Technical Field
The present invention relates to a projection optical system,
an exposure apparatus, and a device manufacturing method and relates, for example,
to a reflecting type projection optical system that is ideal for x-ray projection
exposure apparatus that uses x-ray to transfer a circuit pattern on a mask onto
a photosensitive substrate by means of a mirror projection system.
Background Art
Exposure apparatus that uses x-ray has gained attention
as exposure apparatus used in the fabrication of semiconductor devices, etc. If
x-ray is used as the exposure light, the usable transmitting optical materials and
refracting optical materials will no longer be present, so, in addition to using
a reflecting type mask, a reflecting type projection optical system is used. In
the past, 8-mirror reflecting type optical systems consisting of eight reflecting
mirrors have been proposed as projection optical systems that can be applied to
exposure apparatus that uses x-ray as the exposure light, for example, in the specification
of
U.S. Pat. No. 6,710,917
(corresponds to
Japanese Unexamined Patent Application Publication No. 2002-139672
).
Patent Document 1:
U.S. Pat. No. 6,710,917
Disclosure of the Invention
Problems to be Solved by the Invention
The conventional reflecting type projection optical system
disclosed in the second working example of Patent Document 1 is a 3 times image
forming type optical system that forms intermediate images between a second reflecting
mirror and a third reflecting mirror and between a sixth reflecting mirror and a
seventh reflecting mirror respectively. In this example, the sixth reflecting mirror
is a reflecting mirror that has a reflecting region (usage region) at the position
most separated from the optical axis, that is, the reflecting mirror with the largest
effective radius. The reflecting surface of this largest sixth reflecting mirror
is formed into a spherical shape, so regardless of the fact that the reflecting
region is at a position that is relatively greatly separated from the optical axis,
it is relatively easy to detect the surface shape of the reflecting surface of the
sixth reflecting mirror using an interferometer. In contrast with this, it is not
easy to use an interferometer to detect the surface shape of a reflecting surface
with an aspheric surface shape at a position that is relatively greatly separated
from the optical axis.
However, in the conventional reflecting type projection
optical system discussed above, while the maximum object height H0 is 110 mm, the
effective radius Mϕ of the sixth reflecting mirror, which is the largest,
is as much as approximately 400 mm, so the ratio Mϕ/H0 of the maximum effective
radius Mϕ to the maximum object height H0 is approximately 3.66, resulting
in an optical system that has become extremely large in the radial direction. In
addition, the total length (the object-to-image distance) TT of the optical system
is approximately as much as 1956 mm, so the ratio TT/H0 of the total length TT to
the maximum object height H0 is approximately 17.8, resulting in an optical system
that has become extremely large in the axial direction. In addition, in the conventional
reflecting projection optical system discussed above, the image side numerical aperture
NA is 0.4, but there are demands to further increase the image side numerical aperture
NA to achieve high resolution.
The present invention takes the aforementioned problems
into account, and its purpose is to provide a projection optical system that is
a 3 times image forming type, mirror reflecting type optical system that comprises
at least eight reflecting mirrors and that has been made more compact in the radial
direction.
In addition, another purpose of the present invention is
to provide a projection optical system that has a relatively large image side numerical
aperture.
Also, a purpose is to provide an exposure apparatus that
ensures high resolving power using, for example, x-ray as the exposure light and
that is able to perform projection exposure at high resolution and high throughput
by applying the projection optical system of the present invention to an exposure
apparatus.
Means for Solving the Problems
In order to solve the aforementioned problems, provided
in the first embodiment of the present invention is a projection optical system
that comprises at least eight reflecting mirrors and forms a reduced image of a
first surface on a second surface; characterized in that it comprises a first reflecting
image forming optical system G1 for forming a first intermediate image of said first
surface based on light from said first surface, a second reflecting image forming
optical system G2 for forming a second intermediate image of said first surface
based on light from said first intermediate image, and a third reflecting image
forming optical system G3 for forming said reduced image on said second surface
based on light from said second intermediate image, and the number of reflecting
mirrors which said third reflecting image forming optical system G3 comprises is
higher than the number of reflecting mirrors which said first reflecting image forming
optical system G1 comprises and is greater than or equal to the number of reflecting
mirrors which said second reflecting image forming optical system G2 comprises.
Provided in the second embodiment of the present invention
is an exposure apparatus; characterized in that it comprises an illumination system
for illuminating a mask that has been set up on said first surface and a projection
optical system of the first embodiment for projecting the pattern of said mask onto
a photosensitive substrate that has been set up on said second surface.
Provided in the third embodiment of the present invention
is a device manufacturing method; characterized in that it includes an exposure
process that uses the exposure apparatus of the second embodiment to expose the
pattern of said mask onto said photosensitive substrate and a development process
that develops said photosensitive substrate that has gone through said exposure
process.
Effects of the Invention
In the projection optical system of the present invention,
in a 3 times image forming type optical system consisting of at least eight reflecting
mirrors, the third reflecting image forming optical system G3 is configured by,
for example, four reflecting mirrors M7 to M10 so that the number of reflecting
mirrors which the third reflecting image forming optical system G3 comprises is
higher than the number of reflecting mirrors which the first reflecting image forming
optical system G1 comprises and equal to or greater than the number of reflecting
mirrors which the second reflecting image forming optical system G2 comprises. As
a result, in contrast with the prior art, in which the third reflecting image forming
optical system is configured by two reflecting mirrors, it is possible to keep the
effective radius of the largest reflecting mirror relatively small.
In addition, in the present invention, it is possible to
realize a projection optical system that is more compact in the radial direction
and that has a relatively large image side numerical aperture. Also, by applying
the projection optical system of the present invention to an exposure apparatus,
it is possible to use x-ray as the exposure light. In this case, the mask and the
photosensitive substrate are moved relative to the projection optical system, and
projection exposure of the pattern of the mask onto the photosensitive substrate
is performed at high resolution and high throughput. As a result, it is possible
to manufacture high precision devices at high throughput under good exposure conditions
using a scanning type exposure apparatus that has high resolving power.
Brief Description of the Drawings
- FIG 1 is a drawing that schematically shows the configuration of an exposure
apparatus relating to an embodiment of the present invention.
- FIG. 2 is a drawing that shows the positional relationship between the optical
axis and the arc-shaped effective image forming region formed on the wafer.
- FIG. 3 is a drawing that shows the configuration of a projection optical system
relating to the first working example of the present embodiment.
- FIG. 4 is a drawing that shows coma aberration in the projection optical system
of the first working example.
- FIG. 5 is a drawing that shows the configuration of a projection optical system
relating to the second working example of the present embodiment.
- FIG 6 is a drawing that shows coma aberration in the projection optical system
of the second working example.
- FIG. 7 is a drawing that shows the configuration of a projection optical system
relating to the third working example of the present embodiment.
- FIG 8 is a drawing that shows coma aberration in the projection optical system
of the third working example.
- FIG. 9 is a drawing that shows the configuration of a projection optical system
relating to the fourth working example of the present embodiment.
- FIG 10 is a drawing that shows coma aberration in the projection optical system
of the fourth working example.
- FIG. 11 is a drawing that shows the configuration of a projection optical system
relating to the fifth working example of the present embodiment.
- FIG. 12 is a drawing that shows coma aberration in the projection optical system
of the fifth working example.
- FIG. 13 is a drawing that shows an example of the technique when obtaining a
semiconductor device as the micro device as well as a flowchart thereof.
