instead of the softening agent such as aromatic
oil or the like. Also, it is anther object of the invention to provide a tire using
such a rubber composition.
The inventors have made various studies in order to achieve
the above objects and discovered that in the rubber composition using the modified
conjugated diene-based polymer as the rubber component, the effect of improving
the dispersibility of the filler through the modified conjugated diene-based polymer
can be sufficiently developed to sufficiently suppress the deterioration of the
storage modulus (G') of the rubber composition while highly improving the workability,
fracture characteristics, wear resistance and low heat buildup of the rubber composition
by using a liquid low-molecular weight aromatic vinyl compound-conjugated diene
compound copolymer instead of the softening agent such as aromatic oil or the like,
and as a result the invention has been accomplished.
That is, the rubber composition according to the invention
comprises not less than 20 parts by mass of a reinforcing filler (B) and 5 to 60
parts by mass of a low-molecular weight aromatic vinyl compound-conjugated diene
compound copolymer (C) having an aromatic vinyl compound content of 5 to 80% by
mass and a vinyl bond content in a conjugated diene compound portion of 10 to 80%
by mass and a weight average molecular weight as measured with a gel permeation
chromatography and converted to polystyrene of 5,000 to 300,000 based on 100 parts
by mass of a rubber component (A) containing not less than 10% by mass of a modified
conjugated diene-based polymer having at least one functional group.
In the rubber composition according to the invention, as
the aromatic vinyl compound in the copolymer (C) is preferable styrene, and as the
conjugated diene compound in the copolymer (C) is preferable butadiene, and as the
copolymer (C) is preferable a solution-polymerized styrene-butadiene copolymer rubber.
Moreover, the copolymer (C) preferably has a weight average molecular weight of
20,000 to 200,000, more preferably 50,000 to 150,000.
In a preferable embodiment of the rubber composition according
to the invention, the functional group of the modified conjugated diene-based polymer
has an affinity for the reinforcing filler (B).
In another preferable embodiment of the rubber composition
according to the invention, the reinforcing filler (B) is carbon black and/or silica.
In the rubber composition according to the invention, the amount of carbon black
compounded is preferably not less than 50 parts by mass based on 100 parts by mass
of the rubber component (A). Also, in the rubber composition according to the invention,
the amount of silica compounded is preferably not less than 50 parts by mass based
on 100 parts by mass of the rubber component (A).
In the other preferable embodiment of the rubber composition
according to the invention, the amount of the low-molecular weight aromatic vinyl
compound-conjugated diene compound copolymer (C) compounded is not less than 20
parts by mass based on 100 parts by mass of the rubber component (A).
In a further preferable embodiment of the rubber composition
according to the invention, the modified conjugated diene-based polymer is a copolymer
of 1,3-butadiene and an aromatic vinyl compound or a homopolymer of 1,3-butadiene.
Moreover, as the aromatic vinyl compound is preferable styrene.
In another preferable embodiment of the rubber composition
according to the invention, the modified conjugated diene-based polymer has a glass
transition point (Tg) of not higher than 0°C.
In the other preferable embodiment of the rubber composition
according to the invention, the modified conjugated diene-based polymer is formed
by the polymerization using an organic alkaline metal compound or a rare-earth metal
compound. Moreover, as the organic alkaline metal compound is preferable an alkyl
lithium.
In a further preferable embodiment of the rubber composition
according to the invention, the functional group of the modified conjugated diene-based
polymer is a nitrogen-containing functional group. Moreover, as the nitrogen-containing
functional group are preferable substituted and non-substituted amino groups, amide
group, imino group, imidazole group, nitrile group and pyridyl group. Also, the
nitrogen-containing functional group is preferable to be selected from the group
consisting of a substituted amino group represented by the following formula (I):
[wherein R1 is independently an alkyl group having a carbon number of
1-12, a cycloalkyl group or an aralkyl group] and a cyclic amino group represented
by the following formula (II):
[wherein R2 is an alkylene group having 3-16 methylene groups, a substituted
alkylene group, an oxyalkylene group or a N-alkylamino-alkylene group].
In another preferable embodiment of the rubber composition
according to the invention, the modified conjugated diene-based polymer is obtained
by reacting an active terminal of a conjugated diene-based polymer having the active
terminal with at least one selected from the group consisting of a hydrocarbyloxy
silane compound represented by the following formula (III):
[wherein A1 is a monovalent group having at least one functional group
selected from (thio)epoxy, (thio)isocyanate, (thio)ketone, (thio)aldehyde, imine,
amide, isocyanuric acid triester, (thio)carboxylic acid hydrocarbylester, a metal
salt of (thio)carboxylic acid, carboxylic anhydride, a halide of carboxylic acid
and carbonic acid dihydrocarbylester; R3 and R4 are independently
a monovalent aliphatic hydrocarbon group having a carbon number of 1-20 or a monovalent
aromatic hydrocarbon group having a carbon number of 6-18; R5 is a single
bond or a bivalent inactive hydrocarbon group having a carbon number of 1-20; n
is an integer of 1-3; when plural OR3s are existent, they may be same
or different; and active proton and onium salt are not included in the molecule]
and a hydrocarbyloxy silane compound represented by the following formula (IV):
R6
p-Si-(OR7)4-p (IV)
[wherein R6 and R7 are independently a monovalent aliphatic
hydrocarbon group having a carbon number of 1-20 or a monovalent aromatic hydrocarbon
group having a carbon number of 6-18; p is an integer of 0-2; when plural OR7s
are existent, they may be same or different; and active proton and onium salt are
not included in the molecule].
In the other preferable embodiment of the rubber composition
according to the invention, the modified conjugated diene-based polymer has at least
one tin-carbon bond or silicon-carbon bond derived from a coupling agent represented
by the following formula (V):
R8
aZXb (V)
[wherein R8 is independently selected from the group consisting of an
alkyl group having a carbon number of 1-20, a cycloalkyl group having a carbon number
of 3-20, an aryl group having a carbon number of 6-20 and an aralkyl group having
a carbon number of 7-20; Z is tin or silicon; X is independently chlorine or bromine;
and a is 0-3 and b is 1-4 provided that a + b = 4].
In a still further preferable embodiment of the rubber
composition according to the invention, the rubber component (A) contains natural
rubber and/or polyisoprene rubber.
Also, the tire according to the invention is characterized
by using the above rubber composition.
