Technical Field
The present invention relates to a gas sensor for detecting
a concentration of a detected gas mixed with the atmosphere including moisture.
Background Art
Recently, a fuel cell attracts much attention, expected
and intensively developed as one of measures of resolving an energy or environmental
problem. Particularly, a fuel cell using a solid polymer film currently constitutes
a main stream of developing a fuel cell since an operating temperature thereof is
as low as about 80 °C to be handled easily. However, since the fuel cell uses
hydrogen as a fuel, a hydrogen detecting gas sensor is needed as a safety measure
against leakage thereof.
In a background art, there is adopted such a gas sensor
having a principle of utilizing the fact that a thermal conductivity of hydrogen
is extremely larger than that of other gas and detecting a change in a thermal conductivity
by presence of hydrogen as a change in a temperature of a heat generating element.
According to the gas sensor, when hydrogen is present in air, a heat amount deprived
from the heat generating element is larger than that in the case of air, thereby,
the temperature of the heat generating element is changed in accordance with a hydrogen
concentration. The temperature change is electrically detected as a change in a
resistance value of the temperature detecting element.
The heat generating element used in the gas sensor is used
also as the temperature detecting element, and as a material, a part thereof a thin
film resistor made mainly of platinum is used. Since the thin film resistor is constituted
by a thin film, the thin film resistor can be fabricated by utilizing a semiconductor
micromachining technology, that is, a micromachining technology. Thereby, an extremely
small heat generating element can be formed to provide a characteristic of capable
of achieving high speed formation of detection and response of the gas sensor and
achieving low power consumption formation.
As reference information with regard to the invention of
the application, for example,
Japanese Patent Unexamined Publication No.8-101156
(reference 1) is known.
When the gas sensor is used for detecting leakage of hydrogen,
presence of moisture in the detected gas (hydrogen) poses a problem. That is, when
moisture is not present, the resistance value of the heat generating element is
changed in accordance with the hydrogen concentration. When moisture is present,
the resistance value is changed also thereby, and it is difficult to differentiate
whether the change is caused by hydrogen or moisture, or a synergistic operation
of both.
In contrast thereto, the above-described background art
utilizes the fact that by making a current supplied to the heat generating element
comprising the platinum thin film resistor variable, an output voltage is changed
in accordance with a degree of reaction of the heat generating element. By substituting
voltages across both ends of the heat generating element when supplied with the
current for a previously calculated estimation equation and simultaneously calculating
the voltages, an amount of the atmospheric gas, that is, concentrations of respective
gases are calculated from a solution of the estimation equation.
Basically, gas concentrations of a plurality of components
can be calculated by such a solving method. However, what poses a problem is a case
of detecting a state of leaking hydrogen into the atmosphere in a state in which
steam near to 80 °C is substantially saturated as in detecting leakage of hydrogen
of a fuel cell. In such a case, when changes in the thermal conductivities of the
respective gas components are represented by linear equations as in the background
art or fall in ranges regarded to be linear equations, the changes can be calculated
by using Chevyshev's orthogonal polynomial.
However, in a system in which steam is conceived to be
present by an amount larger than that of hydrogen, a nonlinear property of the mixed
system in which the thermal conductivity temporarily rises with moisture and drops
after a peak necessarily shows a property having a secondary order or higher degree
and therefore, the calculation becomes complicated by simply solving the changes
by simultaneously calculating the estimation equation. A plurality of pieces of
solutions with regard to moisture are present and the moisture cannot uniquely be
determined and therefore, there is brought about a drawback that also the hydrogen
concentration cannot uniquely be determined.
In order to overcome such a drawback, the inventors have
already proposed the technical thought with regard to a moisture correcting system
capable of correcting moisture by utilizing the fact that a heat generating temperature
of the heat generating element is made to differ and a difference of outputs of
the heat generating element at respective temperatures correspond to moisture by
a one-to-one relationship (
Japanese Patent Unexamined Publication No.2004-354210
). When a gas sensor is operated by a system of switching a plurality of
constant current sources based on the moisture correcting system as described in
the reference 1, a detection accuracy of the hydrogen concentration is ±0.5
%H2 (%H2 designates hydrogen concentration. same as follows), and the system cannot
be regarded necessarily as excellent as a method of detecting the hydrogen concentration
of percentage order as in detecting leakage of hydrogen.
The reason is that by correcting moisture, a hydrogen sensitivity
becomes small by about one order or more, and an S/N ratio is deteriorated. Therefore,
according to the system of switching the constant current sources as described in
reference 1, the S/N ratio is increased and the drawback still remains.
Disclosure of the Invention
The invention provides a highly accurate gas sensor. The
gas sensor of the invention includes a heat generating element brought into contact
with a detected gas mixed with the atmosphere includingmoisture, and one end of
the heat generating element and one end of a reference resistor are commonly connected.
Other end sides of the heat generating element and the reference resistor are connected
with a selecting switch for selecting either thereof, and a power source apparatus
for supplying a current to the heat generating element or the reference resistor
by way of the selecting switch is provided.
Avoltagemeasuringportion for measuring a voltage across
both ends of the heat generating element or the reference resistor is provided.
An operating portion connected with the selecting switch, the power source apparatus
and the voltage measuring portion is provided. The operating portion switches the
selecting switch such that a destination of supplying the current from the power
source apparatus becomes the reference resistor. The operating portion determines
a condition of controlling the power source apparatus for supplying at least three
step-like currents having different magnitudes continuously to the heat generating
element previously from the voltage across both ends of the reference resistor.