Best Modes for Carrying Out the Invention
The first projection optical system comprises, for example,
ten reflecting mirrors M1 to M10, and light from the first surface (object plane)
forms the first intermediate image of the first surface via a first reflecting image
forming optical system G1. The light from the first intermediate image formed via
the first reflecting image forming optical system G1 forms a second intermediate
image (image of the first intermediate image) of the first surface via a second
reflecting image forming optical system G2. The light from the second intermediate
image formed via the first reflecting image forming optical system G1 forms the
final reduced image (image of the second intermediate image) of the first surface
on the second surface (image plane) via the third reflecting image forming optical
system G3.
Specifically, the first intermediate image of the first
surface is formed in the optical path between the first reflecting image forming
optical system G1 and the second reflecting image forming optical system G2, and
the second intermediate image of the first surface is formed in the optical path
between the second reflecting image forming optical system G2 and the third reflecting
image forming optical system G3. In the projection optical system of the first invention,
in, for example, a 10-mirror reflecting type, 3 times image forming type basic configuration
such as that discussed above, the number of reflecting mirrors which the third reflecting
image forming optical system G3 comprises is higher than the number of reflecting
mirrors which the first reflecting image forming optical system G1 comprises and
equal to or greater than the number of reflecting mirrors which the second reflecting
image forming optical system G2 comprises.
Specifically, the third reflecting image forming optical
system G3 has four or more reflecting mirrors, for example. In addition, to give
a specific example, the first reflecting image forming optical system G1 has two
reflecting mirrors, specifically, it has a first reflecting mirror M1 and a second
reflecting mirror M2, the second reflecting image forming optical system G2 has
four reflecting mirrors, specifically, it has third reflecting mirror M3 to sixth
reflecting mirror M6, and the third reflecting image forming optical system G3 has
four reflecting mirrors, specifically, it has seventh reflecting mirror M7 to tenth
reflecting mirror M10.
In general, in a 3 times image forming type reflecting
optical system, in the case of the prior art in which the third reflecting image
forming optical system is comprised by two reflecting mirrors as in
U.S. Pat. No. 6,710,917
discussed above, the effective radius of the largest reflecting mirror
in the second reflecting image forming optical system (and, in turn, the largest
reflecting mirror in the optical system) is determined directly depending on the
image side numerical aperture NA of the optical system. In the first invention,
in a 10-mirror reflecting type, 3 times image forming type optical system, for example,
the third reflecting image forming optical system G3 is comprised by, for example,
four reflecting mirrors M7 to M10 so that the number of reflecting mirrors which
the third reflecting image forming optical system G3 comprises is larger than the
number of reflecting mirrors which the first reflecting image forming optical system
G1 comprises and greater than or equal to the number of reflecting mirrors which
the second reflecting image forming optical system G2 comprises.
As a result, it is possible to keep the effective radius
of the largest reflecting mirror relatively small even if the image side numerical
aperture NA of the optical system has been set to be relatively large, without the
effective radius of the largest reflecting mirror directly depending on the image
side numerical aperture NA. Specifically, it is possible to realize a projection
optical system that is more compact in the radial direction and that has a relatively
large image side numerical aperture.
Also, in the projection optical system of the first invention,
by comprising the first reflecting image forming optical system G1 arranged most
on the object side of two reflecting mirrors M1 and M2, it is possible to avoid
the effective radii of reflecting mirrors M1 and M2 in the first reflecting image
forming optical system G1 becoming large. If we suppose that the first reflecting
image forming optical system G1 is comprised of four reflecting mirrors, the light
rays crowd into the optical path in the first reflecting image forming optical system
G1, and it is considerably difficult to design it in such a way that an image forming
light ray is not blocked (shaded) by the reflecting mirrors. In addition, the reflecting
mirrors themselves mutually approach each other, and it is considerably difficult
to ensure the space required at the rear surfaces of the respective reflecting mirrors.
In the projection optical system of the first invention,
it is preferable that Conditional Expression (1) below be satisfied. In Conditional
Expression (1), H0 is the maximum object height on the first surface, and Mϕ
is the maximum value of the effective radius of reflecting mirrors M1 to M10. Specifically,
Mϕ is the radius of a circle circumscribed at said reflecting region with
the optical axis as the center in a reflecting mirror (largest reflecting mirror)
that has the reflecting region (usage region) most separated from the optical axis.
When the upper limit value of Conditional Expression (1)
is exceeded, it is not preferable, since the effective radius Mϕ of the largest
reflecting mirror becomes too large, and the optical system becomes larger in the
radial direction. On the other hand, when the lower limit value of Conditional Expression
(1) is not reached, it is considerably practically difficult to design, for example,
a 10-mirror reflecting type, 3 times image forming type optical system, so it is
not preferable. Note that it is preferable that the upper limit value of Conditional
Expression (1) be set to 2.0 to better keep the optical system from becoming larger
along the radial direction.
In addition, in the projection optical system of the first
invention, it is preferable that Conditional Expression (2) below be satisfied.
In Conditional Expression (2), as described above, H0 is the maximum object height
on the first surface, and TT is the axial interval (that is, the object-to-image
distance) between the first surface and the second surface.
When the upper limit value of Conditional Expression (2)
is exceeded, it is not preferable, since the axial interval TT, as the total length
of the optical system, becomes too large, causing the optical system to become larger
in the axial direction (the direction along the optical axis). On the other hand,
when the lower limit value of Conditional Expression (2) is not reached, it is not
preferable, since it is considerably practically difficult to design, for example,
a 10-mirror reflecting type, 3 times image forming type optical system. Note that
it is preferable that the upper limit value of Conditional Expression (2) be set
to 13 to better keep the optical system from becoming larger along the axial direction.
Also, in the projection optical system of the first invention,
it is preferable that an aperture stop be provided at the position of the reflecting
surface of the fourth reflecting mirror M4 or at a position in the vicinity thereof,
or at the position of the reflecting surface of the fifth reflecting mirror M5 or
at a position in the vicinity thereof. This configuration is effective in ensuring
a large image side numerical aperture NA in, for example, a 10-mirror reflecting
type, 3 times image forming type optical system. Through this aperture stop, it
is possible to restrict the light ray to the preferred size, so it is possible to
perform adjustment of the quantity of light and adjustment of the depth of focus
and the depth of field of the second surface (image plane). Also, in the projection
optical system of the first invention, it is preferable that the numerical aperture
NA on the image side (second surface side) be 0.45 or higher to achieve high resolution.
On the other hand, the projection optical system of the
second invention comprises, for example, eight reflecting mirrors M1 to M8, and
light from the first surface (object surface) forms the first intermediate image
of the first surface via the first reflecting image forming optical system G1. Light
from the first intermediate image formed via the first reflecting image forming
optical system G1 forms the second intermediate image (image of the first intermediate
image) of the first surface via the second reflecting image forming optical system
G2. Light from the second intermediate image formed via the first reflecting image
forming optical system G1 forms the final reduced image (image of the second intermediate
image) of the first surface on the second surface (image plane) via the third reflecting
image forming optical system G3.
Specifically, the first intermediate image of the first
surface is formed in the optical path between the first reflecting image forming
optical system G1 and the second reflecting image forming optical system G2, and
the second intermediate image of the first surface is formed in the optical path
between the second reflecting image forming optical system G2 and the third reflecting
image forming optical system G3. In the projection optical system of the second
invention, in, for example, an 8-mirror reflecting type, 3 times image forming type
basic configuration such as that discussed above, the number of reflecting mirrors
which the third reflecting image forming optical system G3 comprises is higher than
the number of reflecting mirrors which the first reflecting image forming optical
system G1 comprises and larger than the number of reflecting mirrors which the second
reflecting image forming optical system G2 comprises.