According to the invention, there can be provided a rubber
composition having a high dispersibility of a reinforcing filler (B) and excellent
workability, fracture characteristics and wear resistance, a low heat buildup and
a high storage modulus (G') by using a modified conjugated diene-based polymer as
a rubber component (A) and a liquid low-molecular weight aromatic vinyl compound-conjugated
diene compound copolymer (C) instead of a softening agent such as aromatic oil or
the like. Also, there can be provided a tire using such a rubber composition.
BEST MODE FOR CARRYING OUT THE INVENTION
The invention will be described in detail below. The rubber
composition according to the invention comprises not less than 20 parts by mass
of a reinforcing filler (B) and 5 to 60 parts by mass of a low-molecular weight
aromatic vinyl compound-conjugated diene compound copolymer (C) having an aromatic
vinyl compound content of 5 to 80% by mass and a vinyl bond content in a conjugated
diene compound portion of 10 to 80% by mass and a weight average molecular weight
as measured with a gel permeation chromatography and converted to polystyrene of
5,000 to 300,000 based on 100 parts by mass of a rubber component (A) containing
not less than 10% by mass of a modified conjugated diene-based polymer having at
least one functional group.
Since the softening agent conventionally used such as an
aromatic oil or the like is relatively high in the polarity, it has a high affinity
for the modified conjugated diene-based polymer having the functional group. Therefore,
the modified conjugated diene-based polymer is trapped by the softening agent such
as the aromatic oil or the like during the milling of the rubber composition, whereby
the effect of improving the dispersibility of the reinforcing filler (B) is diminished.
On the contrary, the low-molecular weight aromatic vinyl compound-conjugated diene
compound copolymer (C) used in the invention does not trap the modified conjugated
diene-based polymer during the milling, so that the effect of improving the dispersibility
of the reinforcing filler (B) through the modified conjugated diene-based polymer
can be sufficiently developed, and hence the workability, fracture characteristics,
wear resistance and low heat buildup of the rubber composition can be sufficiently
improved. Moreover, when the modified conjugated diene-based polymer is used, there
is a problem that the storage modulus (G') of the rubber composition is generally
deteriorated, but surprisingly when the low-molecular weight aromatic vinyl compound-conjugated
diene compound copolymer (C) is used together with the modified conjugated diene-based
polymer, the deterioration of the storage modulus (G') of the rubber composition
can be suppressed.
The rubber component (A) in the rubber composition according
to the invention contains not less than 10% by mass of the modified conjugated diene-based
polymer having at least one functional group. The modified conjugated diene-based
polymer is not particularly limited as long as it has one ore more functional group.
As the functional group is preferable a functional group having an affinity for
the reinforcing filler (B), and a nitrogen-containing functional group, a silicon-containing
functional group and a tin-containing functional group are more preferable. When
the functional group of the modified conjugated diene-based polymer has the affinity
for the reinforcing filler (B), the dispersibility of the reinforcing filler (B)
in the rubber composition is improved and the workability, fracture characteristics,
wear resistance and low heat buildup of the rubber composition are surely improved.
As the modified conjugated diene-based polymer is preferable, for example, one formed
by modifying an active terminal of a conjugated diene-based polymer having the active
terminal with a modifying agent. The conjugated diene-based polymer is not particularly
limited as long as it has the active terminal, and may include one formed through
an anionic polymerization or a coordination polymerization. Also, as the conjugated
diene-based polymer are preferable a copolymer of a conjugated diene compound and
an aromatic vinyl compound and a homopolymer of a conjugated diene compound, and
a copolymer of 1,3-butadiene and an aromatic vinyl compound and a homopolymer of
1,3-butadiene are particularly preferable.
The conjugated diene compound as a monomer includes 1,3-butadiene,
isoprene, 1,3-pentadiene, 2,3-dimethylbutadiene, 2-phenyl-1,3-butadiene, 1,3-hexadiene
and so on. Among them, 1,3-butadiene is particularly preferable. These conjugated
diene compounds may be used alone or in a combination of two or more. On the other
hand, the aromatic vinyl compound as a monomer includes styrene, &agr;-methylstyrene,
1-vinylnaphthalene, 3-vinyltoluene, ethylvinylbenzene, divinylbenzene, 4-cyclohexylstyrene,
2,4,6-trimethylstyrene and so on. Among them, styrene is preferable. These aromatic
vinyl compounds may be used alone or in a combination of two or more.
When the conjugated diene-based polymer having the active
terminal is produced through the anionic polymerization, as a polymerization initiator
is preferably used an organic alkaline metal compound, and more preferably a lithium
compound. As the lithium compound are mentioned a hydrocarbyl lithium, a lithium
amide compound and so on. When the hydrocarbyl lithium is used as the polymerization
initiator, there is obtained a conjugated diene-based polymer having a hydrocarbyl
group at a polymerization starting terminal and a polymerization active site at
another terminal. On the other hand, when the lithium amide compound is used as
the polymerization initiator, there is obtained a conjugated diene-based polymer
having a nitrogen-containing functional group at a polymerization starting terminal
and a polymerization active site at another terminal, which can be used as the modified
conjugated diene-based polymer in the invention even without being modified with
the modifying agent. Moreover, the amount of the lithium compound used as the polymerization
initiator is preferably within a range of 0.2 to 20 mmol per 100 g of the monomer.
As the hydrocarbyl lithium are mentioned ethyl lithium,
n-propyl lithium, isopropyl lithium, n-butyl lithium, sec-butyl lithium, tert-octyl
lithium, n-decyl lithium, phenyl lithium, 2-naphthyl lithium, 2-butyl-phenyl lithium,
4-phenyl-butyl lithium, cyclohexyl lithium, cyclopentyl lithium, a reaction product
of diisopropenylbenzene and butyl lithium and so on. Among them, alkyl lithiums
such as ethyl lithium, n-propyl lithium, isopropyl lithium, n-butyl lithium, sec-butyl
lithium, tert-octyl lithium, n-decyl lithium and so on are preferable, and n-butyl
lithium is particularly preferable.
On the other hand, as the lithium amide compound are mentioned
lithium hexamethylene imide, lithium pyrrolidide, lithium piperidide, lithium heptamethylene
imide, lithium dodecamethylene imide, lithium dimethyl amide, lithium diethyl amide,
lithium dipropyl amide, lithium dibutyl amide, lithium dihexyl amide, lithium diheptyl
amide, lithium dioctyl amide, lithium di-2-ethylhexyl amide, lithium didecyl amide,
lithium-N-methyl piperazide, lithium ethyl propyl amide, lithium ethyl butyl amide,
lithium methyl butyl amide, lithium ethyl benzyl amide, lithium methyl phenethyl
amide and so on.
