FIELD OF TECHNOLOGY
The present invention relates to a staining/covering system,
more precisely relates to a staining/covering system comprising a staining apparatus
for staining a specimen sample sliced and pasted to a slide glass and a covering
apparatus for covering a cover film or a cover glass onto the specimen sample of
the slide glass subjected to desired staining in the staining apparatus.
BACKGROUND TECHNOLOGY
In hospitals and laboratories, a specimen sample sliced
from a specimen and pasted to a slide glass is desirably stained, and then a cover
film or a cover glass is covered onto the specimen sample for microscopic observation.
Usually, the staining process and the covering process are performed by a dedicated
staining apparatus and a dedicated covering apparatus.
Conventionally, a slide glass having a specimen sample
stained by a staining apparatus is manually transferred to a covering apparatus
because the staining apparatus and the covering apparatus are separately installed.
To efficiently stain and cover, a full automatic staining/covering
system has been required.
To realize such the system, Patent Document 1 discloses
a staining/covering system comprising: a covering apparatus having a casing; a staining
apparatus whose casing contacts a part of the casing of the covering apparatus;
a plurality of tanks for storing staining liquid, cleaning liquid, etc.; racks (baskets)
for storing slide glasses, on which specimen samples are pasted (slide glasses attached
with specimen samples); a robot arm acting as means for conveying the rack between
the predetermined tanks so as to stain the slide glasses attached with specimen
samples by the staining apparatus, wherein the robot arm is used as means for transferring
the rack, which stores the slide glasses attached with stained specimen samples,
into the covering apparatus.
Patent Document 1:
Japanese Patent Kokai Gazette No. 2003-149102
DISCLOSURE OF THE INVENTION
In the staining/covering system disclosed in the above
described Patent Document 1, the staining process and the covering process including
the transferring process, in which the slide glasses attached with specimen samples
are transferred from the staining apparatus to the covering apparatus, can be full-automatically
performed.
In the staining apparatus having a plurality of the tanks
storing staining liquids and cleaning liquid, a plurality of the racks storing the
slide glasses attached with specimen samples are usually soaked in different staining
liquids stored in the tanks. Therefore, a tact time of the conveying means, e.g.,
robot arm, which transfers the racks storing the slide glasses attached with specimen
samples between the predetermined tanks, is short.
Since the conveying means in the staining apparatus, e.g.,
robot arm, whose tact time is short, is used as the transferring means for transferring
the racks to the covering apparatus, actual timing of conveying the racks storing
the slide glasses attached with specimen samples to the predetermined tank will
be delayed from the desired timing, or actual timing of transferring the racks storing
the slide glasses attached with stained specimen samples into the covering apparatus
will be delayed from the desired timing.
To solve the problems, a high speed conveying means, e.g.,
high speed robot arm, must be employed so as to further shorten the tact time of
the conveying means in the staining apparatus.
However, the staining apparatus equipped with the high
speed conveying means is the dedicated apparatus of the staining/covering system
capable of full-automatically performing a series of the staining process and the
covering process. Therefore, the conventional staining apparatus equipped with the
low speed conveying means cannot be employed in the staining/covering system.
The high speed conveying means is expensive, so a manufacturing
cost of the staining/covering system must be high. Further, increasing the speed
of the conveying means is limited.
In the staining/covering system disclosed in the above
described Patent Document 1, the staining apparatus and the covering apparatus must
be precisely connected so as to securely transfer the racks from the staining apparatus
to the covering apparatus. However, the staining apparatus and the covering apparatus
are heavy, so it is difficult to correctly position and precisely connect the both
apparatuses.
An object of the present invention is to provide a staining/covering
system comprising: a staining apparatus for staining a specimen sample sliced and
pasted to a slide glass; and a covering apparatus being arranged in close proximity
to the staining apparatus and covering a cover film or a cover glass onto the stained
specimen sample of the slide glass, wherein the slide glass attached with the stained
specimen sample is transferred to the covering apparatus without using a slide glass
conveying unit of the staining apparatus, and wherein the staining apparatus and
the covering apparatus can be easily combined.
The inventors of the present invention have studied to
solve the above described problems and found that a slide glass attached with a
stained specimen sample can be transferred to a covering apparatus, without using
a slide glass conveyor unit of the staining apparatus, by providing means for transferring
the slide glass from the staining apparatus to the covering apparatus in the covering
apparatus, so that the present invention was achieved.
Namely, the staining/covering system of the present invention
comprises: a staining apparatus for staining a specimen sample sliced and pasted
to a slide glass; and a covering apparatus being arranged in close proximity to
the staining apparatus and covering a cover film or a cover glass onto the specimen
sample of the slide glass subjected to desired staining in the staining apparatus,
and the system is characterized in that means for transferring the slide glass having
a specimen sample stained in the staining apparatus from the inside of the staining
apparatus to the inside of the covering apparatus is provided in the covering apparatus.
In case that the transferring means transfers a basket,
in which the slide glass is stored, from the staining apparatus to the covering
apparatus, and the staining apparatus or the covering apparatus has means for setting
a mounting position in the staining apparatus, at which the basket to be transferred
to the covering apparatus is mounted, to a control section for controlling means
for conveying the slide glass, which is provided in the staining apparatus, or a
control section for controlling the transferring means of the covering apparatus,
positions of the staining apparatus and the covering apparatus can be easily adjusted.
For example, even if a distance (a distance in a direction of transferring the basket)
between an opening section of a casing of the covering apparatus, through which
the basket enters and goes out, and an opening section of a casing of the staining
apparatus is slightly different from a predetermined distance and a transferring
distance of the transferring means of the covering apparatus is slightly varied,
the mounting position in the staining apparatus, at which the basket to be transferred
to the covering apparatus is mounted, can be easily corresponded to the transferring
distance of the transferring means. Therefore, accurate positioning control of the
staining apparatus and the covering apparatus can be eased, so that the both apparatuses
can be easily combined.