In other words, in the projection optical system of the
second invention, the number of reflecting mirrors which the third reflecting image
forming optical system G3 comprises is the largest. In addition, as a specific example,
the first reflecting image forming optical system G1 has two reflecting mirrors,
specifically, it has a first reflecting mirror M1 and a second reflecting mirror
M2, the second reflecting image forming optical system G2 has two reflecting mirrors,
specifically, it has a third reflecting mirror M3 and a fourth reflecting mirror
M4, and the third reflecting image forming optical system G3 has four reflecting
mirrors, specifically, it has fifth reflecting mirror M5 to eighth reflecting mirror
M8.
In the projection optical system of the second invention,
a configuration in which the number of reflecting mirrors which the third reflecting
image forming optical system G3 comprises is largest is employed in, for example,
an 8-mirror reflecting type, 3 times image forming type basic configuration, so
it is possible to set the direction of the light ray that is incident to the third
reflecting image forming optical system G3 to a direction in which there is separation
from the optical axis. By setting the direction of the light ray that is incident
to the third reflecting image forming optical system G3 to an direction in which
there is separation from the optical axis, it is possible to avoid the effective
diameters of the reflecting mirrors in the second reflecting image forming optical
system G2 becoming larger. Specifically, in the second invention, it is possible
to realize a projection optical system that is, for example, a 3 times image forming
type, 8-mirror reflecting type optical system comprising eight reflecting mirrors
and that is more compact in the radial direction.
Also, in the projection optical system of the second invention,
since the first reflecting image forming optical system G1 and the second reflecting
image forming optical system G2 respectively comprise two reflecting mirrors, it
is possible to keep the angle of inclination of the chief ray as small as possible,
and, in turn, it is possible to avoid the effective diameter of the reflecting mirror
that receives the light ray from becoming larger in the second reflecting image
forming optical system G2.
In the projection optical system of the second invention,
it is preferable that Conditional Expression (3) below be satisfied. In Conditional
Expression (3), H0 is the maximum object height on the first surface, and Mϕ
is the maximum value of the effective radii of reflecting mirrors M1 to M8. Specifically,
Mϕ is the radius of a circle circumscribed at said reflecting region with
the optical axis as the center in a reflecting mirror (largest reflecting mirror)
that has the reflecting region (usage region) most separated from the optical axis.
When the upper limit value of Conditional Expression (3)
is exceeded, it is not preferable since the effective radius Mϕ of the largest
reflecting mirror becomes too large, causing the optical system to become larger
in the radial direction. On the other hand, when the lower limit value of Conditional
Expression (3) is not reached, it is considerably practically difficult to design,
for example, an 8-mirror reflecting type, 3 times image forming type optical system,
so it is not preferable. Specifically, in the projection optical system of the second
invention, by satisfying Conditional Expression (3), it is possible to keep the
effective radius MO of the largest reflecting mirror small, and, in turn, it is
possible to prevent the projection optical system from becoming larger in the radial
direction.
In addition, in the projection optical system of the second
invention, it is preferable that the effective radius Mϕ of the largest reflecting
mirror satisfy Conditional Expression (4). By satisfying Conditional Expression
(4), it is possible to keep the effective radius Mϕ of the largest reflecting
mirror small, and, in turn, it is possible to prevent the projection optical system
from becoming larger in the radial direction. 200 mm<Mϕ<350 mm (4)
Also, in the projection optical system of the second invention,
it is preferable that Conditional Expression (5) below be satisfied. In Conditional
Expression (5), d4 is the distance from the fourth reflecting mirror M4 to the fifth
reflecting mirror M5 along the optical axis, and d5 is the distance from the fifth
reflecting mirror M5 to the sixth reflecting mirror M6 along the optical axis. 0.05<d5/d4<0.5
(5)
When the lower limit value of Conditional Expression (5)
is not reached, it is not preferable, because the sixth reflecting mirror M6 comes
too close to the fifth reflecting mirror M5, making it difficult to adequately ensure
the width of the light ray. On the other hand, when the upper limit value of Conditional
Expression (5) is exceeded, it is not preferable because the third reflecting mirror
M3 and the eighth reflecting mirror M8, which are positioned between the fourth
reflecting mirror M4 and the sixth reflecting mirror M6, come too close to each
other, and the third reflecting mirror M3 and the eighth reflecting mirror M8 come
too close to the fourth reflecting mirror M4 and the sixth reflecting mirror M6,
making it difficult to adequately ensure space for the cooling apparatuses, etc.
to be arranged on the rear surface sides of the respective reflecting mirrors.
In addition, in the projection optical system of the second
invention, it is preferable that Conditional Expression (6) below be satisfied.
In Conditional Expression (6), d4 is the distance from the fourth reflecting mirror
M4 to the fifth reflecting mirror M5 along the optical axis, and d6 is the distance
from the sixth reflecting mirror M6 to the seventh reflecting mirror M7 along the
optical axis. 0.1<d6/d4<1.0 (6)
When the lower limit value of Conditional Expression (6)
is not reached, it is not preferable, because the angle of the incident ray going
to the seventh reflecting mirror M7 becomes too large, which tends to become a cause
of deterioration and nonuniformity of the reflection characteristics of the seventh
reflecting mirror M7. On the other hand, when the upper limit value of Conditional
Expression (6) is exceeded, it is not preferable, because the third reflecting mirror
M3 and the eighth reflecting mirror M8, which are positioned between the fourth
reflecting mirror M4 and the sixth reflecting mirror M6, come too close to each
other, and the third reflecting mirror M3 and the eighth reflecting mirror M8 come
too close to the fourth reflecting mirror M4 and the sixth reflecting mirror M6,
making it difficult to adequately ensure space for the cooling apparatuses, etc.
to be arranged on the rear surface sides of the respective reflecting mirrors.
In addition, in the projection optical system of the second
invention, it is preferable that an aperture stop be provided at the position of
the reflecting surface of the fourth reflecting mirror M4. This configuration is
effective in ensuring a large image side numerical aperture NA in, for example,
an 8-mirror reflecting type, 3 times image forming type optical system. Through
this aperture stop, it is possible to restrict the light ray to the preferred size,
so it is possible to perform adjustment of the quantity of light and adjustment
of the depth of focus and the depth of field of the second surface (image plane).
Also, in the projection optical system of the second invention, it is preferable
that the numerical aperture NA on the image side (second surface side) be 0.3 or
higher to achieve high resolution, and it is even more preferable that the image
side numerical aperture NA be 0.4 or higher.
In the second reflecting type projection optical system,
to satisfy the above respective Conditional Expressions (3) to (6), the number of
reflecting mirrors used from the first surface (object plane) to the second intermediate
image (that is, the reflecting mirrors in the first reflecting image forming optical
system G1 and the reflecting mirrors in the second reflecting image forming optical
system G2) in the configuration is four, and the number of reflecting mirrors used
from the second intermediate image to the second surface (image plane) (that is,
the reflecting mirrors in the third reflecting image forming optical system G3)
in the configuration is four. In the case where this configuration is not satisfied,
it becomes difficult to satisfy all of the aforementioned respective Conditional
Expressions (3) to (6), and various drawbacks, for example, the drawback whereby
the effective radius of the reflecting mirror becomes large, the drawback whereby
the angle of incidence of the light ray going to the reflecting mirror becomes large,
and the drawback whereby the intervals of the respective reflecting mirrors become
narrow tend to occur.
Note that it is preferable that the projection optical
system of the present invention (the first invention and the second invention) be
an optical system that is nearly telecentric on the image side (second surface side).
Through this configuration, for example, in the case of application to an exposure
apparatus, good image formation is possible even if there is unevenness in the wafer
within the depth of focus of the projection optical system.