The modified conjugated diene-based polymer introduced
with at least one nitrogen-containing functional group selected from the group consisting
of the substituted amino group represented by the formula (I) and the cyclic amino
group represented by the formula (II) can be obtained by using a lithium amide compound
represented by the formula: Li-AM [wherein AM is the substituted amino group represented
by the formula (I) or the cyclic amino group represented by the formula (II)] as
the lithium amide compound.
In the formula (I), R1 is an alkyl group having
a carbon number of 1-12, a cycloalkyl group or an aralkyl group, and concretely
includes methyl group; ethyl group, butyl group, octyl group, cyclohexyl group,
3-phenyl-1-propyl group, isobutyl group and so on.
Moreover, R1s may be same or different.
In the formula (II), R2 is an alkylene group
having 3-16 methylene groups, a substituted alkylene group, an oxyalkylene group
or a N-alkylamino-alkylene group. At this moment, the substituted alkylene group
includes monosubstituted to octasubstituted alkylene groups. As a substituent are
mentioned a linear or branched alkyl group having a carbon number of 1-12, a cycloalkyl
group, a bicycloalkyl group, an aryl group and an aralkyl group. As R2
are concretely preferable trimethylene group, tetramethylene group, hexamethylene
group, oxydiethylene group, N-alkylazadiethylene group, dodecamethylene group, hexadecamethylene
group and the like.
The lithium amide compound may be previously prepared from
a secondary amine and a lithium compound and used for the polymerization reaction,
or may be produced in the polymerization system. As the secondary amine are mentioned
dimethyl amine, diethyl amine, dibutyl amine, dioctyl amine, dicyclohexyl amine,
diisobutyl amine and the like, as well as cyclic amines such as azacycloheptane
(i.e., hexamethylene imine), 2-(2-ethylhexyl) pyrrolidine, 3-(2-propyl) pyrrolidine,
3,5-bis(2-ethylhexyl) piperidine, 4-phenyl piperidine, 7-decyl-1-azacyclotridecane,
3,3-dimethyl-1-azacyclotetradecane, 4-dodecyl-1-azacyclooctane, 4-(2-phenylbutyl)-1-azacyclooctane,
3-ethyl-5-cyclohexyl-1-azacycloheptane, 4-hexyl-1-azacycloheptane, 9-isoamyl-1-azacycloheptadecane,
2-methyl-1-azacycloheptadec-9-ene, 3-isobutyl-1-azacyclododecane, 2-methyl-7-t-butyl-1-azacyclododecane,
5-nonyl-1-azacyclododecane, 8-(4'-methylphenyl)-5-pentyl-3-azabicyclo[5.4.0]undecane,
1-butyl-6-azabicyclo[3.2.1]octane, 8-ethyl-3-azabicyclo[3.2.1]octane, 1-propyl-3-azabicyclo[3.2.2]nonane,
3-(t-butyl)-7-azabicyclo[4.3.0]nonane, 1,5,5-trimethyl-3-azabicyclo[4.4.0]decane
and the like. On the other hand, as the lithium compound may be used the above-described
hydrocarbyl lithium.
The method for producing the conjugated diene-based polymer
through the anionic polymerization using as the polymerization initiator the organic
alkaline metal compound or the like is not particularly limited. For example, the
conjugated diene-based polymer can be produced by polymerizing the conjugated diene
compound alone or a mixture of the conjugated diene compound and aromatic vinyl
compound in a hydrocarbon solvent inactive to the polymerization reaction. As the
hydrocarbon solvent inactive to the polymerization reaction are mentioned propane,
n-butane, isobutane, n-pentane, isopentane, n-hexane, cyclohexane, propene, 1-butene,
isobutene, trans-2-butene, cis-2-butene, 1-pentene, 2-pentene, 1-hexene, 2-hexene,
benzene, toluene, xylene, ethylbenzene and so on. They may be used alone or in a
combination of two or more.
The anionic polymerization may be carried out in the presence
of a randomizer. The randomizer can control the microstructure of the conjugated
diene compound, and has an action that 1,2-bond content in butadiene unit of the
polymer using, for example, butadiene as a monomer is controlled, and butadiene
unit and styrene unit in the copolymer using butadiene and styrene as a monomer
are randomized, or the like. As the randomizer are mentioned dimethoxybenzene, tetrahydrofuran,
dimethoxyethane, diethylene glycol dibutyl ether, diethylene glycol dimethyl ether,
bistetrahydrofuryl propane, triethylamine, pyridine, N-methylmorpholine, N,N,N',N'-tetramethyl
ethylenediamine, 1,2-dipiperidinoethane, potassium-t-amylate, potassium-t-butoxide,
sodium-t-amylate and so on. The amount of the randomizer used is preferably within
a range of 0.01 to 100 molar equivalent per 1 mol of the organic alkaline metal
compound as a polymerization initiator.
The anionic polymerization may be carried out through any
of solution polymerization, vapor phase polymerization and bulk polymerization.
In the solution polymerization, the concentration of the monomer in the solution
is preferably within a range of 5 to 50% by mass, more preferably 10 to 30% by mass.
When the conjugated diene compound and aromatic vinyl compound are used together
as a monomer, the content of the aromatic vinyl compound in the monomer mixture
is preferably within a range of 3 to 50% by mass, more preferably 4 to 45% by mass.
Also, the polymerization system is not particularly limited and may be a batch system
or a continuous system.
The polymerization temperature in the anionic polymerization
is preferably within a range of 0 to 150°C, more preferably 20 to 130°C.
Also, such a polymerization may be carried out under a generating pressure, but
it is preferable to be usually conducted under a pressure enough to keep the monomers
used at substantially a liquid phase. When the polymerization reaction is carried
out under a pressure higher than the generating pressure, the reaction system is
preferable to be pressurized with an inert gas. Moreover, the starting materials
used in the polymerization such as monomers, polymerization initiator, solvent and
the like are preferable to be used after the reaction obstructing substances such
as water, oxygen, carbon dioxide, protonic compound and the like are previously
removed.
On the other hand, when the conjugated diene-based polymer
having the active terminal is produced through the coordination polymerization,
as the polymerization initiator is preferably used a rare-earth metal compound,
more preferably a combination of the following ingredients (a), (b) and (c).