After determining the condition of controlling to supply
the three step-like currents to the heat generating element from the voltage across
both ends generated across both ends of the reference resistor, the selecting switch
is switched from a side of the reference resistor to a side of the heat generating
element by a predetermined timing, and the at least three step-like currents having
different magnitudes are continuously supplied to the heat generating element by
a predetermined time period. Thereafter, the voltage across both ends of the heat
generating element after an elapse of the predetermined time period of the heat
generating element relative to the respective magnitudes of the currents are inputted
to the operating portion and a concentration of the detected gas is calculated and
outputted. By the constitution, the currents supplied to the heat generating element
by the reference resistor can be adjusted at every time of measurement.
According to the gas sensor of the invention, even when
a disturbance factor of a variation in a part of a circuit, or an aging change or
a change by temperature or the like is present, the gas sensor can be adjusted to
constitute a magnitude of a constant current including the influence and therefore,
the gas sensor capable of highly accurately detecting the concentration can be constituted
by always supplying a pertinent current to the heat generating element.
Brief Description of the Drawings
- Fig. 1 is a circuit constitution diagram of a gas sensor according to an embodiment
of the invention.
- Fig. 2 is a waveform diagram of a current supplied to a heat generating element
of the gas sensor according to the embodiment of the invention.
- Fig. 3 is a flowchart showing a main operation of the gas sensor according to
the embodiment of the invention.
- Fig. 4 is a flowchart showing a sub operation of the gas sensor according to
the embodiment of the invention.
Description of Reference Numerals and Signs
- 1
- heat generating element
- 2
- reference resistor
- 3
- first switch
- 4
- power source apparatus
- 5
- voltage measuring portion
- 6
- operating portion
- 7
- amplitude compressing circuit
- 8
- integrator
- 9
- reference voltage generating circuit
- 10
- second switch
- 11
- constant current supplying circuit
- 91
- first reference voltage generating circuit
- 92
- second reference voltage generating circuit
- 93
- third reference voltage generating circuit
Best Mode for Carrying Out the Invention
Fig. 1 is a circuit constitution diagram of a gas sensor
according to an embodiment of the invention. Fig. 2 is a waveform diagram of a current
supplied to a heat generating element of the gas sensor according to the embodiment
of the invention. Fig. 3 is a flowchart showing a main operation of the gas sensor
according to the embodiment of the invention. Fig. 4 is a flowchart showing a sub
operation of the gas sensor according to the embodiment of the invention.
In Fig. 1, heat generating element 1 for detecting a concentration
of a detected gas by being brought into contact with the detected gas mixed with
the atmosphere including moisture is constituted by a platinum thin film resistor
fabricated by a micromachining technology similar to the constitution of the background
art.
According to the invention, an object of a detected gas
is constituted by hydrogen having a concentration up to 4 % relative to the atmosphere
including moisture. A change in a thermal conductivity by hydrogen in the concentration
region is to a degree the same as a change in a thermal conductivity by moisture
(steam concentration) at 80 °C which is an operating temperature of a fuel
cell. Therefore, by constituting the hydrogen concentration region by 4 %, according
to the invention, an accuracy of detecting the concentration becomes higher than
that of the constitution of the background art.
In view of the above-described, an explanation will be
given as follows by constituting the hydrogen concentration region of the detected
gas by up to 4 %.
In Fig. 1, one terminal 2a of reference resistor 2 is connected
to one terminal 1a of heat generating element 1. Reference resistor 2 constitutes
a reference in adjusting a current supplied to heat generating element 1 mentioned
later and therefore, there is adopted a resistor of a so-to-speak high accuracy
product whose temperature change is extremely small as a temperature coefficient
representing a rate of a change by temperature of about 5 ppm/°C. Both of resistance
values of heat generating element 1 and reference resistor 2 are, for example, about
100 &OHgr;.
Other terminals 1b, 2b of heat generating element 1 and
reference resistor 2 are respectively connected with contacts 3a, 3b of first switch
3 for selecting either of the both. Common contact 3c of the first switch is connected
to contact current supplying circuit 11 constituting a portion of power source apparatus
4 mentioned later. A photoswitch is used for first switch 3. Thereby, an interactive
interference brought about between the respective contacts can be excluded and therefore,
heat generating element 1 and reference resistor 2 can electrically be insulated
sufficiently from each other.
First switch 3 is connected with voltage measuring portion
5 for measuring a voltage across both ends of either one of heat generating element
1 or reference resistor 2. According to voltage measuring portion 5, in order to
highly accurately calculate the hydrogen concentration, an AD converter having 19
bits of a voltage inputting accuracy is used to be converted into a digital output.
First switch 3, power source apparatus 4 and voltage measuring
portion 5 are respectively connected with operating portion 6. First switch 3 is
controlled by operating portion 6 by way of control line 63. A microcomputer having
16 bits or more of an inner operation processing function power is used for operating
portion 6. Thereby, an effective column number of operation is increased and a highly
precise gas sensor can be realized. A sufficient operation accuracy is achieved
by the microcomputer having 16 bits or higher of the processing function power.
Here, power source apparatus 4 will be explained. Power
source apparatus 4 converts a ratio of an ON time period to a total of a period
within one period of an output signal (pulse voltage) from operating portion 6 (as
follows hereinafter abbreviated as duty ratio) into a direct current voltage, produces
a constant current in accordance with the direct current voltage and supplies the
current to heat generating element 1 or reference resistor 2. The reason that power
source apparatus 4 produces the constant current from the duty ratio is that by
controlling the current by adjusting the ON time period and an OFF time period of
the pulse voltage, the current can highly accurately be controlled by comparatively
simple circuit constitution.
Next, a circuit operation procedure of producing the constant
current will be explained. First, output signal (pulse voltage) 6P from operating
portion 6 is inputted to amplitude compressing circuit 7. Amplitude compressing
circuit 7 compresses an amplitude of the pulse voltage by a predetermined rate.
By compressing the amplitude of the pulse voltage, in producing the constant current,
a current adjusting width, that is, a dynamic range is reduced. However, a resolution
of the signal is increased by that amount to be able to finely adjust the current
and therefore, the current can highly accurately be controlled.