In addition, in the projection optical system of the present
invention, it is desirable that the first reflecting image forming optical system
G1 include at least one concave reflecting mirror. Through this configuration, it
is possible to form the first intermediate image by converging the divergent light
ray from the object of the first surface (object plane). If we suppose that a concave
reflecting mirror is not included in the first image forming optical system G1,
it is not possible to converge the divergent light ray from the first surface, the
first intermediate image becomes a virtual image, and its formation position also
becomes considerably separated from the optical system. In that case, a status in
which the width of the light ray has expanded when the light ray from the first
intermediate virtual image passes the edge of the first reflecting mirror M1 results,
so the optical system as a whole becomes larger.
Also, in the projection optical system of the present invention,
it is desirable that the second reflecting image forming optical system G2 include
at least one concave reflecting mirror. Through this configuration, it is possible
to cause the second intermediate image to be formed by converging the divergent
light ray from the first intermediate image formed by the first reflecting image
forming optical system G 1. If we suppose that a concave reflecting mirror is not
included in the second image forming optical system G2, it is not possible to converge
the divergent light ray from the first intermediate image, the second intermediate
image becomes a virtual image, and its formation position also becomes considerably
separated from the optical system. In that case, in the projection optical system
of the first invention, a status in which the width of the light ray has expanded
when the light ray from the first intermediate image, as a virtual image, passes
the edge of the fifth reflecting mirror M5 results, so the optical system as a whole
becomes larger. In the second invention, a status in which the width of the light
ray has expanded when the light ray from the first intermediate image, as a virtual
image, passes the edge of the third reflecting mirror M3 results, so the optical
system as a whole becomes larger.
In addition, in the projection optical system of the present
invention, it is desirable that the third reflecting image forming optical system
G3 include at least one concave reflecting mirror. Through this configuration, it
is possible to converge the divergent light ray from the second intermediate image
formed by the second reflecting image forming optical system G2 and to form the
final image on the second surface (image plane). If we suppose that a concave reflecting
mirror is not included in the third image forming optical system G3, it is not possible
to converge the divergent light ray from the second intermediate image, the final
image becomes a virtual image, and it is not possible to form the image of the first
surface on the second surface. In the above way, by configuring in such a way that
the image formation positions of the respective intermediate images come to the
vicinity of the large reflecting mirror, passing of the edge of the large reflecting
mirror is caused in a status in which the width of the light ray has become narrower,
and the optical system is prevented from becoming larger.
In addition, in the projection optical system of the present
invention, it is preferable that all of the reflecting mirrors have reflecting surfaces
formed in an aspheric surface shape. By introducing an aspheric surface shape in
this way, it is possible to correct aberration well to improve optical performance.
Note that it is preferable that the reflecting surfaces of the respective reflecting
mirrors be formed into an aspheric surface shape that is rotationally symmetrical
with respect to the optical axis and that the maximum order of the aspheric surfaces
that define the respective reflecting surfaces be the tenth order or higher.
By applying the projection optical system of the present
invention (the first invention and the second invention) to an exposure apparatus,
it is possible to use x-rays as the exposure light. In this case, the mask and the
photosensitive substrate are moved relatively with respect to the projection optical
system to perform projection exposure of the pattern of the mask onto the photosensitive
substrate at high resolution and at high throughput. As a result, it is possible
to use a scanning type exposure apparatus that has high resolving power to manufacture
high precision devices at high throughput under good exposure conditions.
An embodiment of the present invention will be explained
based on the attached drawings. FIG 1 is a drawing that schematically shows the
configuration of an exposure apparatus relating to an embodiment of the present
invention. Also, FIG 2 is a drawing that shows the positional relationship between
the optical axis and the arc-shaped effective image forming region formed on the
wafer. In FIG 1, the Z axis is set up in the optical axis direction of the projection
optical system, that is, along the direction of the normal line of the wafer, which
is the photosensitive substrate, the Y axis is set up in a direction parallel to
the page surface of FIG. 1 within the wafer plane, and the X axis is set up in a
direction perpendicular to the page surface of FIG. 1 within the wafer plane.
The exposure apparatus of FIG. 1 comprises, for example,
a laser plasma x-ray source 1 as the light source for supplying exposure light.
The light that has exited from the x-ray source 1 is incident to the illumination
optical system 3 via a wavelength selection filter 2. Here, the wavelength selection
filter 2 has characteristics such that it selectively allows only x-rays of a prescribed
wavelength (13.5 nm) to pass from the light supplied by the x-ray source 1, and
it blocks the passage of light of other wavelengths. The x-rays that have passed
through the wavelength selection filter 2 illuminate a reflecting type mask 4 on
which the pattern to be transferred has been formed via an illumination optical
system 3 configured by a plurality of reflecting mirrors.
The mask 4 is held by mask stage 5 that is able to move
along the Y direction so that the pattern surface extends along the XY plane. In
addition, the configuration is such that the movement of the mask stage 5 is measured
by a laser interferometer that is not shown in the drawing. An are-shaped illumination
region that is symmetrical with respect to the Y axis is formed on the mask 4. The
light from the illuminated mask 4 forms the mask pattern image on the wafer 7, which
is the photosensitive substrate, via a reflecting type projection optical system
6.
Specifically, as shown in FIG. 2, an are-shaped effective
image forming region that is symmetrical with respect to the Y axis is formed on
the wafer 7. As shown in FIG 2, within a circular region (image circle) IF having
a radius ϕ with the optical axis AX as the center, an arc-shaped effective
image forming region ER is set up, in which the length in the X direction is LX
and the length in the Y direction is LY so as to come into contact with this image
circle IF. In this way, the arc-shaped effective image forming region ER is a portion
of a ring shaped region having optical axis AX as its center, and the length LY
is the width dimension of the effective image forming region ER along a direction
that links the optical axis with the center of the arc-shaped effective image forming
region ER.
The wafer 7 is held by a wafer stage 8 that is able to
move two-dimensionally along the X direction and the Y direction so that the exposure
surface thereof extends along the XY plane. Note that it is configured in such a
way that movement of the wafer stage 8 is measured by a laser interferometer that
is not shown in the drawing in the same way as the mask stage 5. In this way, the
pattern of the mask 4 is transferred onto one exposure region of the wafer 7 by
performing scan exposure while moving the mask stage 5 and the wafer stage 8 along
the Y direction, that is, while relatively moving the mask 4 and the wafer 7 along
the Y direction in relation to the projection optical system 6.
At this time, if the projection magnification (transfer
magnification) of the projection optical system 6 is 1/4, the velocity of movement
of the wafer stage 8 is set to 1/4 the velocity of movement of the mask stage 5
to perform synchronous scanning. In addition, by repeating scanning exposure while
two dimensionally moving the wafer stage 8 along the X direction and the Y direction,
the pattern of the mask 4 is sequentially transferred to the respective exposure
regions of the wafer 7. The specific configuration of the projection optical system
of the first invention will be explained below while referring to the first working
example and the second working example. In addition, the specific configuration
of the projection optical system of the second invention will be explained while
referring to the third working example to fifth working example.
In the respective working examples, the projection optical
system 6 comprises a first reflecting image forming optical system G1, which is
for forming the first intermediate image of the pattern of the mask 4, a second
reflecting image forming optical system G2, which is for forming the second intermediate
image (image of the first intermediate image) of the pattern of the mask 4, and
a third reflecting image forming optical system G3, which is for forming the final
reduced image (image of the second intermediate image) of the pattern of the mask
4 on the wafer 7. Specifically, the first intermediate image of the mask pattern
is formed in the optical path between the first reflecting image forming optical
system G1 and the second reflecting image forming optical system G2, and the second
intermediate image of the mask pattern is formed in the optical path between the
second reflecting image forming optical system G2 and the third reflecting image
forming optical system G3.