The ingredient (a) used in the coordination polymerization
is selected from the rare-earth metal compound, a complex compound of the rare-earth
metal compound and a Lewis base, and so on. As the rare-earth metal compound are
mentioned carboxylate, alkoxide, &bgr;-diketone complex, phosphate, phosphite
and the like of the rare-earth element. As the Lewis base are mentioned acetylacetone,
tetrahydrofuran, pyridine, N,N-dimethylformamide, thiophene, diphenyl ether, triethylamine,
organophosphorus compound, monohydric or dihydric alcohol and so on. As the rare-earth
element of the rare-earth metal compound are preferable lanthanum, neodymium, praseodymium,
samarium and gadolinium. Among them, neodymium is particularly preferable. Also,
as the ingredient (a) are concretely mentioned neodymium tri-2-ethylhexanoate and
a complex compound with acetylacetone thereof, neodymium trineodecanoate and a complex
compound with acetylacetone thereof, neodymium tri-n-butoxide and so on. These ingredients
(a) may be used alone or in a combination of two or more.
The ingredient (b) used in the coordination polymerization
is selected from organoaluminum compounds. As the organoaluminum compound are concretely
mentioned a trihydrocarbyl aluminum represented by the formula: R9
3Al, a hydrocarbyl aluminum hydride represented by the formula: R9
2AlH or R9AlH2 (wherein R9 is independently
a hydrocarbon group having a carbon number of 1-30), a hydrocarbyl aluminoxane with
a hydrocarbon group having a carbon number of 1-30 and so on. As the organoaluminum
compound are concretely mentioned trialkyl aluminum, dialkyl aluminum hydride, alkyl
aluminum dihydride, alkyl aluminoxane and so on. These compounds may be used alone
or in a combination of two or more. Moreover, as the ingredient (b) is preferably
used a combination of the aluminoxane and another organoaluminum compound.
The ingredient (c) used in the coordination polymerization
is selected from a hydrolyzable halogen-containing compound or a complex compound
with the Lewis base thereof; organohalogen compounds having a tertiary alkyl halide,
benzyl halide or allyl halide; ionic compounds composed of a non-coordinative anion
and a counter cation; and so on. As the ingredient (c) are concretely mentioned
alkylaluminum dichloride, dialkylaluminum chloride, silicon tetrachloride, tin tetrachloride,
a complex of zinc chloride and a Lewis base such as alcohol or the like, a complex
of magnesium chloride and a Lewis base such as alcohol or the like, benzyl chloride,
t-butyl chloride, benzyl bromide, t-butyl bromide, triphenyl carbonium tetrakis(pentafluorophenyl)borate
and so on. These ingredients (c) may be used alone or in a combination of two or
more.
The polymerization initiator may be previously prepared
by using the above-described ingredients (a), (b) and (c), and if necessary the
same conjugated diene compound as the monomer for the polymerization and/or an unconjugated
diene compound. Moreover, it may be used by supporting a part or whole of the ingredient
(a) or (c) on an inactive solid. The amount of each ingredient used may be properly
set, but the amount of the ingredient (a) is typically 0.001 to 0.5 mmol per 100g
of the monomer. Also, a molar ratio of the ingredient (b) / ingredient (a) is preferably
5 to 1000, and a molar ratio of the ingredient (c) / ingredient (a) is preferably
0.5 to 10.
The polymerization temperature in the coordination polymerization
is preferably within a range of -80 to 150°C, more preferably -20 to 120°C.
As the solvent used in the coordination polymerization may be used the hydrocarbon
solvent inactive to the reaction mentioned in the anionic polymerization, and the
concentration of the monomer in the reaction solution is the same as in the case
of the anionic polymerization. Moreover, the reaction pressure in the coordination
polymerization is the same as in the case of the anionic polymerization, and the
starting materials used in the reaction are also preferable to be ones from which
the reaction obstructing substances such as water, oxygen, carbon dioxide, protonic
compound and the like are substantially removed.
When the active terminal in the conjugated diene-based
polymer having the active terminal is modified with the modifying agent, as the
modifying agent may be used nitrogen-containing compounds, silicon-containing compounds,
tin-containing compounds and so on.
As the nitrogen-containing compound usable as the modifying
agent are mentioned bis(diethylamino)benzophenone, dimethylimidazolidinone, N-methylpyrrolidone,
4-dimethylaminobenzylidene aniline and so on. By using these nitrogen-containing
compounds as the modifying agent, the nitrogen-containing functional group such
as the substituted and unsubstituted amino group, amide group, imino group, imidazole
group, nitrile group and pyridyl group and the like can be introduced into the conjugated
diene-based polymer.
Also, as the silicon-containing compound usable as the
modifying agent is preferable a hydrocarbyloxy silane compound, and the hydrocarbyloxy
silane compound represented by the formula (III) or (IV) is more preferable.
In the functional group of A1 of the formula
(III), imine includes ketimine, aldimine and amidine, and (thio)carboxylic acid
ester includes an unsaturated carboxylate ester such as acrylate, methacrylate or
the like. Moreover, as a metal of a metal salt of (thio)carboxylic acid may be mentioned
an alkali metal, an alkaline earth metal, Al, Sn, Zn and the like.
As R3 and R4 are mentioned an alkyl
group having a carbon number of 1-20, an alkenyl group having a carbon number of
2-18, an aryl group having a carbon number of 6-18, an aralkyl group having a carbon
number of 7-18 and the like. In this case, the alkyl group and alkenyl group may
be straight, branched or cyclic, and include, for example, methyl group, ethyl group,
n-propyl group, isopropyl group, n-butyl group, isobutyl group, sec-butyl group,
tert-butyl group, pentyl group, hexyl group, octyl group, decyl group, dodecyl group,
cyclopentyl group, cyclohexyl group, vinyl group, propenyl group, allyl group, hexenyl
group, octenyl group, cyclopentenyl group, cyclohexenyl group and the like. Also,
the aryl group may have a substituent on the aromatic ring such as lower alkyl group
or the like, and includes, for example, phenyl group, tolyl group, xylyl group,
naphthyl group and the like. Further, the aralkyl group may have a substituent on
the aromatic ring such as lower alkyl group or the like, and includes, for example,
benzyl group, phenetyl group, naphthylmethyl group and the like.
As the bivalent inert hydrocarbon group having a carbon
number of 1-20 in R5 is preferable an alkylene group having a carbon
number of 1-20. The alkylene group may be straight, branched or cyclic, but the
straight chain is particularly preferable. As the straight alkylene group are mentioned
methylene group, ethylene group, trimethylene group, tetramethylene group, pentamethylene
group, hexamethylene group, octamethylene group, decamethylene group, dodecamethylene
group and the like.