Next, the signal of the compressed pulse voltage is inputted
from amplitude compressing circuit 7 to integrator 8, and the pulse voltage is converted
into the direct current voltage. Thereby, a noise component included in the pulse
voltage is smoothed and therefore, accuracy of controlling the current is further
promoted. In this way, the direct current voltage for finely adjusting the current
based on the signal from operating portion 6 is provided.
A gross magnitude of the current supplied to heat generating
element 1 or reference resistor 2 is previously determined as a magnitude of the
voltage of reference voltage generating circuit 9. Specifically, the power source
voltage is determined by dividing a resistor to be able to output the output voltage
for setting a magnitude of the current to be supplied.
According to the embodiment, three step-like currents having
different magnitudes of currents are supplied to heat generating element 1 as mentioned
later. Three of reference voltage generating circuits 9 are prepared to provide
gross direct current voltages necessary for producing the respective currents. That
is, first reference voltage generating circuit 91, second reference voltage generating
circuit 92 and third reference voltage generating circuit 93 are respectively provided
successively from the one for supplying the low current.
The three voltages provided at reference voltage generating
circuit 9 are switched by second switch 10. Common contact 10d of second switch
10 is connected to constant current supplying circuit 11. Connecting points 10a,
10b and 10c connect first reference voltage generating circuit 91, second voltage
generating circuit 92 and third reference voltage generating circuit 93 respectively.
Thereby, a gross voltage in correspondence with the magnitude of the current to
be supplied is provided to be able to roughly adjust the current to be supplied.
Second switch 10 is controlled by operating portion 6 by way of control line 610.
A photoswitch is used for second switch 10 by reason the same as that of first switch
3. That is, by using the photoswitch, an interactive interference brought about
among contacts 10a through 10c can be excluded.
According to the circuit constitution shown in Fig. 1,
a voltage for rough adjustment of reference voltage generating circuit 9 and a voltage
for fine adjustment of integrator 8 are provided by a signal from operating portion
6 and therefore, a synthesized direct current voltage constituted by adding the
both voltages can be inputted to constant current supplying circuit 11. In this
way, by carrying out rough adjustment and fine adj ustment, the current can be adjusted
sufficiently highly accurately even by the microcomputer having the small resolution
of the duty ratio.
Constant current supplying circuit 11 supplies the constant
current in correspondence with the inputted synthesized direct current voltage to
heat generating element 1 or reference resistor 2. Power supply apparatus 4 for
controlling the current supplied to heat generating element 1 is formed by such
a circuit constitution.
Hydrogen constituting an object of measuring according
to the embodiment is present in the atmosphere including moisture and therefore,
moisture and a surrounding temperature need to be corrected. Therefore, a basic
constitution is constructed by measuring three outputs of outputs proportional to
a surrounding temperature and in a state in which the voltage across the both ends
of heat generating element 1 and a heat generating temperature of heat generating
element 1 are made to differ. The voltage across the both ends of heat generating
element 1 when a low current to a degree by which heat generating element 1 does
not generate heat, for example, 1 mA is made to flow substantially represents a
magnitude of the surrounding temperature. Therefore, the voltage across the both
ends at this occasion can be regarded to be an output signal of the surrounding
temperature.
As described above, heat generating element 1 is constituted
by the platinum thin film resistor fabricated by the micromachining technology.
Therefore, a heat capacity thereof is comparatively small. Therefore, in order to
make the heat generating temperature differ, the current supplied to heat generating
element 1 may be changed. Thereby, a desired temperature can be reached by a time
period of several tens milliseconds. When the current is supplied to the platinum
thin film resistor within a range in which the resistor hardly generates heat, a
voltage output reflecting the surrounding temperature in accordance with a resistance
temperature coefficient provided to platinum per se can be provided.
Therefrom, first, by supplying the current to heat generating
element 1 by which heat generating element 1 hardly generates heat, and an output
proportional to a surrounding temperature is provided from the voltage across the
both ends. Next, an output at a low temperature is provided by supplying the current
constituting a low heat generating temperature. An output at a high temperature
is provided by supplying the current constituting a high heat generating temperature.
An output only of the hydrogen concentration can be provided by carrying out a predetermined
operation from the three outputs.
Fig. 2 shows a waveform of a current supplied to heat generating
element 1. The abscissa designates a time period (TIME) of supplying the current,
the ordinate designates a magnitude of current I to be supplied, respectively. Heat
generating element 1 is applied with pulse currents I10, I70 and I75 by which the
current is successively increased. According to the embodiment of the invention,
pulse currents I10, I70 and I75 are respectively set to 1 mA, 7 mA and 7.5 mA. As
shown by Fig. 2, after successively supplying a step-like current in which three
pulse currents having different magnitudes are continuous, heat generating element
1 is cooled to the surrounding temperature by making the current OFF. The voltages
across the both ends of heat generating element 1 are respectively inputted to voltage
measuring portion 5 to measure magnitudes thereof after an elapse of a predetermined
time period after supplying the respective currents. By repeating the operations,
the hydrogen concentration at respective periods of the pulse currents can be provided.
As shown by Fig. 2, it is shown that the three pulse currents
supplied to heat generating element 1 are successively switched from a current having
a low magnitude to a high current. This is because when the current is supplied,
a time period of generating heat by heat generating element 1 per se is shorter
than a cooling time period, that is, a temperature elevating speed is faster than
a temperature lowering speed. Therefore, when the heat generating temperature of
heat generating element 1 is elevated in steps, respective desired temperatures
can be reached fast and therefore, the period of pulse currents I10, 170 and 175
can be shortened. Thereby, a response of a gas sensor output is accelerated and
a highly accurate output instantly in correspondence with a change in the concentration
can be provided.
According to the embodiment, the current when the current
supplied to heat generating element 1 is the least is set to, for example, 1 mA.