Specifically, in the first working example and the second
working example, the first reflecting image forming optical system G1 comprises
two reflecting mirrors, M1 and M2, the second reflecting image forming optical system
G2 comprises four reflecting mirrors, M3 to M6, and the third reflecting image forming
optical system G3 comprises four reflecting mirrors, M7 to M10. In addition, the
reflecting surfaces of all of reflecting mirrors M1 to M10 are formed in an aspheric
shape that is rotationally symmetrical with respect to the optical axis.
On the other hand, in the third working example to fifth
working example, the first reflecting image forming optical system G1 comprises
two reflecting mirrors, M1 and M2, the second reflecting image forming optical system
G2 comprises two reflecting mirrors, M3 and M4, and the third reflecting image forming
optical system G3 comprises four reflecting mirrors, M5 to M8. In addition, the
reflecting surfaces of all of reflecting mirrors M1 to M8 are formed in an aspheric
shape that is rotationally symmetrical with respect to the optical axis.
Note that in the respective working examples, although
there are cases in which an intermediate image that is absolutely clear is not formed,
for example, even if it is an unclear intermediate image (for example, the second
intermediate image I2 of the first working example), the formation position thereof
is defined as the best intermediate image formation position. In addition, in the
respective working examples, the projection optical system 6 is an optical system
that is nearly telecentric on the wafer side (image side).
In the respective working examples, the, aspheric surface
is expressed by the following equation (a) when y denotes the height in a direction
perpendicular to the optical axis, z denotes the distance (amount of sag) along
the optical axis from the tangential plane at the vertex of the aspheric surface
to a position on the aspheric surface at height y, r denotes the vertex radius of
curvature, &kgr; denotes the conic coefficient, and Cn denotes the
nth degree aspheric surface coefficient.
FIRST WORKING EXAMPLE
FIG. 3 is a drawing that shows the configuration of a projection
optical system relating to the first working example of the present embodiment.
Referring to FIG. 3, in the projection optical system of the first working example,
the light from the mask 4 forms the first intermediate image I1 of the mask pattern
after being sequentially reflected by the concave reflecting surface of the first
reflecting mirror M1 and the concave reflecting surface of the second reflecting
mirror M2. The light from the first intermediate image I1 formed via the first reflecting
image forming optical system G1 forms the second intermediate image I2 of the mask
pattern after being sequentially reflected by the concave reflecting surface of
the third reflecting mirror M3, the concave reflecting surface of the fourth reflecting
mirror M4, the convex reflecting surface of the fifth reflecting mirror M5, and
the concave reflecting surface of the sixth reflecting mirror M6.
The light from the second intermediate image 12 formed
via the second reflecting image forming optical system G2 forms a reduced image
(tertiary image) of the mask pattern on the wafer 7 after being sequentially reflected
by the concave reflecting surface of the seventh reflecting mirror M7, the concave
reflecting surface of the eighth reflecting mirror M8, the convex reflecting surface
of the ninth reflecting mirror M9, and the concave reflecting surface of the tenth
reflecting mirror M10. In the first working example, an aperture stop (not shown
in the drawing) is provided at a position in the vicinity of the reflecting surface
of the fourth reflecting mirror M4.
Table (1) below presents the values of the specifications
of the projection optical system relating to the first working example. In the main
specifications column of Table (1), &lgr; denotes the wavelength of the exposure
light, &bgr; denotes the projection magnification, NA denotes the image side (wafer
side) numerical aperture, ϕ denotes the radius (maximum image height) of the
image circle IF on the wafer 7, LX denotes the dimensions of the effective image
forming region ER along the X direction, and LY denotes the dimensions of the effective
image forming region ER along the Y direction. In addition, in the conditional expression
corresponding values column of Table (1), H0 denotes the maximum object height on
the mask 4, Mϕ denotes the effective radius of the largest reflecting mirror,
and TT denotes the axial interval between the mask 4 and the wafer 7.
In addition, the surface number denotes the sequence of
reflecting surfaces from the mask side along the direction in which the light ray
progresses from the mask surface, which is the object surface, to the wafer surface,
which is the image surface, r denotes the vertex radii of curvature (mm) of the
respective reflecting surfaces, and d denotes the axial intervals (mm), that is,
the surface intervals (mm), of the respective reflecting surfaces. Note that the
sign of the surface interval d is changed each time it is reflected. In addition,
regardless of the direction of incidence of the light ray, facing the mask side,
the radius of curvature of the convex surface is considered to be positive, and
the radius of curvature of the concave surface is considered to be negative. The
aforementioned notation is also the same in Table (2) below and thereafter.
TABLE(1)
(Main Specifications)
&lgr; =13. 5nm
&bgr; =1/4
NA=0. 50
&phgr; =43mm
LX=26mm
LY= 2mm
(Optical Member Specifications)
Surface Number
r
d
Optical Member
(Mask surface)
871.9 1
1
-2597.7
-751.9
(First reflecting mirror M1)
2
1369.4
1436.6
(Second reflecting mirror M2)
3
-954.2
-564.7
(Third reflecting mirror M3)
4
1719.7
443.3
(Fourth reflecting mirror M4)
5
487.0
-139.1
(Fifth reflecting mirror M5)
6
573.9
639.0
(Sixth reflecting mirror M6)
7
-1525.7
-150.0
(Seventh reflecting mirror M7)
8
1296.0
250.0
(Eighth reflecting mirror M8)
9
160.5
-352.6
(Ninth reflecting mirror M9)
10
414.9
392.6
(Tenth reflecting mirror M10)
(Wafer surface)
(Aspheric Surface
Data)
First surface
&kgr; =0.000000
C4 =0.116001×10-8
C6 =0.240996×10-14
C8 =0. 106659×10-19
C10 =-0.457864×10-24
C12 =-0. 154517×10-28
C14 =0.3310508×10-34
C16=-0.232288×10-39
Second surface
&kgr; =0.000000
C4 =-0.195136×10-9
C6 =0.312496×10-15
C8 =0.191526×10-20
C10 =0.356571×10-26
C12 =0.201978×10-30
C14 =-0.273473×10-35
C16 =0.139857×10-40
Third surface
&kgr; =0.000000
C4 =0.113499×10-9
C6 =-0.267770×10-14
C8=0.307287×10-19
C10 =-0.263486×10-24
C12 =0.322718×10-29
C14 =-0.282489×10-34
C16 =0.102818×10-39
Fourth surface
&kgr; =0.000000
C4 =-0.739871×10-9
C6 =-0.219194×10-13
C8 =-0.210581×10-17
C10 =0.394058×10-22
C12 =-0.136815×10-25
C14 =0.916312×10-30
C16 =-0. 373612×10-34
Fifth surface
&kgr; =0.000000
C4 =-0.683812×10-8
C6 =-0.826523×10-14
C8 =0.124502×10-17
C10 =-0.569937×10-22
C12 =0.155970×10-26
C14=-0.229023×10-31
C16 =0.141107×10-36
Sixth surface
&kgr; =0.000000
C4 =-0.608142×10-9
C6=-0.197226×10-13
C8 =0.312227×10-18
C10 =-0.455408×10-23
C12 =0.363955×10-28
C14 =-0.169409×10-33
C16 =0.342780×10-39
Seventh surface
&kgr;=0.000000
C4 =0.340247×10-9
C6 =0.281829×10-14
C8 =-0.101932×10-17
C10 =0.269773×10-22
C12 =-0.351690×10-27
C14 =0.235824×10-32
C16 =-0.651102×10-38
Eighth surface
&kgr; =0.000000
C4 =0.112544×10-8
C6 =-0.988047×10-13
C8 =0.228419×10-17
C10 =-0.348634×10-22
C12 =0.279593×10-27
C14 =-0.661230×10-33
C16 =-0.281001×10-38
Ninth surface
&kgr; =0. 000000
C4 =0.365602×10-8
C6 =0.782229×10-12
C8 =-0.151237×10-15
C10=-0.137067×10-20
C12= -0.568041×10-23
C14 =0.732647×10-27
C16 =-0.521007×11-31
Tenth surface
&kgr; =0.000000
C4=0.204229×10-9
C6=0.121726×10-14
C8 =0.720901×10-20
C10 =0.267646×10-25
C12 =0.501662×10-30
C14 =-0.328350×10-35
C16 =0.422058×10-40
(Conditional Expression
Corresponding Values)
HO=172mm
M&phgr; =256. 5mm (Largest at
the sixth reflecting mirror M6)
TT=2075.12mm
(1)M&phgr;/H0=1.49
(2)TT/H0=12.06
FIG. 4 is a drawing that shows coma aberration in the projection
optical system of the first working example. FIG 4 shows the meridional coma aberration
and the sagittal coma aberration at image height ratio 100%, image height ratio
98% and image height ratio 95%. As is clear from the aberration diagram, in the
first working example, it is understood that coma aberration is corrected well in
the region that corresponds to the effective image forming region ER. In addition,
though a drawing has been omitted, it has been confirmed that various aberrations
other than coma aberration, such as spherical aberration and distortion, are also
corrected well in the region that corresponds to the effective image forming region
ER.