Moreover, n is an integer of 1-3, preferably 3. When n
is 2 or 3, each of R3Os may be same or different.
In the hydrocarbyloxy silane compound represented by the
formula (III), as the (thio)epoxy group-containing hydrocarbyloxysilane compound
may be mentioned, for example, 2-glycidoxyethyl trimethoxysilane, 2-glycidoxyethyl
triethoxysilane, (2-glycidoxyethyl)methyl dimethoxysilane, 3-glycidoxypropyl trimethoxysilane,
3-glycidoxypropyl triethoxysilane, (3-glycidoxypropyl)methyl dimethoxysilane, 2-(3,4-epoxycyclohexyl)ethyl
trimethoxysilane, 2-(3,4-epoxycyclohexyl)ethyl triethoxysilane, 2-(3,4-epoxycyclohexyl)ethyl
(methyl) dimethoxysilane and ones obtained by replacing the epoxy group in these
compounds with a thioepoxy group. Among them, 3-glycidoxypropyl trimethoxysilane
and 3-glycidoxypropyl triethoxysilane are particularly preferable.
As the imine group-containing hydrocarbyloxy silane compound
may be mentioned N-(1,3-dimethylbutylidene)-3-(triethoxysilyl)-1-propaneamine, N-(1-methylethylidene)-3-(triethoxysilyl)-1-propaneamine,
N-ethylidene-3-(triethoxysilyl)-1-propaneamine, N-(1-methylpropylidene)-3 -(triethoxysilyl)-1-propaneamine,
N-(4-N,N-dimethylaminobenzylidene)-3-(triethoxysilyl)-1-propaneamine, N-(cyclohexylidene)-3-(triethoxysilyl)-1-propaneamine
as well as trimethoxysilyl compounds, methyldiethoxysilyl compounds, ethyldiethoxysilyl
compounds, methyldimethoxysilyl compounds, ethyldimethoxysilyl compounds and the
like corresponding to these triethoxysilyl compounds. Among them, N-(1-methylpropylidene)-3-(triethoxysilyl)-1-propaneamine
and N-(1,3-dimethylbutylidene)-3-(triethoxysilyl)-1-propaneamine are particularly
preferable.
As the imine(amidine) group-containing compound are mentioned
1-[3-(triethoxysilyl)propyl]-4,5-dihydroimidazole, 1-[3-(trimethoxysilyl)propyl]-4,5-dihydroimidazole,
N-(3-triethoxysilylpropyl)-4,5-dihydroimidazole, N-(3-isopropoxysilylpropyl)-4,5-dihydroimidazole,
N-(3-methyldiethoxysilylpropyl)-4,5-dihydroimidazole and the like. Among them, N-(3-triethoxysilylpropyl)-4,5-dihydroimidazole
is preferable.
Furthermore, other hydrocarbyloxy silane compounds includes
the following ones. That is, as the carboxylate ester group-containing compound
are mentioned 3-methacryloyloxypropyl triethoxysilane, 3-methacryloyloxypropyl trimethoxysilane,
3-methacryloyloxypropyl methyldiethoxysilane, 3-methacryloyloxypropyl triisopropoxysilane
and the like. Among them, 3-methacryloyloxypropyl trimethoxysilane is preferable.
As the isocyanate group-containing compound are mentioned
3-isocyanatopropyl trimethoxysilane, 3-isocyanatopropyl triethoxysilane, 3-isocyanatopropyl
methyldiethoxysilane, 3-isocyanatopropyl triisopropoxysialne and the like. Among
them, 3-isocyanatopropyl triethoxysilane is preferable.
As the carboxylic anhydride-containing compound are mentioned
3-triethoxysilylpropyl succinic anhydride, 3-trimethoxysilylpropyl succinic anhydride,
3-methyldiethoxysilylpropyl succinic anhydride and the like. Among them, 3-triethoxysilylpropyl
succinic anhydride is preferable.
On the other hand, R6 and R7 in the
formula (IV) are the same as mentioned on R3 and R4 in the
formula (III), respectively.
As the hydrocarbyloxysilane compound represented by the
formula (IV) are mentioned, for example, tetramethoxy silane, tetraethoxy silane,
tetra-n-propoxy silane, tetraisopropoxy silane, tetra-n-butoxy silane, tetraisobutoxy
silane, tetra-sec-butoxy silane, tetra-tert-butoxy silane, methyltrimethoxy silane,
methyltriethoxy silane, methyltripropoxy silane, methyltriisopropoxy silane, ethyltrimethoxy
silane, ethyltriethoxy silane, propyltriethoxy silane, butyltrimethoxy silane, phenyltrimethoxy
silane, phenyltriethoxy silane, dimethyldimethoxy silane, methylphenyldimethoxy
silane, vinyltrimethoxy silane, vinyltriethoxy silane, divinyldimethoxy silane,
divinyldiethoxy silane and the like. Among them, tetraethoxy silane is particularly
preferable.
The hydrocarbyloxysilane compounds may be used alone or
in a combination of two or more. Also, a partial condensate of the hydrocarbyloxysialne
compound may be used.
As the modifying agent is preferable a coupling agent represented
by the formula (V). The conjugated diene-based polymer modified with the coupling
agent of the formula (V) has at least one of tin-carbon bond and silicon-carbon
bond. In the formula (V), R8 is independently an alkyl group having a
carbon number of 1-20, a cycloalkyl group having a carbon number of 3-20, an aryl
group having a carbon number of 6-20 or an aralkyl group having a carbon number
of 7-20. As R8 are concretely mentioned methyl group, ethyl group, n-butyl
group, neophyl group, cyclohexyl group, n-octyl group, 2-ethylhexyl group and the
like. Also, Z is tin or silicon, and X is independently chlorine or bromine. In
the formula (V), a is an integer of 0-3, and b is an integer of 1-4, provided that
a + b = 4. As the coupling agent of the formula (V) are preferable tin teterachloride,
R8SnCl3, R8
2SnCl2, R8
3SnCl and the like, and tin teterachloride is particularly preferable.