It has been confirmed that heat generating element 1 falls in a range in which heat
generating element 1 hardly generates heat at the magnitude of the current. Thereby,
a change in a heat conductivity by a gas atmosphere at a vicinity of heat generating
element 1 is hardly detected and therefore, only the output reflecting the surrounding
temperature by the resistance temperature coefficient provided to platinum is highly
accurately provided.
The current constituting the low heat generating temperature
supplied to heat generating element 1 is set to 7 mA, the current constituting the
high heat generating temperature is set to 7.5 mA, respectively. Time periods for
supplying 3 stages of the currents are respectively set to 0.2 second, a time period
for making the current OFF is set to 1.4 seconds. It has been confirmed that by
making the time period of making the current OFF 1.4 seconds, the temperature of
heat generating element 1 is sufficiently lowered to room temperature.
According to the embodiment, the pulse current having a
period of 2 (0.2 × 3 + 1.4 = 2) seconds is supplied to heat generating element
1. The hydrogen concentration is calculated during a time period of making supply
of the current OFF and therefore, the output of the hydrogen concentration is updated
at an interval of once per 2 seconds. The hydrogen concentration can be detected
by the above-described basic operation.
Fig. 3, Fig. 4 are flowcharts showing a specific operation
according to the gas sensor of the embodiment.
Fig. 3 shows a main routine operated when the power source
of the gas sensor is inputted. First, immediately after starting the main routine,
at step S1, start flag SF is set to "1".
Next, at step S2, power source circuit 4 carries out an
adjustment for supplying the current of 1 mA to reference resistor 2. Specifically,
first switch 3 is switched such that a destination of supplying the current from
power source apparatus 4 becomes reference resistor 2. At step S3, by switching
second switch 10, first reference voltage generating circuit 91 for rough adjustment
is selected.
Next, when the current which is going to be supplied to
reference resistor 2 is set to 1 mA, as shown by step S4, i =1 is substituted therefor,
a subroutine is executed in order to adjust duty ratio Di at step S5. Here, operation
at and after step S6 will be described later and a specific operation will be explained
with regard to the subroutine.
Fig. 4 is a flowchart showing the subroutine executed by
the gas sensor according to the invention. When the subroutine is executed (START),
at step S101, first, a state of start flag SF is investigated, when start flag SF
is "1", the operation proceeds to step S102 by way of step S101Y (YES). An operational
state at this occasion is constituted immediately after inputting the power source,
the set duty ratio is not present and therefore, tentative initial duty ratio Ds
previously stored to operating portion 6 is set as current duty ratio Di.
On the other hand, when start flag SF is not "1", the operation
proceeds to step S103 by way of step S101N (NO) to set previously set duty ratio
Doi as Di. By setting in this way, duty ratio Di is set to a value near to a true
value from the start and therefore, a converging time period required for determining
the duty ratio in processing of the subroutine is shortened and setting of the duty
ratio can highly accurately be adjusted by that amount.
At step S104, even in either processing of step S102 or
step S103, a counter value of the number of times n of calculating the duty ratio
is set to 0. At step S105, in order to update the number of times n of calculating
the duty ratio which is going to be set, the calculating number of times n is added
with 1. Next, at step S106, it is determined whether the calculating number of times
n becomes 20. When the calculating number of times n does not reach 20, the operation
proceeds to step S107 by way of S106N (NO). At step S107, a pulse voltage of duty
ratio Di to be set currently is supplied from operating portion 6 to power source
apparatus 4. As a result, power source apparatus 4 outputs the constant current
in accordance with the voltage constituted by synthesizing the direct current voltage
provided from the supplied pulse voltage and voltage of reference voltage generating
circuit 9 for rough adjustment.
At step S108, first switch 3 shown in Fig. 1 is switched
to reference resistor 2. Therefore, the constant current generated by power source
apparatus 4 is supplied to reference resistor 2. As a result, voltage Vs across
the both ends in accordance with the magnitude of the constant current is generated
across the both ends of reference resistor 2. Voltage Vs across the both ends is
inputted to and measured by voltage measuring portion 5.
From voltage Vs across the both ends provided at step S109,
a duty ratio for carrying out a successive operating processing is set as Di by
the following procedure. First, when set currents to be previously supplied to heat
generating element 1, that is, according to the embodiment, three currents having
different magnitudes of 1, 7 and 7.5 mA are supplied to reference resistor 2, magnitudes
of voltages generated across both ends of reference resistor 2 are previously stored
to operating portion 6 as reference voltages Vi (i = 1, 7, 7.5). When a highly accurate
product having an extremely small temperature coefficient is used for reference
resistor 2, regardless of the surrounding temperature of reference resistor 2, reference
voltage Vi in correspondence with a magnitude of a target current becomes substantially
constant.
Next, there is calculated an absolute value A = |Vs - Vi|
of a difference between the voltage Vs across the both ends applied to reference
resistor 2 under a current arbitrary environment and the reference voltage Vi stored
to calculating portion 6.
Next, in order to reduce the absolute value A, when an
absolute value of an amount of a change in voltage Vs1 across both ends of reference
resistor 2 which is changed by variably adjusting duty ratio Di is designated by
notation B (|Vs- Vs1|), duty ratio Di which is reset such that the latter becomes
smaller than the former (A>B), and the magnitude of A per se becomes smaller
than the magnitude at a preceding time is set.
By setting in this way, absolute value B by adjusting duty
ratio Di becomes always smaller than the difference from absolute value A and therefore,
the fine adjustment can be carried out. There can be excluded the drawback that
duty ratio Di is deviated from the target and is not converged to the target value,
which can be brought about when absolute value B having an adjusting change width
larger than that of absolute value A is constituted. By repeating the adjustment,
duty ratio Di can highly accurately be set.
When duty ratio Di is set at step S109, after storing duty
ratio Di to an alignment Din (n = 1 through 20) (S110), the operation returns to
step S105 to repeat adjustment of duty ratio Di.