In case that casings of the staining apparatus and the
covering apparatus are arranged to partially contact each other at least, the staining/covering
system can be smaller in size.
In case that, the transferring means transfers the slide
glass having the specimen sample stained in the staining apparatus from the staining
apparatus to the covering apparatus with the specimen sample being soaked in a protective
solution, damage of the specimen sample can be avoided while transferring.
In the staining/covering system, the staining apparatus
may comprise: a basket in which one or a plurality of slide glasses having specimen
samples are inserted perpendicular to a bottom part; a plurality of tanks storing
staining liquid or cleaning liquid, in which the basket is soaked so as to stain
or clean the specimen sample or samples of the slide glass or glasses; a movable
tank being reciprocally moved between the staining apparatus and the covering apparatus
by the transferring means provided in the covering apparatus; and means for conveying
the basket to the predetermined tank and conveying the basket, in which the slide
glass or glasses having the specimen sample or samples stained or cleaned are stored,
to the movable tank, which has located at a predetermined position in the staining
apparatus, by the transferring means.
In the staining/covering system, the covering apparatus
may comprise: a movable tank in which a basket transferred from the staining apparatus,
in which one or a plurality of slide glasses having the specimen samples stained,
is accommodated; means for transferring the slide glass from the movable tank to
a covering position, at which the cover film or the cover glass is pasted onto the
specimen sample, and transferring the slide glass, on which the cover film or the
cover glass has been pasted, into the basket; means for dropping a solvent or a
mounting medium onto the specimen sample on the slide glass at a mid position of
the way to the covering position; and means for pressing the cover film or the cover
glass onto the solvent or the mounting medium on the specimen sample so as to paste
the cover film or the cover glass thereon.
In case that a protective solution for protecting the specimen
sample is stored in the movable tank, damage of the specimen sample, which is accommodated
in the movable tank, can be prevented while transferring.
EFFECTS OF THE INVENTION
In the staining/covering system of the present invention,
the transferring means, which transfers the slide glass having the specimen sample
stained in the staining apparatus from the inside of the staining apparatus to the
inside of the covering apparatus, is provided in the covering apparatus.
With this structure, the slide glass can be transferred
to the covering apparatus without using a slide glass conveyor unit of the staining
apparatus.
Therefore, the staining/covering system can be designed
without considering a tact time of the slide glass conveyor unit of the staining
apparatus, and the conventional staining apparatus can be employed.
BRIEF DESCRIPTION OF THE DRAWINGS
- Fig. 1 is a front view of an embodiment of the staining/covering system of the
present invention;
- Fig. 2 is a partial plan view of a staining apparatus 10 of the staining/covering
system shown in Fig. 1;
- Fig. 3 is a partial side sectional view of basket conveying means 22 of the
staining apparatus 10 shown in Fig. 2, wherein action of the means is explained;
- Figs. 4A-4C are a plan view, a front view and a side view of a basket 20 used
in the staining apparatus 10 and a covering apparatus 12;
- Fig. 5 is a front view of a basket hook 20c provided to a handle of the basket
20 shown in Fig. 4;
- Figs. 6A-6D are explanation views of a holder 24 of the basket conveying means
22 of the staining apparatus 10;
- Fig. 7 is a perspective view of the covering apparatus 12 combined with the
staining apparatus 10;
- Fig. 8 is a schematic view of an inner structure of the covering apparatus 12
shown in Fig. 7;
- Fig. 9 is a schematic view of a movable tank setting section 28 shown in Fig.
7;
- Fig. 10 is an explanation view of the basket 20 accommodated in the movable
tank 26 and claw sections 52a and 52b of an arm 48, which are arranged like a U-shape;
- Fig. 11 is an explanation view of the basket 20, which is located between the
claw sections 52a and 52b by moving the movable tank 26;
- Fig. 12 is a schematic view of a main body section 30 of the covering apparatus
12 shown in Fig. 7;
- Fig. 13 is a schematic view of conveying means, which is provided to the main
body section 30 and which conveys a slide glass 25 stored in the basket 20;
- Fig. 14 is an explanation view of a balancer 76 of the conveying means;
- Fig. 15 is an explanation view of the slide glass taken out from the basket
20 by the conveying means;
- Fig. 16 is an explanation view of means for dropping a mounting medium onto
the slide glass 25 conveyed by the conveying means;
- Fig. 17 is a schematic view of an example of a cover film setting section 32
of the covering apparatus 12;
- Fig. 18 is a schematic view of another example of the cover film setting section
32;
- Fig. 19 is a perspective view of another covering apparatus 12, which can be
used instead of the covering apparatus 12 shown in Figs. 7-18; and
- Fig. 20 is an explanation view of means for transferring the movable tank 26
of the covering apparatus 12 shown in Fig. 19.
BEST MODE FOR CARRYING OUT THE INVENTION
An example of a staining/covering system of the present
invention is shown in Fig. 1. As shown in Fig. 1, casings of a staining apparatus
10 having a monitor 14 and a covering apparatus 12 are arranged to contact each
other.
As shown in a plan view of Fig. 2, tanks 18, 18....., in
which various kinds of staining liquids and cleaning liquids are stored, are provided
in a rectangular tank storage section 16 of the staining apparatus 10, and three
baskets 20, 20 and 20, each of which stores a plurality of slide glasses attached
with specimen samples, are accommodated in each of the tanks 18.