SECOND WORKING EXAMPLE
FIG. 5 is a drawing that shows the configuration of a projection
optical system relating to the second working example of the present embodiment.
Referring to FIG 5, in the projection optical system of the second working example,
the light from the mask 4 forms the first intermediate image I1 of the mask pattern
after being sequentially reflected by the concave reflecting surface of the first
reflecting mirror M1 and the concave reflecting surface of the second reflecting
mirror M2. The light from the first intermediate image I1 formed via the first reflecting
image forming optical system G1 forms the second intermediate image I2 of the mask
pattern after being sequentially reflected by the concave reflecting surface of
the third reflecting mirror M3, the convex reflecting surface of the fourth reflecting
mirror M4, the concave reflecting surface of the fifth reflecting mirror M5, and
the concave reflecting surface of the sixth reflecting mirror M6.
The light from the second intermediate image 12 formed
via the second reflecting image forming optical system G2 forms a reduced image
(tertiary image) of the mask pattern on the wafer 7 after being sequentially reflected
by the concave reflecting surface of the seventh reflecting mirror M7, the convex
reflecting surface of the eighth reflecting mirror M8, the convex reflecting surface
of the ninth reflecting mirror M9, and the concave reflecting surface of the tenth
reflecting mirror M10. In the second working example, an aperture stop (not shown
in the drawing) is provided at a position in the vicinity of the reflecting surface
of the fifth reflecting mirror M5. Table (2) below presents the values of the specifications
of the projection optical system relating to the second working example.
TABLE (2)
(Main Specifications)
&lgr;=13.5nm
&bgr;=1/4
NA=0.50
&phgr;=53mm
LX=26mm
LY=2mm
(Optical Member Specifications)
Surface Number
r
d
Optical Member
(Mask surface)
1015.3
1
-2168.8
-915.3
(First reflecting mirror M1)
2
1685.3
1573.7
(Second reflecting mirror M2)
3
-576.8
-200.5
(Third reflecting mirror M3)
4
-349.8
429.8
(Fourth reflecting mirror M4)
5
-1300.3
664.3
(Fifth reflecting mirror M5)
6
3219.6
1184.3
(Sixth reflecting mirror M6)
7
-628.0
-150.0
(Seventh reflecting mirror M7)
8
-1230.3
282.4
(Eighth reflecting mirror M8)
9
260.1
452.4
(Ninth reflecting mirror M9)
10
528.5
497.0
(Tenth reflecting mirror M10)
(Wafer surface)
(Aspheric Surface
Data)
First surface
&kgr; =0.000000
C4 =0.508128×10-9
C6 =0.137308×10-14
C8 =-0.779297×10-20
C10 =-0.180403×10-24
C12 =0.511420×10-29
C14 =-0. 816526×10-34
C16 =0.461004×10-39
Second surface
&kgr; =0.000000
C4 =-0.264512×10-9
C6 =-0.845668×10-15
C8 =-0.687232×10-20
C10 =-0.946709×10-26
C12 =-0.127970×10-30
C14 =0. 468930×10-35
C16 =-0. 289182×10-40
Third surface
&kgr; =0.000000
C4 =0.364091×10-9
C6 =-0.115365×10-14
C8 =0.594384×10-19
C10 =-0.978649×10-24
C12 =0.104000×10-28
C14 =-0.631265×10-34
C16 =0.174791×10-39
Fourth surface
&kgr; =0.000000
C4 =0.844011×10-8
C6 =0.296619×10-13
C8 =-0.992554×10-18
C10 =0.346066×10-22
C12 =-0.904695×10-27
C14 =0.201765×10-31
C16 =-0. 213067×10-36
Fifth surface
&kgr; =0.000000
C4 =0.993708×10-10
C6 =-0.690271×10-14
C8=-0.104237×10-18
C10 =0.101592×10-23
C12 =-0.112016×10-27
C14 =0.402209×10-32
C16 =-0.564544×10-37
Sixth surface
&kgr; =0.000000
C4 =-0.147278×10-9
C6 =0.289847×10-14
C8 =-0.117536×10-19
C10 =0.904016×10-25
C12 =-0.126090×10-29
C14 =0.8917778×10-35
C16 =-0.246391×10-40
Eighth surface
&kgr; = 0.000000
C4 =0.509178×10-8
C6 =-0.802605×10-13
C8 =0.203590×10-17
C10 =-0.365572×10-22
C12 =0.398740×10-27
C14 =-0.235851×10-32
C16 =0. 578475×10-38
Ninth surface
&kgr; =0.000000
C4 =0.292014×10-7
C6 =0.100877×10-11
C8 =0.550615×10-16
C10 =0.558854×10-21
C12 =0.113236×10-23
C14 =-0.164271×10-27
C16 =0. 156404×10-31
Tenth surface
&kgr; =0.000000
C4 =0.992296×10-10
C6 =0.286731×10-15
C8 =0.106136×10-20
C10 =0.263325×10-25
C12 =0.337439×10-31
C14 =-0.137211×10-36
C16 =0.952444×10-42
(Conditional Expression
Corresponding Values)
H0=212mm
M&phgr; =308. 4mm (Largest at
the seventh reflecting mirror M7)
TT=2600. 00mm
(1)M&phgr;/H0=1.45
(2)TT/H0=12.26
FIG. 6 is a drawing that shows coma aberration in the projection
optical system of the second working example. FIG. 6 shows the meridional coma aberration
and the sagittal coma aberration at image height ratio 100%, image height ratio
98% and image height ratio 96%.
As is clear from the aberration diagram, it is understood that, in the second working
example as well, coma aberration is corrected well in the region that corresponds
to the effective image forming region ER in the same way as in the first working
example, In addition, though a drawing has been omitted, it has been confirmed that
various aberrations other than coma aberration, such as spherical aberration and
distortion, are also corrected well in the region that corresponds to the effective
image forming region ER.