The calculating number of times n for calculating duty
ratio Di is set to n = 20 according to the embodiment. Generally the larger the
number of times, the further highly accurate duty ratio Di is set. Since a processable
maximum number of times is 20 times in view of a relationship with a processing
speed of the operating portion 6 used in the embodiment, the number of times is
used. It can be confirmed that highly accurate formation of a total of the gas sensor
is sufficiently achieved by setting the calculating number of times n to 20 times
as described later.
It is found that when the calculating number of times n
is set to 20 times, the absolute value A = |Vs-Vi| of the difference between voltage
Vs across the both ends applied to reference resistor 2 and reference voltage Vi
stored to calculating portion 6 can be made to be proximate to substantially 0.
It is known that by repeating the operation of calculating duty ratio Di in this
way, the voltage Vs across the both ends applied to reference resistor 2 is going
to be substantially coincident with reference voltage Vi. Therefore, it is conceivable
that by finishing the operation of calculating duty ratio Di at a time point at
which the absolute value A becomes substantially 0, duty ratio Di at this occasion
may be determined as duty ratio Di at a succeeding time. However, it is known that
the operation is insufficient in view of accuracy by the following reason.
That is, when a relationship between absolute value A of
the difference between voltage Vs across the both ends applied to reference resistor
2 and reference voltage Vi stored to operating portion 6, and the duty ratio Di
is examined in details, there can be confirmed the fact that absolute value A becomes
proximate to 0 certainly before repeating the calculating number of times by 20
times.
However, it is known that duty ratio Di is varied although
absolute value A is proximate to 0 in a case of duty ratio Di provided by repeated
adjustment thereafter. It is suggested thereby that at every time of adjusting duty
ratio Di by which absolute value A becomes proximate to 0, the magnitude is varied
since a total of the circuit of the gas sensor is effected with an influence of
microscopic noise. Therefore, when the procedure is fixed to a procedure that the
duty ratio at a succeeding time is determined only by initial duty ratio Di when
absolute value A becomes proximate to 0, final duty ratio Di of the sensor is varied
and therefore, output voltages, that is, the voltages across the both ends when
respective currents of 1 mA, 7 mA and 7.5 mA are successively supplied to heat generating
element 1 are varied and detection accuracy of the gas sensor is deteriorated.
It is found therefrom that the detection accuracy of the
gas sensor is promoted when adjustment of duty ratio Di is repeatedly executed by
a predetermined number of times, for example, during a time period of 20 times even
when absolute value A becomes substantially 0, an average value of respective duty
ratios Di is calculated and the calculated average value is set as duty ratio Di
at a succeeding time.
The numerical value indicated by a counter reaches 20 at
step S106, that is, the calculating number of times n of the duty ratio is finished
by an amount of 20 times, the operation proceeds to step S111 by way of step S106Y
(YES). At step S111, first, an average value of a later half of a plurality of duty
ratios Di of the alignment Din that is, duty ratios Di when the calculating number
of times n is 11 through 20 is calculated and the average value is set as duty ratio
Di at a succeeding operating processing.
When the processing at step S111 is finished, the operation
proceeds to step S112 to investigate a state of start flag SF. When it can be confirmed
that start flag SF is "1", the operation is under the state immediately after inputting
the power source and therefore, the operation jumps to step S116 by way of step
S112Y (YES). In this case, initial value Ds of duty ratio Di is set to a tentative
value and therefore, at an initial stage of adjustment, initial value Ds becomes
a value remote from a target and when duty ratios Din are averaged by also including
duty ratio Din at an initial stage of adjustment, the average value is deviated
from a true value of duty ratio Di and an error is increased. In order to avoid
the deviation, at step S111, a former half of duty ratios Din having a large change
is disregarded, the average value of duty ratios of the later half, that is, in
a range of the calculating number of times n of 11 through 20 is calculated and
the average value is set as duty ratio Di for succeeding operation.
When start flag SF is not "1", at step S113, it is determined
whether an absolute value of a difference between duty ratio Do1 in 1 mA (in Doi,
i = 1 mA) and duty ratio D1 (in Di, i = 1 mA) when a current determined for being
supplied to heat generating element 1 is the smallest at a next stage, that is,
a change width thereof from that at a preceding time falls in a predetermined range
less than 0.0025. When the absolute value does not fall in the predetermined range,
the operation jumps to step S116 by way of step S113N (NO). Further, the change
width is made to be less than 0.0025 because as a result of various actual measurements
according to the embodiment, when the absolute value (change width) of the difference
between duty ratio Do1 and duty ratio D1 in the predetermined range is, for example,
less than 0.0025, an influence is not effected on final sensor output accuracy.
On the other hand, when the absolute value |Do1 - D1| of
the duty ratio falls in the predetermined range, the operation proceeds to step
S114 by way of step S113Y (YES) . At step S114, duty ratio Doi at a preceding time
proximate to duty ratio Di at a preceding time proximate to duty ratio Di at a succeeding
time which is going to be determined is used as an initial value. Thereby, thereafter,
all of a plurality of adjusted duty ratios Din take values proximate to the true
value. Therefore, at this occasion, an average value is calculated by averaging
a total number (n = 1 through 20) of duty ratios Din again to determine as duty
ratio Di at a succeeding time and therefore, the current can be supplied stably
and highly accurately.
When the average value of the total number of duty ratios
Din is calculated, at step S115, an average value is calculated by also averaging
duty ratio Di calculated at step S114 and duty ratio Doi determined at a preceding
time to determine duty ratio Di used at steps at a succeeding time and thereafter.
Thereby, duty ratio Di reflecting duty ratio Doi at a succeeding time is determined.