To stain specimen samples, they are usually soaked in a
plurality of kinds of staining liquids and cleaning liquids. Therefore, the staining
liquids and the cleaning liquids for staining the specimen samples are stored in
the tanks 18, 18....., and the basket 20 is inserted into the tank 18 storing the
prescribed staining liquid or the cleaning liquid so as to soak the specimen samples
on the slide glasses in the staining liquid or the cleaning liquid for a prescribed
time period. Next, the soaked basket 20 is lifted upward from the tank 18 and conveyed
to and soaked into the next tank 18 storing another staining liquid or the cleaning
liquid.
The baskets 20 are conveyed by basket conveying means 22.
The basket conveying means 22 is constituted by: a transversal member 22a being
spanned parallel with a narrow edge of the rectangular tank storage section 16 and
capable of moving along a long edge thereof; a vertical member 22b being arranged
perpendicular to the transversal member 22a and capable of moving along the transversal
member 22a; and an elevating member 22c being capable of vertically moving along
the vertical member 22b.
As shown in Fig. 3 which is a partial side sectional view
of the staining apparatus, the elevating member 22c has a holder 24. The holder
24 holding the basket 20 is vertically moved together with the elevating member
22c, moved along the transversal member 22a together with the vertical member 22b
and moved along the long edge of the rectangular tank storage section 16 together
with the transversal member 22a.
As shown in Figs. 4B and 4C, the basket 20 is constituted
by: a main body part 20a having side faces, in which grooves 20d and 20d are respectively
formed; a handle 20b being rotatably attached to the main body part 20a so as to
suspend the main body part 20a; and a basket hook 20c being provided to the handle
20b. A hole 20e for engaging with the holder 24 of the basket conveying means 22
is bored in the basket hook 20c (see Fig. 4C).
As shown in Fig. 4A, guide grooves 20f, 20f....., whose
widths are equal to a width of the slide glass to be stored, are formed in inner
faces of side walls of the main body part 20a, and the slide glasses are, as shown
in Fig. 4A, inserted therein and arranged perpendicular or near-perpendicular to
a bottom part of the main body part 20a.
The hole 20e of the basket hook 20c of the basket 20 shown
in Fig. 4 is engaged with the holder 24 of the basket conveying means 22, so the
basket 20 is swung in directions of arrows shown in Figs. 4A-4C when the basket
20 is moved. By swinging the basket 20, the staining liquid, etc. stuck on the basket
20 are spattered and mixed with other staining liquids, etc., and the basket 20
located above the tank 18 contacts the edge of the tank 18 and is damaged.
Thus, the basket hook 20c having the hole 20e shown in
Fig. 5 and the holder 24 shown in Fig. 6 are employed so as to minimize the swing
of the basket 20 while the basket conveying means 22 conveys the basket 20.
The basket hook 20c shown in Fig. 5 has the triangular
hole 20e, which can be engaged with the holder 24.
As shown in a front view of Fig. 6A, a side view of Fig.
6B and a plan view of Fig. 6C; in the holder 24 shown in Fig. 6, an end shape seen
from a front end of the holder 24 (seen in a direction of an arrow A shown in Fig.
6A) is, as shown in Fig. 6B, formed into a triangular shape, a center part is formed
as a thinner part 24a, and the thinner part 24a is formed like a groove. A width
t of the thinner part 24a is nearly equal to a thickness of the basket hook 20c,
into which the holder 24 will be inserted.
As shown in Fig. 6D which is a sectional view along a line
B-B shown in Fig. 6A, a transverse sectional view of the thinner part 24a is formed
into a triangular shape, and an apex angle &thgr; is 60°or less (preferably
about 30°) and equal to an apex angle &thgr; of the triangular hole 20e of
the basket hook 20c.
When the holder 24 shown in Fig. 6 is inserted into the
hole 20e of the basket hook 20c shown in Fig. 5 and lifts the basket, the hole 20e
of the basket hook 20c is guided toward the groove-shaped thinner part 24a of the
holder 24 along a slope face of the holder 24 and engaged with the thinner part
24a. The thickness of the basket hook 20c is nearly equal to the width t of the
thinner part 24a of the holder 24, and the apex angle &thgr; of the hole 20e is
nearly equal to the apex angle &thgr; of the thinner part 24a. With this structure,
the basket hook 20c, whose hole 20e has been engaged with the thinner part 24a of
the holder 24, can minimize the swing of the basket 20 while the basket conveying
means 22 conveys the basket 20.
A movable tank 26, which can be moved between the inside
of the staining apparatus 10 and the inside of the covering apparatus 12, is provided
to a covering apparatus 12 side corner of the tank storage section 16 of the staining
apparatus 10 shown in Figs. 1-3. A protective solution for protecting the stained
specimen samples is stored in the movable tank 26, and the movable tank 26, in which
the baskets 20, in each of which the slide glasses having the specimen samples subjected
to desired staining (the slide glasses attached with the stained specimen samples)
have been inserted, are soaked in the protective solution, is transferred from an
opening section of the casing of the staining apparatus 10 to inside of an opening
section of the casing of the covering apparatus 12. The opening section of the casing
of the staining apparatus 10 is, as described later, has a width greater than a
transverse width of the movable tank 26 so as to adjust a position of the movable
tank 26 in the transverse direction.
When the baskets 20, in each of which the slide glasses
attached with the stained specimen samples have been stored, are accommodated into
the movable tank 26, firstly the holder 24 attached to the elevating member 22c
is moved to a position above the tank 18, in which the baskets 20, in each of which
the slide glasses attached with the stained specimen samples have been inserted,
have been accommodated, by driving the transversal member 22a and the vertical member
22b of the basket conveying means 22.