THIRD WORKING EXAMPLE
FIG. 7 is a drawing that shows the configuration of a projection
optical system relating to the third working example of the present embodiment.
Referring to FIG. 7, in the projection optical system of the third working example,
the light from the mask 4 forms the first intermediate image IMI1 of the mask pattern
after being sequentially reflected by the concave reflecting surface of the first
reflecting mirror M1 and the concave reflecting surface of the second reflecting
mirror M2. The light from the first intermediate image IMI1 formed via the first
reflecting image forming optical system G1 forms the second intermediate image IMI2
of the mask pattern after being sequentially reflected by the concave reflecting
surface of the third reflecting mirror M3 and the concave reflecting surface of
the fourth reflecting mirror M4.
The light from the second intermediate image IMI2 formed
via the second reflecting image forming optical system G2 forms a reduced image
(tertiary image) of the mask pattern on the wafer 7 after being sequentially reflected
by the concave reflecting surface of the fifth reflecting mirror M5 the convex reflecting
surface of the sixth reflecting mirror M6, the convex reflecting surface of the
seventh reflecting mirror M7, and the concave reflecting surface of the eighth reflecting
mirror M8. In the third working example, an aperture stop (not shown in the drawing)
is provided at a position in the vicinity of the reflecting surface of the fourth
reflecting mirror M4.
Table (3) below presents the values of the specifications
of the projection optical system relating to the third working example. In the main
specifications column of Table (3), &lgr; denotes the wavelength of the exposure
light, &bgr; denotes the projection magnification, NA denotes the image side (wafer
side) numerical aperture, ϕ denotes the radius (maximum image height) of the
image circle IF on the wafer 7, LX denotes the dimensions of the effective image
forming region ER along the X direction, and LY denotes the dimensions of the effective
image forming region ER along the Y direction. In addition, in the conditional expression
corresponding values column of Table (3), H0 denotes the maximum object height on
the mask 4, Mϕ denotes the effective radius of the largest reflecting mirror,
d4 denotes the distance along the optical axis from the fourth reflecting mirror
M4 to the fifth reflecting mirror M5, d5 denotes the distance along the optical
axis from the fifth reflecting mirror M5 to the sixth reflecting mirror M6, and
d6 denotes the distance along the optical axis from the sixth reflecting mirror
M6 to the seventh reflecting mirror M7.
In addition, the surface number denotes the sequence of
reflecting surfaces from the mask side along the direction in which the light ray
progresses from the mask surface, which is the object surface, to the wafer surface,
which is the image surface, r denotes the vertex radii of curvature (mm) of the
respective reflecting surfaces, and d denotes the axial intervals (mm) of the respective
reflecting surfaces. Note that the code of the surface interval d is changed with
each reflection. In addition, regardless of the direction of incidence of the light
ray, facing the mask side, the radius of curvature of the convex surface is considered
to be positive, and the radius of curvature of the concave surface is considered
to be negative. The aforementioned notation is also the same in Tables (4) and (5)
below.
TABLE (3)
(Main Specifications)
&lgr;=13.5nm
&bgr;=1/4
NA=0.40
&phgr;=49mm
LX=26mm
(Optical Member Specifications)
Surface Number
r
d
Optical Member
(Mask surface)
1331.9
1
-2663.8
-1114.2
(First reflecting mirror M1)
2
1884.2
1832.6
(Second reflecting mirror M2)
3
-1132.9
-618.4
(Third reflecting mirror M3)
4
3701.1
1085.9
(Fourth reflecting mirror M4)
5
-506.0
-137.8
(Fifth reflecting mirror M5)
6
-969.4
251.4
(Sixth reflecting mirror M6)
7
201.4
-431.2
(Seventh reflecting mirror M7)
8
517.0
499.7
(Eighth reflecting mirror M8)
(Wafer surface)
(Aspheric Surface
Data)
First surface
&kgr;=0.000000
C4=0.376005×10-9
C6=0.182032×10-14
C8 =0.156853×10-19
C10 =-0.787066×10-25
C12 =0.128851×10-28
C14 =-0.337168×10-33
C16 =0.586262×10-38
Second surface
&kgr; =0.000000
C4 =-0.118394×10-9
C6 =0.102094×10-15
C8=0.201683×10-21
C10=0.211163×10-26
C12=-0.584886×10-31
C14=0.592388×10-36
C16 =-0.244248×10-41
Third surface
&kgr; =0,000000
C4 =0.250274×10-9
C6 =-0.121652×10-14
C8 =0.847867×10-20
C10 =-0.852992×10-25
C12 =0.694170×10-30
C14 =-0.519261×10-35
C16 =0.229762×10-40
Fourth surface
&kgr; =0.000000
C4=0.706339×10-9
C6 =0.275097×10-13
C8 =0.271764×10-18
C10=0.148411×10-21
C12=-0.173338×10-25
C14=0.143508×10-29
C16=-0.360609×10-34
Fifth surface
&kgr; =0.000000
C4 =0.766574×10-9
C6 =0.101735×10-13
C8 =-0.803136×10-18
C10 =0.253815×10-22
C12 =-0.373640×10-27
C14 =0.272624×10-32
C16 =-0. 794560×10-38
Sixth surface
&kgr; =0.000000
C4 =0.544604×10-8
C6 =-0.468971×10-13
C8 =0.118132×10-17
C10 =-0.467772×10-22
C12 =0.110567×10-26
C14 =-0.132363×10-31
C16 =0.636477×10-37
Seventh surface
&kgr; =0.000000
C4 =-0.139822×10-7
C6 =0.115093×10-11
C8=-0.727190×10-16
C10 =0.300816×10-19
C12 =-0.698916×10-23
C14 =0.124380×10-26
C16 =-0.106375×10-30
Eighth surface
&kgr; =0.000000
C4 =0.104978×10-9
C6 =0.410888×10-15
C8 =0.155889×10-20
C10 =0.569660×10-26
C12 =0.241797×10-31
C14 =-0.175669×10-37
C16 =0. 938871×10-42
(Conditional Expression
Corresponding Values)
H0=196mm
M (&phgr;=264. 5mm (Largest at
the third reflecting mirror M3)
d4=1085. 9mm
d5=137. 8mm
d6=251. 4mm
(3)M&phgr;/H0=1.35
(5)d5/d4=0.127
(6)d6/d4=0. 232
FIG 8 is a drawing that shows coma aberration in the projection
optical system of the third working example. FIG. 8 shows the meridional coma aberration
and the sagittal coma aberration at image height ratio 100%, image height ratio
98% and image height ratio 96%. As is clear from the aberration diagram, it is understood
that, in the third working example as well, coma aberration is corrected well in
the region that corresponds to the effective image forming region ER in the same
way as in the first working example and the second working example. In addition,
though a drawing has been omitted, it has been confirmed that various aberrations
other than coma aberration, such as spherical aberration and distortion, are also
corrected well in the region that corresponds to the effective image forming region
ER.
FOURTH WORKING EXAMPLE
FIG 9 is a drawing that shows the configuration of a projection
optical system relating to the fourth working example of the present embodiment.
Referring to FIG. 9, in the projection optical system of the fourth working example,
the light from the mask 4 forms the first intermediate image IMI1 of the mask pattern
after being sequentially reflected by the concave reflecting surface of the first
reflecting mirror M1 and the concave reflecting surface of the second reflecting
mirror M2. The light from the first intermediate image IMI1 formed via the first
reflecting image forming optical system G1 forms the second intermediate image IMI2
of the mask pattern after being sequentially reflected by the concave reflecting
surface of the third reflecting mirror M3 and the concave reflecting surface of
the fourth reflecting mirror M4.