Thereby, further highly accurate formation can be carried
out by excluding a drawback that duty ratio Doi is significantly changed by disturbance
noise or the like. At step S113, it is determined that the absolute value of the
difference between duty ratio Do1 and duty ratio D1 falls in the predetermined range.
This is because since a significant influence is regarded not to be effected from
the surrounding temperature in the predetermined range, influence of disturbance
noise can be reduced by calculating the average value by averaging a total number
of duty ratio Din and calculating the average value by further averaging duty ratio
Doi and duty ratio Di.
On the other hand, when deviated from the predetermined
range, it can be regarded that the surrounding temperature is rapidly changed and
the resistance value of reference resistor 2 is rapidly changed as in immediately
after starting the fuel cell and therefore, duty ratio Din and duty ratio Doi can
be regarded to be brought in the midst of the change. Therefore, when the average
value of the total of duty ratios Din is calculated and the average value of the
average value and duty ratio Doi is further calculated, there is brought about a
drawback that an error is rather included in duty ratio Di.
Hence, when the absolute value of the difference between
the duty ratio Do1 and duty ratio D1 is deviated from the predetermined range, at
step S111, the average value of duty ratio Din is calculated at the later half of
duty ratio Din brought into a stable state, that is, according to the embodiment,
when the calculated number of times n is 11 through 20, the average value is set
to succeeding duty ratio Di.
At step S116, duty ratio Doi is updated by substituting
duty ratio Di determined to be duty ratio Doi therefor. By the above-described operation,
duty ratio Di relative to the target current is determined and the operation returns
to the main routine. At step S5, duty ratio D1 for 1 mA is determined and therefore,
successively, in accordance with a similar procedure, duty ratios when the current
supplied to reference resistor 2 are 7 mA and 7.5 mA are going to be determined.
Here, the operation returns to Fig. 3 again. Steps S1 through
S5 have already been explained and therefore, an explanation will be given of step
S6 and thereafter.
At step S6, second switch 10 shown in Fig. 1 is switched
to select the second reference voltage generating circuit 92 for rough adjustment.
Thereby, a preparation of supplying 7 mA to reference resistor 2 is prepared. At
step S7, since the current i which is going to be adjusted is 7 mA, i = 7 is substituted
therefor. Next, the operation proceeds to step S8 to execute the subroutine for
adjusting duty ratio Di. Thereby, duty ratio D7 for 7 mA is determined.
At step S8, the subroutine shown in Fig. 4 is executed
similar to executing the subroutine at step S5. Further, Fig. 4 has already been
described in details and therefore, an explanation thereof will be omitted here.
When the subroutine has been finished at step S8 shown
in Fig. 4, the operation proceeds to next step S9. At step S9, a third current supply
in 3 stage of supplying the currents to reference resistor 2, that is, according
to the embodiment, a final current supply is executed. That is, since the current
which is going to be adjusted is 7.5 mA, in order to determine duty ratio D7.5,
the second switch 10 shown in Fig. 1 is switched to select third reference voltage
generating circuit 93 for rough adjustment.
Next, at step S10, in order to adjust the current i supplied
to reference resistor 2 to 7.5 mA, i =7.5 is substituted therefor, at step S11,
the subroutine of adjusting duty ratio Di is executed. Thereby, duty ratio D7.5
for 7.5 mA is determined.
At step S12, since respective duty ratios Di constituting
a condition of controlling power source apparatus 4 can be determined, next, start
flag SF is set to 0. This is because at the time point, initial duty ratio Di has
already been determined even immediately after inputting the power source and therefore,
the state is no longer immediately after inputting the power source.
In the following, an operation of supplying the currents
to heat generating element 1 by determined duty ratio Di is carried out. At step
S13, first, the operation is at standby for a predetermined time period in order
to match a timing of supplying the currents to heat generating element 1 to every
2 seconds as has been explained in reference to Fig. 2. Next, at step S14, first
switch 3 is switched to a side of heat generating element 1. At step S15, second
switch 10 is switched to first reference voltage generating circuit 91.
At step S16, the current in accordance with duty ratio
D1 determined at step S5 is outputted to power source apparatus 4 and the current
of 1 mA is supplied to heat generating element 1. At step S17, the operation is
at standby by a predetermined time period. The standby time period is set because
even when the current is supplied to heat generating element 1, a desired temperature
is not immediately reached. The standby time period is constituted by 0.05 second
by adding together a time period of elevating to a desired temperature and a time
period until the temperature is stabilized. At step S18, voltage VT
across the both ends of heat generating element 1 is inputted to and measured by
voltage measuring portion 5. Since the time period of supplying the respective currents
are respectively constituted by 0.2 second and the standby time period at step S17
is 0.05 second, a timing of inputting is taken within a time period of 0.15 second
as a difference therebetween.
Voltage VT across the both ends when 1 mA is
supplied to heat generating element 1 can be inputted by the above-described operation.
In the following, voltage across both ends VL, VH are inputted
similarly with regard to 7, 7.5 mA.
At step S19, in order to switch second switch 10 to second
reference voltage generating circuit 92, second switch 10 is switched to the side
of contact 10b.
Next, at step S20, by outputting duty ratio D7 for 7 mA
determined at step S8 to power source apparatus 4, the current of 7 mA is supplied
to heat generating element 1. Next, after awaiting for a predetermined rectified
time period at step S21, at step S22, the voltage VL across both ends
of heat generating element 1 is inputted to voltage measuring portion 5.
Next, at step S23, in order to switch third reference voltage
generating circuit 93, second switch 10 is connected to the side of contact 10c.
Next, at step S24, the current of 7.5 mA is supplied to heat generating element
1 by outputting duty ratio D7.5 in a case of 7.5 mA determined at step S11 to power
source apparatus 4. Next, after awaiting for a predetermined time period at step
S25, at step S26, voltage VH across both ends of heat generating element
1 is inputted to voltage measuring portion 5.