As shown in Fig. 3, the elevating member 22c is moved downward,
the holder is engaged with the hole 20e of the basket hook 20c of the basket 20
accommodated in the tank 18, and then the elevating member 22c is moved upward so
as to move the basket 20 to a position above the tank 18.
Next, the transversal member 22a and the vertical member
22b are driven so as to move the basket 20 suspended by the holder 24 to a position
above the movable tank 26, and then the elevating member 22c is moved downward so
as to insert the basket 20 into the movable tank 26.
As shown in Fig. 2, the staining apparatus 10 shown in
Figs. 1-3 has means for setting a mounting position, at which the basket, in which
the slide glasses attached with the stained specimen samples have been stored, is
transferred to the movable tank 26 in the staining apparatus 10, to a control section
for controlling the basket conveying means 22.
Note that, as shown in Fig. 2, the tank 18, in which the
baskets 20 storing the slide glasses attached with the stained specimen samples
have been stored, may be manually exchanged as the tank 18, in which the baskets
20 to be transferred to the movable tank 26 have been accommodated, and the baskets
20 storing the slide glasses attached with the stained specimen samples may be directly
inserted into the movable tank 26.
The covering apparatus 12 arranged close to the staining
apparatus 10 shown in Figs. 1-3 is shown in Fig. 7.
The covering apparatus 12 shown in Fig. 7 is the covering
apparatus 12 capable of covering a cover film, whose one side face is coated with
an adhesive, onto the specimen sample on the slide glass.
The movable tank 26 is capable of moving between the inside
of the staining apparatus 10 and the inside of the covering apparatus 12 with the
baskets 20, in which the slide glasses attached with the stained specimen samples
have been stored, being soaked in the protective solution.
The covering apparatus comprises: a movable tank setting
section 28, to which the movable tank 26 is transferred and set; a main body part
30 supplying a solvent, e.g., xylene, for solving the adhesive coating the one side
face of the cover film to the specimen sample on each of the slide glasses, which
is stored in the basket 20 taken out from the movable tank 26 and located at a waiting
position, and covering a cover film piece onto the specimen sample; a cover film
setting section 32, in which a roll of the cover film, which will be cut to form
cover film pieces having a prescribed length, is set; a bottle setting section 34,
in which a bottle storing the solvent to be supplied to the specimen sample on each
of the slide glasses is set; and a basket accommodating section 36 for accommodating
the baskets, each of which store the slide glasses attached with the specimen samples
covered with the cover film pieces.
Note that, the covering apparatus 12 shown in Fig. 7 has
an operation panel 38 including a start switch, function switches, etc..
An inner structure of the covering apparatus 12 shown in
Fig. 7 is briefly shown in Fig. 8. As shown in Fig. 9, the movable tank 26 located
in the movable tank setting section 28 shown in Fig. 8 is moved between the staining
apparatus 10 and the covering apparatus 12 by transferring means including a motor,
a cylinder unit, etc..
In the movable tank 26, as shown in Fig. 9, a mounting
section 40, on which the basket 20 is mounted, is fixed at position close to a side
wall of the movable tank 26 located on the one end side, and a strip-shaped member
42 is provided close to a wall 40a of the mounting section 40 and capable of turning
about a shaft 42a, which is located at a mid part thereof.
A spring 44, which acts as a biasing member, is provided
between the upper end part of the wall 40a and the one end of the strip-shaped member
42 so as to bias the one end of the strip-shaped member 42 toward the wall 40a;
the other end of the strip-shaped member 42 is turned away from the wall 40a or
turned toward the basket 20 mounted on the mounting section 40 until contacting
the basket 20.
Sizes of the baskets 20 are different, and they are based
on number of storing the slide glasses. Therefore, sensors 46a and 46b for detecting
the one end of the strip-shaped member 42 are provided above the movable tank 26
having the strip-shaped member 42, and they are arranged in the moving direction
of the movable tank 26 with a prescribed separation. The sensor 46b is provided
on the inner side of the covering apparatus 12 with respect to the sensor 46a.
As shown in Figs. 9 and 10, an arm 48, which is constituted
by L-shaped members 48a and 48b and capable of turning about a shaft 50 located
close to a rear end thereof as shown in Fig. 8, is provided close to movable tank
26. Claw sections 52a and 52b, which constitute a U-shape hand, are provided to
a front end the arm 48. As shown in Fig. 10, a space L, in which the basket 20 will
be inserted, is formed between the claw sections 52a and 52b; as shown in Fig. 9,
the claw sections 52a and 52b having a width W can be inserted in the grooves 20d
and 20d of the basket 20.
Means for driving the arm 48, e.g., motor, and the transferring
means for transferring the movable tank 26 are controlled by a transfer control
section, which receives signals from the sensors 46a and 46b.
After the movable tank 26 is transferred from the staining
apparatus 10 to the movable tank setting section 28 shown in Figs. 7 and 8 by the
transferring means, the arm 48 is turned to a position shown in Fig. 9 so as to
insert the claw sections 52a and 52b into the grooves 20d and 20d of the basket
20 mounted on the mounting section 40 of the movable tank 26.
Next; the movable tank 26 is moved toward the claw sections
52a and 52b by the transferring means so as to insert the basket 20 into the space
between the claw sections 52a and 52b, and only the movement of the basket 20 is
stopped.
The basket 20, whose movement has been stopped, presses
the other end of the strip-shaped member 42, which moves together with the movable
tank 26, in the direction opposite to the biasing direction of the spring 44 by
the movement of movable tank 26 moved by the claw sections 52a and 52b of the arm
48. With this action, the strip-shaped member 42 is turned against the elasticity
of the spring 44, the one end of the strip-shaped member 42 is moved toward the
sensor 46a, and a detection signal of the sensor 46a is sent to the transfer control
section.
