TECHNICAL FIELD
The present invention relates to an electronic balance
with a windshield for preventing the influence of convection and other factors in
a measurement environment.
BACKGROUND ART
There are two purposes (ways) to use an electronic balance;
one is to measure out a predetermined amount of powders, liquids, and the like (hereinafter
called "measuring-out mode"), the other is to weigh one (or plural) mass (hereinafter
called "normal mode").
Generally speaking, in the measuring-out mode, the precision
of the amount to be measured out is allowed to be less accurate than that of the
balance, but the response time should be short. However, when the weight of the
amount which was measured out is measured in the normal mode, it is more important
to ensure the accuracy of the measurement than to shorten the response time.
Conventional electronic balances show an averaged measurement
data from constantly obtained data at certain time intervals corresponding to the
response time in order to show a stable weight value. However, the certain time
to average the measurement data is intuitively shortened or lengthened by a user
in accordance with the measurement mode. Such electronic balances have a measuring
room in which a measuring pan is surrounded by a windshield in order to prevent
the influence of convection and other factors in a measurement environment. However,
due to the door's opening and closing motion, the convection within the windshield
can take place after the door is closed. This problem is particularly serious when
the balance is a so-called analytical balance with the smallest display of 0.01mg
or 0.001mg for measuring a small sample amount.
[Patent Document 1]
Japanese Unexamined Patent Application Publication No. H10-19642
[Patent Document 2]
Japanese Unexamined Patent Application Publication No. 2003-156386
DISCLOSURE OF THE INVENTION
PROBLEM TO BE SOLVED BY THE INVENTION
As previously described, if users intuitively set the response
time for averaging the measurement data, the timing varies. Therefore, it is not
uncommon that the optimum measurement result cannot be obtained. In addition, users
sometimes read out the measurement result after waiting longer than necessary for
averaging, and this leads to a deterioration of operating efficiency because of
the unnecessary passage of time.
When switching the above-mentioned measurement modes, users
switch them just intuitively based only on the averaging time necessary for each
measurement mode, and the time for eliminating the influence of convection in the
windshield in response to the open/close state of the door is not considered. Therefore,
it is sometimes impossible to obtain a stable measurement result. More specifically,
the major factor that destabilizes the measurement when the door is closed is a
vibration on the installation site or a subtle breeze flowing from the gaps of a
scale, while the major factor that destabilizes the measurement when the door is
open is a breeze near the measuring pan generated when a sample is measured out
and in other similar situations.
The time required for convection to be stabilized greatly
varies depending on the measurement conditions at the moment, such as the temperature
of the measuring room, the temperature of the balancing mechanical part under the
measuring room, and the environmental temperature where the balance is placed. The
convection produces a force to lift up or push down the measuring pan, and the measurement
result varies as the force fluctuates.
When using an electronic balance, users want an approximate
value quickly displayed and simultaneously want to obtain an accurate measurement
result quickly. Therefore, if a user judges that the fluctuation of the measurement
value has become within a predetermined fluctuation band, he/she lengthens the response
time to obtain a weight value. In this case, the influence of convection gradually
decreases and is settled within a predetermined fluctuation band; but, users sometimes
wait for a long time until the convection is settled down and the weight value is
stabilized; or, on the contrary, immediately read out the weight value which is
affected by the convection.
The present invention provides an electronic balance with
a windshield capable of obtaining a stable measurement result in both the measuring-out
mode and normal mode, or capable of eliminating the influence of convection in the
windshield.
MEANS FOR SOLVING THE PROBLEMS
To solve the above-described problem, the present invention
provides an electronic balance with a windshield surrounding a measuring pan and
having an openable/closable door for averaging measurement data in a predetermined
response time and for obtaining a weight value based on it, the electronic balance
including:
- a door open/close detector for detecting an open/close of the door; and
- a mode changer for switching the measurement mode between a measuring-out mode
in which the predetermined response time is relatively short when the door is open,
and a normal mode in which the predetermined response time is relatively long when
the door is closed.
When a measurement is carried out in the measuring-out
mode with the aforementioned configuration, the door is necessarily open. Hence,
when the door open/close detector detects the open state of the door, the measurement
data is averaged in a relatively short response time and the weight value is displayed.
In the case the door is closed and a measurement is carried out in the normal mode,
when the door open/close detector detects the close state of the door, the measurement
data is averaged in a relatively long response time and the weight value is displayed.
In addition, the present invention also includes the above-described
electronic balance wherein each of the response times for averaging the measurement
data in the normal mode and the measuring-out mode is set to a time, at the very
least, capable of eliminating the influence of convection in the windshield which
varies depending on the open/close state of the door.