The modification reaction with the above modifying agent
is preferable to be carried out by a solution reaction. In such a solution may be
included the monomer used in the polymerization. Also, the reaction system of the
modification reaction is not particularly limited and may be a batch system or a
continuous system. Further, the reaction temperature of the modification reaction
is not particularly limited as long as the reaction proceeds, and the reaction temperature
in the polymerization reaction may be adopted as it is. The amount of the modifying
agent used is preferably within a range of 0.25 to 3.0 mol, more preferably 0.5
to 1.5 mol per 1 mol of the polymerization initiator used for producing the conjugated
diene-based polymer.
The modified conjugated diene-based polymer is preferable
to have a glass transition point (Tg) as measured by a differential scanning calorimeter
(DSC) of not higher than 0°C. When the glass transition point of the modified
conjugated diene-based polymer exceeds 0°C, the low heat buildup and characteristics
at low temperature of the rubber composition tend to be deteriorated.
The rubber composition of the invention comprises the above-mentioned
modified conjugated diene-based polymer as the rubber component (A). Moreover, the
content of the modified conjugated diene-based polymer in the rubber component (A)
is not less than 10% by mass. When the content of the modified conjugated diene-based
polymer in the rubber component (A) is less than 10% by mass, the effect of improving
the dispersibility of the reinforcing filler (B) is small and the effects of improving
the workability, low heat buildup, fracture characteristics and wear resistance
of the rubber composition are small. Moreover, in the rubber composition of the
invention, as the rubber component (A) other than the modified conjugated diene-based
polymer may be used natural rubber (NR), but also unmodified styrene-butadiene copolymer
(SBR), polybutadiene rubber (BR), polyisoprene rubber (IR), butyl rubber (IIR),
ethylene-propylene copolymer and the like. Among them, natural rubber and polyisoprene
rubber are preferable. These rubber components may be used alone or in a blend of
two or more.
The rubber composition according to the invention comprises
not less than 20 parts by mass of the reinforcing filler (B) based on 100 parts
by mass of the rubber component (A). Moreover, as the reinforcing filler (B) are
preferable carbon black and silica. When the amount of the reinforcing filler (B)
compounded is less than 20 parts by mass based on 100 parts by mass of the rubber
component (A), the fracture characteristics and wear resistance of the rubber composition
are deteriorated. In the rubber composition according to the invention, the amount
of carbon black compounded is preferably not less than 50 parts by mass based on
100 parts by mass of the rubber component (A). Also, in the rubber composition according
to the invention, the amount of silica compounded is preferably not less than 50
parts by mass based on 100 parts by mass of the rubber component (A). When the amount
of carbon black or silica compounded is not less than 50 parts by mass, the fracture
characteristics and wear resistance of the rubber composition can be sufficiently
ensured. As the carbon black are preferable FEF, SRF, HAF, ISAF and SAF grade carbon
blacks, and HAF, ISAF and SAF grade carbon blacks are more preferable. On the other
hand, as the silica are preferable precipitated silica, fumed silica and the like,
and the precipitated silica is more preferable.
The rubber composition according to the invention comprises
5 to 60 parts by mass, preferably 15 to 60 parts by mass, more preferably 20 to
60 parts by mass of the low-molecular weight aromatic vinyl compound-conjugated
diene compound copolymer (C) having an aromatic vinyl compound content of 5 to 80%
by mass, a vinyl bond content in a conjugated diene compound portion of 10 to 80%
by mass and a weight average molecular weight as measured through a gel permeation
chromatography and converted to polystyrene of 5,000 to 300,000 based on 100 parts
by mass of the rubber component (A). When the amount of the low-molecular weight
aromatic vinyl compound-conjugated diene compound copolymer (C) compounded is less
than 5 parts by mass, the workability of the rubber composition is deteriorated.
The low-molecular weight aromatic vinyl compound-conjugated
diene compound copolymer (C) is required to have an aromatic vinyl compound content
of 5 to 80% by mass. When the bound aromatic vinyl compound content is less than
5% by mass or exceeds 80% by mass, the improvement of the storage modulus (G') and
the lowering of the loss tangent (tan &dgr;) of the rubber composition cannot
be sufficiently and simultaneously established while ensuring the workability of
the rubber composition.
Also, the low-molecular weight aromatic vinyl compound-conjugated
diene compound copolymer (C) is required to have a vinyl bond content in the conjugated
diene compound portion of 10 to 80% by mass. When the vinyl bond content in the
conjugated diene compound portion is less than 10% by mass or exceeds 80% by mass,
the improvement of the storage modulus (G') and the lowering of the loss tangent
(tan &dgr;) of the rubber composition cannot be sufficiently and simultaneously
established while ensuring the workability of the rubber composition.
Further, the low-molecular weight aromatic vinyl compound-conjugated
diene compound copolymer (C) has a weight average molecular weight as converted
to polystyrene of 5,000 to 300,000, preferably 20,000 to 200,000, more preferably
50,000 to 150,000. When the weight average molecular weight is less than 5,000,
the storage modulus (G') of the rubber composition is deteriorated and the loss
tangent (tan &dgr;) of the rubber composition tends to rise, while when it exceeds
300,000, the workability of the rubber composition is deteriorated.
The low-molecular weight aromatic vinyl compound-conjugated
diene compound copolymer (C) is obtained by copolymerizing an aromatic vinyl compound
and a conjugated diene compound as a monomer with a polymerization initiator. As
the aromatic vinyl compound are mentioned styrene, p-methylstyrene, m-methylstyrene,
p-tert-butylstyrene, &agr;-methylstyrene, chloromethyl styrene, vinyl toluene
and so on. Among them, styrene is preferable. On the other hand, as the conjugated
diene compound are mentioned 1,3-butadiene, isoprene, 1,3-pentadiene, 2,3-dimethylbutadiene
and so on. Among them, 1,3-butadiene is preferable.
The copolymer (C) is preferable to be produced through
the anionic polymerization by using an organic alkaline metal compound as the polymerization
initiator, and can be produced in the same manner as in the production of the above-mentioned
modified conjugated diene-based polymer through the anionic polymerization while
properly adjusting the amounts of the monomers and polymerization initiator used
and the like. Moreover, the copolymer (C) is preferable to be produced through a
solution polymerization. Since the copolymer (C) has the aromatic vinyl compound
content of 5 to 80% by mass, the content of the aromatic vinyl compound in the total
amount of the conjugated diene compound and aromatic vinyl compound in the polymerization
reaction solution is preferably within a range of 5 to 80% by mass.