Upon receiving the detection signal from the sensor 46a,
the transfer control section judges that the present basket 20 is bigger than the
basket 20 to be detected by the sensor 46b, and restricts the following actions.
Note that, if the both of the sensors 46a and 46b do not
detect the one end of the strip-shaped member 42, the transfer control section judges
that no baskets 20 exist in the movable tank 26, and stops the following actions.
As shown in Fig. 11, when the claw sections 52a and 52b
are inserted into the grooves 20d and 20d of the basket 20, which has been mounted
on the mounting section 40 of the movable tank 26 and whose handle 20b is turnably
attached, and the one end of the strip-shaped member 42 is detected, the transfer
control section sends a signal for driving turning means so as to turn the arm 48
as shown in Fig. 8.
By turning the arm 48, the basket 20 held by the claw sections
52a and 52b is taken out from the movable tank 26 and turned until the stored slide
glasses 25, 25..... are leveled out.
In the turning process, the turning action is once stopped,
and the handle pusher 54 is moved in the direction perpendicular to the surface
of the drawing sheet of Fig. 8 to turn down the handle 20b of the basket 20. By
turning down the handle 20b, the slide glasses 25, 25..... stored in the basket
20 can be taken out and/or restored therein without being obstructed by the handle
20b.
The basket 20, whose handle 20b has been turned down, is
turned until the stored slide glasses 25, 25..... are leveled out, mounted onto
an elevating table 56 and lifted until reaching a waiting position.
As shown in Fig. 12, each of the slide glasses 25, 25.....
stored in the basket 20 located at the waiting position is fed onto a horizontal
table 60 by conveying means 58. The slide glass 25 on the horizontal table 60 is
moved to a prescribed position in the horizontal table 60 and conveyed from the
prescribed position to the basket 20 so as to restore in the same position.
A conveyor shown in Fig. 13 is used as the conveying means
58. In the conveyor shown in Fig. 13, one ends of plate members 66a and 66b are
respectively fixed to sliders 64a and 64b, which are slidably attached to a guide
member 62, and detection plates 64a and 64b are respectively provided to the one
ends thereof. A push ejector 68b, which pushes the slide glass 25 stored in the
prescribed position of the basket 20 until reaching the prescribed position in the
horizontal table 60, and a return ejector 68a, which returns the slide glass 25
fed at the prescribed position by the push ejector 68b to the initial position in
the basket 20, are respectively provided at the other ends of the plate members
66a and 66b.
A belt 77, which is engaged with pulleys 79a and 79b, is
fixed to an extended member 67, which is extended from the one end of the plate
member 66b, by a fixing member 65b, and the pulley 79a is rotated, in the both direction,
by a motor 73 controlled by a conveyor control section. Therefore, the plate member
66b is moved, by the motor 73, along the guide member 62, and the push ejector 68b
is also moved along the guide member 62.
On the other hand, the plate member 66a is moved by a wire
74, which is engaged with pulleys 72a and 72b and fixed to a detection plate 69a
provided to the one end of the plate member 66a by a fixing member 65a, and a balancer
76 suspended from the end of the wire 74 on the pulley 72a side.
As shown in Fig. 14, the balancer 76 is suspended from
the pulley 72a side end of the wire 74, which is engaged with the pulleys 72a and
72b, and the pulley 72b side end thereof is fixed to the detection plate 69a by
the fixing member 65a. With this structure, the plate member 66a and the return
ejector 68a are biased toward the pulley 72b.
As shown in Fig. 15, the slide glass 25 stored in the basket
20 is clamped by the return ejector 68a and the push ejector 68b and sent to the
horizontal table 60 in the prescribed direction.
The slide glass 25 is clamped by the return ejector 68a
and the push ejector 68b and transferred, so weight of the balancer 78 is adjusted
so as not to break the slide glass 25 even if the transferring action is locked
during the process.
The detection plates 69a and 69b are respectively provided
to the one ends of the plate members 66a and 66b shown in Fig. 13, and a sensor
70 detects the detection plate 69a when the front end of the return ejector 68a
reaches a position very close to the basket 20 located at the waiting position.
Further, a right sensor 71 a and a left sensor 71b for
detecting the detection plate 69b are provided, and the right sensor 71a is disposed
to detect the detection plate 69b when the front end of the push ejector 68b reaches
the position very close to the basket 20 located at the waiting position as shown
in Fig. 13. On the other hand, the left sensor 71b is disposed to detect the detection
plate 69b when the sliders 64a and 64b reach positions 64a' and 64b' shown in Fig.
13. When the left sensor 71b detects the detection plate 69b, the push ejector 68b
pierces through the basket 20 and reaches the prescribed position in the horizontal
table 60 as shown in Fig. 15.
Detection signals of the sensors 70, 71a and 71b are sent
to the conveyor control section, and a signal for driving or stopping the motor
73 is sent from the conveyor control section.
When the slide glass 25 is taken out from the basket 20
located at the waiting position and fed onto the horizontal table 60, the conveyor
control section rotates the motor 73 in the normal direction so as to make the front
end of the push ejector 68b contact one end of the slide glass 25 stored in the
basket 20 and push out the slide glass 25 from the basket 20 toward the horizontal
table 60.
The slide glass 25, which has been pushed out from the
basket 20 by the push ejector 68b, is moved away from the basket 20 against a force
applied from the balancer 76, which is generated by contact between the other end
of the slide glass and the front end of the return ejector 68a. At that time, the
plate member 66b is moved toward the left sensor 71b, so that the right sensor 71
a, which has detected the detection plate 69b, sends an OFF signal to the conveyor
control section; the detection plate 69a of the plate member 66a is moved, so that
the sensor 70, which has detected the detection plate 69a, sends an OFF signal to
the conveyor control section.