Furthermore, the present invention provides an electronic
balance with a windshield, the windshield surrounding a measuring pan and having
an openable/closable door, for averaging measurement data in a predetermined response
time and obtaining a weight value based on it, the electronic balance including:
- a door open/close detector for detecting an open/close of the door;
- a convection time measurement mode for measuring and memorizing a convection
time period from the time when the door is closed to the time when a fluctuation
of the measurement data becomes within a predetermined level; and
- a normal measurement mode for averaging the measurement data in a predetermined
response time to obtain a weight value after the memorized convection time period
has passed from the time when a sample is set on the measuring pan and the door
is closed.
In addition, the present invention also includes the above-mentioned
electronic balance with a windshield including:
- a controller for generating a trigger signal at predetermined time intervals,
or when a predetermined temperature change or a predetermined humidity change has
occurred; and
- a door controller for automatically opening or closing the door in response
to the trigger signal,
wherein, when the trigger signal is generated, the door is opened and closed, and
the convection time measurement mode is then carried out.
EFFECT OF THE INVENTION
The electronic balance with a windshield according to the
present invention averages measurement data in a response time suitable for each
measurement mode of the measuring-out mode and normal mode. Therefore, it is possible
to obtain a stable measurement result, and operating efficiency is improved because
users do not need to wait longer than necessary until they read out a measurement
result. In addition, it is possible to eliminate the influence on the measurement
result caused by convection and other factors in the windshield.
In particular, since the electronic balance with a windshield
which the present invention provides can preliminarily recognize the time when the
influence of convection fades which is generated after the door of the windshield
is closed, it can display the weight value after waiting neither too long nor too
short until the influence of convection fades. Therefore, the electronic balance
with a windshield provided has both the accuracy of weight values and the efficiency
of operations.
BRIEF DESCRIPTION OF THE DRAWINGS
- Fig. 1 is a schematic external view of an electronic balance with a windshield
according to the present invention.
- Fig. 2 is a schematic block diagram of an electronic balance with a windshield
according to the present invention.
- Fig. 3 is a block diagram of the processing function of an electronic balance
with a windshield according to the present invention.
- Fig. 4 is a flowchart showing an operation of a first embodiment of an electronic
balance with a windshield according to the present invention.
- Fig. 5 is a flowchart showing an operation of a second embodiment of an electronic
balance with a windshield according to the present invention.
EXPLANATION OF NUMERALS
- 3 ... Door Open/Close Detection Sensor
- 51 ... Windshield
- 52... Door
- 53 ... Measuring Pan
BEST MODES FOR CARRYING OUT THE INVENTION
An electronic balance with a windshield which the present
invention provides is described hereafter according to a first embodiment shown
in Figs. 1 through 4. Fig. 1 is a schematic external view of an electronic balance
with a windshield according to the present invention, Fig. 2 is a schematic block
diagram of an electronic balance with a windshield according to the present invention,
Fig. 3 is a block diagram of the processing function of an electronic balance with
a windshield according to the present invention, and Fig. 4 is a flowchart showing
an operation of an electronic balance with a windshield according to the present
invention.
The rough configuration of the electronic balance with
a windshield is described with reference to Figs. 1 and 2. A measuring pan 53, which
is included in a weight detector 1, for putting a sample on is placed in a windshield
51. The windshield 51 has a door 52, for which a door open/close detection sensor
3 is provided to detect the open/close of the door 52. The numeral 6 indicates a
monitor for displaying the weight value.
The weight detector 1 and the door open/close detection
sensor 3 are connected to a processor 2. The response times for each state when
the door 3 is open and closed are provided through an input device 4 connected to
the processor 2, which may be an external input device such as a key switch, personal
computer, and external keyboard. The response times are memorized in a memory 5
by way of the processor 2. The monitor 6 displays a weight value in which the load
detected by the weight detector 1 is converted to a value by weight.
Next, an operation of this embodiment is described with
reference to Figs. 3 and 4. An operator preliminarily enters predetermined response
times for each state when the door 3 is open and closed through the input device
4. These response times are preliminarily obtained by simulating a normal mode and
a measuring-out mode to obtain the response times most suitable for each mode and
for averaging measurement data. In addition, it is preferable that the response
times be obtained in consideration of the time capable of eliminating the influence
of convection which is specific to each mode.
The entered data are transferred from an input processing
function 29 of the processor 2 to a response speed setting function 28, converted
to response time data in a format usable for the averaging process and other processes,
and memorized in the memory 5 via a memory input/output function 2a. The response
time can be changed according to necessity.