As described above, the continuous 3 stages of the current
in the step-like shape is supplied to heat generating element 1 by a predetermined
time period and respective voltages across both ends of the heat generating element
1 of VT, VL and VH in applied currents of 1, 7
and 7.5mA are inputted. Thereafter, at step S27, supply of current to the step heat
generating element 1 is made OFF.
Next, an operation for calculating the hydrogen concentration
is carried out from the inputted voltages across both ends of heat generating element
1 of VT, VL and VH in accordance with the following
procedure. The respective inputted voltages across both ends become positive integers
of 6 digits since voltage measuring portion 5 is constituted by an AD converter
having an accuracy of 19 bits. A method of operating the values will be described
as follows.
First, at step S28, 0 point correcting operation by a temperature
is carried out. Because an object of carrying out 0 point correcting operation resides
in that even when the magnitude of the current is assumedly set to be highly accurately,
in accordance with a magnitude of each current, the voltage across both ends of
heat generating element 1 is changed by the surrounding temperature. 0 point correcting
operation is carried out by 0 point correcting equations of Equation 1 through Equation
4 described below.
In Equations 1 through 4, notations VL0, VH0
designate voltage change amounts of voltages VL, VH across
both ends produced by depending on surrounding temperature T which are brought about
at both ends of heat generating element 1 when both of moisture and hydrogen are
0 %. Voltages across both ends of VZL, VZH after correcting
0 point show magnitudes constituted by subtracting magnitudes of voltages changed
by depending on surrounding temperature T from the voltages across both ends of
heat generating element 1, that is, corrected by an amount of the influence of surrounding
temperature T. Further, magnitudes of voltages shown below are actually measured
values and orders thereof fall in a range of several hundreds mV to several V.
Equation 1 is an equation representing a change in 0 point
of the voltage across both ends VL of heat generating element 1 when
the heat generating element 1 generates low heat, that is, when 7 mA is supplied
depending on the voltage across both ends of VT when 1 mA is supplied
to heat generating element 1. A correlation between voltage VT across
both ends and voltage VL across both ends in supplying 1 mA to heat generating
element 1 when the surrounding temperature is changed in a state in which the concentration
of the detected gas is already known in a state in which both of moisture and hydrogen
are not present previously is calculated by carrying out third order approximation
by a least squares method. Here, third order approximation is carried out because
the correlation between voltage VT across both ends and voltage VL
across both ends can be represented thereby highly accurately.
Therefore, voltage change amount VL0 represents
an amount of purely changing only by the surrounding temperature T in arbitrary
voltage VL across both ends. When voltage across both ends after 0 point
correction of VZL = VL - VL0 is calculated, an
influence of arbitrary surrounding temperature T on voltage VL across
both ends can be corrected.
A coefficient of Equation 1 is displayed by an index having
an effective digit of 6 digits and all of inner operation is carried out by an effective
digit of 6 digits. This is because as a result of calculation by various effective
digits, by 6 digits, a necessary sufficient operational accuracy is achieved as
a gas sensor output.
Similarly, Equation 2 is an equation representing a change
in 0 point of the voltage across both ends VH of heat generating element
1 when the heat generating element 1 generates high heat, that is, when 7. 5 mA
is supplied depending on the voltage across both ends of VT when 1 mA
is supplied to heat generating element 1 and an approximation equation is previously
calculated. From Equation 4, an influence on voltage across both ends VH
depending on the arbitrary voltage across both ends VT can be corrected.
In this way, 0 point correcting operation by temperature
is carried out by correcting values of voltages across both ends of VL,
VH of heat generating element 1 from voltage across both ends VT
in correspondence with surrounding temperature T of heat generating element 1 when
the current is the smallest in a case of supplying other current.
Next, at step S29, sensitivity correcting operation by
temperature is carried out by sensitivity correcting equations based on Equation
5 through Equation 8 by using voltages across both ends after correcting 0 point
VZL, VZH.
Here, voltage across both ends for correcting sensitivity
VZL1 shown in Equation 5 shows a voltage across both ends of heat generating
element 1 at low heat generation, that is, when heat generating element 1 is set
to surrounding temperature T and the current of 7 mA is supplied and the concentration
of hydrogen is 1 %. Above all, a correlation between voltage across both ends VT
in supplying 1 mA to heat generating element 1 in a state in which moisture is not
present and when the detected gas including 1 % of hydrogen concentration and having
a so-to-speak known concentration is brought into contact with the gas sensor according
to the invention by carrying out second order approximation by a least squares method.
Here, second order approximation is carried out because the correlation between
the voltage across both ends VT and voltage across both ends after correcting
0 point VZL can be represented highly accurately without carrying out
third order approximation.
Similarly, voltage across both ends for correcting the
sensitivity VZH1 shown in Equation 6 shows a voltage across both ends
of heat generating element 1 in a high heat generation, that is, when heat generating
element 1 is set to surrounding temperature T and the current of 7.5 mA is supplied
and the concentration of hydrogen is 1 %. Above all, a correlation between voltage
across both ends VT and voltage across both ends after correcting 0 point
VZH in a state in which moisture is not present and when the detected
gas including 1 % of the hydrogen concentration and having a so-to-speak known concentration
is brought into contact with the gas sensor is calculated by carrying out second
order approximation bya least squares method. Here, second order approximation is
carried out because the correlation between voltage across both ends VT
and voltage across both ends after correcting 0 point VZH can be represented
highly accurately without carrying out third order approximation.
Voltages across both ends for correcting sensitivity VZL1,
VZH1 shown in Equations 5 and 6 represent output voltages generated at
heat generating element 1 when the hydrogen concentration is 1 % at surrounding
temperature T. Therefore, when arbitrary voltage across both ends after correcting
0 point VZL is divided by VZL1 to be normalized as shown by
Equation 7, an influence of arbitrary surrounding temperature T on voltage across
both ends VZL, that is, the influence of the sensitivity can be corrected.