When the detection plate 69b of the plate member 66b is
moved and detected by the left sensor 71b, the slide glass 25 transferred by the
push ejector 68b is located at the prescribed position as shown in Fig. 12. Upon
receiving the signal of detecting the detection plate 69b from the left sensor 71b,
the conveyor control section sends a signal for stopping the motor 73 and a signal
for rotating the same in the reverse direction.
With this action, the push ejector 68b is moved toward
the basket 20 with the front end contacted the slide glass 25 pushed by the return
ejector 68a.
The push ejector 68b passes through the basket 20, and
the slide glass 25 is restored in the initial position of the basket 20, then the
conveyor control section receives the signal of detecting the detection plate 69b
from the right sensor 71a and sends a signal for stopping the reverse rotation of
the motor 73.
At that time, in case that no slide glass 25 is stored
in the prescribed position of the basket 20 located at the waiting position, the
detection plate 69a of the plate member 66a is detected by the sensor 70 even if
the detection plate 69b of the plate member 66b is detected by the right sensor
71a. Therefore, even if the right sensor 71a sends the OFF signal, the conveyor
control section judges that no slide glass 25 is stored in the prescribed position
of the basket 20 as far as the sensor 70 sends the ON signal and tries to convey
the next slide glass 25 stored in the basket 20.
The slide glass 25 conveyed from the prescribed position
of the basket 20 to the horizontal table 60 by the conveying means 58 is conveyed
to the prescribed position of the horizontal table 60, and a mounting medium is
dropped onto the stained specimen sample on the slide glass 25 from a metallic nozzle
78 and a cover film piece is covered thereonto as shown in Fig. 12 while the slide
glass is stayed at the prescribed position and restored in the initial position
of the basket 20 located at the waiting position.
Dropping means shown in Fig. 16 is connected to the metallic
nozzle 78. The dropping means includes a transparent tube 82 for feeding the mounting
medium, which is stored in a storing bottle 80 mounted on the bottle setting section
34 of the covering apparatus 12 shown in Fig. 8, and a pump 84, an electromagnetic
valve 86 and a bubble sensor 88 are provided to the tube 82 in that order from the
bottle 80 side.
The pump 84 and the electromagnetic valve 86 are controlled
by a drop control section, and a bubble detection signal is sent to the drop control
section when the bubble sensor 88 detects a bubble of bubbles in the tube 82.
A filter 90 is attached to the front end part of the tube
82, which is inserted in the bottle 80, so as to prevent dusts in the bottle 80
from sucking into the tube 82 when the bottle 80 is exchanged.
The bottle 80 is mounted on a table 94, to which an upward
force is applied by a weight member 92 whose weight is equal to a total weight of
a tare of the bottle 80 and the mounting medium stored in the bottle 80. The table
94 is moved upward and downward by an amount of the mounting medium stored in the
bottle 80, so the amount of the mounting medium stored in the bottle can be known
by measuring the position of the table 94. Therefore, when the amount of the mounting
medium is less than a prescribed amount and the table 94 is moved upward until reaching
a prescribed position, a sensor 97 sends a detection signal to the drop control
section. Upon receiving the signal from the sensor 97, the drop control section
sends a hold signal, which indicates to stop taking out the new basket 20 from the
movable tank 26, to the transfer control section (see Fig. 9).
When the bottle 80 is exchanged, air is sometimes sucked
into the tube 82 and a bubble or bubbles are formed in the tube 82. The bubbles
in the tube 82 vary an amount of the mounting medium dropped onto the slide glasses
25. When the drop control section receives the bubble detection signal from the
bubble sensor 88, the drop control section drives the pump 84 so as to fully discharge
the mounting medium in the tube 82 from the nozzle 78 and sends a signal for opening
the electromagnetic valve 86. The discharged mounting medium is stored into a waste
holdup bottle 81 (see Fig. 8) mounted on the bottle setting section34. When the
mounting medium is fully discharged from the tube 82, the drop control section stops
the pump 84 and sends a signal for closing the electromagnetic valve 86.
Preferably, in the dropping means shown in Fig. 16, a length
between the bubble sensor 88 and the nozzle 78 is designed to secure the enough
amount of the mounting medium, which can be dropped onto the maximum number of the
slide glasses 25 stored in the basket 20 located at the waiting position. By securing
the enough amount of the mounting medium, which can be dropped onto the maximum
number of the slide glasses 25 stored in the basket 20 located at the waiting position,
an undesired case, in which the mounting medium cannot be dropped onto a part of
the slide glasses 25 stored in the basket 20 located at the waiting position, can
be avoidable.
Note that, by providing the bubble sensor 88, the bubble
sensor 88 sends the bubble detection signal when the mounting medium in the bottle
80 is reduced and a bubble or bubbles are formed in the tube 82, so a time for exchanging
the bottle 80 can be known without providing the table 94, the weight member 92
and the sensor 97.
The cover film pieces are pressed and pasted onto the slide
glasses 25, on each of which the mounting medium has been dropped by the dropping
means shown in Fig. 16, by covering means 100 shown in Fig. 12.
The covering means 100 feeds a long cover film 96 toward
the slide glass 25 by a pair of feeding rollers 98 and a pair of cover rollers 102
as shown in Fig. 12, and the cover film 96 is cut by a cutter 104 located between
the feeding rollers 98 and the cover rollers 102 so as to form the cover film piece
105 having a prescribed length as shown in Fig. 12. The cover film piece 105 is
pressed onto the slide glass 25 by a covering roller 106 so as to paste thereon.