Into the rubber composition of the invention can be properly
compounded additives usually used in the rubber industry such as an antioxidant,
a silane coupling agent, a vulcanization accelerator, a vulcanization accelerating
aid, a vulcanizing agent and the like within a scope of not damaging the object
of the invention in addition to the above rubber component (A), the reinforcing
filler (B) such as carbon black, silica and the like and the low-molecular weight
aromatic vinyl compound-conjugated diene compound copolymer (C). As these additives
can be preferably used commercially available ones. The rubber composition can be
produced by compounding the rubber component (A) containing the modified conjugated
diene-based polymer with the reinforcing filler (B) and the low-molecular weight
aromatic vinyl compound-conjugated diene compound copolymer (C), and, if necessary,
the properly selected additives and milling, warming, extruding and so on.
The tire according to the invention is characterized by
using the above rubber composition, in which the rubber composition is preferably
used in the tread. The tire according to the invention is not particularly limited
as long as the above-mentioned rubber composition is used in any rubber member of
the tire, and can be produced by the usual method. Moreover, as a gas filled into
the tire can be used usual air or air having a regulated partial oxygen pressure
but also inert gases such as nitrogen, argon, helium and so on.
<EXAMPLES>
The following examples are given in illustration of the
invention and are not intended as limitations thereof.
(Production method of Polymer A)
To a pressure glass vessel of 800 mL dried and purged with
nitrogen are added 300 g of cyclohexane, 40 g of 1,3-butadiene, 10 g of styrene
and 0.2 mmol of ditetrahydrofuryl propane, and further added 0.4 mmol of n-butyl
lithium (n-BuLi), and then polymerization reaction is conducted at 50°C for
1.5 hours. The conversion is approximately 100%. Thereafter, 0.5 mL of a solution
of 2,6-di-t-butyl-p-cresol (BHT) in isopropanol (BHT concentration: 5% by mass)
is added to the polymerization system to stop the polymerization reaction and then
dried according to a usual manner to obtain a polymer A.
(Production method of Polymer B)
A polymer B is obtained in the same manner as in the polymer
A except that 0.48 mmol of lithium hexamethylene imide prepared in situ [HMI-Li;
a molar ratio of hexamethylene imine (HMI) / lithium (Li) = 0.9] in terms of a lithium
equivalent is used.
(Production methods of Polymers C and E-I)
To a pressure glass vessel of 800 mL dried and purged with
nitrogen are added 300 g of cyclohexane, 40 g of 1,3-butadiene, 10 g of styrene
and 0.24 mmol of ditetrahydrofuryl propane, and further added 0.48 mmol of n-butyl
lithium (n-BuLi), and then polymerization reaction is conducted at 50°C for
1.5 hours. The conversion is approximately 100%. Then, an amount shown in Table
1 of a modifying agent shown in Table 1 is immediately added to the polymerization
system and further modifying reaction is conducted at 50°C for 30 minutes.
Thereafter, 0.5 mL of a solution of 2,6-di-t-butyl-p-cresol (BHT) in isopropanol
(BHT concentration: 5% by mass) is added to the polymerization system to stop the
polymerization reaction and then dried according to a usual manner to obtain a polymer
C or E-I.
(Production method of Polymer D)
A polymer D is obtained in the same manner as in the polymer
C except that 0.48 mmol of lithium hexamethylene imide prepared in situ [HMI-Li;
a molar ratio of hexamethylene imine (HMI) / lithium (Li) = 0.9] in terms of a lithium
equivalent is used.
The number average molecular weight (Mn), weight average
molecular weight (Mw), microstructure, bound styrene content and glass transition
point of the polymers A-I produced as described above are measured according to
the following methods. Results are shown in Table 1.
(1) Number average molecular weight (Mn) and Weight average
molecular weight (Mw)
The number average molecular weight (Mn) and weight average
molecular weight (Mw) of each polymer as converted to polystyrene are measured through
a gel permeation chromatography [GPC: HLC-8020 manufactured by TOSOH, column: GMH-XL
(two series columns) manufactured by TOSOH, detector: differential refractometer
(RI)] as a standard of monodisperse polystyrene. The number average molecular weight
before the modifying reaction and the weight average molecular weight after the
modifying reaction of each polymer are shown in Table 1.
(2) Microstructure and Bound styrene content
The microstructure of the polymer is determined by an infrared
method (Morello method) and the bound styrene content of the polymer is determined
from an integral ratio of 1H-NMR spectrum.
(3) Glass transition point
The glass transition point of each polymer is measured
by using a differential scanning calorimeter (DSC) type-7 instrument manufactured
by PerkinElmer, Inc., cooling each polymer to -100°C and then heating it at
a temperature rising rate of 10°C/min.
Table 1
Polymer A
Polymer B
Polymer C
Polymer D
Polymer E
Polymer F
Polymer G
Polymer H
Polymer I
Polymerization initiator
Kind
n-BuLi
HMI-Li
n-BuLi
HMI-Li
n-BuLi
n-BuLi
n-BuLi
n-BuLi
n-BuLi
Used amount (mmol)
0.4
0.48
0.48
0.48
0.48
0.48
0.48
0.48
0.48
Modifying agent
Kind
none
none
TTC *1
TTC *1
DEAB *2
DMI *3
NMP *4
DTESPA *5
TESI *6
Used amount (mmol)
-
-
0.12
0.12
0.43
0.43
0.43
0.43
0.43
Bound styrene content (mass%)
20
20
20
20
20
20
20
20
20
Vinyl bond content (%)
58
58
58
58
58
58
58
58
58
Number average molecular weight
(Mn)
287,000
230,000
218,000
221,000
213,000
210,000
215,000
210,000
212,000
Weight average molecular weight
(Mw)
291,000
238,000
775,000
662,000
223,000
219,000
224,000
320,000
398,000
Glass transition point (°C)
-38
-38
-38
-38
-38
-38
-38
-38
-38
*1 Tin tetrachloride.
*2 N,N'-diethylamino benzophenone.
*3 Dimethylimidazolidinone.
*4 N-methylpyrrolidone.
*5 N-(1,3-dimethylbutylidene)-3-(triethoxysilyl)-1-propaneamine.
*6 N-(3-triethoxysilylpropyl)-4,5-dihydroimidazole.