Further, ratio KL of voltage across both ends after correcting 0 point VZL
to voltage across both ends for correcting sensitivity VZL1 after correction
based on Equation 7 becomes a normalized output of H2 having a unit of %.
Similarly, Equation 6 represents a change in the sensitivity
relative to hydrogen when hydrogen concentration is 1 % based on voltage across
both ends after correcting 0 point VZH of heat generating element 1 at
surrounding temperature T in high heat generation, that is, in 7.5 mA and an approximation
equation is previously calculated. Therefore, the influence of the sensitivity of
heat generating element 1 on voltage across both ends after correcting 0 point VZH
can be corrected at arbitrary surrounding temperature T based on Equation 8.
In this way, normalized outputs KL, KH are respectively
calculated by carrying out sensitivity correcting operation by temperature.
Next, only the hydrogen concentration is calculated at
step S30 by correcting moisture. According thereto, specifically, a moisture correcting
equation shown bellow is used and Equations 9 through 13 are used.
First, normalized output difference Hum of normalized outputs
KH and KL is calculated by Equation 9.
Here, arbitrary normalized output KH is constituted by
adding a moisture output to the hydrogen concentration output. Hence, a correlation
between normalized output KH and normalized output difference Hum of the detected
gas having a known concentration of air including moisture in which hydrogen is
not present is previously calculated. As a result, when normalized output difference
Hum is calculated from Equation 9, moisture output Off (Off is a value reflecting
moisture and therefore, dealt with as moisture output) included in normalized output
KH is provided. The inventors have found that normalized output difference Hum is
provided with one-to-one correspondence with moisture and therefore, moisture output
Off can uniquely calculated from normalized output difference Hum by the property.
Moisture output Off is calculated from Equation 10. Although
basically, moisture output Off can be calculated by the correlation with normalized
output difference Hum, in order to promote accuracy of calculation, it is necessary
to take also an influence of surrounding temperature T which is slightly present
into consideration other than normalized output difference Hum. As a result of various
investigation by the inventors from the view point, it is found that a correlation
between a value of normalized output difference Hum × VT
3 and normalized output difference Off is the most accurate relative
to voltage across both ends VT relative to normalized output difference
Hum and voltage across both ends VT in supplying 1 mA to heat generating
element 1 in correspondence with surrounding temperature T. Equation 10 is a relationship
of moisture output Off relative to normalized output difference Hum × VT
3 representing the excellent relationship.
By substituting for normalized output difference Hum and
surrounding temperature T in Equation 10, moisture output Off included in normalized
output KH is calculated and therefore, by subtracting normalized output difference
Off from normalized output KH as shown by Equation 11, hydrogen output Out is calculated.
Next, a change in the hydrogen sensitivity by moisture
of hydrogen output Out is corrected. According thereto, although inherently, an
output of only hydrogen is provided by hydrogen output Out, actually the current
flows although voltage across both ends VT thereof is measured by a current
condition of generating heat as less as possible when the current of 1 mA is supplied
to heat generating element 1, sensitivities of hydrogen and moisture are superposed
by slightly generating heat. As a result, a change in the hydrogen sensitivity by
moisture is shown. Therefore, in order to provide highly accurate output, also the
correction is needed.
As a correcting method, first, inclination HumK of hydrogen
output Out relative to respective moistures is previously calculated, and a correlation
between inclination HumK and voltage across both ends VT, that is, normalized
output difference Hum × VT
3 in correspondence with moisture in consideration of influence of surrounding
temperature T is calculated. The result is shown by Equation 12.
By substituting normalized output difference Hum and voltage
across both ends VT in Equation 12, hydrogen sensitivity correction value
HumK is provided and therefore, by substituting the value in Equation 13, final
hydrogen concentration output H2 is provided.
Final hydrogen concentration output H2 provided by correcting
normalized output KH by Equations 9 through 13 constituting moisture correction
equations is outputted as a hydrogen concentration at step S31.
The hydrogen concentration can be continued to be outputted
by repeating the above-described stroke as 1 cycle and returning to step S2. The
output of the hydrogen concentration is provided at a period of one time per 2 seconds
and therefore, the current hydrogen concentration is continued to be outputted until
calculating a successive hydrogen concentration. Thereby, the hydrogen concentration
can be known at any timing.
When the gas sensor is actually fabricated on trial and
evaluated based on the constitution, the accuracy of a total of the gas sensor is
±0.2 %H2. This is an accuracy width equal to or smaller than a half of that
of the background art and it is confirmed that the gas sensor is suitable for detecting
leakage of hydrogen. By executing the circuit constitution, the main routine and
the subroutine mentioned above, the highly accurate gas sensor is provided.
Although according to the embodiment, only the hydrogen
concentration is outputted, normalized output difference Hum provided by Equation
9 is an output having a correlation with moisture and therefore, a moisture output
can also be provided by calculating a correlation between normalized output difference
Hum and moisture previously. The surrounding temperature may be outputted by, for
example, Celsius unit (°C) from the value of voltage across both ends VT
of heat generating element 1 as necessary.
According to the embodiment, the step-like currents having
three different magnitudes are supplied to heat generating element 1 for detecting
hydrogen. However, in a case in which other gas intended to be measured is commonly
present, when currents in a step-like shape of 4 stage or more are supplied, concentrations
of various gases can be outputted by a similar method.
A specific numerical value described in the embodiment
is an example. The invention is not limited to the numerical value of the embodiment,
the skilled person can carry out an experiment by variously changing the numerical
value within a range of design matter.
Industrial Applicability
The gas sensor according to the invention can provide the
highly accurate output by previously adjusting the current supplied to the heat
generating element by the reference resistor at each time of measurement and therefore,
the invention is useful for being applied to the gas sensor or the like for detecting
the concentration and the moisture of the detected gas mixed with the atmosphere
including moisture.