A shaft of the covering roller 106 is biased toward the horizontal table 60 by elasticity
of biasing means, e.g., spring 108, and the cover film piece 105 can be pressed
onto the slide glass 25 with a fixed force.
In the covering means 100 shown in Fig. 12, the length
of the cover film piece 105 is set by the operation panel 38 (see Fig. 7), and the
cutter 104, which acts as cutting means, cuts at a prescribed timing from the start
of feeding the cover film 96 by the feeding rollers 98. Therefore, if the timing
of actuating the cutter 104 from the start of feeding the cover film 96 by the feeding
rollers 98 is made earlier, the length of the cover film piece 105 is made shorter.
A point of starting to paste the cover film piece 105 onto
the slide glass 25 can be adjusted by timing of starting to drive the cover rollers
102. Namely, if the cover rollers 102 are driven earlier with respect to the slide
glass 25 conveyed on the horizontal table 60, the cover film piece 105 can be pasted
closer to the one end of the slide glass 25. Therefore, the point of starting to
paste the cover film piece 105 from the one end of the slide glass 25 is set by
the operation panel 38, so that the cover film piece 105 can be pasted at a prescribed
position.
In the covering means 100 shown in Fig. 12, the slide glass
25, which has been stored in the prescribed position of the basket 20 located at
the waiting position, is clamped by the return ejector 68a and the push ejector
68b and pushed out toward the horizontal table 60 by the push ejector 68b, the slide
glass 25 is moved away from the basket 20 by the push ejector 68b until passing
the nozzle 78, then the push ejector 68b stops the movement of the slide glass 25.
Next, the slide glass 25 is moved toward the basket 20,
by the return ejector 68a, until the nozzle 78 reaches a position which is a prescribed
distance away from the one end of the slide glass 25, and the mounting medium is
dropped from the nozzle 78, then the feeding rollers 98 and the cover rollers 102
are driven, the cutter 104 is actuated at the prescribed timing and a front end
of the cover film piece 105 having the prescribed length is fed to the prescribed
position of the slide glass 25. The cover film piece 105, which has been fed to
the prescribed position of the slide glass 25, is pressed and pasted onto the slide
glass 25 by the covering roller 106.
When the slide glass 25 is moved toward the basket 20 by
the return ejector 68a, a speed of returning the slide glass 25 can be adjusted
by adjusting a return speed of the push ejector 68b contacting the slide glass 25
or a rotational speed of the motor 73 rotated in the reverse direction.
The long cover film 96 shown in Fig. 12 is fed from cover
film feeding means of the cover film setting section 32 shown in Fig. 7.
In the cover film feeding means, the cover film 96 extended
from a cover film roll 110, on which the cover film 96 is wound, is extended from
an extending roller 112 to the feeding rollers 98 via a sensor 114 for detecting
a termination end of the cover film 96 extended from the extending roller 112 and
guide rollers 116a-116d provided around the cover film roll 110 as shown in Fig.
17.
A length of the cover film 96 between the sensor 114 and
the feeding rollers 98 is designed to paste the cover film pieces 105 onto the maximum
number of the slide glasses 25 stored in the basket 20 located at the waiting position.
By the cover film length securing means including the guide rollers 116a-116d provided
around the cover film roll 110, the cover film pieces 105 can be pasted onto all
of the slide glasses 25 stored in the basket 20 located at the waiting position
even if the sensor 114 detects the termination end of the cover film 96 while processing
the slide glasses 25 stored in the basket 20 located at the waiting position.
The detection signal of the sensor 114 is sent to the conveyor
control section (see Fig. 9), and no basket 20 is newly taken out from the movable
tank 26 and transferred from the staining apparatus 10 to the movable tank 26.
The slide glass 25, on which the cover film piece 105 is
pasted, is restored in the initial position of the basket 20 located at the waiting
position. After the cover film pieces 105 are pasted onto all of the slide glasses
25 stored in the basket 20, the basket 20 is accommodated in the basket accommodating
section 36 (see Fig. 7) located above the waiting position by the elevating table
56. In the basket accommodating section 36, basket accommodating members are rotatably
provided so as to accommodate a plurality of the baskets 20.
As described above, the basket 20 accommodated in the movable
tank 26 stores the slide glasses 25, on which the cover film pieces 105 have been
pasted, and is accommodated in the basket accommodating section 36, so the basket
20 is moved in one direction only, i.e., from the staining apparatus 10 to the covering
apparatus 12. Therefore, only the movable tank 26 is returned to the staining apparatus
10, so the transferring means for moving the movable tank 26 can be simplified.
In the cover film length securing means shown in Fig. 17,
the guide rollers 116a-116d provided around the cover film roll 110 extend the cover
film 96 so as to secure the length of the extended cover film 96, so enough space
must be secured in the covering apparatus 12. Therefore, a prescribed position of
the cover film 96, which is separated a prescribed distance away from the termination
end thereof so as to paste the cover film pieces 105 onto all of the slide glasses
25 stored in the basket 20 located at the waiting position, is previously marked,
and the mark may be detected by the sensor 114, which is provided immediately before
the feeding rollers 98 as shown in Fig. 18.
Further, the size of the movable tank 26 may be designed
to accommodate the baskets 20, 20..... in parallel. In this case, a plurality of
the strip-shaped members 42 must be provided in parallel.