(Production method of liquid SBR 1)
To a pressure glass vessel of 800 mL dried and purged with
nitrogen are added 300 g of cyclohexane, 40 g of 1,3-butadiene, 13 g of styrene
and 0.90 mmol of ditetrahydrofuryl propane, and further added 0.90 mmol of n-butyl
lithium (n-BuLi), and then polymerization reaction is conducted at 50°C for
2 hours. The conversion is approximately 100%. Thereafter, 0.5 mL of a solution
of 2,6-di-t-butyl-p-cresol (BHT) in isopropanol (BHT concentration: 5% by mass)
is added to the polymerization system to stop the polymerization reaction and then
dried according to a usual manner to obtain a liquid SBR 1. As the resulting liquid
SBR 1 is analyzed by the above-described methods, the bound styrene content (aromatic
vinyl compound content) is 25% by mass, the vinyl bond content in the butadiene
portion (conjugated diene compound portion) is 65% by mass and the weight average
molecular weight as converted to polystyrene is 80,000.
Then, a rubber composition having a compounding recipe
as shown in Table 2 is prepared by using the polymers A-I and liquid SBR 1 or aromatic
oil, and the loss tangent (tan &dgr;) and storage modulus (G') are measured with
respect to the rubber composition.
Results are shown in Tables 3-6.
(4) Loss tangent (tan &dgr;) and Storage modulus (G')
Tan &dgr; and storage modulus (G') are measured at a
temperature of 50°C, a frequency of 15 Hz and a strain of 5% by using a viscoelasticity
measuring device manufactured by RHEOMETRICS Corporation, and are shown by an index
on the basis that the loss tangent (tan &dgr;) and storage modulus (G') of the
rubber composition using the polymer A in each Table (i.e., the rubber composition
of Comparative Example 1 in Table 3, the rubber composition of Comparative Example
10 in Table 4, the rubber composition of Comparative Example 11 in Table 5 and the
rubber composition of Comparative Example 20 in Table 6) are respectively 100. As
to the loss tangent (tan &dgr;), the smaller the index value, the more excellent
the low heat buildup. On the other hand, as to the storage modulus (G'), the larger
the index value, the higher the storage modulus.
Table 2
(parts by mass)
Formulation A
Formulation B
Natural rubber
20
20
SBR *7
80
80
Carbon black * 8
70
-
Silica *9
-
70
Aromatic oil or liquid SBR * 10
30
30
Stearic acid
2
2
Antioxidant 6C *11
1
1
Silane coupling agent *12
-
7
Zinc white
2.5
2.5
Vulcanization accelerator DM *13
0.5
1
Vulcanization accelerator DG *14
0.3
1
Vulcanization accelerator NS *15
0.5
1
Sulfur
1.5
1.5
*7 Polymers A-I produced as
described above, The kind of the polymer used is shown in Tables 3-6.
*8 ISAF, a nitrogen absorption specific surface area (N2SA) = 111 m2/g.
*9 Nipsil AQ (trade mark) manufactured by Nippon Silica Industrial Co., Ltd.
* 10 Aromatic oil or the kind of the liquid SBR used is shown in Tables 3-6.
*11 N-(1,3-dimethylbutyl)-N'-phenyl-p-phenylenediamine.
*12 Si 69 (trade mark) manufactured by Degussa Corporation, bis(3-triethoxysilylpropyl)
tetrasulfide.
* 13 Mercaptobenzothiazyl disulfide.
* 14 Diphenyl guanidine.
* 15 N-t-butyl-2-benzothiazolyl sulfenamide.
Table 3
The compounding
recipe of the rubber composition is the formulation A (containing carbon black)
wherein 30 parts by mass of the aromatic oil is compounded.
Comparative Example 1
Comparative Example 2
Comparative Example 3
Comparative Example 4
Comparative Example 5
Comparative Example 6
Comparative Example 7
Comparative Example 8
Comparative Example 9
Polymer used
Polymer A
Polymer B
Polymer C
Polymer D
Polymer E
Polymer F
Polymer G
Polymer H
Polymer I
Loss tangent (tan &dgr;) [index]
100
101
98
90
104
97
100
104
102
Improving degree
standard
-1
2
10
-4
3
0
-4
-2
Storage modulus (G') [index]
100
96
95
93
94
92
94
97
96
Table 4
The compounding
recipe of the rubber composition is the formulation A (containing carbon black)
wherein 30 parts by mass of the liquid SBR 1 is compounded.
Comparative Example 10
Example 1
Example 2
Example 3
Example 4
Example 5
Example 6
Example 7
Example 8
Polymer used
Polymer A
Polymer B
Polymer C
Polymer D
Polymer E
Polymer F
Polymer G
Polymer H
Polymer I
Loss tangent (tan &dgr;) [index]
100
90
89
83
95
89
92
96
91
Improving degree
standard
10
11
17
5
11
8
4
9
Storage modulus (G') [index]
100
101
101
99
100
101
100
102
101
Table 5
The compounding
recipe of the rubber composition is the formulation B (containing silica) wherein
30 parts by mass of the aromatic oil is compounded.
Comparative Example 11
Comparative Example 12
Comparative Example 13
Comparative Example 14
Comparative Example 15
Comparative Example 16
Comparative Example 17
Comparative Example 18
Comparative Example 19
Polymer used
Polymer A
Polymer B
Polymer C
Polymer D
Polymer E
Polymer F
Polymer G
Polymer H
Polymer I
Loss tangent (tan &dgr;) [index]
100
98
98
97
100
97
98
97
97
Improving degree
standard
2
2
3
0
3
2
3
3
Storage modulus (G') [index]
100
98
99
97
99
92
94
81
84
Table 6
The compounding
recipe of the rubber composition is the formulation B (containing silica) wherein
30 parts by mass of the liquid SBR 1 is compounded.
Comparative Example 20
Example 9
Example 10
Example 11
Example 12
Example 13
Example 14
Example 15
Example 16
Polymer used
Polymer A
Polymer B
Polymer C
Polymer D
Polymer E
Polymer F
Polymer G
Polymer H
Polymer I
Loss tangent (tan &dgr;) [index]
100
92
98
92
95
89
92
85
82
Improving degree
standard
8
2
8
5
11
8
15
18
Storage modulus (G') [index]
100
100
102
100
99
100
101
101
100
As seen from Tables 3, 4, 5 and 6, the rubber compositions
in Examples using the polymers B-I (modified conjugated diene-based polymer) as
the rubber component (A) and the liquid SBR (low-molecular weight copolymer (C))
instead of the aromatic oil have a larger improving degree of the low heat buildup
based on the rubber compositions using the polymer A (unmodified conjugated diene-based
polymer) as the rubber component (A) than the rubber compositions in Comparative
Examples 2-9 and 12-19 using the polymers B-I as the rubber component (A) and the
aromatic oil, and further the deterioration of the storage modulus is sufficiently
suppressed.