Next, the response time data are transferred from the
response speed setting function 28 to an averaging time calculation function 27.
The state of the door 52 of the windshield 51 is determined by a measurement mode
changing function 26 based on an output from the door open/close detection sensor
3, and the response time, the number of the average data, and other data to be needed
are calculated.
Measurement data are obtained by a weight data acquisition
function 21 based on an output from the weight detector 1. If the measurement mode
changing function 26 judges that the door is open, an averaging process function
27 carries out an averaging process on the measurement data with the averaging time
which is calculated based on a response time when the door is open. In a similar
way, when it is judged that the door is closed, an averaging process is carried
out by the averaging process function 22 with the averaging time which is calculated
based on the response time when the door is closed.
Therefore, when the door is open during the measuring-out
process, the operator can set a short response time so that the measurement value
will be quickly displayed and, accordingly, the workability will be improved. When
the door is closed after the measuring-out process is finished, the averaging time
is extended, which brings an accurate measurement result. Additionally, it is preferable
that the response time be obtained and set in advance in consideration of the time
capable of eliminating the influence of convection which is specific to each mode.
After the averaging process by the averaging process function
22, a span correction and other corrections are carried out by a correction function
23. Then a conversion to a weight value is carried out by a weight conversion function
24 and the weight value after the conversion is provided to the monitor 6 by a display
process function 25.
A second embodiment is hereinafter described with reference
to Fig. 2. This has the function to have the convection time which is calculated
by the processor 2 memorized in the memory 5 in response to a direction to perform
a convection time measurement mode entered from the input device 4. In addition,
the weight value in which the load detected by the weight detector 1 is converted
to a value by weight is displayed on the monitor 6. Or, the monitor 6 shows that
the convection time measurement mode is in execution.
Next, an operation of the second embodiment is described
with reference to Fig. 5. First, an operator turns the switch (input device 4) ON
to start power distribution to the main body. Then the convection time Tco which
was memorized previously is called out from the memory 5. At the same time, it is
possible to display information on the usage environment of the time before such
as date and time, temperature, humidity, and installation site. From this information,
the operator can determine whether or not the convection time should be re-measured.
When the convection time measurement mode is selected,
the operator opens the door 52 of the windshield 51 for the time necessary to put
a sample for a normal measurement, and then closes the door 52. Immediately after
the door 52 is closed, a convection time measurement timer starts to measure the
accumulated time. Concurrently, a load variation by convection is measured while
the operator monitors the measurement data of the balance.
Then, when it is determined that the fluctuation of the
measurement data is stabilized or there is no influence of convection to the measurement
data, the convection time measurement timer is stopped, convection time Tco is updated
with the measured time, which is memorized in the memory, and the convection time
measurement mode is finished.
On the other hand, after the power distribution, when the
normal measurement mode is carried out instead of the convection time measurement
mode, the operator opens the door 52 of the windshield 51, puts a sample to be measured
on the measuring pan 53, and closes the door 52. Immediately after the door 52 is
closed, the convection time measurement timer starts counting. The averaging process
for the measurement data is not carried out until the elapsed time from the beginning
of the measurement reaches the convection time Tco which was read out immediately
after the power distribution; that is, until the load variation by convection is
settled down.
Then, after the elapsed time from the beginning of the
measurement reaches the convection time Tco, the averaging process for the measurement
data is carried out and the weight value is displayed. In addition, when the fluctuation
of the weight value due to convection and other environmental factors has been eliminated
and the weight value is stable, a "read-out OK" signal lights up. Then the operator
reads out the weight value and the measurement is finished.
If the weight value is unstable, on the other hand, the
"read-out OK" signal does not light up, and the series of operations starting from
the counting up by the convection time measurement timer is continued.
In addition, it is possible to automate the operations
in the convection time measurement mode as follows: The number of days elapsed since
the convection time measurement was carried out last time is counted, and if predetermined
days have passed, or the temperature or humidity in the usage environment has changed
more than predetermined degrees, a trigger signal is generated to perform a convection
time measurement mode. In response to the trigger signal, the door of the windshield
is automatically opened and then closed after a predetermined period of time in
order to generate convection similar to that generated manually. Then, when it is
detected that the load variation due to convection has been reduced within a predetermined
range, the convection time Tco is updated with the time elapsed since the door was
closed until the convection settled down. By automating the operations in the convection
time measurement mode as just described, the renewal of the convention time will
be remembered and the fluctuation of the convection time will be evened because
the operation of opening and closing the door to generate convection is unified.
This results in higher measurement accuracy.