When the staining apparatus 10 shown in Figs. 2-6 and the
covering apparatus 12 shown in Figs. 7-18 are combined, an actual distance between
the opening section of the casing of the covering apparatus 12, through which the
movable tank 26 enters and goes out, and the opening section of the casing of the
staining apparatus 10 (a distance in the moving direction of the movable tank 26)
will be slightly different from a designed distance, and an actual distance of transferring
the movable tank 26, which is transferred by the transferring means of the covering
apparatus 12, will be different. These problems can be easily solved by changing
the mounting position, at which the basket is transferred to the movable tank 26
in the staining apparatus 10, according to the transferring distance of the transferring
means in the covering apparatus 12. The changed mounting position of the movable
tank 26 in the staining apparatus 10 is inputted to the control section shown in
Fig. 2, which controls the basket conveying means 22, by the setting means.
Further, the above described problems can be solved by
changing the distance of transferring the movable tank 26, which is transferred
by the transferring means of the covering apparatus 12, without changing the mounting
position, at which the basket is transferred to the movable tank 26 in the staining
apparatus 10. The change of the transferring distance of the transferring means
can be performed by inputting the changed distance to setting means of the transfer
control section of the covering apparatus 12.
Even if the center of the opening section of the casing
of the covering apparatus 12, through which the movable tank 26 enters and goes
out, and the center of the opening section of the casing of the staining apparatus
10 are slightly shifted, the problem can be easily solved by changing the mounting
position, at which the basket is transferred to the movable tank 26 in the staining
apparatus, because a width of the opening section of the staining apparatus 10 is
wider than a transverse width of the movable tank 26. In this case too, the changed
mounting position of the movable tank 26 in the staining apparatus 10 is inputted
to the control section, which controls the basket conveying means 22, by the setting
means.
As described above, the staining apparatus 10 shown in
Figs. 2-6 and the covering apparatus 12 shown in Figs. 7-18 can be easily combined
without performing severe positioning control.
Setting the mounting position, at which the basket is transferred
to the movable tank 26 in the staining apparatus 10, may be manually inputted by
a keyboard, and the mounting position may be detected by inserting the basket into
the movable tank 26 mounted at the prescribed position in the staining apparatus
10.
The mounting position, at which the basket is transferred
to the movable tank 26 in the staining apparatus 10, may be detected by a sensor,
etc..
The covering apparatus 12 shown in Figs. 7-18 pastes the
cover film pieces 105 having the prescribed length onto the stained specimen samples
on the slide glasses 25, and the covering apparatus 12 may paste cover glasses onto
the stained specimen samples on the slide glasses 25 instead of the cover film pieces
105.
The covering apparatus 12 shown in Fig. 19, which is disclosed
in
Japanese Patent Kokai Gazette No. 2001-2731
, may be used as the covering apparatus 12 capable of covering cover glasses
onto slide glasses.
In the covering apparatus 12 shown in Fig. 19, a transparent
cover 122 is capable of opening and closing a main body section 120, and an operation
panel 124 is provided to the main body section 120. Further, a container 126 storing
a mounting medium is inserted in the main body section 120.
The movable tank 26 is transferred between the main body
section 120 and the staining apparatus 10. As shown in Fig. 20, the transferring
means for transferring the movable tank 26 is constituted by a motor 140 provided
in the main body section 120 and a wire 142 driven by the motor 140, and the front
end of the wire 142 is extended until reaching the inside of the staining apparatus
10.
In case that the slide glass attached with the stained
specimen sample to be urgently pasted exists in the covering apparatus 12 shown
in Figs. 7-18 as shown in Fig. 2, the movable tank 26, in which the basket 20 storing
the slide glass attached with the stained specimen sample is inserted, may be manually
fed as shown in Fig. 2.
By the way, in the staining/covering system shown in Figs.
1-20, the casings of the staining apparatus 10 and the covering apparatus 12 are
arranged to partially contact each other at least, but a gap may be formed between
the casings of the staining apparatus 10 and the covering apparatus 12. By forming
the gap, many types of staining apparatuses 10 can be combined with the covering
apparatus 12 shown in Figs. 7-18.
By forming the gap between the covering apparatus 12 shown
in Figs. 7-18 and the staining apparatus 10, the system can be highly optionally
designed. For example, a plurality of the staining apparatuses can be combined with
the covering apparatus 12 shown in Figs. 7-18 due to high covering performance.
Further, an installation layout of the covering apparatus
12 shown in Figs. 7-18 and the staining apparatus 10 may be optionally designed.
In case of combining with a plurality of the staining apparatuses
or changing the installation layout of the covering apparatus 12 and the staining
apparatus 10, the distance between the opening section of the casing of the covering
apparatus 12, through which the movable tank 26 enters and goes out, and the opening
section of the casing of the staining apparatus 10 will be easily changed or the
centers of the both casings will be easily shifted. The problems can be solved by
changing the mounting position, at which the basket is transferred to the movable
tank 26 in the staining apparatus 10, and inputting the changed mounting position
of the movable tank 26 to the control section shown in Fig. 2, which controls the
basket conveying means 22, by the setting means.
In case that the transferring means of the covering apparatus
12, which transfers the movable tank 26, has means for adjusting the position according
to the mounting position of the movable tank 26 in the staining apparatus 10, and
means for setting the mounting position of the movable tank 26 in the staining apparatus
10 may be provided to a control section for controlling the adjusting means so as
to change the position of the transferring means of the covering apparatus 12 according
to the mounting position of the movable tank 26 in the staining apparatus 10.
Note that, the protective solution for protecting the stained
specimen samples is stored in the movable tank 26, which is moved between the staining
apparatus 10 and the covering apparatus 12, but, in case that the covering apparatus
12 pastes the cover film piece of the cover glass immediately after the staining
apparatus 10 stains the specimen sample on the slide glass, no protective solution
may be stored in the movable tank 26.