The light from the second intermediate image IMI2 formed
via the second reflecting image forming optical system G2 forms a reduced image
(tertiary image) of the mask pattern on the wafer 7 after being sequentially reflected
by the concave reflecting surface of the fifth reflecting mirror M5, the convex
reflecting surface of the sixth reflecting mirror M6, the convex reflecting surface
of the seventh reflecting mirror M7, and the concave reflecting surface of the eighth
reflecting mirror M8. In the above way, the projection optical system of the fourth
working example has the same configuration as the projection optical system of the
third working example. In addition, in the fourth working example as well, an aperture
stop (not shown in the drawing) is provided at a position in the vicinity of the
reflecting surface of the fourth reflecting mirror M4 in the same way as in the
third working example. Table (4) below presents the values of the specifications
of the projection optical system relating to the fourth working example.
TABLE (4)
(Main Specifications)
&lgr;=13.5nm
&bgr;=1/4
NA=0. 40
&phgr;=45mm
LX=26mm
LY=2mm
(Optical Member Specifications)
Surface Number
r
d
Optical Member
(Mask
surface)
938.0
1
-4500.3
-838.0
(First reflecting mirror M1)
2
1492.0
1894.7
(Second reflecting mirror M2)
3
-1474.4
-926.6
(Third reflecting mirror M3)
4
3299.1
1457.8
(Fourth reflecting mirror M4)
5
-432.1
-137.4
(Fifth reflecting mirror M5)
6
-371.8
234.6
(Sixth reflecting mirror M6)
7
290.3
-447.0
(Seventh reflecting mirror M7)
8
517.5
487.0
(Eighth reflecting mirror M8)
(Wafer surface)
(Aspheric Surface
Data)
First surface
&kgr;=0. 000000
C4 =0.854996×10-9
C6 =-0.475389×10-14
C8 =-0.201483×10-19
C10 =0.114775×10-23
C12 =0.270326×10-28
C14 =-0.470048×10-33
C16 =-0.998173×10-38
Second surface
&kgr; =0.000000
C4 =-0.145803×10-9
C6 =0.167018×10-18
C8 =0.432608×10-21
C10 =0.694633×10-26
C12 =-0.206028×10-30
C19 =0.281403×10-35
C16 =-0.160816X10-40
Third surface
&kgr; =0.000000
C4 =-0.556168×10-10
C6 =-0.612263×10-15
C8 =0.551408×10-20
C10 =-0.240010×10-25
C12 =0.854573×10-32
C14 =0.923964×10-36
C16 =-0.545633×10-41
Fourth surface
&kgr; =0.000000
C4 =0.155488×10-8
C6 =0.924077×10-14
C8 =0.936845×10-19
C10 =-0.232354×10-22
C12 =0.313243×10-26
C14 = -0.214867×10-30
C16 =0.594030×10-35
Fifth surface
&kgr; =0.000000
C4 =0.461229×10-9
C6 =0.475149×10-13
C8 =-0.140154×10-17
C10 =0.254331×10-22
C12 =-0.270811×10-27
C14 =0.160432×10-32
C16 =-0.402361×10-38
Sixth surface
&kgr; =0.000000
C4 =0.155013×10-7
C6 =-0.190659×10-12
C8 =0.210945×10-17
C10 =0.510947×10-22
C12 =-0.299461×10-26
C14 =0.601177×10-31
C16 =-0.465302×10-36
Seventh surface
&kgr; =0.000000
C4 =0.346619×10-7
C6 =0.234019×10-11
C8 =0.222764×10-16
C10 =-0.105228×10-19
C12 =0.592445×10-23
C14 =-0.114659×10-25
C16 =0.865774×10-31
Eighth surface
&kgr; =0.000000
C4 =0.515678×10-10
C6 =0.218527×10-15
C8=0.887551×10-21
C10 =-0.372574×10-27
C12 =0.959645×10-31
C14 =-0.111348×10-35
C16 =0. 646376×10-41
(Conditional Expression
Corresponding Values)
H0=180mm
M&phgr; =280. 9mm (Largest at
the fifth reflecting mirror M5)
d4=1457.8mm
d5=137.4mm
d6=234.6mm
(3)M&phgr;/H0=1.56
(5)d5/d4=0.094
(6)d6/d4=0.161
FIG 10 is a drawing that shows coma aberration in the projection
optical system of the fourth working example. FIG. 10 shows the meridional coma
aberration and the sagittal coma aberration at image height ratio 100%, image height
ratio 98% and image height ratio 96%. As is clear from the aberration diagram, it
is understood that, in the fourth working example as well, coma aberration is corrected
well in the region that corresponds to the effective image forming region ER in
the same way as in the first working example to third working example. In addition,
though a drawing has been omitted, it has been confirmed that various aberrations
other than coma aberration, such as spherical aberration and distortion, are also
corrected well in the region that corresponds to the effective image forming region
ER.
FOURTH WORKING EXAMPLE
FIG 11 is a drawing that shows the configuration of a projection
optical system relating to the fifth working example of the present embodiment.
Referring to FIG. 11, in the projection optical system of the fifth working example,
the light from the mask 4 forms the first intermediate image IMI1 of the mask pattern
after being sequentially reflected by the concave reflecting surface of the first
reflecting mirror M1 and the concave reflecting surface of the second reflecting
mirror M2. The light from the first intermediate image IMI1 formed via the first
reflecting image forming optical system G1 forms the second intermediate image IMI2
of the mask pattern after being sequentially reflected by the concave reflecting
surface of the third reflecting mirror M3 and the convex reflecting surface of the
fourth reflecting mirror M4.
The light from the second intermediate image IMI2 formed
via the second reflecting image forming optical system G2 forms a reduced image
(tertiary image) of the mask pattern on the wafer 7 after being sequentially reflected
by the concave reflecting surface of the fifth reflecting mirror M5, the convex
reflecting surface of the sixth reflecting mirror M6, the convex reflecting surface
of the seventh reflecting mirror M7, and the concave reflecting surface of the eighth
reflecting mirror M8. In the above way, the projection optical system of the fifth
working example has a similar configuration to that of the projection optical system
of the third working example, but it differs from the third working example in that
the reflecting surface of the fourth reflecting mirror M4 is convex. In addition,
in the fifth working example as well, an aperture stop (not shown in the drawing)
is provided at a position in the vicinity of the reflecting surface of the fourth
reflecting mirror M4 in the same way as in the third working example. The values
of the specifications of the projection optical system relating to the fifth working
example are presented in Table (5) below.
TABLE (5)
(Main Specifications)
&lgr;=13.5nm
&bgr;=1/4
NA=0.40
&phgr; =44mm
LX=26mm
LY=2mm
(Optical Member Specifications)
Surface Number
r
d
Optical Member
(Mask surface)
1178.5
1
-1544.3
-1078.5
(First reflecting mirror M1)
2
1718.7
1823.5
(Second reflecting mirror M2)
3
-1160.9
-591.6
(Third reflecting mirror M3)
4
-1901.3
1007.5
(Fourth reflecting mirror M4)
5
-403.5
-127.3
(Fifth reflecting mirror M5)
6
-487.6
224.3
(Sixth reflecting mirror M6)
7
234.4
-362.9
(Seventh reflecting mirror M7)
8
434.7
415.1
(Eighth reflecting mirror M8)
(Wafer surface)
(Aspheric Surface
Data)
First surface
&kgr; =0.000000
C4 =0.231571×10-9
C6 =0.121887×10-14
C8 =0.431280×10-20
C10 =0.244468×10-24
C12 =-0.494136×10-29
C14